Fraunhofer Indonesia: The Benefits of Applied Science for the Industry Dr.-Ing. Ida-Bagus Kesawa Narayana Fraunhofer Representative Officer, Indonesia

Picture : Jakarta, Capital City of Indonesia

Fraunhofer Activities in Indonesia : 3 Level Approaches

1. Image Development: Fraunhofer as Trendsetter / International Seminar on specific themes

2. Networking Development : Strategic Partnership with Ministries, Universities, Research Institution and Industry Association. Knowing Decision Makers in Ministries, Research Institutions and Companies.

3. Project Development: Active Project Development in Company Level

Fraunhofer Indonesia : Applied Research Cooperation in Indonesia

1. Developing WTZ Projects (Based German – Indonesian Scientific and Technological Cooperation) or EU FP7 in Selected Sectors a. To introduce Fraunhofer Scientist to Indonesian market b. To develop Fraunhofer Technologies for specific need in Indonesia

2. Technology transfer : Developing projects, which have already

existing products / references projects a. More easy to introduce to market b. Optional : In cooperation with Fraunhofer Spin-Off or German Companies,

depends on business requirements

3. Applied research projects with Industry a. Only for customers, which are already cooperated with nr. 1 or nr 2

Focus Fields 1. Biopharmaceutical and Regenerative Medicines : 2. Bio Industry / Biooekonomie : 3. Information and Communication Technology : 4. Renewable Energy : 5. Manufacturing and Surface Technology : 6. Technology Management for Public Institution and Industry

German – Indonesian Project Financing (BMBF) : 2006-2013

1. Molecular Farming (IME)

2. Development of HPC Virus Diagnostic System (IME)

3. Low Allergenic Rubber Process (IGB)

4. Byproduct of Biodiesel (Glycerol) To 1,3 Propane Diol (WKI, IME, ICT) 5. Integrated Production of Bio Based Fuels, Products and Chemicals in a Multi Feed Stocks (IVV, UMSICHT)

• Camelina has great promise as a biofuels crop because it is productive on nutrient marginal soils under environmental stresses such as drought and high soil salinity. Its produce oil bearing seeds and it short generation growing time allows multiple crops per year.

• Calophyllum Inophyllum is an native sea costal tree that produce oil bearing seeds and thrives well on salinity soils.

• Nypa Fruticans is an native sea costal

mangrove palm tree. It sap tap from it stem produce high sugar content liquid that is suitable for bio-ethanol production.

„Biomass-to-energy“

Where

flourishing environment and

prosperous economy can coexist

Ecosystem & Plantation

Management

„Wasteland-to-value“ „Crops-to-feedstock“

„Wasteland-to-value“ „Crops-to-feedstock“

„Market entry“

Where

flourishing environment and

prosperous economy can coexist

Ecosystem & Plantation Management

Low Investment Low Yield High Oil Quality

High Investment HighYield Low Oil Quality

Innovated Technology

Extraction rate 75%

Extraction rate 90%

Extraction rate 99%

Extraction rate 95%

High Investment Medium Yield Low Oil Quality

Medium Investment High Yield High Oil Quality

Drawbacks of Conventional Biodiesel Process

Use of inorganic catalyst and excess of toxic methanol High costs for downstream processing because of by-products Fuel yield of only 90% due to formation of glycerol Small revenues from Glycerol because of market saturation Significant amounts of waste water are formed in purification steps

Fraunhofer Patent : Enzymatic Biofuel

Partial transesterification of vegetable oil using enzymes No formation of by-products due to

the application of specific enzymes Input materials completely converted

into biofuel Simple downstream processing

due to small amounts of ethanol used and no by-products formed Recycling of immobilized enzymes

allows easy recovery and reutilization

Fraunhofer Patent : Enzymatic Biofuel

Enzymatic partial transesterification

C

C

H

H

H

H O

O C

C HOC

C

O

O

O

R

R

R

C

H

H

H

H

COC

O

R

C OH

OH

H CH3C

H

H

OCR

O

C

C

H

H

H

H O

O C

C HOC

C

O

O

O

R

R

R C

C

H

H

H

H O

O C

C HO

C

O

O

R

R

H

Immobilized Enzyme

Ethanol

Triglyceride

Triglyceride

Monoglyceride

Diglyceride

Fatty Acid Ethyl Ester

Reaction products form a stable mixture, therefore none of the constituents has to be removed

Fraunhofer Patent : Enzymatic Biofuel

First commercial Enzymatic Biofuel patented process

Innovative production process Global Patented Bio-process based on enzymes as catalyst Roll-out of production plants start in Indonesia October

2013

Advantages Most environmentally friendly and cheapest bio-fuel

process worldwide Profitable bio-fuel production No chemicals; no emissions; no glycerin as by-product; low

energy Lower investment; faster construction; flexible & mobile

plants; low risk High efficiency, fuel yield >99,9%

Biofuel production Innovative production

process Excellent emission values Lower CAPEX (up to 50%) Lower OPEX (up to 50%) No water footprint No (toxic) waste

• Advantages

• high yield • good lubricating properties • high emulsifying capacity • decreased demand for additives • wide range of application • biological degradable • low waste accumulation • inexpensive raw materials • low enzyme costs • 0% 1 0 % 2 0 % 3 0 % 4 0 % 5 0 % 6 0 % 7 0 %

8 0 % 9 0 % 1 0 0 %

Simultaneous production of food, technical products and energy from Camelina seed kernels and other oilseeds

Lupin, Sunflower, Soya, Camelina, Pea, Linseed, …

Proteins, nutritional fibers, secondary plant metabolites

Vegetable raw materials Protein- and Oilseeds

processing

modifying

High valuable and functional food ingredients

•Bio-based Kerosene and Bio-Jet fuel •Next Generation Technologies for Bioenergy and Biomass

Utilization

Diesel

Kerosene

Naptha

LPG/COx/CH4

Thank you for your Attention!

Fraunhofer Representative Office Dr.-Ing I B K Narayana narayana@fraunhofer.or.id

Working for the future.