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The Next Generation Biorefinary Technology Forecasting for Products from Biomass Adelaide Maria de Souza Antunes [email protected] Firjan - Rio de Janeiro,10/11/2010

The Next Generation Biorefinary Technology Forecasting for ... … · The next generation biorefineries The next generation biorefineries need to build through modern green chemical

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Page 1: The Next Generation Biorefinary Technology Forecasting for ... … · The next generation biorefineries The next generation biorefineries need to build through modern green chemical

The Next Generation Biorefinary –Technology Forecasting for Products from

Biomass

Adelaide Maria de Souza Antunes

[email protected]

Firjan - Rio de Janeiro,10/11/2010

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The typical biorefinery platforms are:

The sugar platform uses hexose and pentose sugars extracted or converted from plant body mass.

The thermochemical (syngas) platform entails a chemical or biological conversion process using pyrolysis or gasification of plants to produce biofuels.

The carbon-rich chains platform produces biodiesel and/or oleochemicals from long-chain fatty acids.

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The next generation biorefineries

The next generation biorefineries

need to build through modern green chemical technologies

in order to make more complex molecules and materials

on which a future sustainable society will be based.

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Technology Forecasting

for Products from Biomass

Market

Patents

Publications

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Technology Forecasting

for Products from Biomass

The Market

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Southeast Asia (Malaysia and Indonesia)

Biorefinery based on Oleochemical

by acquisitions and Joint Venture

Platform:carbon-rich chain

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The Market of Biorefinery

Country: Malaysia

25% of Global fatty acids output - 2009

20% of the figure was produced by NatOleo

Wilmar International acquired 81% NatOleo (EUR 142 M)

US group Elevance Renewable Sciences build a Joint Venture Biorefinery The JV biorefinery is expected to come

online in 2011

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The Market of Biorefinery

–Malaysia`s Bio-Xcell and USA Based Glycos Biotechnologies

JV

Biochemicals and Biotechnology Centre – 2012

(propanediol and organic acids) using Glycerin

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The Market of Biorefinery

Country: Indonesia

Raw Materials: mustard, jatropha, palm, soybean

and waste oil

C18 dicarboxylic acids and esters

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Scandinavia

Biorefinery based on waste paper Chemicals

Sweden and Finland

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The Market of Biorefinery

Sweden

Preem`s new biorefinary was commissioned on Aug 2010

Main raw material: Crude tall oil (a by-product from pulp plants)

crude tall diesel (a fatty acid methyl ester – FAME).

It is not possible Mix to diesel

Sweden turns out around 200.000 tonnes/year

Replace 2% of country`s diesel consuption

Purac and Crown Van Gelder (paper manufacturer) biorefining joint

venture The companies will jointly develop a process for obtaining

raw materials from the paper industry's waste flows

Biofuel

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The Market of Biorefinery

Finland

Chempolis starts up a biorefinary - 2010

uses reed canary grass to produce papermaking fibre,

ethanol, biochemicals and biodiesel

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EUA

Biorefinery based on Fermentation of Biomass

Biofuel and “Biopetrochemicals”

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USA

Gevo produces isobutanol, hydrocarbons and jet fuel from cellulosic biomass

isobutylene rubber, PP, PS and PET. paraffinic kerosene

Numerous renewable feedstocks: corn, wheat, sorghum, barley, sugar cane and cellulosic feedstocks when biomass conversion becomes commercially available

Gevo award $1.8 M from the US Department of Energy and Agriculture's Biomass R&D Programme. (The grant supports the ongoing development of a cellulosic biocatalyst that Gevo exclusively licensed from Cargill)

Futurepresent

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USA

Virent Energy Systems (2010)

Royal Dutch Shell plc and Cargill Inc

“BioForming Process” to commercial production volumes.

transforms sugars into renewable advanced fuels for various forms of transportation

AND

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The Market of Biorefinery

USA

AdvanceBio Systems LLC

has been awarded a contract by the US Department of

Energy's National Renewable Energy Laboratory

Equipment will be used for research, development,

demonstration, and deployment (RDD&D) in support of

national transportation fuel diversification goals, specifically

those associated with performing the advanced technologies

that make fuel ethanol from cellulosic biomass cost-

competitive.

to provide

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The Market of Biochemicals

USA

2010 World Congress on Industrial Biotechnology &Bioprocessing

Companies targeting succinic acid (Myriant Technologies, DNP

Green Technology and Reverdia) are optimistic that their

product will become a popular biobased downstream

chemical intermediate

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The Market

USA

Integrated demonstration biorefinery by end-2011

The project obtained a U$23 M grant by the US DOE

The installation of ClearFuels' biomass gasification system (High Efficiency Hydrothermal Reformer) syngas-to-liquid process using wood waste and sugarcane bagasse.

Rentech Inc

ClearFuels Technology IncPartnership

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Europe

Biorefinery based on

Jobs And Green Enviroment

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Europe

Study presented on 14 Sep 2010 at the conference "The Knowledge Based Bio-Economy“ – Brussels/Belgium. (Supported by o Novozymes, the Danish bioinnovation company and DSM)

could create up to one million jobs

reduce road transport green house gas emissions from gasoline by 42% to 50% by 2020

the biochemical industry could provide a significant green stimulus to the European economy with revenue of EUR 31bn in 2020.

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The Market

France Bioamber

JV

DNP Green Technology and Agro-industrie Researches et Developpements)

In Jan 2010 opened its first commercial scale unit making

succinic acid from biomass sources at the Pomacle-

Bazancourt biorefinery.

Bioamber agreement DuPont Applied BioScience

R&D

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Pomacle-Bazancourt biorefinery.

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Technology Forecasting

for Products from Biomass

Patents Features

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Patents – Technological Features

0

2

4

6

8

10

12

2005 2006 2007 2008 2009

Number of patents per year - Biorefinery

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Patents – Technological Features

26

11

1 1 1

Number of Patens versus Priority Country

EUA- 26

Alemanha -1

Espanha -1

Finlândia -1

India -1

Japão -1

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Patents – Technological Features

0 5 10 15 20 25

EUA

Escritório Mundial

Canadá

China

India

Japão

Finlândia

Australia

Espanha

22

17

2

2

2

2

2

1

1

Number of Applications versus Countries

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Patents – Technological Features

Number of Applications Depositants

9 POET RES INC

2 LIGNOL INNOVATIONS LTD

1 ARCADIA BIOSCIENCES INC

1 BATTELLE MEMORIAL INST

1 CERES INC

1 METABOLIX INC

1 PRIMAFUEL INC

1 SWEETWATER ENERGY INC

1 TEXACO INC

1 UNIV MICHIGAN STATE

1 UNIV TEXAS SYSTEM

1 VERASUN ENERGY CORP

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Patents – Technological Features

Metabolix Inc (USA) –PHA from transgenic plant - WO2010

The PHA Polyhydroxyalkanoate can also be converted to chemical intermediates and is useful in medical field.

The transgenic plant is stable, fertile, and produces greater than 10%, preferably at least 20% PHA per unit dry cell weight in leaves.

Arcadia Biosciences Inc (USA) - WO2009

New biofuel comprises ethanol derived from a genetically modified crop, useful for providing increased net energy value (NEV) and decreased net greenhouse gas emission to reduce its environmental impact

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Patents – Technological Features

Researchers - US2009

A process to convert wood chips into cellulose fibers and dissolved lignin and hemicelluloses in an integrated biorefinery process; and to produce pulp.

Researchers - WO2007

A process to produce succinic acid comprises supplying a media with Escherichia coli AFPI84 and sugar under aerobic conditions.

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Patents – Technological Features

Verasun Energy Corp (USA) –WO 2008

Crude oil is extracted from distillers dried grains with solubles and refined into biodiesel and glycerin

Texaco (USA) –WO 2010

Biomass treatment system involves collecting and pretreating biomass, delivering biomass to gasifiers producing syngas from biomass, transporting syngas to production facility via pipeline network, and producing biofuels product

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Patents – Technological Features

Poet Res Inc (USA) –WO 2010

Method to pre-treat biomass used in a biorefinery to produce fermentation product

Poet Res Inc (USA) – US2010

Biomass collection and transport system for biorefinery

Poet Res Inc (USA) –WO2010

Enhacing a fermentation product (ethanol) from biomass

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Patents – Technological Features

Sweetwater Energy Inc (USA) – US 2010

Multiple phase apparatus for performing hydrolyzation and processed biomass to produce ethanol

Univ Texas System (USA) – US 2010

A method to enhance the reaction rate and reduces the energy consumption of enzymatic hydrolysis of cellulosic waste materials

Researchers – US 2009

Method useful for manufacturing bio-products involves extracting lignin from fibrous plant material using a lignin solvent; and combining a mixture of the lignin solvent and lignin to provide a first bio-product in the form of a fuel.

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Patents – Technological Features

JVS-Polymers Oy (Finland) – WO 2009

Decomposition of natural structure of biomass containing lignin and solubilization of lignin and other components

Council SCI&IND Res (India) – WO 2009

Fractionation and isolation of high alpha cellulose pulp, hemicellulose, and lignin for preparing cellulose esters, by treating biomass with alkali, precipitating of lignin out with mineral acid, and bleaching biomass.

Page 34: The Next Generation Biorefinary Technology Forecasting for ... … · The next generation biorefineries The next generation biorefineries need to build through modern green chemical

R&D Issues

Technology Forecasting

for Products from Biomass

Publications (WEB of Science)

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Articles - Analysis

Base: Web of Science

TS: (biorefinery and biomass)

Period: 2008 a 2010

Result: 199 articles

Publication YearNumber of

Articles

2010 86

2009 76

2008 37

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Articles - Analysis

Country of the

main Author

Number of

Articles%

1USA 83 42%

2Canada 16 8%

3Netherlands 14 7%

4Germany 8 4%

5Denmark 7 4%

6Spain 7 4%

7China 6 3%

8Portugal 6 3%

9Sweden 6 3%

10Austria 5 3%

11England 5 3%

12Norway 5 3%

13Finland 4 2%

Country of the

main Author

Number of

Articles%

14France 3 2%

15India 3 2%

16Japan 3 2%

17Turkey 3 2%

18Brazil 2 1%

19Italy 2 1%

20Malaysia 2 1%

21Zealand 2 1%

22Australia 1 1%

23Greece 1 1%

24Korea 1 1%

25Latvia 1 1%

26Singapore 1 1%

Total 197

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Articles - Analysis

Institution of the Main

Author

Number of

Articles %

Michigan State Univ 11 6%

SUNY Coll Environm Sci &

Forestry 7 4%

Univ Minnesota 6 3%

Tech Univ Denmark 5 3%

Iowa State Univ 4 2%

Wageningen UR 4 2%

Dartmouth Coll 3 2%

Delft Univ Technol 3 2%

Oklahoma State Univ 3 2%

Univ Sherbrooke 3 2%

Univ Tennessee 3 2%

Wageningen Univ 3 2%

Georgia Inst Technol 2 1%

Helsinki Univ Technol 2 1%

Idaho Natl Lab 2 1%

INETI 2 1%

Linkoping Univ 2 1%

Lund Univ 2 1%

Max Planck Inst Kohlenforsch 2 1%

Institution of the Main

AuthorNumber of Articles

%

Natl Renewable Energy Lab 2 1%

Norwegian Univ Sci & Technol

NTNU 2 1%

Oak Ridge Natl Lab 2 1%

Princeton Univ 2 1%

S China Univ Technol 2 1%

Scion 2 1%

SUNY Syracuse 2 1%

Univ British Columbia 2 1%

Univ Hawaii 2 1%

Univ Hawaii Manoa 2 1%

Univ London Imperial Coll Sci

Technol & Med 2 1%

Univ Nat Resources & Appl

Life Sci 2 1%

Univ Pais Vasco 2 1%

Univ Vigo 2 1%

USDA ARS 2 1%

Virginia Polytech Inst & State

Univ 2 1%

Outras com 1 publicação

cada 96 49%

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Articles - Analysis

jounals

Number

of Articles%

bioresource technology 25 13%

biofuels bioproducts & biorefining-biofpr 19 10%

biomass & bioenergy 12 6%

journal of biobased materials and bioenergy 6 3%

biotechnology advances 5 3%

chemical engineering research & design 5 3%

fuel 4 2%

journal of agricultural and food chemistry 4 2%

journal of industrial microbiology & biotechnology 4 2%

applied biochemistry and biotechnology 3 2%

applied energy 3 2%

bioresources 3 2%

biotechnology for biofuels 3 2%

cellulose chemistry and technology 3 2%

chemsuschem 3 2%

clean-soil air water 3 2%

energy 3 2%

energy & fuels 3 2%

Industrial & engineering chemistry research 3 2%

insect science 3 2%

international journal of chemical reactor

engineering 32%

international journal of life cycle assessment 3 2%

journals

Número

de

Artigos

%

applied microbiology and biotechnology 2 1%

biotechnology and bioengineering 2 1%

cellulose 2 1%

chemical engineering journal 2 1%

clean technologies and environmental policy 2 1%

current opinion in biotechnology 2 1%

energy conversion and management 2 1%

energy policy 2 1%

environmental progress & sustainable energy 2 1%

european journal of lipid science and technology 2 1%

green chemistry 2 1%

journal of biotechnology 2 1%

journal of scientific & industrial research 2 1%

proceedings of the national academy of sciences

of the united states of america 21%

renewable & sustainable energy reviews 2 1%

tappi journal 2 1%

Others only 1publication 44 22%

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R&D – North America

Canada

Biomass logistics as a determinant of second-generation biofuelfacility scale, location and technology selection.

USA

Gasification-based hybrid biorefinery producing: hydrogen gas andpolyhydroxyalkanoates (PHA) - biodegradable polymer materials

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R&D – South America

Brazil

This work compares the calculated techno-economic performance for thermochemical and biochemical conversion of sugarcane residues.

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R&D – Asia

Japan

A combination of solid acid and base catalysts for direct production of 5-hydroxymethylfurfural from saccharides. 5-Hydroxymethylfurfural (HMF), one of the most important intermediates derived from biomass, was directly produced from monosaccharides (fructose and glucose) and disaccharides (sucrose and cellobiose)

Malaysia

Automated targeting. Integrated biorefineries which consist of various processing facilities (e.g., digestion, fermentation, pyrolysis, gasification, etc.) have been proposed in order to enhance the energy efficiency and material recovery.

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R&D – Asia

India

Production of first and second generation biofuels.

Singapure

The enzymes have potential application in lignocellulosic biomasshydrolysis for biofuel production

China

China has great potential to provide a large quantity of feedstocks for biofuel production due to its vast amount of non-food crops, such as tuberous crops, sweet sorghum, cellulosic biomass, and algae. Fuel ethanol and biodiesel, have progressed remarkably in China as a result of government preferential policies and funding supports

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R&D – Scandinavia

Finland

An economic process for the production of commodity chemicals from forest biomass and recycled fibers. Bioforest process uses tree tops, limbs, twigs, stumps and recycled paper as feedstock for fermentation to butanol, ethanol and acetone/isopropanol.

Norway

A biorefinery concept producing bioethanol, bioenergy, and chemicals from switchgrass

Denmark

Production of bioethanol from wheat straw: An overview on pretreatment, hydrolysis and fermentation

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R&D – Europe

Austria

. The utilization of agricultural residues as raw materials in a biorefinery is a promising alternative to fossil resources for production of energy carriers and chemicals, thus mitigating climate change and enhancing energy security.

Netherlands

Development Perspectives of The Biobased Economy. Lists chemicals, pharmaceuticals, biopolymers without compromising the needs and possibilities of small-scale, less endowed farmers.

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R&D – Europe

Germany

Green biorefinery demonstration plant in Havelland

England

Placing microalgae on the biofuels priority list: a review of the technological challenges

Spain

Hydrothermal stability of HZSM-5 catalysts modified with Ni for the transformation of bioethanol into hydrocarbons

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R&D – Europe

Portugal

Eucalyptus globulus biomass residues from pulping industry as a source of high value triterpenic compounds. sources of valuable bioactive chemicals, opening new strategies to up-grade the pulp industry residues, within an integrated biorefinery context.

Hemicellulose biorefineries: a review on biomass pretreatments

R&D – Eurasia

Turkey

Biorefineries: Current activities and future developments

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Conclusions

The global renewable chemicals is expected to be worth

~ U$ 60bn by 2014

the USA 30%

Europe 35%

Governmental support and encourage the use of renewable chemicals to provide the necessary boost to the market in these economies.

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Conclusions

Production of bioenergy is expected to increase.

An increase in the number of biorefineries in the near future.

Bioenergy has been recognized as an important source of energy that will reduce nation's dependency on petroleum and have a positive impact on the economy, environment, and society.

Result

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Conclusions

Green chemistry-based innovations in the chemicals sector is continuously growing worldwide

There are a number of biorefineries coming up worldwide

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Technology Forecasting for Products from Biomass

Thank you

Adelaide Maria de Souza Antunes

[email protected]

Firjan - Rio de Janeiro,10/11/2010