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Executive Report
Study of the U.S. Market For Windows, Doors and Skylights
Copyright © 2012 - Co-published April 2012 by:
Researched by:
Ducker Research Company, Inc.
1250 Maplelawn Drive
Troy, MI 48084
(248) 644-0086
www.ducker.com
American Architectural Manufacturers Association (AAMA) 1827 Walden Office Square, Suite 550
Schaumburg, Illinois 60173
Tel: (847) 303-5664/Fax: (847) 303-5774
www.aamanet.org
Window & Door Manufacturers Association (WDMA)
401 North Michigan Avenue Chicago, Illinois 60611
Tel: (312) 321-6802
www.wdma.com
TABLE OF CONTENTS
Section Description Page
A. INTRODUCTION AND METHODOLOGY 1
1. Methodology
2. Purpose
3. Methodology and Time Line
4. Terminology
B. U.S. CONSTRUCTION ACTIVITY 7
1. U.S. Summary
2. U.S. Residential Starts
3. Nonresidential Floor Area
C. DOOR MARKET 20
1. Summary
2. Market Size by Application
3. Segmentation by Material
4. Wood Doors by Application
5. Wood Doors Segmented by Type
6. Residential Wood Flush Doors
7. Architectural (Nonresidential) Flush Doors
8. Wood Stile and Rail Doors
9. Historic and projected Growth
D. WINDOW MARKET 41 1. Summary
2. Residential-Type Market Size by Application
3. Residential-Type Window Segmented by Application and Material
4. Residential-Type Wood Windows in Conventional Applications
5. Residential-Type Vinyl Windows in Conventional Applications
6. Historic and Projected Growth
7. U.S. Nonresidential Glass and Windows Market Size
8. Nonresidential Historic and Projected Growth
E. PATIO DOOR MARKET 82
1. Summary
2. Market Size by Application
3. Segmentation of Wood Units
4. Patio Door Forecasts
F. SKYLIGHT MARKET 92
1. Summary
2. Market Size by Application
3. Commercial Skylights
APPENDICES:
A. Eleven U.S. Census Regions
B. U.S. Entry and Interior Door Market by Region
C. U.S. Conventional Residential Window Market by Region
D. Nonresidential Vision Area Models
E. U.S. Patio Door Market by Region
F. U.S. Glass Usage by Region
LIST OF EXHIBITS
Section Number & Type Description Page
A A.1 Time Line Program Time Line
2009 – 2010
Program Approval
Draft Report
Report Publication
3
B B.1 Bar Graph U.S. New Residential Construction
Segmented by Type of Structure
2007-2015
Manufactured Homes
Multi-Family
Single Family
9
B.2 Map U.S. Conventional Housing Starts
by Geographic Region
2011
11 Regions
10
B.3 Bar Graph Forecasted U.S. Residential Construction
Segmented by Type of Structure
2012F – 2015F
Manufactured Homes
Multi-Family
Single Family
11
B.4 Pie Chart U.S. Residential Housing Starts by Region
2011
South
West
Midwest
Northeast
12
B.5 Pie Chart U.S. Residential Housing Starts by Region
2015 Forecasted
South
West
Midwest
Northeast
12
B.6 Table Expenditures and Growth Over Prior Year
2006 – 2015F
13
B.7 Bar Chart Total U.S. Residential Improvement Expenditures
Billions of Dollars 2006-2015F
13
B (cont.) B.8 Table New U.S. Housing by Type of Structure
Private and Public, Including Farm
2006 – 2015F
Total Shelter
Manufactured Housing
Total Conventional
Single Family
Multi-Family
14
B.9 Table New U.S. Conventional Housing by Geographical Region
Private and Public, Including Farm
2006 – 2015F
Northeast
Midwest
South
West
15
B.10 Table U.S. Manufactured Housing Shipments to Dealers
by Geographical Region
Private and Public, Including Farm
2006 – 2015F
Northeast
Midwest
South
West
15
B.11 Bar Chart Forecasted Nonresidential Contract Awards by Floor Area
Segmented by Major Building Category
2009 – 2015F
Manufacturing/Warehouse
Office/Hotel/Institutional
Store/Mercantile
16
B.12 Map New U.S. Nonresidential Contract Awards by Geographical Region
2011
11 Regions
17
B.13 Pie Chart Nonresidential Contracts by Region
2011
South
West
Midwest
Northeast
18
B.14 Pie Chart Nonresidential Contracts by Region
2012 Forecasted
South
West
Midwest
Northeast
18
B (cont.) B.15 Table Nonresidential Contract Awards (Reported) by Selected Building
Types and Regions
2009 – 2015F
Manufacturing/Warehouse
Office/Hotel/Institutional
Store/Mercantile
Total Nonresidential
19
C C.1 Table Total Market for U.S. Doors by Application
2011
Residential Entry
Residential Interior
Nonresidential Entry
Nonresidential Interior
22
C.2 Table Total U.S. Market for Doors by Construction Type and Application
2011
New Construction
Remodeling
Replacement
23
C.3 Pie Chart U.S. Residential Entry Doors by Material
2011
Steel
Wood
Fiberglass
24
C.3.1 Pie Chart U.S. Residential Fiberglass Entry Doors by Finish
2011
Smooth
Molded/Textured
24
C.4 Pie Chart
Residential Interior Doors by Material
2011
Wood
Other
25
C.5 Pie Chart Nonresidential Entry Doors by Material
2011
Steel
Aluminum
Wood
Other
26
C.6 Pie Chart Nonresidential Interior Doors by Material
2011
Wood
Aluminum
Steel
Other
27
C (cont.) C.7 Table U.S. Market for Wood Doors by Application
2011
Residential Entry
Residential Interior
Nonresidential Entry
Nonresidential Interior
28
C.8 Table U.S. Market for Wood Doors by Construction Type and
Application
2011
New Construction
Remodeling
Replacement
28
C.9 Table U.S. Market for Wood Doors Flush Versus Stile and
Rail Construction
2011
Residential Entry
Residential Interior
Nonresidential Entry
Nonresidential Interior
29
C.10 Pie Chart Wood Residential Interior Doors by Type
2011
Flush
Stile and Rail
30
C.11 Pie Chart Wood Nonresidential Interior Doors by Type
2011
Flush
Stile and Rail
30
C.12 Table 2011 Wood Flush Door Market by Core Construction
Hollow Core
Solid Core
Fire Door
31
C.13 Pie Chart Residential Wood Flush Doors by Material
2011
Molded Hardboard
Flush Veneer
Flush Hardboard
Other
32
C.14 Table Architectural Wood Passage Flush Door Shipments by Core
Construction
2011
Hollow Core
Solid Core
Fire Door
33
C (cont.)
C.15 Bar Chart Relative Impact of Building Construction and Market Conditions
on Sale of Architectural Flush Doors
2009 vs. 2011
33
C.16 Pie Chart Solid Core and Fire Rated Wood Architectural Flush Passage
Doors by Core Types
20011
Particleboard
Mineral
SCL
Stave
34
C.17 Pie Chart Fire Rated Wood Architectural Flush Passage Doors by Rating
2011
90 Minutes
60 Minutes
45 Minutes
20 Minutes
34
C.18 Pie Chart Architectural Wood Flush Doors by Face Material
2011
Wood Veneer
Laminates
MDO/Others
35
C.19 Table Architectural Flush Veneers by Wood Species Used
2011
Red Oak
Birch
Maple
Cherry
Mahogany
White Oak
Walnut
Lauan/Related
Ash
Other Hardwoods
36
C.20 Pie Chart Architectural Wood Veneer Flush Doors by Ply Construction
2011
5 Ply
7 Ply
Other
36
C (cont.)
C.21 Table Architectural Wood Flush Doors by Door Height
2011
7’0”
9’0”
6’8”
8’0”
7’10”
7’2”
Other
37
C.21.1 Table
Architectural Wood Flush Doors by Door Width
2011
37
C.22 Table
<36”
36”
42”
48” and above
Wood Stile and Rail Doors by Application
2011
Residential Entry
Residential Interior
Nonresidential Entry
Nonresidential Interior
38
C.23 Pie Chart Fire Rated Wood Architectural Stile and Rail Passage Doors by
Rating
2011
90 minutes
60 minutes
45 minutes
20 minutes
38
C.24 Table Sales of U.S. Doors by Material and Application
2006-2015F
Steel
Wood
Fiberglass
Aluminum
40
D D.1 Table Total Market for Residential-Type Window Units by Application
2009 and 2011
Residential New Construction
Residential Remodel
Residential Replacement
Manufactured Housing
Nonresidential New Construction
Nonresidential Remodel
Nonresidential Replacement
43
D (cont.)
D.2 Table Total U.S. Market for Residential-Type Window Units by
Application and Framing Material
2009 and 2011
Residential, Nonresidential and Manufactured Housing Window
Units
Wood and Clad Wood
Vinyl
Aluminum
Other
45
D.3 Bar Graph Total U.S. Conventional Residential Window Demand
Historic and Forecasted Window Usage by Framing Material
2006 – 2015F
Wood and Clad Wood
Aluminum
Vinyl
Other
46
D.4 Table U.S. Conventional Residential Window Usage by Framing Material
Segmented by Construction Type
2009 and 2011
New, Remodel, and Replacement
Wood and Clad Wood
Vinyl
Aluminum
Other
47
D.5 Table Conventional Residential Window Usage
Segmented by Framing Material
2009 and 2011
Wood
Aluminum Clad Wood
Vinyl Clad Wood
Aluminum with Thermal Break
Aluminum without Thermal Break
Vinyl
Other
48
D (cont.)
D.6 Table Conventional Residential Window Usage
Segmented by Configuration
2009 and 2011
Wood, Vinyl, Aluminum, and Other
Double Hung
Single Hung
Casement
Gliding/Slider
Awning
Fixed
Specialty
49
D.7 Pie Chart Conventional Residential Window Volumes
Segmented by Customization
2009 and 2011
Standard Stock Windows
Customized Windows
51
D.8 Table Conventional Residential Window Glass Usage
Segmented by Framing Material
2009 and 2011
Single Lite, Two Lite Sealed IG, Other
Wood
Vinyl
Aluminum
Other
52
D.9 Pie Chart Conventional Residential Windows – Insulating Glass
Segmented by Type of Spacer
2009 and 2011
Rigid Warm Edge
Non-Rigid Warm Edge
Aluminum Spacer
53
D.10 Pie Chart Conventional Residential Windows – Hurricane Resistant
Florida, All Other Regions
2009 and 2011
Non Hurricane
Hurricane Impact Glazing
Hurricane Non-Impact Glazing
54
D.11 Table Conventional Residential Windows
Segmented by Glass Type
2009 and 2011
Wood, Vinyl, Aluminum, and Other
Clear
Tinted/Reflective
Low-E
55
D.12 Pie Chart Conventional Residential Windows – Low-E
Segmented by Coating Type
2009 and 2011
Sputtered
Pyrolytic
56
D (cont.)
D.13 Table Conventional Residential Windows – Energy Ratings
Segmented by Rating Type
2009 and 2011
Wood, Vinyl, Aluminum/Other
NFRC Rating
NFRC and Energy Star Rating
No Rating
57
D.14 Table Conventional Residential Wood Window Units
Segmented by Configuration
2009 and 2011
Double Hung
Single Hung
Casement
Gliding/Slides
Awning
Fixed
Specialty
58
D.15 Table Conventional Residential Wood Window Units – Window Sash and
Frame Segmented by Wood Species Used
2009 and 2011
Ponderosa Pine
Southern Yellow Pine
Radiata Pine
White Pine
Fir/Hemlock
Other Softwoods
Oak
Other Hardwoods
59
D.16 Pie Chart Conventional Residential Wood Window Units – Non-Clad
Segmented by Exterior Finish
2009 and 2011
Primed/Prefinished
Natural
No Finish
60
D.17 Pie Chart Conventional Residential Wood Window Units
Segmented by Type of Insulating Spacer
2009 and 2011
Rigid Warm Edge Spacer
Non-Rigid Warm Edge
Aluminum Spacer
61
D.18 Pie Chart Conventional Residential Wood Window Units
Segmented by Low-E Usage and Technology
2009 and 2011
Sputtered
Pyrolytic
61
D (cont.) D.19 Table Conventional Residential Vinyl Window Units
Segmented by Configuration
2009 and 2011
Double Hung
Single Hung
Casement
Gliding/Slider
Awning
Fixed
Specialty
62
D.20 Pie Chart Conventional Residential Vinyl Window Units
Segmented by Type of Insulating Spacer
2009 and 2011
Rigid Warm Edge Spacer
Non-Rigid Warm Edge
Aluminum Spacer
63
D.21 Pie Chart Residential Vinyl Window Units
Segmented by Fabrication Method
2009 and 2011
Fully Welded Frame
Mechanically Fastened Frame
Hybrid of Mechanically Fastened Frame and Fully Welded Frame
63
D.22 Pie Chart Conventional Residential Vinyl Window Units
Segmented by Solid Extrusion Color
2009 and 2011
White
Tan
Other
64
D.23 Table Conventional Residential Windows Usage
2006-2015 Forecast
New Construction, Remodel/Replacement and Total Construction
Wood
Aluminum
Vinyl
Fiberglass
Other
65
D (cont.) D.24 Table New Nonresidential Construction and Major Additions
Segmented by Building Category
2009 and 2011
Curtainwall, Storefront, Site Fabricated Windows, and Shop
Fabricated Windows
Office and Bank
Stores, Other Mercantile
Manufacturing/Warehouses
Educational
Hospital/Health Care (incl. Government)
Public/Government
Religious
Amusement/Recreational
Hotel/Motel/Dormitory
Miscellaneous
High Rise Multi-Family
68
D.25 Table Total Nonresidential Vision Area
Segmented by Type of Construction
2009 and 2011
New Building/Major Additions and Replacement
Curtainwall
Storefront
Site Fabricated Windows
Shop Fabricated Windows
69
D.26 Table Framing Materials Used in Nonresidential Construction
2009 and 2011
Curtainwall, Storefront, Site Fabricated Windows, and Shop
Fabricated Windows
Aluminum with Thermal Break
Aluminum without Thermal Break
Wood
Vinyl, Other
70
D.27 Table Nonresidential Aluminum Framing
Segmented by Finish Material
2009 and 2011
Anodized Finish
Standard Paint
High End paint
71
D.28 Table Calculations –High-Rise Construction – New and Major Additions
2009 and 2011
Ratio High-Rise, High-Rise Vision Area, Total Vision Glass Area
Office/Bank
All Other
72
D.29 Table Total U.S. Nonresidential Glass Usage
Segmented by Glazing Configuration
2009 and 2011
Single Lite and Non-Sealed
Insulating glass units
73
D (cont.) D.30 Table Glass Usage – Nonresidential Windows
2007 to 2011
Clear
Tint
Reflective
Low-E
73
D.31 Pie Chart Usage of Low-E Segmented by Coating Technology
2009 and 2011
Sputter and Suspended Film
Pyrolytic
74
D.32 Pie Chart Non Residential Glazing – Hurricane Resistant
Florida, All Other Regions
2011
Non Hurricane
Hurricane Impact Glazing
Hurricane Non Impact Glazing
75
D.33 Picture U.S. Market for Commercial Windows Segmented by Window
Type
2011
Site Fabricated
Shop Fabricated
76
D.34 Pie Chart U.S Market for Architectural Rated Shop-Fabricated Windows by
Rating Segmented by Window Rating Type
2009 and 2011
AW
C
H/C
76
D.35 Table U.S. Architecturally-Rated Shop-Fabricated Windows Segmented
by Window Configuration
2009 and 2011
Fixed
Projected / Awning
Slider
Hung
Door
Specialty/Other
77
D.36 Pie Chart U.S Shop-Fabricated Patio and Terrace Doors
Segmented by Door Type
2011
Hinged
Sliding
78
D.37 Table U.S. Window Usage in Nonresidential Buildings – 2008-2015F
New Construction
Remodeling & Replacement
79
E E.1 Table Total U.S. Market for Residential Patio Doors
Segmented by Framing Material
2007 - 2011
Wood
Aluminum
Vinyl
Steel
Fiberglass
Other
83
E.2 Table Total U.S. Market for Residential Patio Doors
Segmented by Construction Type and Framing Material
2009 and 2011
New Construction, Remodel, and Replacement
Wood
Aluminum
Vinyl
Steel
Fiberglass
Other
84
E.3 & E.4. Pie
Charts Patio Doors by Framing Material
2009 and 2011
Wood
Aluminum
Vinyl
Steel
Fiberglass
Other
85
E.5 Table
Total U.S. Market for Residential Patio Doors
Segmented by Application and Framing Material
2009 and 2011
Hinged and Sliding
Wood
Aluminum
Vinyl
Steel
Fiberglass
Others
86
E (cont.)
E.6 Table Total U.S. Sliding and Hinged Patio Doors
Segmented by Number of Panels
2009 and 2011
One Panel, Two Panel, and Three or More Panels
Wood
Aluminum
Vinyl
Steel
Fiberglass
Others
87
E.7 Table Total U.S. Market for Residential Patio Doors
Segmented by Low-E Usage and Technology
2009 and 2011
Clear, Tinted, Reflective and Low-E
Wood
Aluminum
Vinyl
Steel
Fiberglass
Others
88
E.8 Table Wood Patio Doors
Segmented by Cladding and Type of Door
2009 and 2011
Hinged and Sliding
Clad
Non-Clad
89
E.9 Pie Chart Non-Clad Wood Patio Doors
Segmented by Finish Type
2009
Primed/Painted
Natural Finish
No Finish
90
E.10 Table Wood Patio Door Lumber Type
Segmented by Wood Species
2011
Ponderosa Pine
Southern Yellow Pine
Radiata Pine
White Pine
Fir/Hemlock
Oak
Other Softwoods
Other Hardwoods
90
E.11 Table Residential Patio Door Market
2004 – 2013F
New Construction
Remodel and Replacement
91
F F.1 Table Residential-Type Skylights (Including Light Commercial)
2006 – 2011
New Construction
Remodel/Replacement
93
F.2 Table Skylights by Type and Application
2011
Plastic Glazed Skylight and Glass Glazed Skylight
Residential
Light Commercial
93
F.3 Pie Chart Total Market for Skylights by Type
2009 and 2011
Glass Glazed Skylights
Plastic Glazed Skylights
94
F.4 Pie Chart Plastic Glazed Skylights by Type
2011
Acrylic
Polycarbonate
Fiberglass
95
F. 5 Pie Chart Plastic Glazed Skylights by Type
2011
Translucent/Diffusing
Tinted/Colored
Clear
95
F.6 Pie Chart Glass Glazed Skylights by Type
2011
Low E
Clear
Tinted
Reflective
96
F.7 Pie Chart Residential-Type Skylights by Framing Material
2011
Vinyl
Aluminum
Wood and Clad wood
Frameless / Other
97
F.8 Table Residential-Type Skylights by Type and Application
2011
Plastic Glazed Skylights and Glass Glazed Skylights
Fixed
Venting
Venting – Motorized/Operable
98
F.9 Table Forecast of Residential-Type Skylights
2011 – 2015F
New
Remodeling / Replacement
99
Appendix
A
APDX-A.1
Map
APDX-A.2
Table
Eleven U.S. Census Regions
Four to Eleven Region Conversion and Abbreviation Definitions
Appendix
B
Table U.S. Entry and Interior Door Market Segmented by Application
and Estimated Geographic Segmentation
2011
Residential
Nonresidential
Appendix
C
Table U.S. Conventional Residential Window Market Segmented by
Application and Estimated Geographic Segmentation
2011
New Construction
Remodeling and Replacement
Appendix
D
APDX-D.1
Graphic Conversion: Total Vision Glass Area
APDX-D.2
Graphic Model: Total Vision Glass Area
APDX-D.3
Table United States Nonresidential New and Major Additions
2011 Contract Awards
Office and Bank
Stores, other Mercantile
Manufacturing/Warehouse
Educational
Hospital/Healthcare (incl. Government)
Public/Government
Religious
Amusement/Recreational
Hotel/Motel/Dormitory
Miscellaneous
High Rise Multi Family
APDX-D.4
Table U.S. Nonresidential Total Wall Area – New and Additions
2011
Floor Area and Wall-to-Floor Ratio
Office and Bank
Stores, other Mercantile
Manufacturing/Warehouse
Educational
Hospital/Healthcare (incl. Government)
Public/Government
Religious
Amusement/Recreational
Hotel/Motel/Dormitory
Miscellaneous
High Rise Multi Family
APDX-D.5
Table U.S. Nonresidential Vision and Opaque Wall Area – New and
Additions Segmented by Building Category
2011
Total Wall Area and Vision Glass
Office and Bank
Stores, other Mercantile
Manufacturing/Warehouse
Educational
Hospital/Healthcare (incl. Government)
Public/Government
Religious
Amusement/Recreational
Hotel/Motel/Dormitory
Miscellaneous
High Rise Multi Family
Appendix
E
Table U.S. Patio Door Market
Segmented by Application and Estimated Geographic Segmentation
2011
New Construction
Remodeling and Replacement
Appendix
F
Table U.S. Glass Usage
Segmented by Glass Type and Estimated Geographic Segmentation
2011
Clear
Tinted
Low E
Copyright © 2012 AAMA and WDMA
All rights reserved.
This report or any part thereof may not be reproduced in any form without the written permission
of the publisher.
