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The Manganese and Chrome The Manganese and Chrome MarketsMarkets
The S. Africa/China The S. Africa/China The S. Africa/China The S. Africa/China Connection Connection
Macquarie ConnectionsMacquarie ConnectionsChina Day in South Africa 2012China Day in South Africa 2012Cape TownCape Town3 February 20123 February 2012Alastair D. StalkerAlastair D. StalkerManaging Director Managing Director –– Ore & Metal Company LimitedOre & Metal Company LimitedDirectorDirector--AssmangAssmang LtdLtdPast Chairman International Manganese InstitutePast Chairman International Manganese Institute
DisclaimerDisclaimer
Disclaimer:
This presentation has been prepared by the speaker in his personal capacity and does not reflect the views of
Assore Ltd , Assmang Ltd , The International Manganese Institute or The International Chrome
Development Association . It shall not be reproduced in whole or in part without permission.in whole or in part without permission.
The information contained herein has been obtained from sources which and from persons whom I believe
to be reliable, but is not guaranteed for accuracy, completeness or otherwise.
The author will not be liable in any manner whatsoever for any representation or other statement herein
contained.
Crude Steel Production Met ForecastsCrude Steel Production Met Forecasts
-4-20246810121416
1000
1200
1400
1600
%
'000
mt
World crude steel output, million metric tonnes, and growth rate, % (RHS)World crude steel output, million metric tonnes, and growth rate, % (RHS)
-26-24-22-20-18-16-14-12-10-8-6-4
0
200
400
600
800
2003 2004 2005 2006 2007 2008 2009 2010 2011
%
'000
mt
Rest of the world China YoY World % YoY World excl. China
Data: MacQuarie Commodities Research
World Crude Steel Production World Crude Steel Production Forecasts are still optimisticForecasts are still optimistic
1531
1600
1697
1778
1849
1652
1710
1769
1600
1700
1800
1900‘M
ill m
etric
ton
CRU
Macquarie
1253
13571334
1228
1419
1531
1520
1575
1200
1300
1400
1500
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
‘Mill
met
ric to
n
However Monthly Crude Steel However Monthly Crude Steel Production Has Been ReducingProduction Has Been Reducing
80
90
100
110
120
130
140
Mill
ion
0
10
20
30
40
50
60
70
Mill
ion
World ex China China
And Most of the Predicted Growth is in ChinaAnd Most of the Predicted Growth is in China
421
495 500568
627683
734785
828868
500
600
700
800
900
Mill
met
ric to
ns
355421
0
100
200
300
400
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Mill
met
ric to
ns
Africa / Middle East Latin America North America Japan Western Europe China
Regional Crude Steel Forecasts Regional Crude Steel Forecasts --Some of These Look Very OptimisticSome of These Look Very Optimistic
110
114
114
106
103
107
110
112
113
116
120
119
110
106
110
114
117
119
190 20
2
206
200
147
181 18
9 195 20
5 211 21
6
150
200
250
Mill
met
ric to
ns
34 36 37 36 35 39 39 42 46 49 52
62 62 66 65
53
61
68 73 77 80 84
110
114
114
106
68
94 99 103
107
110
112
113
116
88
110
106
110
114
117
0
50
100
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Mill
met
ric to
ns
Africa / Middle East Latin America North America Japan Western Europe
Manganese OreManganese Ore
Manganese Ore Demand Tracks Crude Manganese Ore Demand Tracks Crude Steel ProductionSteel Production
25
30
35
40
45
50
800
1,000
1,200
1,400
Mill
mt O
re
Mill
mt C
rude
Ste
el Crude steel CAGR ’1949-2011: 3.4 %pa
0
5
10
15
20
0
200
400
600
1950
1953
1956
1959
1962
1965
1968
1971
1974
1977
1980
1983
1986
1989
1992
1995
1998
2001
2004
2007
2010
Mill
mt O
re
Mill
mt C
rude
Ste
el
Crude steel Mn ore
Source: Worldsteel. IMnI
Mn ore CAGR 1949-2011: 3.7%pa
But Manganese Ore Prices have been But Manganese Ore Prices have been Declining for 20 monthsDeclining for 20 months
6.5
7
7.5
8
8.5
9
US
D /
mt
4
4.5
5
5.5
6
6.5
Jul-0
9A
ug-0
9S
ep-0
9O
ct-0
9N
ov-0
9D
ec-0
9Ja
n-10
Feb
-10
Mar
-10
Apr
-10
May
-…Ju
n-10
Jul-1
0A
ug-1
0S
ep-1
0O
ct-1
0N
ov-1
0D
ec-1
0Ja
n-11
Feb
-11
Mar
-11
Apr
-11
May
-…Ju
n-11
Jul-1
1A
ug-1
1S
ep-1
1O
ct-1
1N
ov-1
1D
ec-1
1
US
D /
Lets Look at the Manganese Ore price History Lets Look at the Manganese Ore price History
8.40
10.40
12.40
14.40
1100
1200
1300
1400
1500
1600
Mn
Ore
Pric
e ($
/mtu
)
Ste
el P
rodu
ctio
n (M
mt)
Crude Steel
Japanese/Chinese Price $/mtu
This caused the Problem
0.40
2.40
4.40
6.40
600
700
800
900
1000
1972
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
2008
2010
Mn
Ore
Pric
e ($
/mtu
)
Ste
el P
rodu
ctio
n (M
mt)
Source: WSA, Tex Report
And Also at And Also at MnMn Ore Seaborne TradeOre Seaborne Trade
South …
Norway
Russia
France
USA2008 - 17.4mill t
2009 - 15.2mill t
2010 - 20.23mill t
2011 - Ann
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
China
Japan
Ukraine
India
South …
Mill Tons
Chinese Chinese MnMn Ore ImportsOre ImportsSignificant Growth of OthersSignificant Growth of Others
50%
60%
70%
80%
90%
100%
Others
Ghana
Gabon
0%
10%
20%
30%
40%
50%
2006 2007 2008 2009 2010 YTD 2011
Brazil
Australia
South Africa
China trade partners 2010 China trade partners 2010 –– Significant Significant Tonnages from Non Traditional OriginsTonnages from Non Traditional Origins
Rank Partner Country YEAR 2010
1 Australia 3 160 436
2 South Africa 3 115 683
3 Gabon 1 296 774
4 Brazil 1 245 629
5 Myanmar 749 632
6 Malaysia 661 695
7 Indonesia 198 186
8 India 174 133
9 Ghana 130 728
Australia27%
Brazil11%
Myanmar6%
Malaysia6%
Indonesia2%
India2%
Ghana1%Kazakhstan
1%
Namibia1%
Bulgaria1% Vietnam
1%
Morocco1%
Mexico1%
Zambia1%
Others1%
Source: GTIS
Origin of China imports in 2010:• Imports from over 20 countries: various grades and qualities of Mn ore
• The big 4 majors >75% of total imports: mostly high grade ores (8.8 mln mt)
• Therefore, other imports > 2.7 mln mt (varying quality)
9 Ghana 130 728
10 Kazakhstan 105 328
11 Namibia 104 296
12 Bulgaria 100 121
13 Vietnam 81 986
14 Morocco 71 379
15 Mexico 62 067
16 Zambia 62 031
17 Thailand 56 859
18 Cote d Ivoire 56 134
Others 164 437
Total 11 597 534
South Africa27%
Gabon11%
But Major Players also to BlameBut Major Players also to Blame
2,500,000
3,000,000
3,500,000
4,000,000
4,500,000
Jan - Nov 2010
Jan - Nov 2011
-
500,000
1,000,000
1,500,000
2,000,000
Others Brazil Gabon South Africa Ghana Australia
Chinese Chinese MnMn Ore Ore –– Stocks Finally Reducing Stocks Finally Reducing
2,000,000
2,500,000
3,000,000
3,500,000
4,000,000
Mn Ore Imports
Port Inventories
-
500,000
1,000,000
1,500,000
2,000,000
Jan-
09F
eb-0
9M
ar-0
9A
pr-0
9M
ay-0
9Ju
n-09
Jul-0
9A
ug-0
9S
ep-0
9O
ct-0
9N
ov-0
9D
ec-0
9Ja
n-10
Feb
-10
Mar
-10
Apr
-10
May
-10
Jun-
10Ju
l-10
Aug
-10
Sep
-10
Oct
-10
Nov
-10
Dec
-10
Jan-
11F
eb-1
1M
ar-1
1A
pr-1
1M
ay-1
1Ju
n-11
Jul-1
1A
ug-1
1S
ep-1
1O
ct-1
1N
ov-1
1D
ec-1
1
Changing landscape of the Mn Ore MarketThe Effects of Capacity Expansions and New Projects:
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
High-grade (>43% Mn) Mid-grade (>30% and <44% Mn)
Low-grade (<31% Mn)
The Changing Mn Ore Supply
1. Moved from a handful of major
suppliers to many players
2. More price volatility: annual to
quarterly to monthly contracts
3. More mid-grade and low-grade
ores on market
Mln
mt
Assumptions 2014:
• 3 new projects in RSA will be successful in bringing planned output to market
• China to lose 3 mln mt of 18% Mn ore output through depletion and substitution
• Major producers will produce according to their announced capacity expansions
• Exclusion of projects which have no definitive start date or annual capacity projections
0.0
2.0
4.0
6.0
2006 2008 2010 2014 ('e) Possible Game Changers:
1. RSA logistics do not
accommodate additional ore
2. Too much new ore if demand
forecasts do not materialize
3. Can the world absorb so much
S.A carbonate ore
Source: CRU, Metal Bulletin, Metal Expert and IMnI
Port Elizabeth5.5 million tpa
Commitment to vacate by 2016. Allocation process for 2013 to 2016 should take place shortly
Saldanha +/ - 13 Million tpa
Transnet is no longer considering Mn ore in the next Sishen – Saldanhaexpansion
Durban3 Million tpa
Trucking expensive but BMA terminal efficient and cost
Cost Effective
SA Manganese OreSA Manganese OreLogisticsLogistics
DurbanRail and Truck
3 Million tpa terminal efficient and cost effective plus containers
Richards BayTruck
1 Million tpa ?
Trucking more expensive than Durban. Competition with chrome ore/ magnetite in the port.
Coega 10 – 16 Million tpa
Requires upgraded heavy haul rail track plus new terminal. Feasibility study underway. Transnet’s preferred option
Expensive
Incremental Ore Logistics Incremental Ore Logistics in SA are Very Expensivein SA are Very Expensive
38 % Mn Ore through Richards Bay Port
US$ / mtTrucking plus Port Loading Costs 90Current Freight to China 30Current Freight to China 30
+/- $120/mt≈ $3.15/dmtu
Mining, marketing, finance costs, etc still have to be addedCurrent Price +/- $4.00/dmtu CIF; Only leaves +/- R260/mt to
cover these costs
No Shortage of No Shortage of MnMn ore ore Expansions and New MinesExpansions and New Mines
South Africa;Assmang : 3 Mill tpa to 4 Mill tpaBHP-Billiton Wessels: 1Mill tpa to 1.5 MilltpaBHP-Billiton Mamatwan: Increase of 1 MilltpaBHP-Billiton Mamatwan: Increase of 1 MilltpaUMK: Increase from 2 to 2.7 Milltpa by mid 2012Kgalagadi: 2.4 Mill tpa of sinter from mid 2012Tshipi e Ntle: 2.4 Mill tpa by mid/end 2012Several other projects at or close to bankable feasibility stage
No Shortage of No Shortage of MnMn ore ore Expansions and New MinesExpansions and New Mines
Rest of the World;BHP-Billiton Australia- Gemco: 4.2Mill tpa to 4.8 Milltpa by 2013Comilog Eramet- Gabon: Increase from 3.5 – 4 Mill tpa in 2012Mill tpa in 2012Citic Dameng Gabon: Increase from 0.3 to 1.15 Milltpa by mid 2012Minera Autlan Mexico Tajo Naopa: 0.3 Mill tpa in 2012Zambia: Multitude of small projects 0.5 Mill tpa ?
Manganese Alloys
Manganese Alloy Prices Manganese Alloy Prices Continue to DeclineContinue to Decline
1800
2000
2200
2400
2600
US
D /
mt
HCFeMn
MCFEMn
SiMn
800
1000
1200
1400
1600
Jul-0
9A
ug-0
9S
ep-0
9O
ct-0
9N
ov-0
9D
ec-0
9Ja
n-10
Feb
-10
Mar
-10
Apr
-10
May
-…Ju
n-10
Jul-1
0A
ug-1
0S
ep-1
0O
ct-1
0N
ov-1
0D
ec-1
0Ja
n-11
Feb
-11
Mar
-11
Apr
-11
May
-…Ju
n-11
Jul-1
1A
ug-1
1S
ep-1
1O
ct-1
1N
ov-1
1D
ec-1
1
US
D /
But World Real Consumption of But World Real Consumption of Manganese Alloys at Record Levels Manganese Alloys at Record Levels
3712 41
47
4122
4073
3721 42
05
5798 63
32 6769
7764 80
92
7765
8578
5000
6000
7000
8000
9000
10000
‘000
met
ric to
ns
948
1058
1146 14
29
1449
1314
1502
3435 37
12 4147
4122
4073
3721 42
05
0
1000
2000
3000
4000
5000
2004 2005 2006 2007 2008 2009 2010
‘000
met
ric to
ns
Ref FeMn HCFeMn SiMn
Manganese Alloy Predicted Manganese Alloy Predicted ConsumptionConsumption
7500
9000
10500
12000
13500
‘thou
sand
met
ric to
n
SiMnHCFeMn
0
1500
3000
4500
6000
7500
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
‘thou
sand
met
ric to
n
HCFeMnRefined FeMn
But Where Will That Additional But Where Will That Additional Demand BeDemand Be
China ; China is virtually self sufficient in Mn alloys with limited imports, has underutilised smelting capacity and is the major Mnore import market
India ; India is virtually self sufficient in Mn alloys with only India ; India is virtually self sufficient in Mn alloys with only limited imports of high spec alloys. Becoming an important Mnore market and a major alloy exporter
Developing World; largely being supplied at present from domestic and/or other developing nations.
Key Factor :Chinese Manganese Alloy Key Factor :Chinese Manganese Alloy Exports have Virtually DisappearedExports have Virtually Disappeared
573
410 44
1
687
640
400
500
600
700
800
‘000
met
ric to
ns
106
79
205
121 14
6
135
148
21 9
61 55
79
112
181
34
73
0
100
200
300
400
2004 2005 2006 2007 2008 2009 2010
‘000
met
ric to
ns
SiMn HCFeMn Ref FeMn
Key Factor: South Korean Exports are Key Factor: South Korean Exports are Taking their PlaceTaking their Place
8000
10000
12000
14000
16000
18000
0
2000
4000
6000
8000
HCFeMn SiMn Refined FeMn
Key Factor :As Are India Key Factor :As Are India SiMnSiMn Alloy ExportsAlloy Exports
300000
400000
500000
600000
0
100000
200000
300000
2005 2006 2007 2008 2009 2010
HCFeMn SiMn
MnMn Alloys Are in OversupplyAlloys Are in Oversupply
20000
40000
60000
80000
-80000
-60000
-40000
-20000
0
Q1 11 Q2 11 Q3 11
SiMn
HCFeMn
Refined FeMn
Manganese ConclusionsManganese Conclusions
• Mn ore and alloys are currently in oversupply• Mn ore demand is very dependent on Chinese steel recovery• Major Mn ore players need to show some production restraint• Too much Mn ore capacity was incentivised by the high prices• More Mn ore capacity coming on stream• More Mn ore capacity coming on stream• Probability that Mn ore will be in oversupply for several years • Mn alloys demand in developed world likely to remain depressed for a
number of years• Mn alloy production costs generally increasing but particularly in S.A.• Production of Mn alloys will continue to move eastwards (India,
Malaysia, S. Korea)
Chrome Market Chrome Market
32 .
World Stainless Steel ProductionWorld Stainless Steel Production
Total 28.69-million tons Total estimated 32.63-million tons
Source: CRU
SS ProductionSS Production
Source: CRU
World FeCr ProductionWorld FeCr Production
13%
2006
16%
6%
2011
Total 6.4-million tons Total estimated 9-million tons
44%
14%
10%
0%
19%
South Africa China
India Eastern Europe
Russia & Kazakhstan Others
37%
28%
11%
2%
16%
South Africa China
India Eastern Europe
Russia & Kazakhstan Others
Source: ICDA
China China FeCrFeCr Imports Imports Trend for China to produce ferrochrome rather than importTrend for China to produce ferrochrome rather than import
2000
2500
3000
2000
2500
3000
‘00
0m
t P
rod
uct
ion
‘00
0m
t Im
po
rts
Production
0
500
1000
1500
0
500
1000
1500
2006 2007 2008 2009 2010 2011e
‘00
0m
t P
rod
uct
ion
‘00
0m
t Im
po
rts
Kazakhstan South Africa Turkey Russia India Others Production
Source: ICDA Statistics & CRU
South Africa South Africa FeCrFeCr capacity capacity UnderutilisedUnderutilised
3
3.5
4
4.5
5
Mill
ion
tons
Source: ICDA Statistics & estimated Forecast
0
0.5
1
1.5
2
2.5
2004 2005 2006 2007 2008 2009 2010 2011e 2012f 2013f 2014f
Mill
ion
tons
Production Capacity
South Africa has become the swing South Africa has become the swing
ferrochrome producerferrochrome producer-- falling market sharefalling market share
6000
7000
8000
9000
10000
0
200
400
600
800
1000
1200
1st Q
08
2nd
Q 0
83r
d Q
08
4th
Q 0
81s
t Q 0
92n
d Q
09
3rd
Q 0
94t
h Q
09
1st Q
10
2nd
Q 1
03r
d Q
10
4th
Q 1
01s
t Q 1
12n
d Q
11
3rd
Q 1
1
'000
mt
SA Quarterly Production
0
1000
2000
3000
4000
5000
6000
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011e 2012f
'00
0 m
t
Other S.Africa
Source: ICDA Statistics & CRU forecast
1st Q
08
2nd
Q 0
83r
d Q
08
4th
Q 0
81s
t Q 0
92n
d Q
09
3rd
Q 0
94t
h Q
09
1st Q
10
2nd
Q 1
03r
d Q
10
4th
Q 1
01s
t Q 1
12n
d Q
11
3rd
Q 1
1
0
200
400
600
800
1000
1200
1400
1600
1st Q
08
2nd
Q 0
83r
d Q
08
4th
Q 0
81s
t Q 0
92n
d Q
09
3rd
Q 0
94t
h Q
09
1st Q
10
2nd
Q 1
03r
d Q
10
4th
Q 1
01s
t Q 1
12n
d Q
11
3rd
Q 1
1
'00
0 m
t
World excl SA Quarterly
Production
Charge Chrome PricesCharge Chrome Prices
• European prices exclude
discounts, which have
increased
• When prices increase – China
and India increase production
rates, i.e less demand for
Prices quoted exclude discounts
80
100
120
140
160
US
c/lb
Cr d
eliv
ered
imported materials from
China.
• Q3 2010: 130c/lb Cr Del
• Q4 2010: 130c/lb Cr Del
• Q1 2011: 125c/lb Cr Del
• Q2 2011: 135c/lb Cr Del
• Q3 2011: 120c/lb Cr Del
• Q4 2011: 120c/lb Cr Del
• Q1 2012: 115c/lb Cr Del
Source: CRU – Dec 2011
0
20
40
60
80
Jan-
09
Mar
-09
May
-09
Jul-0
9
Sep
-09
No
v-09
Jan-
10
Mar
-10
May
-10
Jul-1
0
Sep
-10
No
v-10
Jan-
11
Mar
-11
May
-11
Jul-1
1
Sep
-11
No
v-11
Jan-
12
US
c/lb
Cr d
eliv
ered
European Contract China Spot
Chrome Ore Reserves and ProductionChrome Ore Reserves and Production
20112011
World Chromite Reserves
7.6 billion tons (estimate)
World Chromite Production
23.14mill tons (forecast)
Source: Metal Bulletin Research
Chrome Ore Imports into ChinaChrome Ore Imports into China
2006 4.3 Mill Tons 2011 estimated 9.7 Mill Tons
Source: ICDA and TEX Report
China Chrome Ore Stocks at Main PortsChina Chrome Ore Stocks at Main Ports
2500
3000
3500
4000
Estimated Stocks
0
500
1000
1500
2000
2009 2010 2011
Imports
Cr Ore Pricing (SA 44% Conc)Cr Ore Pricing (SA 44% Conc)
� High demand for all ore, but particularly for Lumpy and metallurgical concentrates (min 44%)
� Current spot prices � Current spot prices estimated US$ 200 CIF for metallurgical concentrates (min 44%)
Source: CRU – Dec 2011
S.A Ferrochrome industry under ThreatS.A Ferrochrome industry under Threat
• Since 2007, FeCr production costs increased by +/- 11% p.a.– Electricity prices have doubled
– Labour increases between 8-10% p.a.
– Scarce expensive technical skills
– Met Coke increased by 15% p.a since 2005
• Local transport costs increased- more road transport has to • Local transport costs increased- more road transport has to be used because Transnet does not have the capacity
• Chinese production costs using imported ore very similar to S.A. costs
• S.A. has become the marginal producer
• More profitable to sell Cr ore than produce FeCr
Future ThreatsFuture Threats
• Eskom continues to escalate prices by 15-25% p.a.
• Cr ore oversupply into export market ( UG 2)
• S.A. Carbon Tax ( proposed level increases cost of
production by +/-7 US c/lb) production by +/-7 US c/lb)
• Chinese smelters adopt more advanced technology
(pelletising, pre-reduction, bigger furnaces)
80
100
120
140
160
2008
2014
2013
2015
Power Comparison between Ferrochrome Power Comparison between Ferrochrome
Producing CountriesProducing Countries
0
20
40
60
802008
2009
2010
2011
2012
Forecast of SA exports of Forecast of SA exports of
Cr Ore to ChinaCr Ore to China
Source: CRU
MckinseyMckinsey Report on the Chrome Value Report on the Chrome Value
ChainChain
• R42 Bn contribution to GDP in 2010
• This is under threat
• Recommendations;
– S.A should implement an export tariff of US $ 100/t on chrome orechrome ore
– Set up a S.A chrome marketing arm
– Agree with Government a justifiable electricity power price path
– Align S.A CO2 tax implementation with main competition
– Optimise resource management incl review of mining licence issue and UG2 production.
ConclusionsConclusions
• Future of S.A Chrome industry very uncertain
• With increasing platinum production, the increased
availability of UG2 suggests continuing Cr ore oversupply
• Higher cost Cr ore producers may be squeezed out of the
market as prices fallmarket as prices fall
• S.A FeCr producers continue to move up the cost curve
due mainly to administered price increases and
inefficiencies inherent in S. Africa
• Probability that some FeCr producers will merge or close
in the short term