Upload
vudien
View
217
Download
0
Embed Size (px)
Citation preview
Catalog No. 66163 v4.0.0
255x193x203cm / 100”x76”x80”
ASSEMBLY INSTRUCTIONS
Silver Line/Green Line 6’x8’
Customer help and support line:07-831-863-438
IMPORTANT
You must read theseinstructions carefullybefore you start toassemble this greenhouse.
Please carry out the stepsin the order set out inthese instructions.
Do not tighten the screwsof the Greenhouse untilcomplet ing on theassembly of the panels.
Keep these instructions ina safe place for futurereference.
We strongly recommend the use
of work gloves during assembly .
Do not attempt to assemble the
greenhouse in windy or wet
conditions.
Do not touch overhead power
cables with the aluminum profiles.
Always wear shoes and safety
goggles when working with
extruded aluminum. Dispose of all
plastic bags safely - keep them out
of reach of small children. The
greenhouse must be positioned
and fixed on a flat level surface. Do
not lean against or push the
greenhouse during construction.
Keep children away from the
assembly area. Do not position your
greenhouse in an area exposed to
excessive wind.
Do not attempt to assemble this
greenhouse if you are tired, have
taken drugs or alcohol or if you are
prone to dizzy spells. If using a step
ladder or power tools ensure that
you follow the manufacturers safety
advice. Hot items such as recently
used grills, blowtorches etc. must
not be stored in the greenhouse.
Ensure there are no hidden pipes
or cables in the ground before
inserting the pegs.
Safety Advice
When your greenhouse needs to becleaned, use a mild detergentsolution and rinse with cold cleanwater. DO NOT use acetone, abrasivecleaners or other special detergentsto clean the clear panels.Replacement parts - contactCustomers service helpline at:For additional information please visitour web site: www.palram.com
4 The end of all profiles, pointed by an arrow, is always upward.
4 The oval hole in the crossbars A256 should always be assemble to the base of the greenhouse.
4 The front of the greenhouse is the wall including the door, and the back is the opposite wall.
4 Firmly connect the greenhouse to a leveled final position immediately after completion of the assembly.
4 If help is required seek professional advice whithin store.
4 Sort the parts and check against the contents parts list.
4 Carry out the assembly steps in the order set out in the instructions.
4 Screws 411 are to be assembled from the outside and nuts 412 from the inside of the greenhouse.
4 Close screws and nuts (411 & 412), 2- 3 turns only, do not fasten them until completion of the assembly, if not specified otherwise.
4 Prefix of the parts reference in the assembly instructions:
This is a multi-part assembly. Allow atleast 180 minutes for assembly process.Selecting a site - choose a sunny levelposition away from overhanging trees.If you are fixing your greenhouse directlyto a solid concrete foundation use thepre drilled holes in the metal basesupplied. The component parts shouldbe checked and laid out close at hand.Keep all small parts (screws etc.) in abowl so they do not get lost.Keep roof clear of snow and leaves.
Silicone sealant applicable to panels & Applicator
Tape measure
Work gloves
Plastic or rubber mallet
Lubricant Phillipshead Step ladder
Drill Large hammer
Scissors 2mm/0.08’’ metal drill bit
Tools & Equipment
Care & Maintenace
General Advice
A - Aluminum profiles and parts P5XX – Polycarbonate panels P3XX – Plastic parts. M – Metal parts 4XX – Screws, nuts, disks, etc.
Contents
A102 44.33/1126A103 62.40/1585A104 62.40/1585
1211
Item Inc./mm Qty.
A111 44.69/1135A112 44.69/1135A113 44.69/1142A114 44.69/1142A115 44.69/1142A116 44.69/1142
221111
A136 96.73/2457 2
A141 97/2463 1
A151 23.07/586 1
A162 49.07/1246 1
A173 59.65/1515 2
A174 24.17/614 1
A18224.17/614 1
A19224.17/614 1
A203 61.48/1560A204 61.48/1560
11
A21124.25/616 1
A222 48.82/1240 1
A260 24.84/630 1
A256 50.79/1290 8
A261 15.75/400 1
A271 23.07/586 1
A282 21.77/553 2
Item Inc./mm Qty. Item Inc./mm Qty. Item Inc./mm Qty.
A283 592/23.3 5
P502 44.69x24.09 1135x612
21
P513 22.64x24.09 575x612
1
P505 9.45x23.94 240x608
1
P512 23.62x21.65 600x550
1
P305 22/560P308 15.75/400
P311 44.09/1120P313 10.8/275P314 28.3/720P315 14.17/360
2646222
(2 spare)
M243 2
M244 2
Contents
P518 12.9x24.09 328x612
1
P516 25.79x24.09 666x612
1
P514 17.32x24.09 440x612
2
P515 17.32x24.09 440x612
2
Item Inc./mm Qty.
P324 4
P304 2
P306 1
P323 2
M307 4
447M8x0.63/M8x16
4
411M6x0.39/M6x10
95
412M6
100
421M4x0.63/M4x16
4
422M4
2
4458x1/5/M8x7
4
441M6x1.77/M6x45
1
4420.26/6.5
1
P333 1
ItemInc./mm Qty.
ItemInc./mm Qty.
ItemInc./mm Qty.
R303 59.6/1515 2
A284 2 P399 2
423M4
2
40080.6x0.16/16x4.2
6
SL
1 2
Be sure to bend in tabs of the base profiles M243 into a 90°angle before inserting the screws.Tighten firmly the screws 447 at the lower hole as seen in thelower picture.
Attach the sides of the base (M244) to the front and back basepieces (M243).Use the aluminum screws and nuts (411, 412) as shown. Tightennut completely.
M243M243
M243
M243
M244
447
(a)
411
411
411412
M243
Connectors
M244
M244
M243
Back Side
A244M244
(b)412
412
Pay attention to set the aluminum corners (A111,A112) according to the arrow showing top of theprofile.
NOTE: The nuts are to be from the inside. Do nottighten them until completion of the assembly, Ifnot specifically stated otherwise, this procedureapplies to all cases where screws and nuts 411,412 are to be used.
3 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
A111 / 1 A112 / 1 A162 / 1
Back
(a)
A112
A112
A111
A111
A111A111
412412
411411
411
A162
a
4A *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
!!
a
a
From the outside
From the inside
Back
411
411
412
411
412
411
411
411
A256
A283
A103
A284
A103
A104
NOTE: Profiles A283 should be connected through theirlower grooves to profiles A111 and A112 (assembled onprevious step). Crossbars A256 are assembled from the inside.The upper groove of profile A283 will be used later on.
NOTE: The assembly of the back wall supports, three profilesA283 include three stages A, B and C.
NOTE: The slanted of the profiles should be parallel to thedownward slop of the roof.Insert two screws 411 in the groove of profile A103. Connectthe first one with nut 412 to the base together with thecrossbar A256. The oval holes must be connected to thebase of the greenhouse.
Stage A: Connect the second screw 411 to the middle holein the metal plate M284 and tighten with nut 412.Insert two screws 411 in the grooves in profile A283, connectthem to the metal plate M284 and tighten with nuts 412.
A
A256 / 1 A284 / 2 A283 / 3
Stage B: Connect thesecond screw 411 to themiddle hole with nut 412to metal plate M284 andtighten with nuts 412.Insert two screws 411 inthe grooves in profile A283and connect them to themetal plate M284 andtighten with nuts 412.
Stage C: Insert four screws411 into both grooves inboth ends of the middleprofile A283 and connectthem with nuts 412 to themetal plates M284.
Back
4B&C *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
From the inside
M284 M284
A283
A283
A283
A103
A104
412
412
cB
Back
A283
M284
411412
A283
A103
A104
M284
From the inside
A256
!BACK
!!
A103 / 1 A104 / 1 A256 / 1
NOTE: Profiles A283 should be connected through their lower grooves to profiles A111 and A112 (assembled on previous step). Crossbars A256 areassembled from the inside. The upper groove of profile A283 will be used later on.
NOTE: The assembly of the back wall supports, three profiles A283 include three stages A, B and C.
NOTE: The slanted of the profiles should beparallel to the downward slop of the roof.Insert two screws 411 in the groove of profileA104. Connect the first one with nut 412 tothe base together with the crossbar A256. Theoval holes must be connected to the base ofthe greenhouse.
A283 / 3
NOTE: The set includes two left andtwo right “gutter end cups” P324 andfour plugs. Assemble a plug in all four“gutter end cups” P324. Insert each oneof them into the gutters A136 ends.
NOTE: Leave the end cup open on theside you would like the water to drain. (a)
A136
(b)
(b)
5 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
P324
P324
P324
A324 / 4 A136 / 2
Assemble the gutter A136 to the profiles (A111/A112) oneon each end.
NOTE: Assemble the crossbars A256 from the insidesimultaneously with the gutter A136 using the same screwsand nuts. The oval holes in A256 must be connected to thebase of the greenhouse.
6 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
A136 / 2 A256 / 4 !
Back
A256
A256
A256
A256
A136
A136A256
A256
A256
A256
411
412
411
411
411
411
412
412
7 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
Outside
Inside
Back
Front A256
412
411
412
411
412
412
A283A256
A283
A283
A256
A203
A204
Outside
Inside
411
411 Inside
Outside
!
Profiles A283 should be connected through theirlower grooves to profiles A111 and A112(assembled on previous step). At their other end,they should be connected to profiles A203 andA204 using two screws 411 and nuts 412 oneach end.NOTE: Assemble the crossbars A256simultaneously with the profiles A283 and profilesA111 and A112, using the same screws and nuts.The oval holes must be connected to the base ofthe greenhouse.
A256 / 2 A203 / 1 A204 / 1 A283 / 2
Aluminum profiles A113, A114 are to be connected at the front toaluminum profiles A283 using the upper grooves. Aluminum profilesA115, A116 are to be connected at the back to aluminum profileA283 - on its two sides using the upper grooves. Profiles A113,A114, A115, A116 are to be also connected Simulaneously toprofiles A136.
8 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
A113 / 1 A114 / 1 A115 / 1 A116 / 1
A116
411
412
411411
411
411
412
412
412
A113
A283
411
A136
A136
A114
A115
Front Back
Back
Front A283
Assemble the main beam A141 UNDER A113, A114 at the FRONT,A115 and A116 at the BACK.Assemble profile A211, from the outside, to profiles A113, A114.
9 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
411A141 / 1 A211 / 1
A141
411
412
411
412
A211
412
411
A136
Slide profile A102 on to the preassembled (to the base)screw 411. On the other end slide the head of screw411 into the groove on profiles A102, insert the screwinto predrilled holes in the gutter A136 and close (DONOT TIGHTEN) with nut 412.
NOTE: Repeat the above assembly procedure to all sixprofiles A102. You will have to add one screw 411 andnut 412 to each side of the base in order to assemblethe middle profi le A102 . (* See next step)
10 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
412
411
A102A102
A102
412
412
(c)
(a)
b411
A102 / 6
A102
412411
Slide profile A102 on to the preassembled (to the base) screw 411. Onthe other end slide the head of screw 411 into the groove on profilesA102, insert the screw into predrilled holes in the gutter A136 and close(DO NOT TIGHTEN) with nut 412.
11 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
412411
411
A102 / 6
(a) (b)
411
A102
A102
A102
412
411
411
412
NOTE: The vent in the roof canbe inserted replacing one ofthe middle sections panels.
In order to assemble the ventyou have to inser t anadditional screw 411(b) intotwo profile A102(b) on bothsides of the vent before youconnect i t . These twoadditional screws will be usedin the next step.
(b)
(a)
(a)
12 *Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
(a)
(a)
(b)
411
412
412
411
411
411
412
412
412412
412
A102
A102
A102 / 6
Assemble aluminum profile A260 using the additional screws youinserted on the previous step.
Assemble aluminum profile A222 onto aluminum profile A211(a).Connect aluminum profile A222(b) and aluminum profile A261to profile A113(c).
13 14
A260
A102
412
A260
412
412
*Insert the screws from the outside, tighten nuts only 2-3 turns and leave loose.
(a)
(b)
(c)
412
442
441
A261
A222
A222
A260 / 1 A261 / 1 A222 / 1
15
Lay profiles A173, A174 and A174 on a flat surface as shown below.Connect and tighten all screws.
A192 / 1A174 / 1 A173 / 2
A174(c)
A174
4008
4008
4008
A192
A192
A173
4008
16 17
When inserting the panel to the door use a flat surface and if the paneldoes not fit properly, trim the lower and upper corners of the panel.Fit panel P502 into place. Make sure the panel fits into the grooves inprofiles A192 and A174.Fit panel P518 into the lower groove (a).Fit profile A182 in place. Make sure panel P518 fit into the groove inprofile A182(b). Tighten all screws.
NOTE: Make sure the grooves
on all both sides of the panel
are properly positioned along
the aluminum-extruded
profiles.
During the assembly of plastic
strips you must put pressure
on them until they snap into
place. Put the pressure at one
end of the platic strip and
continue all the way to the
other end.
C
D
A
B
C
B
A
D
P502 / 1 P518 / 1 P311 / 2
4008
P502
P518
b
a
A182
P502
4008
P311
P313
P313 / 2
P313
18 19
Connect the wheels P304 using screws 421 and self locking nuts 423. When inserting the rubberR303 a p p l y s omelubrication solution on thealuminum A171.
R303
P303 / 2
421
421
423
423
P304
421 / 2 423 / 2 P304 / 2
20
VENT SUBASSEMBLY
Assemble the handle A306 to profileA271 and tighten screws 421(a) and nuts422(a). Slide panel P512 into the groovein profile A151(b). Slide profiles A282 oneach side of panel P512 until they fit theholes on profile A151 ends and the twoholes on panel P512(c).Connect corners with screws 411 and nuts412.Slide the final profile A271 (with thehandle) until it fits the holes on both profilesA282 and the two holes on the panelP512(d). Connect corners with screws411 and nuts 412. Tighten all screws andnuts.
412
412
A282
A282
A151
A271
(b)
411
411
411
411
(c)
(c)
(d)
(b)
P512
A151 / 1 A282 / 1 A271 / 1 A306 / 1
422
A306
421
A271
(a)
21 22
The brackets A323 should be connected to profile A260 using screws445(a).
To install the vent on main bean aluminum profiles A141, hold it at anangle of 45° relative to the profile’s plane Slide it to the position betweenthe two roof aluminum profiles AI02(b). The handle A306 should rest onbrackets (A323) when the vent is in the closed position.In the open position, the vent can be secured in one of several angles, bycatching a selected hole in the handle with the protruding tip of bracketsA323.
P323 / 2 445 / 4
(a)
Inside
A260
445
A260
A323
(b)
A260
A141
A306
(b)
A141
23
Noise reduction elements assembly. Put one part of P317 in the
middle of each section of the wall and the roof as shown in the
picture below it will be used later on.
P317 / 21
P317
P317
P317
P317
24
Note: Make sure the panel is secure in P317 plastic holder (a). Make sure the grooves on both
sides of the panel are properly positioned along the aluminum – extruded profiles.
* See also next step.
During the assembly of the plastic strips you must put pressure on them until they snap into
place. Put the pressure at one end and continue all the way to the other end-using tool P333,
as shown below.
P333
P502
D
A
B
C
D
(b3)(b1) (b2)
(a) (b)
Pay special attention when assembling thetriangular polycarbonate sections (P505, P514a n d P51 5 ) . T h e p l a s t i c s t r i p s(P311,P312,P314,P315) should be installedonly after the polycarbonate panels (P505, P514,and P515, P516) are in position.* (see previous step)
25
P502 / 13 P514 / 2 P515 / 2 P516 / 1
P311 / 28 P308 / 6 P314 / 2 P315 / 2
P505 / 1
P502
P502
P502
P502
P502
P502
P502
P315
P515
P514
P515
P311x2
P502
P516
P315
P505
P514
1
2
3
5
4
6
7
9
10
11
12
13
14
15
18
17
16
19
8P311
P314
P314
P308
P308
P308
P311
When you mount the polycarbonate panels on the roof, insert the panelsby sliding them into the gutter and the plastic holde P317 assemblederlear. The plastic holder P317 must be pushed in the groove of thegutter.
26
(a)
(b)
P513
P311
P311
P311
P502
1
2
34
5
6
78
P502 / 7 P513 / 1 P311 / 16 P305 / 2
P513
27 28
Insert the door lower track A192 inside the special aluminum rail A162(a), simultaneously with the door wheels into the upper track A222. Afteryou assemble the door to its place, assemble screw and nut 411,412into the door stopper hole on profile A222(b).
NOTE: Make sure tofasten all screws and nuts.
(a)
(b)411
412
A222
M307
FIRMLY CONNECT thegreenhouse to leveledf i n a l p o s i t i o nIMMEDIATELY af tercompletion of theassembly, to withstandhigh winds effects.
The pegs M307 (spikes) areassembled from the inside ofthe greenhouse. Make sure touse the pre-punched notch inthe bottom of the base.
29
P399 / 2
P399
P399
PUSH HERE
CLICK