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© NAPA www.napa.fi Supporting the Operational Efficiency of LNG Carriers with Big Data and IoT (Internet of Things) Deok-Hoon Jang / DongSup Shin, Feb 7th, 2017 Technical Streams

Supporting the Operational Efficiency of LNG Carriers … · Supporting the Operational Efficiency of LNG Carriers with Big Data and IoT ... Operation & Technology LNG Shipping

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© NAPA

www.napa.fi

Supporting the Operational Efficiency of LNG Carriers with Big Data and IoT(Internet of Things)

Deok-Hoon Jang / DongSup Shin, Feb 7th, 2017

Technical Streams

© NAPA2

Visibility

Intelligence

Control

Inherent Complexity in

Operation & Technology

LNG Shipping Transportation

The Background

Greater Demand forUtilization of Operation Data and

Analysis of Ship Performances

3 Key Elements

© NAPA

Key Elements of Ship Data Management & Analysisin LNG Carrier Operations

Visibility ControlIntelligence

• Onboard Monitoring• On-shore Monitoring• Generic KPIs• LNG Cargo Tank Status

History• Cool-down Rate• Boil-off Rate• Fleet Performance

Comparison• User Interface &

Visualization

• Dynamic Performance Model

• Vessel Performance Analysis

• Hull & Propeller Performances

• Performance Dashboard• Specific Analysis – Cool-

down Process Model

• Voyage Planning• Vessel Speed & Route

Optimization• Schedule Optimization• Hull & Propeller

Management• Trim Optimization• LNG Tank Management

3

© NAPA

Visibility in LNGC Operation

Visibility ControlIntelligence

• Onboard Monitoring• On-shore Monitoring• Generic KPIs• LNG Cargo Tank Status

History• Cool-down Rate• Boil-off Rate• Fleet Performance

Comparison• User Interface &

Visualization

• Vessel Performance Analysis

• Hull & Propeller Performances

• Dynamic Performance Model

• Performance Dashboard• Specific Analysis – Cool-

down Process Model

• Voyage Planning• Vessel Speed & Route

Optimization• Schedule Optimization• LNG Tank Management• Hull & Propeller

Management

4

© NAPA

Monitoring on Board

5

Visibility

Key Figures for:

• Fuel Consumptions

• Cargo Tank Temperatures

• Emissions

• Cool Down Rates

• LNG-specific Key Figures for Boil-off Utilization

© NAPA

Data Collection & Monitoring on Shore

6

Data Interface from:• Loading computer• NAPA Trim Optimization• NAPA Real Time Monitoring• NAPA Voyage Optimization• 3rd Party systems…

Server DB• Navigational data• Propulsion-related

data

• Record vessels performance data • Automatically creates voyage reports• Ship performance and voyage data

available at the office• Monitor fleet performance • Benchmark and analyse ships• Trim monitoring

In every 5 mins

Visibility

© NAPA

Monitoring on Shore – STD generic dashboard of LNG carrier

7

Visibility

© NAPA

Monitoring on Shore - Tank status charts

8

Visibility

© NAPA

Monitoring on Shore – Boil-off Gas and Rate

9

Visibility

Time

Boil-o

ff (m

3)

Perc

enta

ge o

f T

ota

l Tank C

apacity (

%)

© NAPA

Monitoring on Shore - Cool-down rate in ballast voyages

10

Visibility

© NAPA

Monitoring on Shore – Boil-off Rate

11

Visibility

Boil-off rate in laden voyage

© NAPA12

Visibility

Monitoring on Shore – Fleet-wide Performances

© NAPA

User Interface is the Key in Efficient Data Management and Analysis

13

Visibility

© NAPA

Intelligence in LNGC Operation

Visibility ControlIntelligence

• Onboard Monitoring• On-shore Monitoring• Generic KPIs• LNG Cargo Tank Status

History• Cool-down Rate• Boil-off Rate• Fleet Performance

Comparison• User Interface &

Visualization

• Dynamic Performance Model

• Vessel Performance Analysis

• Hull & Propeller Performances

• Performance Dashboard• Specific Analysis – Cool-

down Process Model

• Voyage Planning• Vessel Speed & Route

Optimization• Schedule Optimization• LNG Tank Management• Hull & Propeller

Management

14

© NAPA

Dynamic Performance Model

15

Measured Predicted

Self-learning (Dynamic Performance Model)

Effect Verification (Power Estimation Accuracy)

Time

Po

wer

Wind and waves in the performance is able to accurately estimate

* Weather condition: wind 0-20 m/s, wave 0-2 m

Example

Intelligence

© NAPA

Performance Analysis – Filtering out External Conditions

16

Dynamic Performance Model (DPM)

Automatic analysis based on collected voyage data

Customer can get reliable baseline

Differentiated point from others

Speed [kn]

Po

wer [

kW

]Speed-power curve

All data

Filtered

Normalized

Power curve

Intelligence

© NAPA

Performance Analysis – Hull & Propeller Performances

17

Intelligence

© NAPA18

Performance Dashboard

Intelligence

© NAPA19

Specific Analysis – Cool-down Process

Intelligence

© NAPA20

Specific Analysis – Cool-down Process

Intelligence

Case Study Example

© NAPA

• Model predicts required time or final tank temperature for cooling and warming periods during ballast voyages.

• Possible optimization of

• Energy consumption

• LNG consumption

• Cooling time

• Requires

• LNG usage constraints - Spay amount of LNG

• Time constraints

• Target temperature in the tank

• Estimated time of arrival

Specific Analysis – Cool Down Model usage examples

21

Intelligence

© NAPA

Control in LNGC Operation

Visibility ControlIntelligence

• Onboard Monitoring• On-shore Monitoring• Generic KPIs• LNG Cargo Tank Status

History• Cool-down Rate• Boil-off Rate• Fleet Performance

Comparison• User Interface &

Visualization

• Vessel Performance Analysis

• Hull & Propeller Performances

• Dynamic Performance Model

• Performance Dashboard• Specific Analysis – Cool-

down Process Model

• Voyage Planning• Vessel Speed & Route

Optimization• Schedule Optimization• Hull & Propeller

Management• Trim Optimization• LNG Tank Management

22

© NAPA

Voyage Optimization for LNG Carrier

23

Input Variable

Manual:• Vessel Information• Route Plan• Schedule (ETD, ETA)

Dynamic Performance Model• Navigational data• Propulsion-related data

Auto:• Weather Information

Output Variable

Optimal RouteOptimal Speed ProfileVoyage Information• ETA• Average Speed• Duration• Fuel Consumption• Fuel cost

Control

Better Accuracy

andValues in:

Money Time Safety

© NAPA

Voyage Optimization for LNG Carrier

24

Case Study Example

Route

/Speed

Optim

ization

Schedule

O

ptim

ization

33.5% Savings Potential

Control

~155,000* USD saved in one voyage

* 330 USD/mt

© NAPA

Hull & Propeller Management

25

Control

Annual Average Fuel Consumption

x Average Decrease

(improvement) Rate (%) =

Value of Propeller polishing (or Hull

cleaning)

© NAPA

Fleet Management

26

Control

Normalized speed curves of different ships in a fleet gives

Financial Insight

Example:

Performance Gap (%) x Annual Fuel Consumption of a ship x Fuel cost (USD/mt) =

Savings Potential

© NAPA

Cargo Tank Temperature & Pressure Optimization

27

Control

Case Study Example

Monitor Analysis and Research Better control on how to

manage tank temperature & pressure in terms of Energy consumption Man hour (Crew) Heel amount (Maximize cargo utilization)

© NAPA

Key Elements of Ship Data Management in LNGC Operation

Visibility ControlIntelligence

• Onboard Monitoring• On-shore Monitoring• Generic KPIs• LNG Cargo Tank Status

History• Cool-down Rate• Boil-off Rate• Fleet Performance

Comparison• User Interface &

Visualization

• Dynamic Performance Model

• Vessel Performance Analysis

• Hull & Propeller Performances

• Performance Dashboard• Specific Analysis – Cool-

down Process Model

• Voyage Planning• Vessel Speed & Route

Optimization• Schedule Optimization• Hull & Propeller

Management• Trim Optimization• LNG Tank Management

28

© NAPA29

Thank you very much!