VTT TECHNICAL RESEARCH CENTRE OF FINLAND LTD

Teollinen Internet

päätöksenteossa ja

valmistuksessa

Joensuu 7.2.2017

Pirkka Tukeva

Asiakaspäällikkö, VTT

208/02/2017 2

What is Industry 4.0 or Industrial Internet?

Christoph Roser, Creative Commons licence

308/02/2017 3

Affordable technology is here

Why is it happening now?

Computing power grows

Smart machines

Intelligent analytics, decision support systems

Big data

“Store everything” paradigm (dirty cheap GB)

Connectivity like newer before

Internet IPv6, no limit to nodes

IoT paradigm – connected objects

Low power communication

Identify and track everything (QR, RFID, GPS)

Sensing everything in real time

Extremely low cost and small

Connected

Advanced sensing

People are ready for it

Competences

Average person has good

competences with digital services and

products.

Acceptance

People in all age groups use web,

smart phones, car computers at home

and on free time.

Digital natives, Y-generation, not only

accept, they expect!

408/02/2017 4

Model Remote

support

Process

optimization

Transforma-

tion to

service

Pay per use “Revenue

share”

Case Remote

maintenance

support in fleet

management

(Finnish

company)

Smart site:

shredder

productivity, cost

(Tana)

Tires as service

to truck

companies. Fuel

optimization.

(Michelin)

Advanced

leasing, e.g.

vehicles,

machinery

Split the savings

in energy

(Facility

automation

company)

Players Equipment

supplier/service

provider

(–Customer)

End user

Supplier

Service supplier

– Customer

Supplier – User

(customer)

Supplier

(maintenance,

analytics…)

Customer

Technologies Voice & video

connectivity,

augmented

reality, 24/7 call

center with

experts

Data collection

Measurement

communication

data-analysis,

optimization,

visualization

control

Measurement

communication

data-analysis

Reliable trusted

measurement,

communication

Reliable trusted

measurement,

analytics

How it will change the business?

508/02/2017 5

LIIKETOIMINNAN KEHITTÄMINEN

Strategia ja osaaminen

Liiketoiminta-mallit ja

mahdollisuudet

Asiakastarpeista palveluiksi

Kriittisyys-tarkastelu

TIEDONHALLINTA

Tietojärjestelmät, arkkitehtuurit

Kenttätyön tukeminen

Data-analyysi ja Big Data

Tietoturva

MAHDOLLISTAVAT TEKNOLOGIAT

Langaton tiedonsiirto

Älykkäät ohjaus-järjestelmät

Anturidata ja algoritmit

Energian harvestointi

6

Examples from VTT’s

research

708/02/2017 7

VTT Tiny Node enables agile trials

Backhaul connectivity

Supervisory support

Cloud computing

Service concepts

Purchasing, ERP, Logistics

IoT Sensor Networks

Synchronized measurements

Data fusion

Sensor reconfiguration

Distributed computing

Local Services

Monitoring and visualization

Work orders

Maintenance

Configuration and system

management

808/02/2017 8

VTT LoraNode

VTT LoraNode board features:

iM880A - module

Cortex – M3 controller

SX 1272 LoRa tranceiver with chip antenna or external antenna

Integrated sensor including

Temperature sensor

humidity sensor

Air pressure sensor

Two connectors for external sensor board in top side

LittleNode connector in bottom side

VTT LoraNode board use cases:

Stand-alone sensor board with internal sensors

Stand-alone sensor board with external sensors

Multiple radio systems with LittleNode-board

LoRa

BLE

4G

9

Sensors for wearable

Sensors integrated to wearables

(flexible or stretchable):

A) By printing

Resistive sensors

• Strain gauge

Capacitive sensors

• Pressure

• Moisture

Chemical sensors

• Gas sensors

• Liquid sensors

B) By assembly of discrete SMD

components on flex

C) Integration by foil over-moulding to

wearable plastic products

Try new concepts: Specs-design-prototypes

manufacturing-characterisation-feasibility analysis

© VTT 2015 – All rights reserved

Large-area printed humidity

and temperature sensors

Printed gas sensors: NOx, CO

Printed strain gauge sensors.

Demo for roof condition monitoring

Assembly of sensors and control

electronics on flex/stretchable

Printing on flex/stretchable

electronics

Integration by foil over-

moulding

1008/02/2017 10

Data Analytics in Steel Industry

Discovery of product quality deviations early enough

in strip hot rolling. Number or process variables

difficult to monitor in real-time and lack of

performance figures.

Customised model based on-line quality

monitoring system that provides detailed

product quality information in real-time.

Tool utilises mathematical models predicting

the upcoming quality and finding the root-

cause for lower product quality. Tool visualises

hundreds of process inputs into descriptive

interactive user interface.

Online quality management, cost savings in early

product/process failure, optimal process adjustments.

Developed monitoring system can be used in other hot

rolling mills and other process phases.

1108/02/2017 11

VTT’s O&M Analytics

Building blocks for operation and maintenance

Early detection of faults, avoiding unplanned

shutdowns, optimising maintenance plans,

monitoring the use profiles of a machine fleet etc.

Load and use profiling, finding best practices,

identifying bottlenecks, diagnostics and

prognostics of fleet and machines.

VTT’s O&M Analytics software toolbox is

designed for condition monitoring, diagnosis,

prognostics and decision support applications.

The toolbox implements both new methods

and prior art and is aimed for practical data

analysis work.

Benchmarking machines and operators, identifying best

practices

More reliable evaluation of machine condition

Fleet wide optimisation and prognostics

Enabling Condition Based Maintenance

Feedback to machine design

1208/02/2017 12

Advanced

actions

Network

monitoring tools

Security testing tools

Tools for the

attack

- Scout/intelligence

- Attack

NetworksApplication

Platforms

Settings

Policy

Guidelines

Models/practice

Requirements

Audits

Work rights

Changecontrol

Secure

applications

Secure

networks

Secure

settings

Secure

platforms

GW

FW

Network

scanning

Illegal ad-

mission

Visualisation

tools

Network monitoring

tools

Log monitoring

tools

- Monitor

- Defence actions

Alarms

Network

events

Log

SwitchNetwork

attack

Applicable vulnerable network

and device environments are used

in the workshops

1. Find vulnerable targets

2. Select targets and goals for the

attack

3. Implement attacks by using ready

configured tools

BATTLEFIELD

1. Set logging

2. Monitor traffic

3. Find attacks

4. Consider best

defence mechanism

Cyber defense workshops in War Room ensures

capability to minimize cyber risks

TECHNOLOGY FOR BUSINESS