The New Multiprocess Laminator by TECHNOLAMI

Type of application rotogravure solvent lamination Type of adhesive solvent base Roll width 1.350 mm Web width min/max 500 / 1.300 mm Max coating width 1.300 mm Mechanical speed 450 m/min Working speed (*) 400 m/min Unwinder type shaftless Rewinder type shaftless Primary unwinder reel diam. max 1.000 mm Secondary unwinder reel diam. max 1.000 mm Rewinder reel diam. max 1.000 mm Primary unwinder reel weight max 1.200 kg Secondary unwinder reel weight max 1.200 kg Rewinder reel weight max 1.200 kg Primary unwinder core diam. (with optional adaptors) 76 mm (152 mm) Secondary unwinder core diam (with optional adaptors) 76 mm (152 mm) Rewinder core diam 152 mm Web pulling power on primary unwinder min/max 20 / 400 N Web pulling power on secondary unwinder min/max 20 / 400 N Web pulling power on rewinder min/max 20 / 400 N A/C motors 3 x 400 V – 50 Hz ± 10% Auxiliary 24 V Installed electric power 110 kW (indicative) Compressed air pressure (**) 700 kPa – (7 bar) dry not lubricated air Compressed air consumption 80 l/min Cooling water Water temperature 12 - 14 °C Water pressure 300 kPa – (3 bar) Water consumption 30 l/min Water hardness (CaCO3) 2,5 - 4,0 mg/l Execution not suitable for explosion atmosphere Noise level at 1,5 m 80 dBA (DIN 45635 1/27) Color standard white/red Layout drawing n. LO408004 Machine construction CE directives

(*) Working speed depends from type of material, adhesive and applied adhesive as well as the skillfulness of the operator (**) Compressed air delivery value shall be given upon placement of order and it will be expressed in cu.m/sec. under normal conditions: temperature 20°C, relative huimidity 65%, pressure 101300 Pa (1013 mbar), according to norms ISO R554 and ISO R558

Innovative design concept

Ergonomics and permanent modularity, allowing the machine re-configuration even after the installation, have been the main engineering concepts.

Wet and dry lamination

Dry lamination

Solventless lamination

Materials to be coated and laminated

Primary unwinder

secondary unwinder rewinder

Paper and laminates 20 –150 gr/m2 20 – 150 gr/m2 Laminates up to 200 gsm

BOPP clear and

metallized

12 – 80 m 12 – 80 m Laminates up to 200 gsm

PET 8 – 40 m 8 – 40 m Laminates up to 200 gsm

PPP cast 20 – 150 m 20 – 150 m Laminates up to 200 gsm

LDPE 30 – 200 m 20 – 200 m Laminates up to 200 gsm

HDPE 30 – 130 m 15 – 200 m Laminates up to 200 gsm

PVC rigid 15 – 100 m 15 – 100 m Laminates up to 200 gsm

Nylon 20 – 130 m 15 – 120 m Laminates up to 200 gsm

BOPA 12 – 100 m 12 – 100 m Laminates up to 200 gsm

Alu foil 9 – 50 m 6,3 – 50 m Laminates up to 200 gsm

Post-configurability Once the machine is delivered, is always possible to upgrade it: for instance a solvent less machine can be upgraded to a double function machine: solvent less and solvent base. Investment flexibility

Accessibility - Ergonomics The machine has been particularity studied keeping in count its ergonomics The result is an easy access to the adjustment devices and easy maintenance. Increased efficiency Increased safety

Dryer accessibility

In case of solvent base version, the drying tunnel horizontally sliding and fully accessible allows a perfect and simple cleaning of the rollers and of the blowing nozzles. Down time reduction Full respect of the HACCP rules

Powerful drying

High air volume and very high heat transfer efficiency Low Solvent retention Water based adhesives allowed High production speed

Dryer’s roller bearing

Special bearing of roller allows very low rotating friction. Furthermore it allows the extremely easy replacing of the rollers, without any mounting and demounting mechanical operation. Down time reduction No lubricant oil fog

One temperature zone dryer Heating means: Direct gas burner Thermic oil Steam Electricity

Two temperature zones dryer Heating means: Direct gas burner Thermic oil Steam Electricity

100% Remote Diagnostic Remote Monitoring of the all PLC I/O by modem. Remote monitoring and modifying possibility by modem for all control and setting parameters of all electronic devices. Direct and immediate assistance all over the world.

Photo gallery

Unwinder & Rewinder

Web guide

Web tension control

Corona treatment

Coating unit

Rotogravure trolley

Solvent less trolley

Semiflexo trolley

Drying tunnel

Lamination unit

Electronic panel

Touch screen supervision system

The Princess laminator is equipped with 6m sliding tunnel with 20 air nozzles and a dual frame at the laminating nip.

Unwinder Rewinder

Web guide

Web tension control

Corona treatment

Rotogravure

trolley

Solventless trolley

Semiflexo trolley

Drying tunnel

Web Threading

Chain

Drying tunnel

Regulator of distance between web and air nozzles From 0 to 20mm

Drying tunnel

False air passage for bearing cooling

Lamination

unit

Electronic Panels

Touch screen and supervision system