Test Report No.: 50093985 001 - tricab · 2017. 10. 25. · Test Report No.: 50093985 001 Page 2 of 34 Test Report AS/NZS 5000.2:2006 Electric cables – Polymeric insulated for working

Test Report No.: 50093985 001

Page 2 of 34

Test Report

AS/NZS 5000.2:2006 Electric cables – Polymeric insulated for working voltages up to and including 450/750V

Test item particulars: 1C 4mm2 to 16 mm2 Circular X-HF-110 insulated, 5V-90 sheathed electric cables 2C 0.5mm2 to 16 mm2 Circular X-HF-110 insulated, 5V-90 sheathed electric cables 3C 0.5mm2 to 16 mm2 Circular X-HF-110 insulated, 5V-90 sheathed electric cables 4C 0.5mm2 to 16 mm2 Circular X-HF-110 insulated, 5V-90 sheathed electric cables 5C 0.5mm2 to 16 mm2 Circular X-HF-110 insulated, 5V-90 sheathed electric cables General remarks: 1. This report shall not be reproduced, except in full. 2. Details in test data / test plan no.1113009436 3. Specification applied:

AS/NZS 5000.2:2006 AS/NZS 1125:2001 inc. amendment 1

AS/NZS 3808:2000 inc. amendment 1 & 2 4. Reporting of results herein is in accordance with NATA recommendations taking into account U of M. (a) For minimum limits - Where measurement is on the limit or above the limit it is deemed to comply. Where measurement is below the limit it is deemed not to comply. (b) For maximum limits - Where measurement is on the limit or below the limit it is deemed to comply. Where measurement is above the limit it is deemed not to comply. 5. For reporting of results estimated uncertainty for measurement taken into account at 95% confidence level 6. This test report is based on assessment and tests applied to the specific test item(s) as submitted by the client. TÜV Rheinland Australia disclaims any and all responsibility or obligation for any other item. 7. Thickness and conductor resistance test were conducted on all sizes. 8. Manufacturer has declared that X-HF-110 and 5V-90 material are identical across the range of the product.

KC-PAXN/3C1.5 was chosen as representative model. Description of the test item:

KC-PAXN/1C4, 1C 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/1C6, 1C 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/1C10, 1C 10mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/1C16, 1C 16mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/2C0.5, 1C 0.5mm2 + Earth 0.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/2C1.0, 1C 1.0mm2 + Earth 1.0mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/2C1.5, 1C 1.5mm2 + Earth 1.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/2C1.5, 1C 1.5mm2 + Earth 1.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/2C2.5, 1C 2.5mm2 + Earth 2.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/2C4, 1C 4mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/2C6, 1C 6mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/2C10, 1C 10mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/2C16, 1C 16mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/3C0.5, 2C 0.5mm2 + Earth 0.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/3C1.0, 2C 1.0mm2 + Earth 1.0mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class


Page 3 of 34

2 plain copper conductors. KC-PAXN/3C1.5, 2C 1.5mm2 + Earth 1.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/3C2.5, 2C 2.5mm2 + Earth 2.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/3C4, 2C 4mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/3C6, 2C 6mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/3C10, 2C 10mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/3C16, 2C 16mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/4C0.5, 3C 0.5mm2 + Earth 0.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/4C1.0, 3C 1.0mm2 + Earth 1.0mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/4C1.5, 3C 1.5mm2 + Earth 1.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/4C2.5, 3C 2.5mm2 + Earth 2.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/4C4, 3C 4mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/4C6, 3C 6mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/4C10, 3C 10mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/4C16, 3C 16mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/5C0.5, 4C 0.5mm2 + Earth 0.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/5C1.0, 4C 1.0mm2 + Earth 1.0mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/5C1.5, 4C 1.5mm2 + Earth 1.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/5C2.5, 4C 2.5mm2 + Earth 2.5mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 2 plain copper conductors. KC-PAXN/5C4, 4C 4mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/5C6, 4C 6mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/5C10, 4C 10mm2 + Earth 4mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors. KC-PAXN/5C16, 4C 16mm2 + Earth 6mm2 450/750V rated X-HF-110 insulation, 5V-90 sheath with class 5 plain copper conductors.


Page 4 of 34

Markings on cables:

Markings of cable drums:


Page 5 of 34


Page 6 of 34


Page 7 of 34


Page 8 of 34

Options/accessories/ancillary equipment: The equipment was tested without any optional accessory installed. Hence, this report does not cover parameters that are influenced by the installation of optional accessory that might affect safety in the meaning of this standard.


Page 9 of 34

AS/NZS 5000.2:2006

Clause Requirement + Test Result - Remark Verdict

5 CONDUCTORS P

Conductors shall consist of plain or tinned annealed copper, complying with the relevant requirements of AS/NZS 1125 including uniaxial conductors

Plain stranded conductors (Class 2) for 0.5mm² - 2.5mm²

Plain flexible conductors (Class 5) for 4mm² - 16mm²

P

Class 1 (solid) conductors shall not be used for sizes of 1.5 mm2 and above

Class 2 and Class 5 conductors used

P

Where tinning is provided, any wires taken from the completed cable need not comply with the continuity test for tin plating

Not tinned N/A

Cables having solid phase conductors of 1.0 mm2 may use solid earth conductors of the same size.

Solid earth conductor not used N/A

6 INSULATION P

6.1 Used insulation material X-HF-110 P

Insulation shall comply with the requirements of the relevant parts of AS/NZS 3808

See page 25 P

6.2 The insulation shall be applied over, but shall not adhere to, the conductor.

P

6.3 Thickness P

The average thickness of the insulation (ti) shall be not less than the thickness specified in Table 1 or Table 2, as appropriate

Required: Core 0.5-2.5 mm2 – 0.6mm 4-16mm2 – 0.7mm Measured: KC-PAXN/1C4 (4mm²): White: 0.9 mm KC-PAXN/1C6 (6mm²): White: 0.9 mm KC-PAXN/1C10 (10mm²): White: 0.9 mm KC-PAXN/1C16 (16mm²): White: 1.0mm KC-PAXN/2C0.5 (0.5mm²): Red:0.9mm Black: 0.8mm KC-PAXN/2C1.0 (1.0mm²): Red: 0.7mm White: 0.7mm KC-PAXN/2C1.5 (1.5mm²): Red: 0.8mm Black:0.8mm KC-PAXN/2C2.5 (2.5mm²): Red:0.8mm Black:0.8mm KC-PAXN/2C4 (4mm²): Red :0.8 mm Black: 0.9mm

P


Page 10 of 34

AS/NZS 5000.2:2006


KC-PAXN/2C6 (6mm²): Red: 0.9mm Black: 0.9mm KC-PAXN/2C10 (10mm²): Red: 0.9mm Black : 0.8mm KC-PAXN/2C16 (16mm²): Red:0.9mm Black:0.9mm KC-PAXN/3C0.5 (0.5mm²): Red:0.7mm Black :0.7mm Earth: 0.7mm KC-PAXN/3C1.0 (1.0mm²): Red:0.7mm Black :0.6mm Earth: 0.7mm KC-PAXN/3C1.5 (1.5mm²): Red:0.9mm Black :1.0mm Earth: 1.0mm KC-PAXN/3C2.5 (2.5mm²): Red:0.8mm Black :1.0mm Earth: 0.9mm KC-PAXN/3C4 (4mm²): Red:0.8mm Black :0.9mm Earth: 0.9mm KC-PAXN/3C6 (6mm²): Red:1.0mm Black :0.9mm Earth: 08mm KC-PAXN/3C10 (10mm²): Red:0.8mm Black :0.9mm Earth: 0.8mm KC-PAXN/3C16 (16mm²): Red:0.8mm Black :0.8mm Earth: 0.9mm KC-PAXN/4C0.5 (0.5mm²): Red: 1.0mm White: 0.9mm Blue : 0.9mm Earth : 0.9mm KC-PAXN/4C1.0 (1.0mm²): White:0.8mm Black1 : 0.7mm Black 2: 0.8mm Earth:0.8mm KC-PAXN/4C1.5 (1.5mm²): Red:0.9mm White:0.8mm


Page 11 of 34

AS/NZS 5000.2:2006


Blue:0.8mm Earth:0.9mm KC-PAXN/4C2.5 (2.5mm²): Red:0.9mm White:0.9mm Blue:0.9mm Earth:0.8mm KC-PAXN/4C4 (4mm²): Red:0.9mm White:1.0 mm Blue:0.8mm Earth:0.9mm KC-PAXN/4C6 (6mm²): Red:0.9mm White:0.9mm Blue:0.9mm Earth:0.8mm KC-PAXN/4C10 (10mm²): Red:1.0mm White:1.0mm Blue:1.0mm Earth:0.9mm KC-PAXN/4C16 (16mm²): Red: 0.8mm White: 0.7mm Blue: 0.8mm Earth: 0.9 mm KC-PAXN/5C0.5 (0.5mm²): Red:0.7mm White:0.8mm Black:0.8mm Blue:0.7mm Earth:0.7mm KC-PAXN/5C1.0 (1.0mm²): White :0.7mm Black1:0.6mm Black 2: 0.8mm Black 3:0.7mm Earth:0.9mm KC-PAXN/5C1.5 (1.5mm²): Red:1.0mm White:0.9mm Black:0.8mm Blue:0.8mm Earth:0.8mm KC-PAXN/5C2.5 (2.5mm²): Red:0.8mm White:0.8mm Black:0.8mm Blue:0.9mm Earth:0.9mm KC-PAXN/5C4 (4mm²): Red:0.8mm White:0.9mm Black:0.8mm


Page 12 of 34

AS/NZS 5000.2:2006


Blue:0.8mm Earth:0.9mm KC-PAXN/5C6 (6mm²): Red:0.9 mm White:0.8mm Black:0.8mm Blue:0.9mm Earth:1.0 mm KC-PAXN/5C10 (10mm²): Red:1.0mm White:1.0mm Black:0.9mm Blue:0.9mm Earth:1.0mm KC-PAXN/5C16 (16mm²): Red:0.9mm White:0.8mm Black:0.8mm Blue:0.8mm Earth:0.9mm

Minimum thickness at any point shall not be less than the minimum thickness specified in Table 1 or Table 2, as appropriate

Required: Core 0.5-2.5mm2 – 0.44mm 4-16mm2 – 0.53mm Earth 0.5-2.5mm2 – 0.44mm 4-6mm2 – 0.53mm Measured: KC-PAXN/1C4 (4mm²): White:0.73mm KC-PAXN/1C6 (6mm²): White:0.76mm KC-PAXN/1C10 (10mm²): White:0.84mm KC-PAXN/1C16 (16mm²): White:0.85mm KC-PAXN/2C0.5 (0.5mm²): Red:0.69mm Black:0.59mm KC-PAXN/2C1.0 (1.0mm²): Black:0.64mm White:0.51mm KC-PAXN/2C1.5 (1.5mm²): Red:0.61mm Black:0.67mm KC-PAXN/2C2.5 (2.5mm²): Red:0.66mm Black:0.57mm KC-PAXN/2C4 (4mm²): Red:0.64mm Black:0.67mm KC-PAXN/2C6 (6mm²): Red:0.73mm

P


Page 13 of 34

AS/NZS 5000.2:2006


Black:0.69mm KC-PAXN/2C10 (10mm²): Red:0.63mm Black:0.87mm KC-PAXN/2C16 (16mm²): Red:0.76mm Black:0.64mm KC-PAXN/3C0.5 (0.5mm²): Red:0.62mm Black:0.61mm Earth:0.61mm KC-PAXN/3C1.0 (1.0mm²): Red:0.53mm Black:0.46mm Earth:0.60mm KC-PAXN/3C1.5 (1.5mm²): Red:0.78mm Black:0.81mm Earth 0.78mm KC-PAXN/3C2.5 (2.5mm²): Red:0.61mm Black :0.70mm Earth:0.62mm KC-PAXN/3C4 (4mm²): Red:0.69mm Black :0.78mm Earth:0.74mm KC-PAXN/3C6 (6mm²): Red:0.69mm Black :0.78mm Earth:0.74mm KC-PAXN/3C10 (10mm²): Red:0.68mm Black:0.74mm Earth:0.64mm KC-PAXN/3C16 (16mm²): Red:0.64mm Black:0.60mm Earth:0.70mm KC-PAXN/4C0.5 (0.5mm²): Red:0.72mm White:0.65mm Blue:0.82mm Earth:0.64mm KC-PAXN/4C1.0 (1.0mm²): White:0.63mm Black1:0.53mm Black 2:0.60mm Earth:0.61mm KC-PAXN/4C1.5 (1.5mm²): Red:0.77mm White:0.71mm Blue:0.68mm Earth:0.77mm


Page 14 of 34

AS/NZS 5000.2:2006


KC-PAXN/4C2.5 (2.5mm²): Blue:0.75mm Red:0.69mm White:0.76mm Earth:0.76mm KC-PAXN/4C4 (4mm²): Red:0.68mm White:0.88mm Blue:0.76mm Earth:0.71mm KC-PAXN/4C6 (6mm²): Red:0.77mm White:0.71mm Blue:0.84mm Earth:0.75mm KC-PAXN/4C10 (10mm²): Red:0.82mm White:0.73mm Blue:0.83mm Earth:0.72mm KC-PAXN/4C16 (16mm²): Red:0.61 mm White:0.63mm Blue:0.60mm Earth:0.60 mm KC-PAXN/5C0.5 (0.5mm²): Red:0.63mm White:0.77mm Black:0.62mm Blue:0.59mm Earth:0.66mm KC-PAXN/5C1.0 (1.0mm²): White:0.49mm Black1:0.57mm Black 2: 0.67mm Black 3:0.55mm Earth:0.72mm KC-PAXN/5C1.5 (1.5mm²): Red:0.85mm White:0.75mm Black:0.59mm Blue:0.67mm Earth:0.79mm KC-PAXN/5C2.5 (2.5mm²): Red:0.77mm White:0.72mm Black:0.69mm Blue:0.66mm Earth:0.73mm KC-PAXN/5C4 (4mm²): Red:0.70mm White:0.75mm Black:0.75mm Blue:0.62mm Earth:0.69mm


Page 15 of 34

AS/NZS 5000.2:2006


KC-PAXN/5C6 (6mm²): Red:0.65mm White:0.70mm Black:0.72mm Blue:0.69mm Earth:0.84mm KC-PAXN/5C10 (10mm²): Red:0.91mm White:0.96mm Black:0.73mm Blue:0.74mm Earth:0.82mm KC-PAXN/5C16 (16mm²): Red:0.85mm White:0.67mm Black:0.71mm Blue:0.54mm Earth:0.75mm

6.4 Core identification P

Green or yellow shall not be used other than on earth. Earth conductors shall be durably coloured with a combination of green and yellow, applied so that in any 15 mm length of core, one of these colours covers not less than 30% and not more than 70% of the surface of the core, the other colour covering the remainder of the surface. The mass of the insulation shall be either green or yellow, the other colour may be part of the mass or at the surface only.

P

Recommended core colors: P

Phase cores: red, white, blue P

Neutral core: black. P

For other than earth conductors, the colouring for identification may be within the mass or at the surface of the core insulation.

Surface and mass coloured P

7 CONSTRUCTION OF CABLES P

7.1 All cables shall be oversheathed in accordance with Clause 8.

Oversheath applied P

7.2 Flat cables N/A

For multicore cables the cores shall be laid parallel in the same plane and touching.

N/A

7.3 Circular cables P

7.3.1 Cores, other than any centre core in circular cables, shall be laid up in helical, helical ‘SZ’, or waveform configuration.

P


Page 16 of 34

AS/NZS 5000.2:2006


7.3.2 When used, fillers, barrier/binder tapes and other binders shall be compatible with the other materials of the cable with which they are in contact.

P

8 OVERSHEATH P

8.1.1 Material of oversheath 5V-90 P

Oversheath shall comply with the requirements of the relevant parts of AS/NZS 3808

See page 27 P

8.1.2 3V-90 shall not be used on multicore circular cables 5V-90 P

8.2 The sheath shall be applied over, but not adhere to the core assembly or screen, if any.

P

8.3 Thickness P

8.3.1 Single core and flat cables P

The average thickness of the sheath (ts) shall be not less than the thickness specified in Table 1 or Table 2, as appropriate

KC-PAXN/1C4 (4mm²): Required: 0.9mm Measured: 1.6mm KC-PAXN/1C6 (6mm²): Required: 0.9mm Measured: 1.7mm KC-PAXN/1C10 (10mm²): Required: 0.9mm Measured: 1.6mm KC-PAXN/1C16 (16mm²): Required: 1.0mm Measured: 1.7mm

P

Minimum thickness at any point shall not be less than the thickness specified in Table 1 or Table 2, as appropriate

KC-PAXN/1C4 (4mm²): Required: 0.67mm Measured: 1.38mm KC-PAXN/1C6 (6mm²): Required: 0.67mm Measured: 1..50mm KC-PAXN/1C10 (10mm²): Required: 0.67mm Measured: 1..50mm KC-PAXN/1C16 (16mm²): Required: 0.75mm Measured: 1.48mm

P

8.3.2 Circular cables P

The required average thickness of the sheath (ts) shall be calculated ts=0.035Dp+1.0mm and shall not be less than 1.2mm

KC-PAXN/2C0.5 (0.5mm²): Required: 1.2mm Measured: 1.3mm KC-PAXN/2C1.0 (1.0mm²): Required: 1.2mm Measured: 1.4mm KC-PAXN/2C1.5 (1.5mm²): Required:1.2mm Measured:1.3mm KC-PAXN/2C2.5 (2.5mm²): Required: 1.2mm Measured: 1.9mm

P


Page 17 of 34

AS/NZS 5000.2:2006


KC-PAXN/2C4 (4mm²): Required: 1.3mm Measured: 2.2mm KC-PAXN/2C6 (6mm²): Required: 1.3mm Measured: 1.9mm KC-PAXN/2C10 (10mm²): Required:1.4mm Measured: 2.0mm KC-PAXN/2C16 (16mm²): Required: 1.4mm Measured: 2.7mm KC-PAXN/3C0.5 (0.5mm²): Required: 1.2mm Measured: 1.6mm KC-PAXN/3C1.0 (1.0mm²): Required: 1.2mm Measured: 1.8mm KC-PAXN/3C1.5 (1.5mm²): Required: 1.2mm Measured: 1.8mm KC-PAXN/3C2.5 (2.5mm²): Required: 1.2mm Measured: 1.7mm KC-PAXN/3C4 (4mm²): Required: 1.3mm Measured: 1.7mm KC-PAXN/3C6 (6mm²): Required: 1.3mm Measured: 1.7mm KC-PAXN/3C10 (10mm²): Required: 1.4mm Measured: 2.4mm KC-PAXN/3C16 (16mm²): Required: 1.4mm Measured: 2.3mm KC-PAXN/4C0.5 (0.5mm²): Required: 1.2mm Measured: 1.8mm KC-PAXN/4C1.0 (1.0mm²): Required: 1.2mm Measured: 1.2mm KC-PAXN/4C1.5 (1.5mm²): Required: 1.2mm Measured: 1.5mm KC-PAXN/4C2.5 (2.5mm²): Required: 1.3mm Measured: 2.0mm KC-PAXN/4C4 (4mm²): Required: 1.3mm Measured: 2.0mm KC-PAXN/4C6 (6mm²): Required: 1.4mm Measured: 2.2mm


Page 18 of 34

AS/NZS 5000.2:2006


KC-PAXN/4C10 (10mm²): Required: 1.3mm Measured: 2.4mm KC-PAXN/4C16 (16mm²): Required: 1.5mm Measured: 2.2mm KC-PAXN/5C0.5 (0.5mm²): Required: 1.2mm Measured: 1.6mm KC-PAXN/5C1.0 (1.0mm²): Required: 1.2mm Measured: 1.4mm KC-PAXN/5C1.5 (1.5mm²): Required: 1.2mm Measured: 1.5mm KC-PAXN/5C2.5 (2.5mm²): Required: 1.3mm Measured: 1.6mm KC-PAXN/5C4 (4mm²): Required: 1.3mm Measured: 1.8mm KC-PAXN/5C6 (6mm²): Required: 1.4mm Measured: 2.4mm KC-PAXN/5C10 (10mm²): Required: 1.4mm Measured: 2.0mm KC-PAXN/5C16 (16mm²): Required: 1.4mm Measured: 2.2mm

Minimum thickness at any point shall not be less than 0.85ts − 0.10 mm

KC-PAXN/2C0.5 (0.5mm²): Required: 0.92mm Measured: 1.17mm KC-PAXN/2C1.0 (1.0mm²): Required: 0.92mm Measured: 1.29mm KC-PAXN/2C1.5 (1.5mm²): Required: 0.92mm Measured: 1.25mm KC-PAXN/2C2.5 (2.5mm²): Required: 0.92mm Measured: 1.73 mm KC-PAXN/2C4 (4mm²): Required: 1.01mm Measured: 2.00mm KC-PAXN/2C6 (6mm²): Required: 1.01mm Measured: 1.74mm KC-PAXN/2C10 (10mm²): Required: 1.09mm Measured: 1.94mm KC-PAXN/2C16 (16mm²): Required: 1.09mm Measured: 1.47mm

P


Page 19 of 34

AS/NZS 5000.2:2006


KC-PAXN/3C0.5 (0.5mm²): Required: 0.92mm Measured: 1.53mm KC-PAXN/3C1.0 (1.0mm²): Required: 0.92mm Measured: 1.69mm KC-PAXN/3C1.5 (1.5mm²): Required: 0.92mm Measured: 1.48mm KC-PAXN/3C2.5 (2.5mm²): Required: 0.92mm Measured: 1.59mm KC-PAXN/3C4 (4mm²): Required: 1.01mm Measured: 1.47mm KC-PAXN/3C6 (6mm²): Required: 1.01mm Measured:1.59mm KC-PAXN/3C10 (10mm²): Required: 1.09mm Measured: 1.79mm KC-PAXN/3C16 (16mm²): Required: 1.09mm Measured: 1.73mm KC-PAXN/4C0.5 (0.5mm²): Required: 0.92mm Measured: 1.63mm KC-PAXN/4C1.0 (1.0mm²): Required: 0.92mm Measured: 1.15mm KC-PAXN/4C1.5 (1.5mm²): Required: 0.92mm Measured:1.32mm KC-PAXN/4C2.5 (2.5mm²): Required: 1.01mm Measured: 1.82mm KC-PAXN/4C4 (4mm²): Required: 1.01mm Measured: 1.58mm KC-PAXN/4C6 (6mm²): Required: 1.09mm Measured: 1.78mm KC-PAXN/4C10 (10mm²): Required: 1.01mm Measured: 1.53mm KC-PAXN/4C16 (16mm²): Required: 1.18mm Measured: 1.19mm KC-PAXN/5C0.5 (0.5mm²): Required: 0.92mm Measured: 1.44mm KC-PAXN/5C1.0 (1.0mm²): Required: 0.92mm Measured: 1.22mm


Page 20 of 34

AS/NZS 5000.2:2006


KC-PAXN/5C1.5 (1.5mm²): Required: 0.92mm Measured: 1.36mm KC-PAXN/5C2.5 Required: 1.01mm Measured: 1.28mm KC-PAXN/5C4 (4mm²): Required: 1.01mm Measured: 1.66mm KC-PAXN/5C6 (6mm²): Required: 1.09mm Measured: 1.86mm KC-PAXN/5C10 (10mm²): Required: 1.09mm Measured: 1.32mm KC-PAXN/5C16 (16mm²): Required: 1.09mm Measured: 1.86mm

9 MARKING P

9.1 Information to be marked on cable P

(a) A registered name or registered mark which enables the manufacturer or supplier of the cord to be identified.

TRICAB – marked P

(b) Year of manufacture 003 17 - marked P

(c) Designation of insulation. X-HF-110– marked P

(d) Words “ELECTRIC CABLE “ followed by the rated voltage

450/750V – marked P

The distance between two blocks of marking shall not exceed 550 mm


Page 21 of 34

AS/NZS 5000.2:2006


10 TESTS according to Table 3 P

Test 1 Conductors comply with AS/NZS1125, except tin plating

See page 22 P

Test 2 Conductor resistance See page 22 P

Test 3 Insulation complies with AS/NZS 3808 See page 25 P

Test 4 Oversheath complies with AS/NZS 3808 See page 27 P

Test 5 Insulation thickness (clause 6.3) See page 9 P

Test 6 Sheath thickness (clause 8.3) See page 16 P

Test 7 High voltage test for 4h No breakdown P

Test 9 High voltage test for 5min P

(a) on single core cables No breakdown P

(b) Multicore cables No breakdown P

Test 10 Vertical flame propagation P

Charring not extend beyond the limits >250mm below the limit P

No ignition of filter paper No flaming droplets P

Test 11 Compatibility test after ageing P

Test parameters of ageing Duration: 240 h

Temperature:120 ± 2°C

-

1.a) Tensile Strength of insulation, min 75%of unaged materials

Red: Required: 5.3MPa Measured: 12.0MPa Black: Required: 3.9MPa Measured: 12.8MPa G/Y:

Required: 5.9MPa Measured: 17.6MPa

P

2.a) Elongation of insulation, min 65% of unaged material

Required: 234%

Measured: 504%

P

1.b) Tensile Strength of sheath, min 75%of unaged materials

Required: 11.8MPa

Measured: 14.0MPa

P

2.b) Elongation of sheath, min 65% of unaged material

Required: 120%

Measured: 151%

P


Page 22 of 34

AS/NZS 1125:2001+A1


2 COPPER CONDUCTORS P

2.2 Material of conductor shall be high conductivity copper wire complying with the chemical composition designation C11000 in AS/NZS 1574.

P

2.3 Conductors shall be circular, shaped, solid, uniaxial, stranded, multiple-stranded circular, bunched circular, compressed, compacted, milliken or tinsel

P

2.4 Joints in conductor No joints N/A

2.4.1 Joints are permitted in a solid conductor by welding only.

N/A

Joints are also permitted in the individual wires of a stranded, uniaxial or bunched conductor and in the individual bunches or strands of a multiple-stranded conductor, from which it is formed. When joining conductors by silver-soldering, resistance butt welding or fusion welding, no joint in a wire shall be closer than 60 mm to that in any other wire or bunch in the same layer.

N/A

Above restriction shall not apply when welding by cold pressure welding.

N/A

2.5 Solid conductors (class 1) N/A

Solid conductors shall be plain or metal-coated annealed or hard-drawn copper.

N/A

Solid conductors used up to max 2.5 mm2 unless cable standard specifies otherwise

N/A

The d.c. resistance of conductors at 20°C shall be as specified in Table 2.2 for the relevant nominal cross-sectional area of conductor.

N/A

2.6 Stranded conductors (class 2) P

Stranded conductors shall be plain or metal-coated annealed or hard-drawn copper.

0.5 – 2.5 mm2 P

The minimum number of wires shall be as specified in Table 2.3 for the relevant nominal cross-sectional area of conductor.

0.5 mm2 Required number of wires: 3 Number of wires: 7




P


Page 23 of 34

AS/NZS 1125:2001+A1



0.5mm2: Required max: 37 Ω/km Measured: 38.4 Ω/km 1.0mm2: Required max: 19.4 Ω/km Measured: 21.2 Ω/km 1.5mm2: Required max: 13.6 Ω/km Measured: 13.2 Ω/km 2.5mm2: Required max: 7.41 Ω/km Measured: 7.29 Ω/km

P

For stranded circular, uniaxial and circular compressed conductors the individual wires shall be the same nominal diameter.

Wires are same diameter P

For stranded shaped, circular compacted and Milliken conductors the ratio of the largest wire cross-sectional area to the smallest wire cross-sectional area in the conductor shall not exceed 4.

Not such conductor N/A

The use of circular compacted conductors shall be restricted to conductor sizes of 6 mm2 or greater unless otherwise specified in the appropriate cable Standard.


When a Milliken conductor is required, the conductor shall consist of sector-shaped stranded conductors lightly insulated from each other.


2.8 Flexible conductors (class 5) P

The wires in Class 5 conductors shall be plain or metal-coated annealed copper.

4mm2 - 16mm²

Plain copper P

The individual wires shall be the same nominal diameter. The maximum wire diameter shall be as specified in Table 2.4 for the relevant nominal cross-sectional area of conductor.

4mm2 and 6mm² Required max: 0.31 mm Measured: 0.29 mm 10mm2 and 16mm2

Required max: 0.41 mm Measured: 0.29 mm

P


4mm2: Required max: 4.95 Ω/km Measured: 4.90 Ω/km 6mm2: Required max: 3.30 Ω/km Measured: 3.30 Ω/km 10mm2: Required max: 1.91 Ω/km Measured: 1.73 Ω/km

16mm2: Required max: 1.21 Ω/km Measured: 1.12 Ω/km

P

2.9 Flexible conductors (class 6) N/A


Page 24 of 34

AS/NZS 1125:2001+A1


The wires in Class 6 conductors shall be plain or metal-coated annealed copper.



N/A


N/A

2.10 Multiple Stranded conductors (rope lay) N/A

Wires in conductors shall be plain or tinned annealed copper.

No multiple stranded conductors

N/A


N/A


N/A

Table 2.1 TESTS FOR PLAIN OR TINNED COPPER CONDUCTORS P


Page 25 of 34

AS/NZS 1125:2001+A1


Elongation of annealed conductor wires from stranded circular and bunched circular conductors.

0.5mm²: Required min.: 14% Measured average: 15% No wire found having less than 50% of required elongation. 1.0mm²: Required min.: 14% Measured average: 17% No wire found having less than 50% of required elongation. 1.5mm²: Required min.: 14% Measured average: 19% No wire found having less than 50% of required elongation. 2.5mm²: Required min.: 14% Measured average: 20% No wire found having less than 50% of required elongation. 4mm²: Required min.: 14% Measured average: 24% No wire found having less than 50% of required elongation. 6mm²: Required min.: 14% Measured average: 25% No wire found having less than 50% of required elongation. 10mm²: Required min.: 14% Measured average: 18% No wire found having less than 50% of required elongation. 16mm²: Required min.: 14% Measured average: 18% No wire found having less than 50% of required elongation.

P

Coating continuity test for tinned conductors Not required, see page 4 N/A

Conductor resistance See page 22 P


Page 26 of 34

AS/NZS 3808:2000+A1+A2


4 MATERIALS -

4.1 Insulating material type X-HF-110 -

4.2 Sheathing material type 5V-90 -

5 TESTS AND CRITERIA -

The properties of materials are specified in the following tables:

-

Requirements applicable for Insulating material: Table 7, column 5 -

Requirements applicable for Sheathing material: Table 6, column 5 -

Table 7 TESTS AND CRITERIA FOR INSULATION USED IN REDUCED FIRE HAZARD CABLES

P

A Mechanical tests without ageing: P

A.1 Tensile strength - min. 5.0 MPa 1.5mm² Measured: Red: 13.6 MPa Black: 11.8 MPa Earth: 12.4 MPA

P

A.2 Elongation at rupture - min. 125% 1.5mm² Measured:

Red: 473%

Black: 473% Earth: 505%

P

B Mechanical tests after ageing in air oven: 168 h at 150 ± 3 °C

P

B.1 Tensile strength - min. 70% of value of unaged specimens

Red: Required: 9.5MPa Measured: 12.1MPa Black: Required: 8.3MPa Measured: 11.0MPa G/Y: Required: 8.7MPa Measured: 13.0MPa

P

B.2 Elongation at break - min. 70% of value of unaged specimens

Red: Required: 331% Measured: 438% Black: Required: 331% Measured: 457% G/Y: Required: 354% Measured: 515%

P

C Hot-set test:

15min at 200 ±3 °C, load: 200kPa

P


Page 27 of 34

AS/NZS 3808:2000+A1+A2


C.1 Elongation under load – max 175% 1.5mm² Measured:

Red – 50%

Black – 50%

Earth – 65%

16mm² Measured:

Red – 20%

Black – 15%

Earth – 45%

P

C.2 Residual Elongation after cooling – max 15% 1.5mm² Measured:

Red – 5%

Black – 5%

Earth – 2.5%

16mm² Measured:

Red – 5%

Black – 2.5%

Earth – 5%

P

D Pressure test at high temperature N/A

E Heat shock test N/A

F Acid and corrosive gas emission P

F.1 pH, minimum - 3.5 5.0 P

F.2 Conductivity, maximum (µS cm-1) - 100 4.3 P

G Electrical Characteristics: P

1. Insulation resistance constant (Ki) at 20°C minimum 40 (GΩm)

1.5mm² Measured: Blue: 776GΩ.m White:781GΩ.m Earth: 849GΩ.m 16mm² Measured: Red: 231GΩ.m Black: 817GΩ.m Earth: 204GΩ.m

P


Page 28 of 34

AS/NZS 3808:2000+A1+A2


2. Insulation resistance constant (Ki) at elevated temperature minimum 0.002 (GΩm) at 90°C

1.5mm² Measured: Blue: 34.290GΩ.m White: 14.703GΩ.m Earth: 28.154GΩ.m 16mm² Measured: Red: 2.992GΩ.m Black: 4.304GΩ.m Earth: 1.263GΩ.m

P

Table 6 TESTS AND CRITERIA FOR PVC SHEATH P

A Mechanical tests without ageing: P

A.1 Tensile strength - min. 12.5MPa Measured: 12.6MPa P

A.2 Elongation at rupture - min. 150% Measured: 163% P

B Mechanical tests after ageing in air oven: 504h at 115 ± 2 °C

P

B.1 Tensile strength – min. 75% of value of unaged specimens

Required: 9.5MPa

Measured: 14.7MPa

P

B.2 Elongation at break – min. 65% of value of unaged specimens

Required: 106%

Measured: 141%

P

C Loss of mass: 120h at 115 ±2 °C - max. 2.5 mg/cm2 of exposed area

1.5mm2

Measured: 0.4 mg/cm2 P

D Pressure test at high temperature: 90 ± 2 °C, Indentation - max. 50%

1.5mm² Measured: 26% 16mm² Measured: 23%

P

E Heat shock test - No cracks No cracks P

F Hot-set test: N/A

F.1 Elongation under load N/A

F.2 Residual Elongation after cooling N/A

G Exudation of plasticiser There shall be no greasiness or droplets of liquid

No greasiness or droplets of liquid

P


Page 29 of 34

PHOTOS


Page 30 of 34

PHOTOS


Page 31 of 34

PHOTOS


Page 32 of 34

PHOTOS


Page 33 of 34

PHOTOS


Page 34 of 34

PHOTOS

END OF TEST REPORT

Documents

Test Report No.: 50093985 001 - tricab · 2017. 10. 25. · Test Report No.: 50093985 001 Page 2 of 34 Test Report AS/NZS 5000.2:2006 Electric cables – Polymeric insulated for working