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PO
ECONO
for Clim
OLICY REF
OMIC AND
United Promo
mate Cha
FORMS THEFFICIE
D SOCIAL
Nations Doting Enernge Mitiga
C
T
HAT WEREENCY IN T
DeRa
COMMISS
evelopmenrgy Efficieation and
Case study
TUNISI
E IMPLEMTHE INDU
eveloped bafik Missao
SION FOR
nt Accountncy InvesSustainab
y
A
MENTED TSTRIAL S
by: oui
R WESTER
t project tments
ble Develo
O PROMOSECTOR
RN ASIA
opment
OTE ENER
RGY
Page2
Content 1. ENERGY EFFICIENCY, CENTRAL PILLAR OF TUNISIAN ENERGY POLICY ..................................................... 5
1.1 AN ENERGY VULNERABILITY MITIGATED BY A SUSTAINABLE ENERGY EFFICIENCY POLICY ................................................. 5 1.2 AMBITIOUS OBJECTIVES BASED ON ROBUST ACHIEVEMENTS .................................................................................... 6
2. THE INDUSTRIAL SECTOR, ECONOMIC IMPORTANCE AND ENERGY CHARACTERISTICS ........................... 8
2.1 VARIED INDUSTRIAL TISSUE AND HIGH ECONOMIC IMPORTANCE .............................................................................. 8 2.2 ‐AN IMPORTANT WEIGHT IN THE NATIONAL ENERGY BALANCE ................................................................................. 8
3. A LONG‐TERM VOLUNTARY POLICY FOR ENERGY EFFICIENCY IN THE INDUSTRY .................................. 10
3.1 BUILD ON ACHIEVEMENTS .............................................................................................................................. 10 3.2 VARIED AND COMPLEMENTARY EE POLICY TOOLS ............................................................................................... 10
4. ENERGY‐AUDITS &EEP PROGRAM‐BASED CONTRACTS IN THE INDUSTRY: ANME’S FLAGSHIP ACTIVITY 13
5. IMPACTS OF THE ENERGY AUDITS &EE PROGRAM‐BASED CONTRACT SYSTEM .................................... 15
5.1 EVOLUTION OF THE NUMBER OF EE PROGRAM‐BASED CONTRACTS CONCLUDED BETWEEN 1987 AND 2012: ................. 15 5.2 LAUNCH OF THE ENERGY EFFICIENCY PROJECT IN THE INDUSTRY: AN EE SCALE CHANGE CATALYST IN THE INDUSTRY ........ 16
6. ACHIEVEMENTS RECORD OF THE EE PROGRAM IN INDUSTRY: ............................................................. 17
6.1 ENERGY IMPACT IN THE INDUSTRY ................................................................................................................... 17 6.2 ECONOMIC IMPACT IN THE INDUSTRY ............................................................................................................... 18 6.3 ENVIRONMENTAL IMPACT IN THE INDUSTRY ...................................................................................................... 20
7. FUTURE POTENTIAL AND CAPABILITIES FOR ENERGY SAVING: BUILD ON ACHIEVEMENTS AND MOVE FORWARD … ............................................................................................................................................... 21
8. EE POLICY STRATEGY IN INDUSTRY: MAIN FINDINGS ........................................................................... 22
1) STRENGTHENING INSTITUTIONAL AND LEGAL FRAMEWORK (CAPACITY BUILDING AS A TOOL BOOSTING ENERGY EFFICIENCY ACTIONS, INSTITUTIONAL AND ORGANIZATIONAL MECHANISMS, REGULATORY MECHANISMS, MINIMUM ENERGY PERFORMANCE
STANDARDS) ......................................................................................................................................................... 22 2) PROVIDING INNOVATIVE SUPPORTIVE MECHANISMS (ATTRACTIVE FINANCING MECHANISMS, TARGETED FINANCIAL INCENTIVES, LOAN GUARANTEES, REAL ENERGY PRICES, ESCOS ….) ................................................................................. 22 3) PROVIDING CLOSER SUPPORT TO PROJECT DEVELOPERS ESPECIALLY SME’S (IMPROVING EE SERVICES TO CUSTOMER, GUARANTEE ENERGY SAVINGS, MRV, ETC.) ................................................................................................................ 22
9. CASE STUDY OF INDUSTRIAL COMPANIES IN TUNISIA ......................................................................... 24
Page3
LIST OF FIGURES
Figure 1: Ressources et primary energy Consumtion ........................................................... 5
Figure 2: Primary energy intensity: Drop of 27% compared to 1990.................................... 6
Figure 3: Energy savings resulting from the energy conservation program ......................... 7
Figure 4: Structure of industrial Added Value ....................................................................... 8
Figure 5: Evolution of final industry energy consumption form of enrgy ............................. 9
Figure 6:strycture of indutry final energy consumption by sector ....................................... 9
Figure 7: Evolution of final industry energy intensity ......................................................... 10
Figure 8: Increase of the number of Energy Efficiency projects 1987‐2012 ....................... 15
Figure 9: Evolution of EEPC and energy savings achieved in the Industry .......................... 17
Figure 10: Distribution of energy saving by type of industrial activity ............................... 18
Figure 11: Distribution of EE potential in Brick sector by forme of energy ........................ 18
Figure 12: Distribution of EE potential in Brick sector by forme of energy ........................ 18
Figure 13: Evolution of EE investments in the industry ...................................................... 19
Figure 14: Cogeneration capacity installed & energy savings ............................................. 19
Figure 15: Reduction of téCO2emissions due to CP in the industry sector starting from de 2005. ......................................................................................................................................... 20
Figure 16: Energy impact of the EE action plan in the industry .......................................... 21
Figure 17: Typology of EE actions in the industry ............................................................... 23
Page4
List of Abbreviations ANME: National Energy Conservation Agency
PEEI: Energy Efficiency Project in the Industrial Sector
FNME: Energy Control National Fund
WEF: World Environment Fund
WB: World Bank
AFD: French Development Agency
EE: Energy Efficiency
CP: Program‐based Contracts
Toe: Ton of oil equivalent
GDP: Gross Domestic Product
ESE: Energy Service Institutions
IGCE: Large Energy Consuming Industries
IMCCV: Construction materials, Ceramic and Glass Industries
IAA: Agro‐food Industries
ICH: Chemical Industries
ID: Various industries
ITHC: Textile, Clothing and Leather Industries
IME: Mechanical and Electrical Industries
PST: Tunisian Solar Plan
1. Ene 1.1 An Since thcategorif its do
This situhave su
In the latoe (Mt
In 2012demand
With renecessaState hestimat
The effepolicy fochoices developbeen fa2011.
ergy Effici
n energy vu
he early yeary, due to thmestic need
uation has pervened s
ast two dectoe) while e
2, the enerd.
egard to theary supporthad to comed at 20% o
ect of the inor energy cgeared o
pment of hialling over t
iency, Cen
ulnerability
ars 2000, The double eds.
made Tunisince 2005. T
cades, the lenergy cons
rgy deficit
Figu
e trade‐off to disadvampensate cof the publi
nternationaconservationoriented toigh added vthe last two
ntral pillar
y mitigated
Tunisia has effect of exh
isia more aTunisia’s en
evel of hydumption gre
reached 1.
ure 1: Ressourc
between doantaged socconsiderablc budget in
l context wn adopted io the expavalue induso decades, w
r of Tunis
by a sustain
fully integrhaustion of
and more vnergy bill to
rocarbon reew from 4.5
.6 Mtoe re
ces et primary e
omestic ancial categorle amounts 2012.
was alleviatein Tunisia sansion of stries. In thwith an ove
ian Energy
nable energ
rated the neits oils rese
ulnerable today exceed
esources ra5 Mtep in 1
epresenting
energy Consum
d internatiories and cos of mone
ed to some ince the 19the servicis way, theerall decrea
y Policy
gy efficienc
et energy ierves and th
o internatiods 13% of its
nged betwe990 to 8.5 M
g 20% of th
mtion
onal prices mpetitiveneey to subs
extent than80s, combie sector ee primary ease of 27%
cy policy
mporting che growing
onal oil pris GDP.
een 6 and 7Mtep in 201
he primary
(legitimizedess) – the sidize energ
nks to a susned with ececonomy anergy intenbetween 1
ountries increase
ces that
7 million 12.
y energy
d by the Tunisian gy fees,
stainable conomic and the nsity has 990 and
1.2 Am Tunisia Tunisia policy, promot
…and adevelop
In orderan amb2000.
To implconservprogram
The 2 pin a Nacommit
An ex‐pthe peri
The Enecontracreflectin
mbitious ob
has a long
has been having forion of rene
a well‐estabpment of do
r to scale upitious strate
lement thisvation progm (4ECP) for
rograms hational Conftment of the
post evaluatiod 2005‐20
ergy Efficients EEPC, ang the role
Figure 2: Pr
bjectives ba
tradition in
a pioneer armulated awables as e
blished polomestic reso
p energy efegy and im
s strategy iram for ther the period
ave been adference on e main key
tion of these011 reached
ncy programnd cogeneplayed by t
rimary energy i
ased on rob
n energy eff
among devand implemearly as 198
licy, legal aources
fficiency (EEportant pub
nto actionse period200d 2008‐11.
dopted by tEnergy Mastakeholde
e two progrd 3500 ktoe
m targeting ration) conhis sector in
Page6
intensity: Drop
bust achieve
fficiency
veloping comented a 5.
and institut
E) market, tblic efforts
s, the Gove05‐2007follo
the Council anagement rs.
rams has she.
the industrntributed an the Tunisi
p of 27% compa
ements
untries in tpolicy for
tional fram
the Governmwere made
ernment haowed by th
of Minister(NCEM) to
hown that c
rial sector (bout 42%ian energy c
ared to 1990
terms of enrational u
mework for
ment of Tune since the m
as formulathe 4 year e
rs and preseget the inv
umulative e
Energy Efficin the totconservatio
nergy consse of ene
energy eff
nisia (GoT) middle of t
ted a 3yearnergy cons
ented to thvolvement
energy savi
ciency Perfotal energy on strategy.
ervation rgy and
ficiency and
adopted he years
r energy ervation
he public and the
ngs over
ormance savings,
d
Given treinforcfor ene(PST).
The newand rein
The indenergy optimiz
he urgencyce its energergy efficien
w EE actionnforcing the
dustry woulefficiency ation.
Figure 3: Energ
y to intensigy conservancy and ren
n plan aimse extension
ld greatly cinnovative
gy savings resu
ify energy cation policynewable en
at reducinof trends.
contribute te actions
Page7
ulting from the
conservatioand strate
nergy in th
ng primary e
to these sadirectly ge
energy conserv
on efforts, egy by settie framewo
energy by 1
avings, maineared towa
vation program
Tunisia is png more amork of the T
17% in 202
nly throughards the i
m
planning tombitious obTunisian So
20and 34%
h cogeneratindustry p
o further bjectives olar Plan
in 2030,
tion and rocesses
2. The 2.1 Va Tunisia 6000 mrepreseindustriare fully
In termnet shar
Within tand con40%. Mposition
The ma500,000clothingindustryindustri
Finally, currenctwo thirindustri
2.2 ‐A With anof the manufafinal ensector (
e industri
aried indus
holds a relanufacturinents 36% ofal sector is y exporting
s of shares re of sector
the industrinstruction sechanical &n with a 14%
nufacturing0 jobs, twog industry rey workers, es (13%).
the manufcy in Tunisiards of all exes.
An importan
n annual fintotal final cturing indergy balanc27%).
ial sector,
strial tissue
atively denng units emf industrial also heavilfirms.
to the GDPrs’ added va
ial sector, nsector, rep& electrical % share for
g industry ao thirds of wepresents tfollowed b
facturing inda, representxports are m
nt weight in
al energy denergy coustries)shace, followed
economic
and high ec
se and diveploying 10 wworkers, foy oriented
P, the indusalue amoun
non‐manufaresent the industries aeach.
also contribwhich are the most labby food in
dustry is byting 80% ofmade by M
Figure 4: Struct
n the nation
emand accoonsumptionres the firstd by the b
Page8
c importa
conomic im
ersified indworkers anollowed by to exports
stry holds tting to 35%
acturing indmost impoand the text
utes considheld by fulbor intensivdustries (1
y far the mf the count
Mechanical a
ture of industr
nal energy
ounting forn , the indt position wbuilding sec
ance and e
mportance
ustrial tissud more. Theagro‐food ias about ha
the second %.
ustries incluortant addetile & leath
derably to ely exportinve sector as14%) and t
most importty’s exportsand Electric
ial Added Valu
balance
r 2.2 millionustrial sectwith the trator includin
energy cha
ue. It currene “Textile aindustries (alf of the in
position af
uding minesed‐value sher industrie
employmentg companies it employshe mechan
ant source of goods aal Industrie
e
toe in 2012tor (manufansport sectng services
aracterist
ntly relies ond Clothing(18%). The ndustrial co
fter services
s, energy inhare accounes are in the
t, as it offees. The texs more thannical and e
generatingand servicees as well a
2 representfacturing ator in the cand the re
tics
on about g” sector Tunisian mpanies
s, with a
ndustries nting for e second
rs about xtile and n 40% of electrical
g foreign s. About s Textile
ting 35% nd non‐country’s sidential
The enerepresein the latrend hsubstitu
Within IMCCV s
Of the exceedicompanLaw n. 2
Finally, Energy consumTunisia.
ergy consumenting abouast twenty yhas emergeution of oil p
this sector,sector (abo
6000 manung 800 toe/nies are sub2009‐7 date
55 companConsuming
mption. Thes
mption strut 42% of alyears in favd further tproducts by
Figure 5: Evolu
, the distribut 60%) fol
ufacturing / year, totabject to maed February
nies with cg Industriese compani
Figure 6: St
ucture in thll consumptvor of naturto a volunty natural ga
ution of final in
bution of enlowed by ch
companies,aling up 75%andatory any 9, 2009.
onsumptiones (IGCE) ries are pers
tructure of indu
Page9
e industriation. Neverral gas, whitary public s, particula
ndustry energy
nergy consuhemical ind
, 320 units% of the indnd regular e
ns exceedinepresent 4sistently ta
ustry final ener
l sector is srtheless, thich share almpolicy to drly in indust
y consumption f
umption is ustries (12%
s register adustrial sectenergy aud
ng 5000 toe40 % of thrgeted by t
rgy consumptio
still dominais share conmost doubldiversify entry.
form of energy
still largely%).
unitary entor’s total cits in comp
e/r year, rehe industrithe energy
on by sector
ted by oil pnsiderably dled since 19nergy based
y
y dominated
nergy consconsumptiopliance with
eferred to ial sector’sefficiency
products dropped 990. This d on the
d by the
umption n. These h the EE
as Large energy policy in
3. A l 3.1 Bu In the la2.3% a estimat
This disimproveimpleminstituti
In the labout 130% in t 3.2 Va The EE tools: inprogramtechnica The insConservthe inddefine tThe Naframewefficien
ong‐term
uild on achi
ast 20 yearsyear versued at 4% ov
ssociation bement of tentation ofional, regula
ong‐term, 18 Mtoe acthe total en
aried and c
policy in thnstitutional,ms: technical studies, c
stitutional vation whicustry “DEEIthe energy eational Funwork. Its rocy in Tunisia
voluntary
ievements
s, the energus a considver the sam
between ethe sector’f a voluntaatory and in
Figu
the final enccumulated nergy saving
omplemen
e Tunisia’s , regulatorycal assistancapacity bui
instrumentch has a spI” .The maiefficiency pd for Enerle is to proa.
y policy fo
gy consumperably mor
me period.
nergy cons’s final enery energy encentive ins
ure 7: Evolution
nergy savinover the p
g potential.
tary EE poli
industry rey and financnce for indilding….
t is mainlyecific depan role of tholicy in the rgy Conservovide long‐
Page10
or energy
ption of the re importa
sumption aergy intensefficiency pstruments.
n of final indust
ng potentiaperiod 2010
icy tools
elies on threcial tools. Thdustrial co
y representrtment dedhe departm industrial svation is th‐term fund
efficiency
industrial snt increase
nd added sity. These policy based
try energy inte
l in the ind0‐2030and
ee types of hese are commpanies, m
ed by thedicated to ement is to asector and ehe financiaing to the
y in the in
sector has se of the se
value refleperforman
d on a wid
nsity
dustrial sectwill contrib
complemembined witmonitoring
National Aenergy efficassist the puensure its imal branch oincentive
ndustry
lightly incrector’s adde
ects a consnces resultde range of
ctor is estimbute at leas
ntary and cth technicalof their p
Agency forciency meaublic authomplementatof the instsystem for
eased by ed value
siderable t of the f specific
mated at st about
coherent support projects,
r Energy asures in orities to tion.. itutional r energy
The DEdifferenand Ene RegulatpracticeSeptemof largeIndustri/year.) aSimilarlythe preenergy ESCOs conditioAn enerenergy same dsubsidyA legal renewafor buy‐ Incentiv Regulatthe othe
All thesConservframew
In additfor the i
Financiamarket.
EI departmnt stakeholdergy Manag
tory tools ae of energymber 2004, ae energy coial undertaand to detay, new largeliminary auaudit of theand Energons. rgy efficienefficiency aay stipulate. frameworkbles, by giv‐back of exc
ve tools are
tory incentiver direct su
se financialvation Fundwork of EE P
tion to thesimplementa
al Mechanis. In this fram
EEFinancia
- Energy- Immate- Matericonsum(moret
- Cogene- Connec
Fiscalbenef
ment is at thders to incrgement with
are defined y auditor ina decree waonsuming ckings with ail arrangeme energy couthorizationeir plans (Engy auditors
cy fund (FNand renewaes the new
k was estaving third pacess produc
e made up o
ves: they inbsidies gran
subsidies d “FNME” adrogram‐bas
se lines, fiscation of the
sms are vermework, cre
alincentives
yAudit:70%werialinvestmenalinvestments:mption,of100kthan7ktoe)eration:20%ofctiontonatura
efits:Exemptio
he heart ofrease the ah consequen
by a set of ndustrial facas promulgacompanies total energ
ments for itsonsuming co of the Minnergy Perfoare accre
NME) was cable projectw rules and
blished to arty access ction by STE
of several co
nclude on thnted to tang
come fromdministeredsed Contrac
cal incentive industrial a
ry importanedit lines de
withalimitof3nts:70%witha:20%withalimkDT(lessthan4
ftheinvestmenlgas:20%ofth
nofVATandm
Page11
f the suppoadoption bynt increased
legal texts acilities accoated in ordeto a mandgy consums implementompanies, pnistry in charmance assedited by
created in 2ts and is maprocedure
encourageto STEG tra
EG.
omplement
he one hangible and in
m sustainabd by ANMEct (EEPC) be
ves are granaction plan
nt instrumenedicated to
30,000TDalimitof70,00imit,depending4ktoe),200kD
ntwithalimitoheinvestment
minimalcustom
ort system y Tunisian cd productiv
and regulatording to ceer to set, thedatory and ption equatation. prior to theiarge of enesessment). ANME acc
2005 to proanaged by es for eligib
cogeneratansmission
ary measur
d subsidiesntangible en
le funding and are pro
etween indu
nted upstre.
nts to suppo energy effi
00TDgontheannualDT(4to7ktoe)
of500kDTwithalimitof
msfees
to project companies vity and com
tory framewertain critee conditionperiodic eal to or gr
ir implemenrgy and mu
ording to
ovide investANME.A debility to the
tion and senetwork an
res:
for energynergy efficie
sources, thovided to inustrials and
eam on EE
ort the deviciency gran
l)or250kDT
400kDT
developersof EE tech
mpetitivene
work mandaeria. Accords for the sunergy audieater than
ntation is suust also und
proper re
tment subsecree issuede FNME inv
elf‐generationd setting t
y cost auditsency investm
he Nationandustry throANME.
equipment
velopment onted by com
s and to nologies ss.
ating the dingly, in ubjection t (today 800toe
ubject to dergo an
gulatory
idies for d on the estment
on from the rules
s and on ments.
l Energy ough the
needed
of the EE mmercial
banks advanta
Energy market The creensure t
Technicbuilding
The Tueffectivefficienindustridevelopthe larg
AFDC- A- Cr- G- Im- Tpr
provide inageous cond
service Cothanks to tation and othe quality
cal assistang (awarene
nisian expee because cy, low tecal companpment was ge scale diss
CreditLine:mount:40M€reditperiod:8raceperiod:2mprovedintereTechnicalassistrojectsdevelop
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SCOs):Theyal and finanf these struprovided to
strials: is esation, and t
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inTunisia;diesaimedatsurcesergy‐savingprorimplementationt,followupanggetenergysavi
Page12
ng opporterest rates,
y constitutencial facilitieuctures are o industrials
ssential to training) is
regulatoryobstacles ack of trustrole of a stage to rainologies and
W-----
saving
ojectsandon,ndeventually
ing
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develop ancritical.
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WorldBank’sCr- Amount:40- Creditperio- Graceperiod- Improvedin- Technicalasprojectsdev
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reditLine:0M$d:upto15yead:3to5yearsnterestratessistancetovelopers:Free
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capacity
mediately t energy s, banks, market support
Page13
4. Energy‐audits &EEP program‐based Contracts in the Industry: ANME’s Flagship Activity
The audit and Energy Efficiency Program‐based Contracts activity “EEPC” is one of ANME’s flagship programs since its foundation in 1985. This activity is so important mainly because of the considerable energy saving potential it may generate.
The energy audit is the fine diagnosis of a company’s energy consumption used to identify and assess energy saving actions that must be undertaken.
After the energy audit, the company has the possibility to sign an “EECP” with ANME, opening up opportunities to profit from benefits granted by the National Energy Conservation Fund “FNME”.
Access to investment allowances for energy efficiency actions depends on signing an “EEPC” between ANME and the industrial company.
The ”EEPC” contains a list of selected EE measures to be implemented over a period of 3 years, précising the investments required for the implementation of each EE measure selected, as well as target impacts in terms of primary energy saving by action, energy savings cost, pay‐back period.
Box 1 Content of the Energy Audit
For companies undergoing an energy audit for the first time:
Description of the institution and its main characteristics in terms of energy use and consumption ;
Evaluation of the institution’s energy performances;
Evaluation of the organization system aimed at the control, follow up and management of energy use;
Recommendations to improve the level of the energy performance of the company’s installations, combined with the economic evaluation of actions suggested;
Action program aimed at improving the institution’s energy performance and recourse to substitution.
For companies having already been subject to energy audits, the new audit shall also include:
Description of energy use developments since the previous audit;
Report of main actions undertaken since the previous audit and their results;
Updating of evaluations previously performed in the field of energy consumption and the organization system that has been adopted;
Possible recommendations to realign and develop the action program.
Page14
The EEPC summarizes at the end final data (total investments, total savings, and allocated subsidies).
The summary of primary energy saving for each action selected in the program‐based contract constitutes the main energy saving appreciation data. Savings will however depend on four other factors:
Lifetime of the program‐based contract
Efficiency in the execution of actions
Actions implementation times
Execution quality and follow up of actions.
BOX 2
Generic Energy Efficiency measures in industry
The EE measures identified in the industry are divided into four types:
a) Adoption of more efficient heating equipment: boilers, furnaces, heat exchangers;
b) Heat Recovery and use of exhausted gas, heat and residual pressure;
c) Hunting for leakages and thermal losses;
c) Installation of high performance mechanical and electrical equipments: motors, pumps, ventilation and heating equipment;
d) Designing and implementing Energy Management system to optimize the energy consumption.
5. Im 5.1 Ev
anThree dprogram
A
e
2
t
2ct
T
pacts of t
volution ofnd 2012: distinct perm:
1987‐1999 “EEPC” targ
At the end o111 EEPC cenergy savin
2000‐2003: regard to thterms of enbeginning tperiod did nresulted fro
2004‐2012: conservatiothe launch o
The first resprogram‐ba117 EEPC on
he energy
f the numb
riods have
: These yeageting the la
of this phasontracts weng of about
This is a dhe vocation ergy prices, o suddenly not mark anom actions m
The increaon and espeof concrete
sults appearased contracnly over the
Figure 8: Incre
y audits &
ber of EE p
marked th
ars witnessargest energ
se that may ere conclud100 ktoe or
downturn peof the agenwhile the orise later. ”
ny change comostly initiat
ase of oil cially EE bacmeasures.
ed in 2005 wcts (EEPC) re1987‐2004
ease of the num
Page15
&EE progra
program‐ba
he twenty y
sed the laungy consume
be referreded with indr 1.6% of the
eriod, markcy in chargeoil barrel pric”EEPC” as wompared toted before t
prices, conck under th
with the coneaching 616period.
mber of Energy
am‐based
sed contra
years of im
nch of the fers (IGCE)
d to as the Edustrials. The national pr
ked by bothe of energy cce started towell as the o their 1999he year 200
nsiderably ahe light with
nsiderable in6 EEPC (at a
Efficiency proj
contract
cts conclud
mplementat
first EE Pro
Energy Efficiehese actionsrimary energ
h an institutconservationo be reconsiannual enelevel, henc
00.
amplified afh the institu
ncrease of san annual ra
ects 1987‐2012
system
ded betwee
tion of Ind
ogram‐based
ency “learns resulted inrgy demand.
tional uncern and someidered, modergy savings ce 100 ktoe
fter 2004 ution of task
signed energate of 80 EE
2
en 1987
ustrial EE
d Contracts
ing period”,n an annual.
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Page16
5.2 Launch of the Energy Efficiency Project in the Industry: An EE scale change catalyst in the industry
The revitalization of the Energy Efficiency projects in the industry was supported by a restructuring process of the industrial activity; with the creation of a department within ANME specifically focusing on energy efficiency in the industry, the launch of the Energy Efficiency in the Industry Program (PEEI) funded by GEF/WB and the creation of 3 taskforces, supported by dedicated funding lines.
Task Force for large industrial energy users, to assist large industrial energy users in their energy conservation efforts
Task Force on cogeneration, with the mandate of supporting the establishment of the required legal and regulatory framework to achieve the cogeneration objectives, and to work with industrial companies to assist in the development and implementation of projects
Task Force on natural gas, to encourage the expansion of gas use, first in industry, and now in the residential and commercial sectors
All these initiatives boosted the energy efficiency process facilitated by ANME, more particularly in the industrial sector.
PEEI, objective and content
The PEEI project was developed by ANME with a FEM/WB funding line amounting to 8.5 M$ over a 7 year period starting in 2005.
The goal of the Energy Efficiency Project in Industry (PEEI) is to overcome barriers facing the development of a sustainable market for energy efficiency investments and with this achieve latent energy saving potentials in the Tunisia’s industrial sector. It should improve the competitiveness of Tunisian industrials by reducing production costs related to energy, while contributing to the reduction of greenhouse gas effects.
PEEI also aims at promoting the Energy Service Companies (ESCOs) as an instrument to boost the EE market in the industry, by implementing pilot financial incentives in favor of these structures.
PEEI’s components:
To reach these goals, PEEI focused its activities on three components:
Providing additional subsidies of 10% to EE investment in complementarity to the 20% subsidy of FNME. Support investments in energy efficiency projects by granting an additional allowance of 10% on top of benefits granted through the Industrial Competitiveness Development Fund or/and by the Energy Control National Fund;
Guaranteeing energy efficiency investments implemented through Energy Performance contractors to ensure their bankability and to facilitate the creation of ESCOs;
Providing technical assistance to improve the understanding of all stakeholders (companies, financial institutions, government ministries and agencies, and technical centers) on how such investments could be made.
Page17
6. Achievements record of the EE program in industry: Achievements of the Energy Efficiency in the Industry Program for the period ranging between 2004 and 2012 are very promising from an energy, environment and economic perspectives.
6.1 Energy impact in the industry
From an energy perspective, the EE industrial program contributed to quantified, energy savings for that period amounting to 1616 ktoe hence an annual average of 160 ktoe per year and representing a 10% reduction of the annual consumption of industrial companies concerned by the program (320 companies).
Figure 9: Evolution of EEPC and energy savings achieved in the Industry
2005‐2010
The distribution of energy saving potentials by type of energy varies according to the type of industry and its energy profile. Over the period 2004‐2012, the reduction of the thermal energy consumption represented nearly 70% of the total EE potential mobilized in the industrial sector versus 30% of Electrical energy.
43.3
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00
20
40
60
80
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Cumulated energy savings (ktoe/year)
Number of EEPC
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Figure 11
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Distribution of e
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Page18
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Page19
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on capacity inst
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Page20
6.3 Environmental impact in the industry
From an environmental perspective CO2emissions that have been avoided1 further to the implementation of the Industry Energy Efficiency i.e. Program are estimated at 4180thousand TéCO2over theperiod2004‐2012, or an annual average of465 000 TéCO2.
Graph N° 14: Reduction of téCO2emissions due to CP in the industry sector starting from de 2005.
Figure 15: Reduction of téCO2emissions due to CP in the industry sector starting from de 2005.
1Calculation hypothesis: CO2 Emissions : 1 saved toe = 2,5 TE‐CO2 avoided
65
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400
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2005 2006 2007 2 008 2 009
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Page21
ABILITIES Fard …
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Page22
8. EE Policy Strategy in Industry: Main findings
As recognized in the NEEAP, scaling up EE in Tunisian’s industry would need more voluntary and coherent policy, especially when energy prices do not provide the correct signal.
The new ambitious EE Policy is based on three main support and strategic axes which have to operate in a coherent and simultaneous way:
1) Strengthening institutional and legal framework (Capacity building as a tool boosting energy efficiency actions, Institutional and organizational mechanisms, Regulatory mechanisms, Minimum Energy Performance standards)
2) Providing innovative supportive mechanisms (Attractive financing mechanisms, targeted financial incentives, loan guarantees, real energy prices, ESCOs ….)
3) Providing closer support to project developers especially SME’s (Improving EE services to customer, guarantee Energy savings, MRV, etc.)
A wide range of EE measures have been identified and that will constitute the key actions for the direct support to industry, including the following: Reinforcement and consolidation of Mandatory Energy audit and EEPC programs
aimed for the industrial sector while upgrading the quality of EE programs, through the progressive introduction of the guarantee of Energy savings and the systematic enforcement of Monitoring & Verification; to enable progressively the market for energy performance contracting ‘EPC”
Progressive integration of Energy Management system (ISO 50001 standard) to the management of the company ma.
Adoption MEPS for industrial‐scale electric motors and consider MEPS for other categories of industrial equipment in common use, e.g., compressors, pumps and boiler, consistent with international best practices. Development and consolidation of the cogeneration program by reinforcing the legal and incentive framework and by intensifying awareness programs targeting industrials;
Reinforcement of the role of Energy Services Companies by enhancing their technical capacities and by providing them with new funding mechanisms;
Implementation of an Energy Efficiency information system in industry based on pertinent indicators in order to enable the continuous evaluation of the Energy Efficiency policy in this sector.
Page23
Graph N° ….. : Typology of EE actions in the industry
Figure 17: Typology of EE actions in the industry
Family 1 1- Support to audits/
CBP in process of execution
2-New audits
CBP
3 -Preliminary Consultations
Family 2 4- Energy management System
Family 3 5- Voluntary agreements With branches
Family 4 6-9 Horizontal
Actions on various utilities
Compressed
airElectrical
enginesCool air
productionSteam and hot
water
Family 5 10- Cogeneration
6 7 8 9
9. Case s
PresentatCreation dateActivity sectoSub‐activity aNumber of emTurnover in 2Annual produ
Energy ch
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Energy spendRate of energ
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study of in
tion: e: 1982 or: IMCCV and products: mployees: 8812010: 30 MTD uction in 2010
hallenges:
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fficiency Ainsulation of ty of hot air ressure pourinon of a centproduction anng the manuamanagement; on of condensy of hot gaze
on of a heat sment of ovensng ovens contng the compeof the factoryng the factoryng the compretion of the elemania chambeon of leaks froon of leaks fro
ment of the etion with nael with natura
ndustrial c
Recove
Manufacturin1 including 17
0: 8,068 Tons
onsumption : ption: 1 733 tption: 4 315 toD/year. on costs: 8,8%
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sation batteries from TSR6
skimmers for ts’ insulating sytrol tools; nsation of reay; y’s external ligessed air systeectric steam ger; m walls of theom the walls o
nergy monitoatural gas: al gas
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in 201
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ns dryer CR oven to tryer. puter system nsumption; ystem;
es; 60 oven for t
the TSR34 oveystems;
active energy
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e TSR36 oven;of the two pla
oring system;substitution
Page24
es in Tunis
SIA PORCE
oven’s ho
n products staff
10:
the
to
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y at
;
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f
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Global energy saving
t
%
Gain financier
k
%
Globa
Avoid
Return p
e dryer
the progra
covery of t
nerated by thethe open air. cover these hryer as combueans of a heat
toe/year
% energy cons
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% bill
l investment (
ded GHE (TE‐C
eriod on inves
am:
the oven’s
e FCR oven arThe factory h
hot gases and ustion air at tt insulating ja
sumption
(kTD)
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stments
s hot air to
re discharged has therefore to reintroduche level of acket.
97
16
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G
Presentat
Creation dateActivity sectoSub activity oOil and fat, anNumber of emTurnover in20Annual produ
Energy ChPrimary enerdown in: Elect
TherEnergy spend
Energy Ef Insulatin Acquisit Acquisit Insulatin Recover Acquisit
of the bo Replace
the leve Optimiz Cogener
Impact of
lobal energy saving
Financial profit
Global inv
Avoided G
Return perio
‐ E
tion:
e: 1972 or: ICH or products: Rend manufactumployees: 366009:90 MT wiuction in 2010
hallenge: gy consumpti
trical energy: rmal energy: 4ding: 2 657 kD
fficiency Ang fat tanks ; ion of a condeion of steam fng the boilers’ry of the condion of automaoiler room; ment of the oel of the deodoing the factorration project
f the prog
toe/year
% Energy consumptio
KDT/year
% bill
vestment (KTD
GHE (TE‐CO2)
d on investme
ETS SLAMC
efinery and couring of home 6 including 53thout tax 0: 78,705 Tons
ion in 2010:7
2 294tep 4 828 toe T/year.
Action Plan
ensate recycliflow meters; ’ food tanks; ensates’ flashatic drain dev
oil/thermal oilorization unit;ry’s lighting syt with gas eng
gram:
on
D)
)
ents 2 ye
P
MA FRERCogenerat
onditioning vesoap.
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s
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ns
ing system ;
h steam; ices at the lev
exchanger at; ystem; gines
2 257
32 %
964
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2 742,5
6 186
ears 10 mont
Page25
ES Comption with g
egetal
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ken
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t
A
ThwwthTh‐ A‐ A‐thst
ths
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Finapr
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pany – Ngas engine
Action: Cog
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obal nergy ving
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% En
ancial rofit
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Avoided G
Return period
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generatio
factory acquial power of 1as to fulfill a p(hot water anon system incpowered 1 13rator at 4 barsrecovery systooling water or.
/year
nergy consum
/year
ill
stment (KTD)
HE (TE‐CO2)
on investmen
ls ‐
on project
ired a cogene1131 MWe (Iportion of its nd steam). cludes: 1 kW s abs. tem at 90°Coand gas pro
mption
nts 3 ye
:
eration systemSO) operatingelectrical and
operating withoduced by the
1 249
17 %
663
25 %
2 351
3 085
ears 7 month
m g d
h e
hs
Page26
