13
The Success of Diesel Retrofits: A Fuel Supplier Perspective Bob Schaefer BP Global Fuels Technology Reducing Emissions from Existing Diesel Trucks and Buses

The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

The Success of Diesel Retrofits:A Fuel Supplier Perspective

Bob SchaeferBP Global Fuels Technology

Reducing Emissions from Existing Diesel Trucks and Buses

Page 2: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

2

Presentation Outline

! BP Retrofit Activities! CDPF Emissions Benefits! Durability & Reliability! Retrofit Deployment Impacts! BP’s ULSD Capabilities

Page 3: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

3

Who is BP?A Global Company

! 110,000 employees in over 100 countries

! The largest oil and natural gas producer in the U.S. and U.K.

! One of the nation’s leading producers and consumers of solar power

! Provider of cleaner low-sulfur gasoline to over 40 U.S. cities

! Leader in the development and commercialization of Ultra Low Sulfur Diesel

Page 4: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

4

1999 launched large scale demonstration projecty US DOE, NREL, CARB and SCAQMD partners in program and funded

emissions worky Industry Program Member

8 Engelhard & Johnson Matthey (PM filter suppliers)8 Cummins, International, Detroit Diesel and Ford

y Over 150 vehicles evaluated over a yeary Widely accepted data

First to market in California (2000)y Started commercial sales early 2000y Selling through three channels of trade

8 direct, distributors, retail stations & card locks

First to market in Midwest y 2002 – Cleveland transit, Ann Arbor transity 2003 – Chicago Transit Authority

BP a Leader in ULSD Development

Page 5: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

5

Catalyzed DPF Emissions

Ultra low sulfur diesel with a catalyzed diesel particulate filter offers the following benefits:

y>90 - 98% PM reductiony>70 - 90% CO reductiony> 90% HC reductiony>90% air toxics & ozone precursor reductiony0 – 5% NOx reduction

Page 6: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

6

Durability & Reliability

ARCO Fuel Delivery FleetyJohnson Matthey CRT: 10 Units well over

400,000 miles per unit

San Diego School Bus FleetyEngelhard DPX: 10 Units retrofitted in 1999.

Still running with no problems. No smell and no smoke.

Page 7: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

7

Durability & Reliability

Los Angeles City Refuse Haulersy Johnson Matthey CRT: 3 Unitsy Engelhard DPX: 7 Unitsy Over 4 years service with no problems

Ralphs Grocery Trucksy Johnson Matthey CRT: 10 Unitsy Engelhard DPX: 10 Unitsy Three rounds of emission testing performed by the

National Renewable Energy Laboratoryy Well over 300,000 miles of operation on each unit

Page 8: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

8

Durability & ReliabilityRalphs Grocery Trucks

Average Grocery Truck Emissions, CSHVR(1&2)0.

78

0.41

0.27

2

0.19

7

0.01

0.35

0.00

3

0.15

0.34

0.00

1

0.24

0.30

0.01

0

0.01

1

Belo

w D

etec

tion

Lim

it

Belo

w D

etec

tion

Lim

it0.00.10.20.30.40.50.60.70.8

CO/10 NOx/100 HC PM

Emis

sion

s, g

/mile

CARB Fuelw/o DPF2000

2001

2002

ULSD with Johnson Matthey CRTTM

Page 9: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

9

Durability & ReliabilityRalphs Grocery Trucks

Average Grocery Truck Emissions, CSHVR(1&2)

0.78

0.41

0.27

2

0.19

7

0.03

0.32

0.00

3

0.51

0.29

0.00

2

0.01

4

0.37

0.18

0.04

2

0.02

8

Belo

w D

etec

tion

Lim

it0.00.10.20.30.40.50.60.70.8

CO/10 NOx/100 HC PM

Emis

sion

s, g

/mile

CARB Fuelw/o DPF2000

2001

2002*

ULSD with Engelhard DPXTM

Page 10: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

10

Durability & Reliability

Third Round Summary, Ralphs Fleet

y CDPF Technology is transparent to the end user

y 6 out of the ten filters have not been cleaned as of March 2003 and accumulated over 300,000 miles

y Those that were cleaned accumulated over 250,000 miles (2 years of operation)

y No fuel penalty observed

y Significant Emission reductions have been maintained after 3 years of operation

Page 11: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

11

Retrofit Deployment Impacts

Before After

Page 12: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

12

BP’s Current/PotentialULSD Capabilities

Key Midwest Customers•Chicago Transit Authority•Ann Arbor Transportation Authority

Key W. Coast Customers•LA Unified School District•San Diego School District•Anaheim City School•LA MTA•Santa Clara Valley Transit

Page 13: The Success of Diesel Retrofits - US EPA · 8 Engelhard & Johnson Matthey (PM filter suppliers) 8 Cummins, International, Detroit Diesel and Ford y Over 150 vehicles evaluated over

13

Fleet Conversions

! Plan ULSD conversion ahead of retrofitting vehicles

! It is not necessary to pump out existing diesel product. No special tank cleaning is required.

! Plan three tank turns at the site to make the conversion to ultra low sulfur