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BFD
D
GenSet
IN/ Ekctdc Generating Set
© UsefulCDs
http://stores.ebay.com/UsefulCDs
GENERAL INFORMATION
B?WTWJCTKN4S FOR ORDEF4!NG REPAIR PARTS
For parts or m-vice, wmtmt the dealer from whom yew purchased this equipment or refer to yCNM NearestAuthorized (Xmn Parts and Sewice Center.
TO avoid errors or delay in filling your patis order, please furnish al! information requested.
Aiways refer to the narmpkte on your unit.
1. Always ghm the MODEL, SPEC NO. and SERiAL NO,
2.
3.
4.
\ ---IF”%
MODEL AND SPEC M).
T-SERIAL NC).
M-*M9
For handy reference, insert “YOU!?”
nameplate information in the spaces above.
Do not order by reference number; always use part number and descriptkm.
G!ve the part number, description and quantity needed of each item. If an older part cannot be identified,returf) the part prepaid to your dealer or nearest Onan Parts and Service Center. Print your name and addressp%inly on the package. Write a letter to the same address stating the reason for returning the part.
State definite shipping instructions. Any claim for loss or damage to your unit in transit shou!d be filedpromptly against the ‘transportation company making the delivery. Shipments are complete unless thepacking list indicates items are back ordered.
Prices are purposely omitted from this Parts Catalog due to the confusion resulting from fluctuating costs, importduties, sales taxes, exchange rates, etc.
i%: cment parts p!ices, consult your Onan ~alert Distributor Or Fa~s and *rvice @nter~
“En esta iista de partes Ios pree!as se omiten de proposito, ya que bastante confusion n%mdto de fluctuaciones daIos precios, aerechos aduana?=% impuestos de vents, cambios extrajeros, etc.”
Consiga !0s premm ..=~te‘ - A=--’-- de su distribuidor de productos “ONAN.”
!--——.=. ,
PARTS CATALOGTABLE OF CONTENTS
GROW ?n’uInt~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D@*7* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..,., $C@* Bbk . . ..e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .——. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ns*ti Rd. * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..* . . .." . . . . . . .Crankshaft and Fiywheai . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gaamase and Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fwi System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Carburetor Parts...............................................FuelPMmp ....................................................cmwI@h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .meatwr aox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01! $ystam and Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exhaust Systawt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Serwiea Khs and Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rarnota Starting Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRiOA3
A3M
A6
A7A?
AEi
AS
Al OAl ‘iAl 2Al 3Al 4
S1B2B3B4B5
,’
INTRODUCTIONThis catalog applies to the standard Recreational Vehicle Generator Sets as listed below. Par% are arranged ingroups of related items. Each illustrated part is identified by a reference number corresponding to the samereference number in the parts Iiat for that group. Parts illustrations are typical. Using the Mode/and S,oec No. fromthe rwm;eplate, select parts from’?his catalog that apply to your set. Unless otherwise mentioned in the description,parts are interchangeable between models. Right and left sides are determined by facing the engine end (front) ofthe set.
DATA ‘TABLE
MODEL AND SPEC NO. TYPE WATTS VOLTS HERTZ I Wim PHASE
3.0 BI=53CW Remote 3000 120/240 50 4* ●
1
4.0 BF-3cRr Remote 4000 120/240 60 4* ● 1
u
0- The Specification Letter advances (A to B, B to C, etc.) with manufacturing changes.
**- Set is reconnectable for 120 volt, 2 wire; 240 volt, 2 wim or 120/240 volt, 3 wire service.
ITEMS REFERENCED AS OPTiONAL INDICATE PART IS FACTORY INSTALLED AND MAY NOT BEAPPLICABLE ~~ ~$ 8. v -~~ f%+ODt%.S.FOR FIELD CONVERSIONS ADDITIONAL PARTS ARE USUALLYFiEQIJiREt).
“ CWJNDEYI mAxx
REF. PART an. PART..-*G. w. UwItl ● @E*cnmoN
f 800-oo1o 2 SU’aw, (2a@- Hex #f#ad‘1/4-20 x 1-3/4”)
2 526-0063 2 Washer. Flat - Copper(1/4””)
f 29i
REARNW3.SLEEYE - CRAMSHAFT, REAR{mckKt&$Th?-@ Wash%ri?OI-G4$K! 1 ~Stanasf$101-0450-02 1 00?” tjfld~~~fj “ -- _1OI-CM5O-IG 1 OIw UndtlrwzeI014M50-20 1 .W” wdemm!101-0450-30 1 .030- undersize104-0575 2 t’Washer. Thrvs$101-O4IEI 1 t&@@t” @eamng $%&e101-0439 3 Wkate. &kearing - f+aar517*3 tPhJ’Q, Ex@nskXl - WekhI1O-(XI68 ; H3asM? - !rttake V%hns&Me110-1935 4 ?Guide, VMM517-0120 1 tPhJg\ va$u%ml
Tr.lb@Port101-0405 2 *Etea~, Weeva - Camshaft
“BEAWNG. SLEEVE - CRANKSHAFT, FRONT101-0432 1 tstandard;01-0432-02 1 .CX12°Undemize101-0432-%0 1 .010” Undwaize101-0432-20 1 .(M)”’ Undersize
3 110-2274 1 C%’&ef. blM#e - withf3w&fter Pwl
~2~.t~74 1 Spring, Breather Valve5264X)18 1 Washer. Flet (17/64” 1.0.
X%8” O.D. Xll+tY Thk)123-$175 1 Reed. Breather Valve123-1173 1 Baffk). Breather Vafve: $++~7.g Cd?ef.Vahfa110-1921 : Gasket, VtsWa cover. -- -710-0445 18 Nut, Hex - Hardened (5/16-”24)
Used on earty Spec A Models526-0122 18 Washer, Flat (11 /3~ ID x
-~W/322’~D X 0.1345” Thk)110-1$24 1 Head. Cylinder - Right Side110-1925 Head. Cylinder - Left &de110-1920 ; Gasket, Head
SCREW. CAP - HEX HEAD800-0540 12 5116-18 x 1-5/6” - Grade 8600-0541 6 5/16-18 x 2“ - Grade 8TAPPET, vALVE
45 30
313233343536
6-,In
i10
11 3738
121314
36 .,-. A--- ,.a . -.. -.. . . .
39
40
IV14Mi$&$v 1 .un-- unormwzeI20-onM 1 tT@a. Oil - Crankcase
INSERT, VALVE SEAT - EXHAUST110-0245 twmdard110-0245-02 : .0(%’ Oversize110-0245-05 2 .00Y Oversize110-0245-10 1 .010” Oversize110-0245-25 .025” OvemizaINSERT, VALVE S:AT - INTAKE110-0197 2 tStandard110-0197-02 2 .002” Oversize110-0197-05 2 .005” Oversize11O-O197-TO 2 .o?tY Ckrsiza110-0197-25 2 .02S’ Oversize516-0141 2 tPi n, He-r Cmw ~!%grr.w~.~
Included in Cylinder Block Assembly,
Flanged bearin~ replaces thrust wrsher and theunflanged front crankshaft bearing.
17115-00061 ?!XNI06-01115-0006-021154006-05110-.0639110-0$04110-0539110-1608110-1609110-2354
4 Standard4 .001” Oversize4 .002 Oversize4 .005” Oversize8 Lock. Valve Spring4 Rotocap, Valve4 Spring, Valve2 Valve, Intake2 Valve, Exhaust1 Block Assembly, Cylinder
(Includes Parts Marked t)5 Mcrew, Cap - Hex Head
(3/8-16 X 1-1/4”)5 tWasher, Lock - Spring (3/8)1 tSeaL Oil - Crankshaft, Rear4 ~Pin. Drive - Bearing StOD
As Req. tShim (.005”) Crankshaft
18
;:212223
41
800-005124 42
+-
“.
25262728
850-0050509-0041516-0072104-0776
CAMSHAFT
8
,
4--9 REF. PART
1NO. N(I.
QTY. PARTUSED DES~RIPTaON
1 150-00782 150-11163 510-00154 105-0332
11
101
Ring, RetainingCup, GovernorBail, GovernorGear Camshaft (Includes
Parts Marked t)t Spacer, FlyballtPlate, FlyballWasher, ThrustKey, Cam GearCamshaft (Includes C@nter
Pin, Center - Camshaft
111111
5 150-12576 150-00777 105-OOO48 515-00019 105-0376
10 150-0075
Pin)
t - Parts included in Camshaft Gear.
CRANKSHAFT
t
7
NW) FLYWHEEL
TO
No.
1
23
456789
30
No.
?04-0170
5264X)17
334-3204516-(EJ14104-0043
:=!ils-oool104-0695
I
1
Dd%skNscrew,cap - Hex Hswt
Heat Treated(7/t&14 x 4“”)
Washer. Lock - Spring [7116}Washer. Flat (15/3Z’ I 0. x
1-1/4 O.D. X1~4’” Thk)flywheelRing. f?etamingWasher. GearGear. CrankshaftKit. H-Key. Crankshaft GearCrankshaft.. -
FISTON AND ROD
‘-
=
aw.NO.
1
234
5
6
7
PA$?T mY. PARTNo. lXED UZ$CRIPT80N
PISTON (Includes Pin &Retaining Rings)112-0134 2 Standard112-0134-05 2 .005” Oversize112-0134-10 2 .010 Oversize312-0134-.% ~ .- ~ve~:~?Jg~?~+f-J 2 .03W Oversize112-0134-40 2 .04(Y’ Ovtwaize112-0122 2 Pm, PistonS16-Q311 Ring, RetainingRING SET, PISTO:113-0174 2 Standard113-0174-05 2 .005” Oversize113-0174-10 2 .010” Ovet3ize113--0374-20 2 .020” Oversize113-0174-30 2 .030” Oversize113-0174-40 2 .(MY OversizeROD, CONNECTING (includes Bott and Nut)114-0225 2 Standard114-0225-10 2 .010” Undwaize114-0225-20 2 .020” Undemize114-0225-30 2 .030” Undersize114-0226 4 Bolt, Special - Connecting
FM870-0137 4 Nut, Sdf-locking - Hex
(5/16-24),.d
GEARCASE NW GOVERNOR
a
REF.NO.
:34
101112
c
PARTNO.
8704131150-0796
=
526-0063150-0159518-0006870-0131150-0629
21111
111
PARTOESCRIPTlON
Nut. Self-Locking (1/4-20)Stud, Speed AdjustmentSpring, GovernorScrew, Cap - Hex Head
(1/4-20 x 5/8’)Washer, FM - Copper (1/4)Bracket, GovernorClip, Retaining - Rod EndNut, Self-Locking (1/4-20)Rod - Governor Arm to
CarburetorNut, -X (#10-32)Ball JointScrew, Cep - Hex Head
(5/1~18 X 2-~/4”)
r-REF. ‘-” PART --t NO. NO.i
13 OOQ-0032
14 526*515 103-040816 509-otMo17 815-0048
18 150-118719 150-1542
.----- . ..al%’= PART ‘19sHD DESCRIPTION
4 Screw, Cap - Hex Head(5/1(3-18 X1-3/4)
5 Washer, Flat - Copper (5/16)1 Gasket, Genrcaee
. Seal, Oil; . Screw, Machine - Pan Head
(#8-32 x 3/8’”)1 “ Yoke, Governor1 - Arm and Shaft Aseemb!v -
Governor20 50$0008 ● Sea!, Oil21 510-0013 ; ● Bearing, tdeedle22 51O-OOI4 1 s Bait, Bearing23 5?6-0130 1 . Pin, Straight, Headless
I
24 103-0519 1 Cover Assembly, Gear(Includas Patis Marked
● - Parts included .n 103-0519 (3earCover Aaaembly.
“)
.’WY.
X3 5.w4xlt%?
,
w. mm V*!m. m.-u$m$ iwi4m8 -
4 ?34+174. 5 8~S-@$l
@ 134-31277: 134-3132
4
1
2
14
mm--—Wmw
saw, Sewwki?tg - wax-W?4m [Vw?ti x Ws”)
Wwmw @%kM#aa
*.7--WW-w (W-m x ?/1$”)
Back@ate, Scrofl$cfaw, ?~ng -Mix Waahef
i%ead {f/&i?il X 7/16”)H@@rig, Cyiindar Air - l.HHousing, Cylinder Air - W
43444$
w.*.
WW?sm.
1424575142wm
234
$
13
22 W4KM2
5w-m27M2?-amlMam4S
:28a?30
$?..-. . ...=k I f------ -1
1
L---. -”4 L---- i
Hm?.Wa
212223.24
25a272s2s+xl
*“
3233
z
383733
234
E14$-KMWM$-13&t
.
kwm12 #
211
1
#f
E-*
t-
#-
t
1920
cmTRoL-lGNmloNYHEF. mm- fwm UEF. FIAl%T PM! iW. No. $2(i
~~-——.- . ---- m. m. Ji!iii& mwR$PnQw
3 EQ$.Q@g ~ screw, S@fQf??&in$f - Hex 27 CONTROL. BoxHead (1/4-20 x 3/fY-] 301-.337? 1 Sgw A only
2 FELAY. !5QLEPMMI 3014036 t3e@n SpeC B307-W$5 1 ~ A only 28 815-0350 ; Screw. Tapping - ?=fexHead30T- 1’498 7 Begin Spec a (#lo-w x w“)
3mo—0008 COVw, Outltft Box a’ 8564003 1 Washer, Lock - ExternaV4 $15-4E350 ; Screw, Tapping-Hex Head internal TGwh (#10)
(WI& x 3/9’”) 30 312-0027 1 Capacitor, igf’h,on (0.5 Mfd)5330—m2$ 1 *X. outlet 31 166-&Wfj6 $06-0191 1 &ommeK Nyfon
clamp, coil32 LEAD, ELECTRiC~L - SPARK PLUG @H)
7 621”0010 3 %$ew, SeH-focking - Hex 167-1557 1Head (%/4-20 x 1/2?’)
14-1/2- ig, Spec A only167-1574
e W=l#W$, Lock - EXtew??/“ 17-1/2” lg. Begin Spec ?3
3 33 LEAD. ELECTRIC~L - SPARK PLUG (LH)intermf Tooth (114”) 167-1520 1 7-1/2 lg. Spec A (My
9 332-0742 1 Terminal, L~ - Soidarfeas 167-1521 “7-1/4 lg. Begin $pec B10 3384$58 1 Harness, Wiring - Remote 34 CAP/NIPPLE, IGN;TION COIL TERMINALS
Cuntroi (Optional] 160-0804 2 t Cap - Spec A Only1f HARNESS. WIRING — REM(3T E CONTROL {O@lonal) 160-0%8 2 “Nicmfe - qeoin Soec B
%fiw In..r . . .wt.;Screw, Tapping - Pan Head
&8-32xl /2’’)-& qJinSp&lf3
35 COIL. IGNITION ‘““ - ‘“ --166-0535 1 Spec A Onlyl@-0643 1 Begin Spec B367m ~7.- .--w . 2 Spark Plug508-0179 1 Ciamp, CaMe - Strain Relief -
Optional3584072 1 Diode & Heatsink - Spec A
C!rrly332-1646 2 Clip, Retaining - Terminal
Strip - Spec A Only332-18’T6 1 Clamp, Cable321-019-4 2 Fuse, Cartridge (9 Amp,
32 Volt) - Spec A OnlyHARNESS, WIRING - SET
1 Spec A Only, includesFuseholders “
336-0938 11 Begin Spec B321-0193 :? Fusehoider (Part of Harness)
- Spec A Only821-0010 6 Screw, Self-locking - Hex
Head (7/4-20 x 3f& jBRACKET, MOUNTING - CONTROL301-3878 1 Spec A Only301-’4039 1 Begin Spec B370-1002 1 Bracket, Angle - Diode
Mounting
12
13.36
37
’38
39
4041
42
TERMtNAL, STRIP332-m5c 1332-1$18 1
.&~*: ~g :
SfleC A onlyBegin Spec Bswitch, Ptmfl - SPOTFuse, Cartridge (5 Amp. 32 Volt)
-Be@nSpecBFuseholder - Begin Spec BScrew, Machine - Pan Head
(#6-32 x,l/2”) - Begin Spec BWasher, Lock - External
Tooth (#6) - Begin Spec BNut, Hex with External Tooth
Lockwesfw (#6-32) - BeginSpec B
Ra@, Arr,attt-e - SPST @ Amp,12 Volt) - Begin Spec B
Grommet, Rubber - Be@ Spec EtDiode, Rectifier (rMIOPIV,
22 Amp) - Begin Spec BWasher, Lock - External
Tooth (1/4”)Nut, *X (1/+20)Screw, Tapping - Hex Head
1617
321-0217822-0032 :
2
19 870-0183 2
43
44
45
20 307-1497 1
21 508—Oms 122 W5—0235 1
24 tii3 1
25 862-000126 815-0350 :
46
MO-32 x 3/8-} “ - Part of Spark Plug Electrical Lead.t - Part of Ignition Coii #160-0535.
W?EANER BOX ASSEMBLY
REF. PART?40. NO.
QTY.USED
1
1
PARTOESCRIPTfON
Box Assembly, Breaker (IncludesParts Marked “)
“Screw, Machine - Round Head(#10-24 X 1-1/2”)
“Washer, Flat (13/64” LO.x 7/16 0.0. x 1/32” T~_)
“Cover, Breaker %x (IrrcludesScrew, Washer and Retainer)
“Screw, Tapping - Hex Head(#6-32 x 5/lfY)
“Washer, Lock - Spring (#8)“Capacitor, ignition -30 MFD“Screw, Cap - Socket Heed
(1/4-20 X 3/4”)
●Washer, Lock - Spring (1/4)“Point Assembly, Breaker“Base, Breaker Box“Gasket ~reaker BoxPlunger, Breaker Point Assy.Lead, Electrical - Coil to. Breaker Points
C&w Mourning
1 160-1210
3 526-0008 ?
4 160-1232 1
5 815-0358 1
678
6W-W25 1312-0198802-0034 ;
91011121314
/550-Lm6 2160-1183 1160-121@ 1160-1150 1160-1151 1336-2378 1
-}1
I ‘5
O!L SYSTEM AND MOUNTING PLATE
17
d
\ -
REF.NO.
1
23456
12
..16-
PARTNO.
800-0007
850-0040120-0648120-0491120-0161801-0050
309-2379
123-0489123-0191800-0051
850-O@O
OTY.USED
2
21111
1i111
1
1
:
4
PARTDESCRIPTION
Screw, Cap - Hex Head(1/4-20 x l“)
Washer, Lock - Spring (1/4)Cup, Oil Pump IntakePump, OiiGasket Kit - Oil PumpScrew, Cap - Hex Head
(3/8 X24x 1“)Washer, Flat - Copper (3/8)Spring - Oil Bypass ValveValve - Oil BypassPlug, Pipe - 3/8 - OptionalSwitch, Low Oil Pressure
Lead, Electrical - Low OilPrassure Switch
Cap & lndicat~r, CM FillGasket, Oil ?iii C&gScrew, C+ - Hex !-kx@
(3/8-16 x 1-1/4’”)Wasker, Lock - spring (1/4)
17 800-0082 3 “Screw, Cap - Hex Head(7;16-14 x 3-3/4’) - Optional”
18 526-0195 3 “Washer, Flat (29/64” ID x3-1/4” OD X 1/8” Thk)
19 862-0004 3 E“Nut, Hex (7/16-14)20 850-0055 3 f’Washer, Lock - Spring (7/16)21 526-0014 3 Q“Wa~her, Flat (~9/64° ID x
l-1/Z’ OEI X 1/%” Thk)32 526-0198 6 E’Washer, Flat (29/64” ID x
‘1-1/2 OD X 1/16” Thk)23 402-0282 3 E“Snubber24 402-0290 3 Q“Spacer, S:eeve
~*25 ~“CUSHi~N, VIBRATION432-&333 2 Engine En6402-ij284 1 Generator End
26 50.WJ056 1 plug, pipe (1/2”) (W@ ‘n
Same Models)27 504-Q092 1 Valve, 0;: Drain28 5W5-CM19 1 Reducer, Pipe (1/2” to 3/6”)29 102-0693 1 Gasket, Oil Base30 lW?’-0BG? 1 Base, Oil31 122-0345 1 Hose, Oil Drain - Optional32 403-1219 1 Plate, Mounting33 81542194 ? Screw, Tapping - Hex Head
with External Tooth Lockwasher(10-32 x 3/8’)
34 337-0095 Strap, Electrical - Grounding35 816-0208 : fBolt, Carriage (7/16-14 x 3-1/2”)
EHARDWARE PACKAGE, MOUNTING4W2-0435 1 Used with Mounting Plate
(Includes Parts Marked Q)402-0434 1 Sets Without Mounting Plate -
Optional (Includes PartsMarked *)
)0 /’”
.
REF. PARTNO. NO.
1 155-12392 155-12343 155-1235
5 155-1240
6 154-1578
7 155-1222
t? 155-12549 155-1258
11 850-004512 154-1762
13 ‘ 86,7-0002
14 154-1725
15 155-1380--
QTY.USED
211
1
1
1
11
4
2
2..- . .1
PARTDESCRIPTION
Clamp, Muffler (1-5/6” Pipe)Bracket, Hanger - MufflerTube, Exhaust (1-1/2” x 19”)
- OptionalTube, Exhaust (1-5/8” x 15”)
- OptionalTube, Exhaust - Manifold
Extension (1-5/8’ x 18”)Muffler, Exhaust - Side Inlet
(21-9/16 Lg)Spark Arrester- OptionalMuffler/Spark Arrester -
Side Inlet - Optional,Screw, Cap - Hex Head
(5/16-18 x 3/4”)Washer Lock - Spring (5/16)Manifold, Exhaust - Left Side
DownNut, Hex (5/16-24) - Use
with Optional Heat ShieldGasket, Exhaust Manifold
Shield: Exhaust Tube -
GENERATOR
REF. PARTUfi-W, No.
! 812-0156
2 850-00403 232-21074 234-03625 870-02036 850-0055i’ 205-00908 800-0043
9 850-0045?0 E9&n? 1~..-
11 862-001512 510-0047
13 232-059614 812-0092
15 850-002516 860-0008f 7 304-001418 353-OO57
19 815-0359
2G 214-009521 214-009622 212-123223 212-0359
24 212-0360
Qw.Us&o
2
21111
:
34
41
11
1111
15
48
122
2
PARTbESCFtlPTtON
Screw, Machine - Round Head(1/4-20 X 1-1/2”)
Washer, Lock - Spring (1/4)Cover, GeneratorWrapper, GeneratorNut, Hex (7/16-20)Washer, Lock - Spring (7/16)Fan, GeneratorScrew, Cap - Hex Head
(5/16-18 X 5“)Washer, Lock - Spring (5/16)Washer, Flat (11/32” I.D. x
11/16’ O.D. X 1/16 Thk)Nut, Hex (5/16-18)
“Bearing, Ball (Part ofArmature Assembly)
Clip, Retaining - BearingScrew, Machine - Round Head
{80-32 X 2-3/4’)Washer, Lock - Spring (#8)Nut, Hex (#8-32)Washer, Centering - ResistorResistor, Wirewound - 3.4-Ohm,
75 Watt. 0.2%Screw, Tapping - Hex Washer
Head (#10-32 x 7/8”)Brush, CommutatorBrush, Collector RingSpring, Brush
Block - Generator Brush -Bottom and Right Side(Includes Parts Marked +)
Block - Generator Brush -Top and Left Side(iric!udes Parts Marked +9
REF.No.
2526
272829
30
31
3233
34
::
37
38
“39404142
434445
PARTNO.
871-0010853-0008
526-0049871-0010853-0008
815-0341
800-0051
850-0050526-0030
232-2619516-0182211-0187
WED KmMxtm’lwl
4 + N~t, Hex - &ass (#10-32)4 + Washer, Lock - External
Tooth (#10)4 + Washer, Flat - Brass (#10)4 + Nut, Hex - t3rass (#10-32)4 + Washer, Lock - External Tooth
(#lo)4 + Screw, Machine - Hex Head,
Brass (#10=32 x 1“ )a——–. A—
2 screw, USP - Hex Head(3/8-16 X 1-1/4”’)
2 Washer,,Lock - Spring (3/8)2 Washer,~lat (13/32’ 1.D. x
7/8” O1O. X ?/& Thk)1 Support, Generator8 Pin, S?ra~ht, Headless1 End Bell, ‘Generator
STATOR, GENERATOR‘t
220-1818 1 50 Hertz Sets22!I-1820 1 60 Hertz SetsARMATURE ASSEMBLY, GENERATOR (Includes PartsMarked ●)201-2406 1 50 Hertz S&ts201-2405 1 60 Hertz Salts
204-0110 1 “Collector F/ing, Generator203-0153 1 “Commutator, Generator520-0732 1 Stud800-0050 4 Screw, Cap’- Hex Head
(3/8-16 X f-1/4”)850-0050 4 Washer, LOCK - Spring (3/8)231-0184 1 Adapter - Getterator to Engine338-0946 1 Harness, Wiring
“ - Parts included in Armature Awwm&fy
+- Parts included in Generator Brush ‘BIocks.t
SERVICE KITS AND NIWCEUANECNJS
REF. PART PARTNO. NO. $sYk DESCRIP’HON
168-0123 1 Gasket Wt, Carbon Removal168-0124 f Gasket Kit, Engine522-0281 1 Overhaul Kit
1~0-1213 - ‘“l Kit, Ignition Tune-up(ToR Adjusted Point Set)
525-0305 1 T;uch-up ‘Paint (13 oz. “Pressurized Can), Green
?
REF.No.
1
2
34
7
&)
4
1
3
16-17
12. 14
13
8
9
PARTNo.
308-0165
8?5-0385
308-0154308-0158
300-0985 4
308-0341
301-3566
20
21
an. PART REF. PART QTY. PARTUSEO DESCRIPTION
1 Control Package - Remote Starting(Includes Parts Marked 4)
2 “Screw, Machine - Round Head,Black Zinc Finish(#6-32 X 1/2”)
1 ●Switch, Toggle - SPDT1 “Plate, Mounting1 Control Assembly, Remote Starting
- Standard (Inciudee PartsMarked s)
1 *switch, Push - DPQT (Momentary)With Mtergal 12 Volt L.smp
1 ePanel, Control
NO. $40.
13 308-0341
14 359-003415 302-088616 815-0385
Usm DSSCRIPIVON
1
1
21111
Control Assembly Remote Starting- Deluxe (Includes Parts Marked f)
QSwitch, Push - DP13T (Momentary)With !ntergal 12 Volt Lamp)
fDiodeEMeter, Battery ConditionEScrew, Machine - Round Head,
Black Zinc Finish(#6-32 X 1/2”)
2Nut, Hex (#6-32)EMeter, Time TotalizingEPaneL Control
Voltmeter, DC (0-20)Ammeter, DC (0-10)
“ - Parts Included in C2mtrol Package 308-0165.t - Parts Included in Control Assembly 3(K9-0985.E - Parts Included in Control Assembly 300-0986.
SPECIAL PARTS LIST FOR MODEL ~JMF-3~~ Sf=c ~-–
F(M STANDARD PARTS REFER TO CATALOG 965-0220 KEY W). ._:_.[PAWS CAYALOQ AL@C)CQNTAW$ COWPONENT$Pa MA&M OPTIONAL FEATURESLISTED 8ELoW
WIRING OIAGRAM NO.,
UwmkUnaL -
IPART NO, QTV. DESCRIPTION PART NO. m’lf. C$ESCRIPTICIN
150-0678 1 Clip$ Sensitivity Adjwtment134-3418 1 Guard, Scroll336--2379 1 Lead, Low Oil Pressure Switch
IPAR? ($40. OTV. DESCRIPTION
150-0678149-1554M9-1541332-05%502-01.96134-341$336-237933~-1132
307=-1619
$70-0341
1
1
Clip, Sensitivity,MjustmentLineD Fuel - Pump TO Carb.
Pump, FuelConnector - Fuel Pump LeadSIbm”o Fuel Pump InletGuard, $crol~
Led, Low 011 Pressure SwitchMarness, Wiring - Generator
set - Includes Diode And
Relay
ltelay, Ignition - IncludesFastener
Fastener, Ignition Relay
PAR? NO. can. DESCRIPTIONI I
SPECIAL PARTS LIST FOR MODEL 4.~-3Q SEC 16(&Wd.
~OFl STANDARD PARTS REFER TO CATALOG ~hs-ozzo Km No.,_..(PAWS CAT’ALOQAL$@ CON?A!$WCOWONW+?8 Fm I@AJQ@C#VWNAL~mCS L~STEOBELO~~
WRING DIAGRAM NO. (Et4c)u.J ?7-() —— -
PART NO. (NY. DE$CRW?!ON9
150-0678149-1554
149-1541332-0556X) Z-0ig6
134-3418336-2379J38-1132
Mi-1619
870-0341
Clip, Sensitivity MjustmentLine, Fuel - Pump To Carb.Pump, FuelCQnnect~r - Fuel Pump LeadElbow, Fuel Pump InletGuard, ScrollLead, Low Oil Pressure SwitchHarness, Wiring - Generatorset - Includes Diode AndRelay
!&lay, Ignition - Includes
FastenerFastener, ignition Relay
PARTW. WV. DESCRIPTION.—-I 1
150-0678149-1554149-1541332-05565m=(’)~$~134-3418336-2379201-241352+0733338-1132
307-1619
8W-0341
Clip, SensitivityAdjustmentLine, Fuel - Pump To Carb.Pump, FuelConnector - Fuel Pump LeadElbow, Fuel Pump InletGuard, ScrollLead, Low Oil Pressure SwitchArmature Assembly, GeneratorStud, Armature ThroughHarness, Wiring - GeneratorSet - Includes Diode 41ndRelay
Relay, Ignition - IncludesFastener
Fastener, ignition Relay
PART NO. cm. OE$CFUPTK)NI I
SPECIAL PART$ LIST FOR MODEL 4* OBF-IR $$=~ ~—-FOR STANDARD PARTS REFER TO CA’?ALOG 965-0220 WY No.,-(PAWS CATALOt3 ALSO CWW COMPOUW?$ FOR MAWR OPmOMAL WEA?URE$tJsTEO @ELOWI
Wlt?lNGtDIAGRAM NO. (E?4C)611-1123-01_
PAR? NO. O?Y” OE$CRIPTION
130-0678 1 Clip, Sensitivity Adjustment134-3418 1 Guard, Scroll336-2379 1 Lead, Low Oil Pressure Switch
Parts Not Furnished By Onan
!lountiug Plate
Mounting Hardware
SPECIAL PARTS LIST FOR lt#~DEL 4● (NW”xx g)pg~ 16002$
FOR STANDARD PARTS ‘CATALOG 965-0220 KEY NC).,_
[PART$CATALOO 4UI0 C4?M?A4?4SWMMMW?8 FOR MAJOROPWOHA&PGA1’UWSLK3~0 BELOW
WIRING DIAGRAM NO. (ENG)611-1127-01
IPART NO, OV’. OESC$WTION
150-0678 1 Clip, SensitivityAdjusmwnt149-1554 1 Lines Fuel - pump TO Carb.149-1541 1 Pump, Fuel’332-0556 1 ~~n!,ae~tgr- Fuel Ibms Lead502-0196 1 Elbow, Fuel Pump Inlet134-3U8 1 Guard, Scroll336-2379 1 Lead, Low Oil Pressure Switch338-1132 1 Harness, Wiring - Generator
Set - Includes Diode AndRelay
307-1619 1 Relay, Ignitibn - IncludesFastener
870-0341 1 Fastener, Ignition Relay
Parts Not Furnished By OnanMounting PlateMounting Hardware
SPECIAL PARTS LIST FOR WOEL ~-Q&EAGR Ww “, 16004B
FOR STANDARD PARTS REFER ‘TO CATALOG 9- MEv w. -(PAWS CAYALOQ AUO 4X$NTA!NS4%!!!!!W#NSN’P$lipm &QAJQ@~~ mms$ LIW’EO ~ELOW)
WWINC#DIAGRAM NO. . ..
150-0678149-1554149-1541332-0556502-019613%-3418336-2379154-1866
154-1883
154-1886
154-1888
338-1132
307-1619
87+0341
Clip, SensitivityMjusementLine, Fuel - Pump To (hr’b~Pump, FuelConnector - Fuel Pump LeadElbow, Fuel Pump InletGuard, ScrollLead, Low oil Pressure SwitchManifold, Exhaust - Left
side Bo%nlBracket, Exhaust ManifoldHeat Shield Pltg- Left
Bracket. Exhaust ManifoldHeat Shield Mtg - Right
Shield, Heat - ExhaustManifold
Harness, Wiring - Generatorset - Includes Diode AndRelay
Relaye Ignition - IncludesFastener
Fastener, Ignition Relay
PART NO. QTV. InEscfuwncm..—.1 I
I
SPECIAL PARTS LIST FOR UWOEL 4. Olw-s . SPEC 16856B
Fm STANOAR?3 PARTS REFER TO CA’VALCl@ 965-0220 Km m. _.
(man CAlf’ditaii+80 cad?AUw WMPOM mm PORWMJ08OmQwAL PEAmmEs Lfmso Smow)
WIRING OIAGRAM NO. a31uC)611--M31-O1&!PART 0400 on. QESCRtP?OON PART INO. (xv. OIESCRWTION
150-0678134-3418336-2379154-1837154-183$MO-1344123-1442123-1440
503-0769
123-1441
140-1216140-1295865-0020503-0189
155-0484502-’3065~49-~4~7M9-1M4
3!31-4129332-0050
301-4131332-0604!$08-Oinl
508-0109
308-045J38-1026JW-1619
321-(XM4321-0146
clip, Sendcivity AdjustmentGuard, ticrdlLed, Low Oil PressureSwitchTube9 Ihihaust- RighC HandTube, Exhaust - Left HandBase, Air CleanerTube, Breather (To Crankcase)Connector,Breather Tubes
(1” L@@Champ, Hose - Breather TubeConnector
Tube9 Breather(TQAirCleaner)
Cartri*e, Atr CleanerCover, Air CleanerNut* wing -= Air CleanerChmp, Hose - BreatherlubeTo Crankcase
MufflerElbow,Fuel Pump OutletL$,ne,Fuel - Pump To Carb.Pump, Fuel - Na ‘Longer
Available - For CoapletePump ReplacememEOrder149-1553 Fuel Pump Kit(iii~ bchdes Necessary
Elbows)Cover, ControlBox ‘C14p9 Cable - Control@g*ctmggBmeket
Box, ControlBlock, Te~inal o 5 PlaceGromet, lflubber - controlSOx (?/r isdd
Croxmete Rubber- Control80% (1” dole)
$wgtch, ‘EO@e - $PIJTt!araaeaa,Wirims - ControlBoxRehy, I@tbn - IndudeoI%mtendm
WMIe?, meahae”M&lp
SPECIAL PARTS LISTFORmum 4●O13F-8R Smc 11389B
F(XI STANDARD PARTS REFER TO CATALOG 965-0220 KEY NO. .. .(Maw CAmlsa 4MM eowm48 ~m P’(XM&MMOPYIQMLP~TUtIfX LISTED8EL(?W
Wmm ImmtAma m. (ENG)611-W7-04
IPART W). Q’nf. DESCRIPTION PART NO. WV. OESCROPTBON
150-0678M9-1554149-1541332-0556502-0196134-34MJ336-2379201-2526
232-2586520-07$1211-0264205-0116232-2587234-0530338-0947
338-1132
307-1619
870-0341
Clip, kMiJitiVity AdjustmentLine, Fuel - Pump To Carb.PuMp, FuelComsetokm- Fuel Pump LeadElbow, Fuel Pump InletGuard, ScroliLead, Low 011 Pressure SwitchArmature Assembly, Generator
(Also Includes Fan Hub)Hub, GeneratorFanStud, ArmatureThroughEnd Bell,GeneratorFan,GeneratorCover,GeneratorFanScreen,GeneratorFanHarness, Wiring - GeneratorTo Control
flarness,Wiring - GenezatorSet - Includes Diode AndRelay
Relay, Ignition - IncludesFastener
Fastener, Ignition Relay
Imm No. WV* omcMPYION
201-2527
510-0047204-0110203-0153338-0947520-0733516-0196211-0365
212-0361212-0345
212-0352212-0353
214-0096214-0095212-1232205-0116232-2827
Armmmre AsfmablyJwouncSExtended Shaft (IncludesParts Marked ‘1
●Bearing, Ball*C~S~ec*orRinq, Gener43tor●Comutator, Generator
Harness, Wiring-GeneratorStud,Armature‘1’hruPin, Dowel-End BellBell, End (IncludesDowelPins)Block, Generator Brush-ToFBlock, Generator Fmush-RighSideBlock,Generator Brush-BottBlock, Generator Brush-LeftSide
[Notes Above 4 IMush BlockAssemblies Include PartsMarked +)
+Brush~ AC+Brush, DC+Spring~ @nO BrushFan, GenexatorCover, Ganerator Fan
,
.
