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LNG CarriersLNG CarriersShip Life ExtensionShip Life Extension
Ed WaryasEd WaryasLloyd’s Register North America, IncLloyd’s Register North America, Inc.
Longevity Study - Outline
Owners Records
Classification Records
Ship inspection
RAM Study
Structural Integrity Analysis
Owner’s Records
Owners records
Classification Records
Shipboard Records
Ship Inspection
Single Ship or Fleet
Voyage
During Refit
Hull Structure
External Hull
Water Ballast Tanks
Thickness Measurements
Paint coatings
Machinery
Redundancy
Main Engine
Boilers
Auxiliaries
Pumps & Piping
ElectricalAlternators
Switchboards
Cabling
Motors
Control & Alarm Systems
Cargo Systems
Containment
Cargo Pumps
Piping
Auxiliaries
RAM Study(Reliability, Availability, Maintainability)
The RAM study The RAM study -- provides information provides information on future fleet performance and on future fleet performance and availabilityavailability
Trade FeasibilityTrade Feasibility
UtilizationUtilization
RAM Study
The TaskThe Task
The MethodThe Method
DataData
Simulation Input Simulation Input -- ValidationValidation
Simulation OutputSimulation Output
ConclusionsConclusions
THE TASKTHE TASK
Assess the capacity of an LNGAssess the capacity of an LNGcarrier/fleet to maintain existing carrier/fleet to maintain existing availability over the 20 year life availability over the 20 year life extension period.extension period.
Identify performance critical Identify performance critical systems. systems.
Availability?Availability?
CLIENTASSESSMENT OFRISK AND COSTACCEPTABLE.
DERIVE PROBABILITYOF LOSS OF CRITICALSYSTEMS, FUNCTION& TRADE TARGETS.
VALIDATION OK
SYSTEM DATA ANDFUNCTIONINFORMATIONCOLLECTION.
ANALYSIS OF RAMDATA FOR CRITICALSYSTEMS ANDFUNCTIONS.
RUN FLEET ENOUGHTIMES OVER PERIODREQUIRED TO GIVECONFIDENCE.
FLEET DATA INPUT
IF OPERATING POLICY IS INADEQUATE,REVIEW MAINTENANCE POLICYTHROUGH APPLICATION OF RELIABILITYCENTERED MAINTENANCE TECHNIQUES.
SYSTEM ANALYSISWITH MARINE TRADEEXPERT INPUT.
IDENTIFICATION OFSHIP, FLEET ANDTRADE CRITICALSYSTEMS.
REVIEW RESULTS WITH CLIENT. DISCUSSVARIATIONS IN CONFIGURATION ANDOPERATING POLICY.
... UNTIL
AGREE DATA ANDPROCESSES FORSYSTEM MODELWITH CLIENT.
THE METHODTHE METHOD
Company records
Supported by LR’s own database
For a five year period typical data indicates:
Dry-dock2.25%
Delays0.64% Availability
97.11%
DATA DATA -- RECORDSRECORDS
DATA - TRADE
LNG cargo lifts from load ports
Regas delivery points
(Analysis of vessel trading routes)
SIMULATION INPUT SIMULATION INPUT --VALIDATION
Trade detailTrade detail
Seasonal weather detailSeasonal weather detail
Ship critical system RAM dataShip critical system RAM data
Ship capacityShip capacity
Operating rulesOperating rules
Ship and fleet speed controlShip and fleet speed control
SIMULATION OUTPUTSIMULATION OUTPUT
The following typical results can be The following typical results can be derived:derived:
Data Analysis FLEET modeling
Delay based NetAvailability
97.1% 96.1%
Typical ConclusionsTypical Conclusions
Trade expansion may be limited.Trade expansion may be limited.
Enhanced maintenance actions and data Enhanced maintenance actions and data recording will improve performance.recording will improve performance.
Fleet utilisation is low Fleet utilisation is low -- RAM RAM performance does not affect the performance does not affect the current trades.current trades.
Structural Integrity Analysis
The main purpose of the Structural Integrity Analysis is to compliment the inspections, which establish the current condition and past record, by calculating the likely future structural performance of key components.
From this, key structural components which may require repair or modification over the extension period can be identified.
Structural Integrity Analysis
The three principal components are:
wave loading
evaluation of hull structure
evaluation of cargo containment system
Wave Loading
Determination of long term wave loading, ship motions and accelerations
for specified trading routes
in full load and ballast conditions
at typical operational speeds
Hull Structure
Investigation consists of two levels:
strength and fatigue of hull girder
finite element modelling to establish detail stresses at critical connection points
Fatigue of hull longitudinalsat typical transverse bulkhead
Hull Structure -finite element analysis
To determine stresses and stress concentrations at typical hull details, e.g.
hopper connections
trunk deck endings
double bottom girder / transverse bulkhead connection
Finite Element Model
Ballast Hogging ConditionInner Hull and Deck Stresses
Stresses at Detail : Hopper Knuckle
Fatigue analysis of cargo tank membranesAnalysis examined, for N. Atlantic -
primary membrane strake end connections
secondary membrane chair washer
pipe tower base support to primary membrane
trihedron connections to primary membrane
Typical Conclusions
Steel hull structure -
Providing maintenance continues, and structural repairs performed, then hull integrity can be assured over proposed total ship life of 40 years.
Cargo tank membrane system -
The membrane system could be expected to perform satisfactorily for the proposed 40 year life.