Technical Sketching Worksheets

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  • 8/16/2019 Technical Sketching Worksheets

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    ROBOTC 1

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

    Technical Sketching

    Worksheets Why is sketching important? ......................................................page 2 

    Sketching proportionally correct circles .....................................page 3 

    General dimensioning rules.................................................. pages 4-5 

    Standard line conventions .........................................................page 6 

    Precision Measurement .............................................................page 7 

    Sketching the Bearing Block...................................................... page 8Dimensioning the Bearing Block ................................................page 9 

    Sketching the Gusset ..............................................................page 10 

    Dimensioning the VEX Gusset .................................................page 11

    Sketching the VEX Plus Gusset ...............................................page 12 

    Dimensioning the VEX Pivot Part............................................ page 13 

    Dimensioning the VEX Plus Gusset ........................................page 14

    Pattern Development ..............................................................page 15 

    Pictorial Sketches Worksheet .................................................page 16 

    Fastener Worksheet and Guide...................................................page 17 

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 2

    The process of engineering begins with an idea. The ability to communicate many technical ideasrequires a translation from thoughts into pictures. A quick way to share an idea is through a technicalsketch. Technical sketching is a tool used by engineers and inventors. If the idea turns out to be a good

    one, these rst sketches are turned into detailed CAD drawings or solid models, which include mea -surements and other critical details. The initial sketches can be used to develop the rst prototypes.

    The freehand sketch is the rst step taken to turn an idea into reality.

    Developing Proper Sketching Technique All two-dimensional pictures can be broken into straight lines and curved lines. The next couple of

    exercises will help the novice to develop good sketching technique. We will start by practicing straight,parallel lines.

    Things to remember:

    1. Hold your pencil loosely.2. Lock your wrist and move your whole arm as you sketch straight lines.3. Guide the pencil with your eye by continually looking in the direction you would like the pencil to go.

    4. Keep your lines light and consistent.

    Why Is Sketching Important?

    sketch exercise one

    stepone

    steptwo

    stepthree stepfour 

    Sketching a Square1. Sketch the top of the square, keeping the line parallel to

    the top of the paper.

    2. Sketch the bottom of the square, keeping the lineparallel to the rst line.

    3. Sketch the side, keeping the line perpendicular to therst two lines.

    4. Sketch the last line, making sure that the last line is

      sketched in a position that makes both sides of the square  equal.

    Sketch Exercise Two

    Begin with a blank sheet of scrap paper. Sketch a small squarein the middle of the paper. Sketch another square around therst square. Maintain an equal distance between squares. 

    sketch exercise two

    Straight lines

    Sketch Exercise OneBegin by selecting a sharp pencil and a blank pieceof paper. In this sketching exercise you will sketchstraight, light lines. Keep your lines evenly spacedall the way down the paper. Initially, you may wantto place a couple of light points that you can useas guides. Soon you will be sketching straight, lightlines easily. Remember to look in the direction youwould like the pencil to move. Keep all lines light.Hold the pencil loosely.

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    ROBOTC 3

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

    Sketching Proportionally Correct Curves and Circles

    You do not have to be an artist to accurately and neatly lay out your ideas using technicalsketching methods. A good example of layout is demonstrated at the right - laying out acircle. A circle ts perfectly into a square. In order to draw proportionally correct circles, usethe following sequence:

    1. Begin by sketching a square.

    2. Divide the square into four even areas.

    3.- 6. Complete the four semi-circles.

    Note: Remember to keep all of your lines light. Darken your lines when the sketch is correct.

    Sketch exercise three

    This sketching exercise is designed to give the beginner practice sketching straight andcurved lines while keeping even spacing. Start by sketching a square in the middle ofyour paper. Then continue to add squares and circles until the paper is lled.

    1.

    2.

    3.

    4.

    5.

    6.

     Additional Sketching ExercisesUse blank sheets of paper to sketch the shapes shown in

    the boxes below. You will need a sharp pencil. For extrapractice, try sketching simple objects in the room.

    Things to remember:

    1. Don’t grip the pencil too tightly.2. Keep developmental lines light.3. Darken object lines when your drawing is complete.

    4. Maintain proper proportion.5. Keep your drawings neat.

    sketch exercise three

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 4

    Extension lines and dimension lines

    -The rst dimension line is spaced a minimum of 3/8” or 10 mm from the view and 1/4” or 6 mm for addi-tional dimensions. All dimension, extension, and leader lines should be thin, sharp, and dark.

    -Extension lines are started about 1/16” or 1 mm from the object and extend beyond the last dimensionline about 1/8” or 2 mm.

    General Dimensioning Rules

    4.75 

    Dimension Line Extension Line 

     Approximately 3/8 

    Extension lines

    do not touch

    object lines

    -When all of the dimension values are expressed in inches, the inch symbol (“) is omitted. For decimalvalues of less than 1 inch, omit the zero in front of the decimal point: eg. .25 or .875.

    Dimensioning Practices

    -Dimensions not required for manufacturing a part should be omitted.

    -Overall dimensions are placed outside the smaller dimensions. With the overall dimension given, oneof the smaller distances is not dimensioned unless it is needed for reference, in which case it should beindicated by placing brackets around the value.

    5.6 

    .8125 3.5   .625 

    .75 .55 .2 

    Leaders and Center Lines

    -When dimensioning circles, use a leader and center lines.-Use an R to indicate radius dimensions, and a(Ø) symbol to indicate diameter dimensions.

    1.9 Ø

    .375R 

    Center Line 

    Leader 

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    ROBOTC 5

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

    Common Dimensioning Practices

    -Avoid dimensioning to hidden lines.

    -Place dimensions in views where the shape and location of the object is seen best.

    -Avoid placing dimensions on the object if possible.

    -Select one size for ALL dimensions/text.

    -No more than two dimensions may be chained.

    -All dimensions have a tolerance, either local (attached to the dimension), in a note, or general (tolerance block).-Crossing of extension lines or dimension lines should be avoided if possible. Where such crossingsare unavoidable, there should be no break in either of the lines. However, if extension lines crossdimension lines through the arrowheads, the extension line may be broken.

    -Do not repeat dimensions on the same view or in other views.

    -When a dimension gure has been changed so that it no longer agrees with the actual scaled dis -tance on the drawing, it is customary to underline it with a wavy line or mark it NTS (not to scale).

    L

    L

    Size and Location Dimensions

    There are two types of dimensions: size dimensions and location dimensions. In the example below,the size dimensions are noted by the letter S and the location dimensions by the letter L.

    -On circular end parts, the center-to-center dimension is given instead of an overall dimension.

    General Dimensioning Rules (continued)

    2.45 .75 R 

    For every rule thereis an exception. Thedimensioning rules givenin this handout are intro- ductory in nature and arenot meant to replace anengineering drawing text.

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 6

    Standard Line Conventions for Technical Drawing Technical drawing is a universal language. Engineers around the world use thesame line conventions for all drawings. This allows them to share information quicklyand accurately. Pictured below are standard line conventions used by engineersinternationally. For more detailed information consult an engineering drawing text.

    VISIBLE LINES 

    HIDDEN LINES 

    SECTIONLINES 

    CENTERLINES

    DIMENSIONLINEEXTENSIONLINE ANDLEADER 

    CUTTINGPLANE LINEOR VIEWINGPLANE LINE 

    BREAK LINE 

    PHANTOMLINE 

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    9.

    10.

    11.

    Thick 

    Thin

    Thin

    4.75 

    Dimension Line Extension Line 

    Leader 

    Thin

    Thick 

    Thick 

    Thin

    Thin

    Thin

    Thick 

    sketch exercise two 

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    ROBOTC 7

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

     PRACTICE in MEASUREMENT 

    Use a caliper, micrometer, or steel rule tool to find the sizes of the following parts.Round all answers to the the closest .005 of an inch.Find the corresponding distance for letters A through L.

    Precision Measurement

    A.

    B.

    C.

    D.

    E.

    F.

    G.

    H.

    I.

    J.

    K.

    L.

    F.

    G.

    H.

    D.

    E.

     A.

    B.

    C.C.

    I.

    J.

    K.

    L.

    Standoff 

    Bearing Flat

    Pivot

    NAME DATE

  • 8/16/2019 Technical Sketching Worksheets

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 8

    NAME DATE

       R   I   G   H   T   V   I   E   W

       F   R   O   N   T   V   I   E   W

       T   O   P   V   I   E   W

       S   K   E   T   C   H   I   N   G

       T   H   E

       B   E   A   R   I   N   G   B   L   O   C

       K

       U  s  e   t   h  e  e  m  p   t  y

       b  o  x  e  s   b  e   l  o  w   t  o  s   k  e   t  c   h   t   h  e   b  e

      a  r   i  n  g   b   l  o  c   k .

       U  s  e   t   h  e  a  c   t  u  a   l  p

       h  y  s   i  c  a   l  p   i  e  c  e  o  r   t   h  e  s  u  p  p   l   i  e   d  p   h

      o   t  o  a  s  a  r  e   f  e  r  e  n  c  e .

       U  s  e   d  e  v  e   l  o  p  m  e  n   t  a   l   l   i  n  e  s  a  n   d  o   b   j  e  c   t   l   i  n  e  s ,

       k  e  e  p  v   i  e  w  s  a   l   i  g  n  e   d ,

      m  a   i  n   t  a   i  n  p  r  o  p  e  r

      p  r  o  p  o  r   t   i  o  n ,  a  n   d   k  e  e  p   t   h  e  s   k  e   t  c   h

      n  e  a   t .

    The Bearing Block

       B  e  a  r   i  n  g   B   l  o  c   k

       F  r  o  n   t

     

        A   s   s   e   s   s   m   e   n    t    R   u    b   r    i   c

         U   s   e    d   e   v   e    l   o   p   m   e   n    t   a    l    l    i   n   e   s   a   n    d   o    b    j    e   c

        t    l    i   n   e   s

        1   p    t

         V    i   e   w   s   a    l    i   g   n   e    d

        1   p    t

         S    k   e    t   c    h   p   r   o   p   e   r   p   r   o   p   o   r    t    i   o   n

        1   p    t

         S    k   e    t   c    h   c   o   r   r   e   c    t

        2   p    t   s

         S    k   e    t   c    h   n   e   a    t

        2   p    t   s

     

        7  -

        A

        6  -

        B

        5  -

        C

        4  -

        D

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    ROBOTC 9

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

    NAME DATE

       D   I   M   E   N   S   I   O

       N   I   N   G   T   H   E   B   E   A   R   I   N   G   B   L   O   C   K

       S   k  e   t  c   h   t   h  e   b  e  a  r   i  n  g   b   l  o  c   k   i  n   t   h  e  a  r  e  a   b  e   l  o  w

     .   U  s  e  a   l   l  o   f   t   h  e  a   l   l  o   t   t  e   d

      a  r  e  a   t  o  s   k  e   t  c

       h  y  o  u  r  s  o   l  u   t   i  o  n .

       A   f   t  e  r  y  o  u  c  o  m  p   l  e   t  e   t   h  e  s   k  e   t  c   h ,  a   d   d

       d   i  m  e  n  s   i  o  n  s   t  o   t   h  e   d  r  a  w   i  n  g .

       B  e  s  u  r  e   t  o   i  n  c   l  u   d  e  c  e  n   t  e  r   l   i  n  e  s ,

       h   i   d   d  e  n

       l   i  n  e  s ,  a  n   d  s   i  z

      e  s  o   f  c   i  r  c   l  e  s  a  n   d  a  r  c  s ,  a  s  w  e   l   l  a  s  a   l   l  a  p  p  r  o  p  r   i  a   t  e  n  o   t  e  s .

       B  e  a  r   i  n  g   B

       l  o  c   k

       F  r  o  n   t

        A   s   s   e   s   s   m

       e   n    t    R   u    b   r    i   c

         U   s   e    d   e   v   e    l   o   p   m   e   n    t   a    l    l    i   n   e   s   a   n    d   o    b    j    e   c    t    l    i   n   e   s

        1   p    t

         M   e   a   s   u   r   e   m   e   n    t   s   c   o   r   r   e   c    t

        2   p    t

         S    k   e    t   c    h   p   r   o   p   e   r   p   r   o   p   o   r    t    i   o   n

        1   p    t

         S    k   e    t   c    h    d    i   m   e   n   s    i   o   n   e    d

     

        S    i   z   e    d    i   m   e   n   s    i   o   n   s   c   o   r   r   e   c    t

        2   p    t   s

     

        L   o   c   a    t    i   o   n    d    i   m   e   n   s    i   o   n   s   c   o   r   r   e   c    t

        2   p    t   s

         E   x    t   e   n   s    i   o   n    l    i   n   e   s   c   o   r   r   e   c    t

        1   p    t

         D    i   m   e   n   s    i   o   n    l    i   n   e   s   c   o   r   r   e   c    t

        1   p    t

     

        1    0  -

        A

        9  -

        B

        8  -

        C

        7  -

        D

  • 8/16/2019 Technical Sketching Worksheets

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  • 8/16/2019 Technical Sketching Worksheets

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    ROBOTC 11

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

    Sketch the front view of the Vex pivot part shown at the right.

    Use a caliper, micrometer, or rule to fnd the size and location

    of all geometry used to lay out the Vex pivot part. Layout a

    properly proportioned sketch of the Vex pivot part.

    Dimension the front view sketch of the pivot part.

    Dimensioning the Vex Pivot Part

       Assessment Rubric  Use developmental lines and object lines 1 pt

      Measurements correct 2 pt

      Sketch proper proportion 1 pt

      Sketch dimensioned

      Size dimensions correct 2 pts

      Location dimensions correct 2 pts

      Extension lines correct 1 pt

      Dimension lines correct 1 pt

      10- A 9- B 8- C 7- D

    Pivot 

    Front 

    Vex Pivot Part - sketched approximately 3 to 1 scale 

    NAME DATE

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 12

       F   R   O   N   T   V   I   E   W

       S   K   E   T   C   H   I   N   G   T   H   E

       P   l  u  s   G  u  s  s  e   t

       U  s  e   t   h  e  e  m  p   t  y   b  o  x  e  s   b  e   l  o  w   t  o  s   k  e   t  c   h   t   h  e  p   l  u  s

      g  u  s  s  e   t .

       U  s  e   t   h  e  a  c   t  u  a   l  p   h  y

      s   i  c  a   l  p   i  e  c  e  o  r   t   h  e  s  u  p  p   l   i  e   d  p   h  o   t  o  a  s  a  r  e   f  e  r  e  n  c  e .

       U  s  e   d  e  v  e   l  o  p  m  e  n   t  a

       l   l   i  n  e  s  a  n   d  o   b   j  e  c   t   l   i  n  e  s   t  o   l  a  y  o  u   t   t   h  e  p   l  u  s

      g  u  s  s  e   t .   B  e  c  a  u  s  e  o

       f   i   t  s   t   h   i  c   k  n  e  s  s ,  y  o  u  a  r  e  o  n   l  y  r  e  q  u

       i  r  e   d   t  o

      s   k  e   t  c   h   t   h  e   f  r  o  n   t  v   i  e  w .

       M  a   i  n   t  a   i  n  p  r  o  p  e  r  p  r  o  p  o  r   t   i  o  n  a  n   d   k  e  e  p

       t   h  e  s   k  e   t  c   h  n  e  a   t .

    The Plus Gusset

       P   l  u  s   G  u  s  s  e   t

       F  r  o  n   t

     

        A   s   s   e   s   s   m   e   n    t    R   u    b   r    i   c

         U   s   e    d   e   v   e    l   o   p   m   e   n    t   a    l    l    i   n   e   s

        1   p    t

         S    t   r   a    i   g    h    t    d   a   r    k   o    b    j    e   c    t    l    i   n   e   s

        1   p    t

         S    k   e    t   c    h   p   r   o   p   e   r   p   r   o   p   o   r    t    i   o   n

        1   p    t

         S    k   e    t   c    h   c   o   r   r   e   c    t

        2   p    t   s

         S    k   e    t   c    h   n   e   a    t

        2   p    t   s

     

        7  -

        A

        6  -

        B

        5  -

        C

        4  -

        D

    NAME DATE

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    ROBOTC 13

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

    Sketch the front and side view of the Vex gusset shown at the right.Use a caliper, micrometer, or rule to find the size and location of allgeometry used to layout the gusset pictured at the right.Layout a properly proportioned sketch of the gusset.Dimension both views of the gusset.

    Dimensioning the Vex Gusset

       Assessment Rubric  Use developmental lines and object lines 1 pt

      Measurements correct 2 pts

      Sketch proper proportion 1 pt

      Sketch dimensioned

      Size dimensions correct 2 pts

      Location dimensions correct 2 pts

      Extension lines correct 1 pt

      Dimension lines correct 1 pt

      10- A 9- B 8- C 7- D

    Gusset 

    Front 

    Vex Gusset - sketched approximately 2 to 1 scale 

    Front Right Side  

    NAME DATE

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 14

    Sketch the front view of the Vex plus gusset shown at the right.Use a caliper, micrometer, or rule to nd the size and location ofall geometry used to lay out the Vex plus gusset.

    Dimensioning the Vex Plus Gusset

       Assessment Rubric  Use developmental lines and object lines 1 pt

      Measurements correct 2 pt

      Sketch proper proportion 1 pt

      Sketch dimensioned

      Size dimensions correct 2 pts

      Location dimensions correct 2 pts

      Extension lines correct 1 pt

      Dimension lines correct 1 pt

      10- A 9- B 8- C 7- D PlusGusset 

    Front 

    Vex Plus Gusset - sketched approximately 3 to 1 scale 

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    ROBOTC 15

    © 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC® 

     A pattern development of an object is a representa-tion where the surface of the object is stretched outon a plane. In the sheet metal trade, a development isreferred to as a pattern or a stretch-out.Figure 1. When designing with the Vex Robotics kits,you may need to create your own pattern developmentsto complete an attachment or gripper for your robot.

    Pattern Development

    Figure 1 Pictured above is an example ofa pattern development. The dashed lines

    represent fold lines

    Patterns can be made out of paper, cardboard, plastic,and sheet metal. Paper or cardboard models should bemade before you make your piece out of sheet metal.The nal t and accuracy of the part will depend on

    the accuracy of the measurement and layout of yourdrawing.

    There are many ways that your pattern development can be joined. How you fasten your

    pattern development together will be determined by the material that you are using. Patterndevelopments can be folded, soldered, riveted, or bolted together. Figure 2 (below) providesexamples of the types of joints commonly used on sheet metal.

    Finishing/Joining Pattern Developments

    When planning pattern developments, it is necessary to plan for a bend allowance. The bendallowance is the material that will be stretched when the fold is made (Figure 3). The materialallowed for the corners is called the bend allowance. Bend allowance is calculated withvariables for the smallest radius of the bend (R), the thickness of the metal (T), and the angleof the bend (B).

    Figure 3.

    D

       C

       TR

    B

    Bend Allowance

    BA = (.01745 R + .0078 T)B

      The total length of the pattern = C + BA + D

    In Figure 3. given R = 5/16”; T = .040; B = 135 degrees

    BA = [(.01745*.312) + (.0078*.040)]135

      = (.0054 + .0003)135

     .....= .7695”

    Figure 2 Shows examples of joints commonly used with sheetmetal

     

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     VEX® Cortex ® Video Trainer Using ROBOTC®  © 2013 Carnegie Mellon Robotics Academy 

    ROBOTC 16

    Pictorial Sketches

    Isometric Pictorial  - A drawing where length, width, and height are represented by lines 120degrees apart, with all measurements in the same scale. When sketching in isometric, beginwith the isometric axis (Figure 1). Next, make an isometric cube (Figure 2) with the same

    proportions as the object that you are sketching. Use the crating technique to complete thesketch.

    Figure 1. Figure 2.

    Oblique Pictorials - There are two types of oblique pictorials: cabinet and cavalier. Cabinetoblique pictorial views (Figure 3.) are commonly used to quickly sketch ideas. The height andlength axes are at a 90° angle and the width axis is usually at 45° to horizontal. Height andlength dimensions are actual size but the width dimension is divided in half.

    Cavalier oblique pictorial views (Figure 4.) are commonly used for drawing thin objects thatdo not have a lot of width. The height and length axes are at a 90° angle and the width axis isusually at 45° to horizontal. Height, width, and length dimensions are actual size.

    Isometric Axis Isometric Cube 

    Figure 4.Figure 3.

    45 o 

    Cavalier ObliquePictorial Cube 

    Cabinet ObliquePictorial Cube 

    1/2 Depth

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    ROBOTC 17

    © 2013 Carnegie Mellon Robotics AcadVEX® Cortex® Video Trainer Using ROBOTC®

    1.

    2.

    3.

    4.

    5.

    6.

    Nuts/Fasteners

    7.

    8.

    9.

    10.

    11.

    Socket and Screw Head Drives

    12.

    13.

    14.

    15 

    16 

      Assessment Rubric  Use developmental lines 1 pt

      Use object lines 1 pt  Sketch proper proportion 1 pt  Sketch correct 2 pts

      Sketch neat 2 pts  7- A 6- B 5- C 4- D

    Screw Head Types

    Hex Head Screw- Hex head screws can take a lot

    of torque and can be driven in and out with a socket

    type wrench.

    Button head Screw – Button head screws are round

    at the top so that they do not catch on anything.

    Flathead Screw – Flathead screws have tapers that

    guide.

    Set Screws – Set screws are case hardened and

    are used to fasten pulleys and collars on shafts.

     Allen Head Screws – Allen head screws have more

    torquing power and are recessed into a counter

    bored hole.

    Pan Head Screws – Pan head screws have a small

    at with a round top that can be slightly recessed

    into a counter bored hole.

    Nylon Insert Lock Nuts – or self-locking nuts,

    eliminate the needs for washers.

    Wing Nuts – named for the two at wings and are

    used when the nut has to be turned by the thumb

    and the forenger.

    Weld Nuts – These are specialty type nuts used to

    attach parts to a frame.

    Kep Lock Nuts – These nuts have a greater holding

    power and reduce assembly time.

    Coupling Nuts – These nuts are used to provide

    clearance between parts.

    Drives are the slots, grooves, and holes used on

    the screw heads. Two different types of drives are

    socket head drives and screw head drives.

    Slotted – A athead screwdriver is used to insert the

    screw.

    Phillips – A phillips head screwdriver is used to

    insert the screw. A phillips head drive is easier to

    locate than a standard driver.

    Hex – Hex drives have an external hex shape and

    can also take the large amount of torque that is

    generated by a socket wrench.

    Socket Head Drives - can take a large amount of

    torque. They have an internal hex shape.

    Phillips/Slotted – This versatile drive lets you use

    either a phillips or a slotted drive.

    1. 2. 3.

    4. 5. 6.

    7.

    8  9.

    10. 11. 9.

    12. 13. 14.

    15. 16.

    Directions

    Sketch and label the appropriate views ofthe nuts and bolts below.