Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
Supplier Meeting - 2012 Haldex Products Overview
Innovative Vehicle Solutions 2
Agenda
Overview of the Haldex North America Products: North America Truck & Trailer Products Major Product Overviews
Automatic Brake Adjusters (ABA) Actuators
Haldex Value Proposition Example
Antilock Brake System (ABS) Valves Air Treatment Remanufacturing
Innovative Vehicle Solutions 3
Innovative Vehicle Solutions 4
Brake adjusters (drum)
Brake lining
Product Overview
Air Suspension
Air Management Brake Control
Suspension control
Height control
Air cleaner systems ABS EBS Valves Brake actuator
Disc brake
Air dryer systems
Wheel Brake
LWS
Innovative Vehicle Solutions 5
Haldex ABA’s
The Standard of the Industry
Haldex AA1 Haldex SABA
Innovative Vehicle Solutions 6
The Haldex Advantage S-ABA Features
S-ABA Innovation – Self Setting Design • S-ABA incorporates an exclusive self setting design feature
Benefits of the Self Setting Design Feature
• Simplest and easiest ABA to install in the world • Less install time • Less downtime for the fleet • No setting position for the control arm • Less risks of incorrect installation • No time consuming adjustments during installation
• Reduction of 25% in ABA part numbers • Lower inventory costs • Less floor space costs • Reduced picking costs
Innovative Vehicle Solutions 7
S-ABA Features
Benefits of the Self Setting Design Feature
• Reduction in part numbers in the OES program • Lower inventory cost • Lower Administration costs
• Improved Quality
• Lower warranty costs
• Lining Wear Sensor Option
Wormshaft - After-rolled extends fatigue life
Worm Wheel - Chrome-moly gears and buttress tooth configuration on the gears to reduce gear stress and prolong life
Centralized Clutch - Improved durability and reliability
O-Ring - Provides sealing and prevents contamination
Heat Treated Housing - Reduces internal wear
Exclusive Control Arm - Eliminates need for special clevis
Innovative Vehicle Solutions 8
Nashik ABA MBA
Suzhou ABA ADB
Landskrona Division HQ Product Engineering (R&D) ABA LWS ADB
Global Presence
Rio de Janeiro ABA
Kansas City & Blue Springs NA HQ Product Engineering (R&D) ABA
Innovative Vehicle Solutions 9
ABA Competitor Market Share
Gunite 17%
Haldex 40%
ArvinMeritor 43%
Bendix 10%
Gunite 6%
Haldex 66%
ArvinMeritor 43%
Truck Trailer
Innovative Vehicle Solutions 10
Actuator Products
GOLD SEAL® for Drum Brakes $53 million / 1.4 million units in 2011
“The OEM Standard Spring Brake”
LIFE SEAL® for Drum & Disc Brakes $15.8 million / 277,000 units in 2011
“The Premium Spring Brake”
Service Chambers for Drum & Disc Brakes $15.3 million / 861,000 units in 2011
Innovative Vehicle Solutions 11
60% 10%
20%
10%
OEM Trailer
Actuator Competitive Market Share
2011 North American Market Share
86%
14%
OEM Truck Haldex MGM TSE Bendix Ranger
6%
11% 11%
32%
40%
Aftermarket
Innovative Vehicle Solutions 12
Life Seal Value Proposition
Ordinary Spring Brakes are inexpensive but wear out too often from corrosion and contamination
They have Vent Holes, many have missing Caging Tool Plugs and some even have Breather Tubes
These ordinary spring brakes will usually perform adequately for 1 to 3 years but problems from water, dirt and road salt will lead to breakage of the power spring without warning
Broken power springs lead to unscheduled replacement, costly downtime, expensive roadside repairs and even unsafe braking performance
Innovative Vehicle Solutions 13
Life Seal Value Proposition
Life Seal® from Haldex is no ordinary spring brake
The Spring Chamber is totally sealed so contaminants simply cannot get in!
No Vent Holes, No Filters No Caging Tool Plugs No External Breather Tubes
Protecting the spring from water, road salt and
deicing chemicals that cause corrosion is the reason Life Seal® spring brakes last so long
Fleet’s save money and avoid expensive
downtime because they do not have to change spring brakes so often!
Innovative Vehicle Solutions 14
ABS / TRS Value Proposition
• TRS Value: Reduces Costly Roll-Over, Plus Performance & Data
Logging Features Improves Operations Management
• ABS Value: Fewer Components / Ease of Installation / Ease of Service / Higher Reliability
Haldex PLC Select 2S/1M FFABS Bendix 2S/1M Wabco 2S/1M
Innovative Vehicle Solutions 15
Brake Monitoring System (BMS)
• Problem: Fed Ex had several wheel end fires and wanted a way for drivers to know if tractor / trailer / dolly’s were connected properly
• Solution: • Brake Monitoring System (BMS)
• BMS warns driver of: • Potential brake drag • Air system leaks in emergency
system • Incorrect glad-hand connection • Closed glad-hand shut off valves • False service brake application from the tractor
Eliminated Customer Problem
Innovative Vehicle Solutions 16
• Problem: FedEx wanted to standardize on a brake system and reduce long term maintenance
• Solution:
Develop a panel that included PTC fittings, tubing, power connections and manifold for all applicable connections
AND Brake Monitoring System (BMS), Full Function ABS valve/ECU, FAB relay and check valves
Front of panel view
Rear of panel view
Trailer/Dolly Panel System
Innovative Vehicle Solutions 17
Haldex Air Control Products
Relay Manifold Dash Dual Foot Tractor Protection
Air Regulating Trailer Brake Control Quick Release Inversion Isolation
Check Pressure Relief Full Function Pressure Protection
Haldex manufacturers a full line of Air Control Valves
Innovative Vehicle Solutions 18
Highly modular valve Supply and delivery port
manifolds Adjustable control arms Integral dump features
Utilizes ceramic seal disks for the dynamic seal, robust & durable
PR Height Control Valve
Best-in-class Responsiveness
Innovative Vehicle Solutions 19
Air Treatment Products
Haldex offers a full line of air treatment solutions
Haldex’s MTC Desiccant Cartridge offers a high performance option to long-term value focused fleets
CONSEP offer high duty cycle fleets extra contaminant removal performance
Innovative Vehicle Solutions 20
Reman Product Offering
Compressors Air Dryers Valves ABS Valves Water Pumps
Brake Shoes Clutch
Vacuum / Hydraulic
Electrical
Steering Pumps / Wiper Motors Fan Clutch
Innovative Vehicle Solutions 21
Remanufacturing Center – Marion, North Carolina Started operations in 1985 80,000 square feet 90 employees (avg. 18 yrs of service)
11 LIKE-NU product lines $25 million + in sales Friction Operations Started operations in 1978 9 locations in the US + DC in Canada 103 employees in nine states Remanufactured brake shoes with Haldex
GreyRock lining $30 million + in sales
Sustainable Business Model with Local Operations
Innovative Vehicle Solutions 22
Haldex Product Requirements
Must meet competitive industry benchmarks Cost Quality Delivery Lead times
Haldex is only as good as our supply base Customer demands increasing Must have the right products to get the sale
Reduced lead times a key to increased Haldex sales