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Handbook on "Efficient Management of Shutdowns and Turnarounds"
Citation preview
Handbook Overview
Hand
book on Efficient M
ana
gem
ent of Shutdow
ns and
Turnaround
s
Planning and managing shutdowns in the plant environment is a complex and demanding function. If turnarounds are not properly planned, managed and controlled, companies run the risks of serious budget overruns and costly schedule delays.
To specifically respond to this industry need and to help owners and contractors meet their turnaround goals, Saga Global has developed this unique handbook. This handbook is based on the company’s experience in consulting and trouble shooting turnarounds around the world.
In the development of this handbook, a combination of extensive hands-on experience in turnaround planning and execution, inputs from turnaround teams, and established dramatic turnaround management (TAM) approaches have been used.
This handbook comes in Three parts:
for Refineries, Petrochemicals, Power & Gas Plants
An essential handbook for all engineering
personnel involved in planning, implementing
and executing maintenance shutdown and
turnround operations to achieve:
Maximum Efficiency
Reduced Down time
Reduced Cost
Objectives
Part I: Detail contents explained step-by-step by eminent practicing Managers/Technologists.
Part II: Thought-provoking presentations on CD-ROM for quick grasp of the subject.
Part III: Structured Tips / Roadmap / Do’s & Don't’s / Latest technologies for efficient turnaround.
PART - III
GLOBAL CONSULTANTSFor Online Preview visit at www.sagaconsultants.com/tam.html
www.sagaconsultants.comSAGA Global Consultants
Handbook on
Efficient Management of Shutdowns
and Turnarounds
Contents of the Handbook
SAGA Global Consultants
CHAPTER I: Turnaround - Role in Maintenance Management
Expectations from Maintenance Management
Objectives of Maintenance Management
Economic aspects of Maintenance Management
Types of Maintenance Activities
How does Maintenance Department perform its roleCHAPTER II: Managing the Best Turnaround
Importance of Turnarounds
Stages of Turnaround and the Planning Cycle
Major Turnaround Timeline
Resource Organization
Work Scope Management
Specialized Equipment/ Resources
The Turnaround Work Period
The Final ReportCHAPTER III: Strategic Turnaround Planning
Strategy for Turnaround Maintenance
The Management Plan
Strategy & Goal SettingCHAPTER IV: Organization and Responsibilities
Essentials of an Effective Turnaround Organization
Turnaround Organization Structure
How to create Effective Teams
Areas of Organizational Concern and Barriers
Managing and Effective TurnaroundCHAPTER V: Work Scope Management
Work Scope Development Guidelines
Root cause of Poor Work Scope
How to prepare a meaningful Work Scope
Scope input from all Departments
Work Scope Development
CHAPTER VI: Planning and Scheduling Controls
Essentials of Good Planning and Scheduling Controls
Turnaround Preparation Schedule
Planning of Turnaround Jobs
Implementation Plans
Breakdown of Work Scope
Duration of Turnaround
Management Approval
Final Turnarounds SchedulesCHAPTER VII: Manpower Planning and Controls
Finalization of Division of Work
Support Functions
Turnaround Organization
CHAPTER VIII: Materials and Equipment Management
Materials Requirement Planning
Compiling a Comprehensive Material List for TAM
Nomination of Materials Coordinator
Procurement Actions
Tagging/ Reserving Items required for TAM
Identification of Alternate Sources
Co-ordination Meetings
Checklist - Brainstorming Session
Equipment Management
Vendor Management
CHAPTER IX: Contractor Management
Issues in Contractor Management
Owner-Contractor Relations
Type of Contracts
Some Good Practices
Work Execution by Contractors
Poor Performance by a Contractor
Grounds for Claims
Maximizing Contractors PerformanceCHAPTER X: Pre-Turnaround Activities
Integration of different Departments and Team Building
Pre-Turnaround Activities
Materials Required for Turnaround
Contractors for Turnaround
Pre- TAM Meetings
Decommissioning Checklist from OperationsCHAPTER XI: Turnaround Execution
Shutting Down Plants
Execution of Turnaround Work
Chronic Problems
Other Problems in Turnaround Execution
Boxing up of Equipment
Pre-Start Up Check List
Start Up of Process UnitsCHAPTER XII: Evaluation - Post Turnaround
Work Scope - Post Turnaround
The Final ReportCHAPTER XIII: Cost Management and Forecasting
Essentials of good Cost Control
Turnaround Budgeting and Accounting Process Issues
Turnaround Costing/ Budgeting
Cost Tracking/ Trends/ Forecasting
Contingency Development and Management
Change OrdersCHAPTER XIV: Fire Prevention and Safety Management
during Turnaround
Safety Management during Turnaround at a Glance
Turnaround Safety Plan
Safety Audits
Fire Precautions
Housekeeping during Turnaround
Mobile Fire Fighting Equipment
Check Points on Fire Protection SystemCHAPTER XV: Quality Programmes for Turnarounds
Quality Control/ Quality Assurance Guidelines
Role of 'Inspection'
Inspection Methods
Timing of Inspection
Adherence to Statutory Regulations
Inspection Report on Turnaround
H
and
bo
ok
on
Effi
cie
nt M
ana
ge
me
nt o
f S
hutd
ow
ns a
nd T
urna
roun
ds
For Further Information Contact us at : +91-98203 02801
www.sagaconsultants.com
SAGA Global ConsultantsB-608, Western Edge-II Western Express Highway, Borivali (East), Mumbai-400 066. INDIATel: +91-22-65151739 Fax: +91-22-40108462E-mail : info@sagaconsultants [email protected] : www.sagaconsultants.com
GLOBAL CONSULTANTS
US$ 250*
Yes, I want to purchase the following:
Product Name/Description Number of
Copies Special
Introductory Price
Handbook on:
“Efficient Management of Shutdowns & Turnarounds"
This Handbook includes:
Part I: Detail contents explained step-by-step by eminent practicing
Managers/Technologists.
Part II: Thought-provoking presentations on CD-ROM for quick grasp
of the subject.
Part III: Key performance indicators and best practices for Effective
Turnaround Management
GLOBAL CONSULTANTS
SAGA Global Consultants
PRIORITY ORDER FORM
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Organization:
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For Online Preview visit at www.sagaconsultants.com/tam.html
*Postage : US$ 25 Courier Charges Extra
By Phone: Call us on +91-22-65151739\ +91-9820302801
By Fax: Complete this form and fax it to +91-22-40108462
By Post: Complete this form and send to B-608, Western Edge-II Western Express Highway, Borivali (E), Mumbai. INDIA
By E-mail: [email protected] [email protected]