SprayMaster sprayer parts and accessories - John Deere … · SprayMaster sprayer parts and accessories 72 CENTRIFUGAL PUMPS For today’s machinery and tomorrow’s demands, SprayMaster

SprayMaster sprayer parts and accessories

72

CENTRIFUGAL PUMPS

For today’s machinery and tomorrow’s demands, SprayMaster centrifugal pumps lead the industry! Pumpcapabilities range up to 214 gpm and 190 psi. The large selection of SprayMaster centrifugal pump modelsallows you to match the right pump to your equipment and task. Use SprayMaster centrifugal pumps forchemical spraying and transfer applications.

The broad, versatile line includes models with rugged housings of cast iron, stainless steel, and polypropylene thatstand up to strong chemical herbicides. Stainless steel pumps are ideal for use with Roundup® or other acidapplications. Polypropylene pumps are lightweight and provide excellent resistance to corrosive chemicals.

Choose from gear, belt, DC clutch, and hydraulic motor drives.

All of the SprayMaster centrifugal pumps share these quality features:

• Compatible with corrosive, abrasive, and general-use chemicals.• Models with high-volume (214 gpm), high-pressure (190 psi) capabilities.• Glass-filled nylon or polypropylene impellers on most models.• Hydraulically driven models feature new high-efficiency cast-iron hydraulic motors.• Hydraulic motor equipped with special double-lip Teflon® seals.• Standard seals are Viton.• Standard shafts are stainless steel.• Stainless steel wear ring for extended life.

Roundup is a registered trademark of Monsanto.Teflon is a registered trademark of DuPont®.

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CENTRIFUGAL PUMPS

Life Guard silicon carbide pump seals

The image to the left represents a cross-sectionalview of a Life Guard Premium Silicon Carbide seal(top) and a standard seal (bottom). There are threekey differences shown in the drawing: material,mating rings, and balance.

MaterialThe Life Guard seal utilizes silicon carbide (SiC)for its seal surfaces (primary ring and mating ring).This is more abrasion resistant than the carbongraphite and ceramic used in standard seals. SiCalso runs cooler if the pump is run dry, improvingthe life of the seal.

Mating RingsThe O-ring style of the Life Guard seal mating ring allows heat to dissipate into the pump casting.This keeps the seal at a lower temperature anddramatically improves the chances of the seal tosurvive a dry-run episode.

BalanceThe bellows and primary ring of the Life Guardseal are pressure balanced. This results in cooleroperation at higher pressures.

Life Guard silicon carbide seals are available in the following models: OEM pumps, stainless steelpumps, and 9305 Series pumps.

PUMPS

Life Guard SealAN206043

Standard SealPM34300332

CENTRIFUGAL PUMPS


74

Part numberDrive/type Housing Max. flow Max. pressure Impeller

Motorcapabilities

Pumpseals

Hyd. flow

Add’l.specs

PM9302CHM4C Hydraulic Cast-iron 64–100 gpm 95–120 psi (shutoff) Glass-filled nylon 2–13 gpm Viton/ceramic 6–8 gpm p. 75

PM9302CHM1C Hydraulic Cast-iron 64–100 gpm 95–120 psi (shutoff) Glass-filled nylon 2–13 gpm Viton/ceramic 11–13 gpm p. 75

PM9303CHM4C Hydraulic Cast-iron 97–147 gpm 130–145 psi (shutoff)(closed center)

Glass-filled nylon 5–20 gpm Viton/ceramic 5–7 gpm p. 77

PM9303CHM1C Hydraulic Cast-iron 97–147 gpm 130–145 psi (shutoff)(closed center)


PM9303SHM1C Hydraulic Stainlesssteel

97–147 gpm 130–145 psi (shutoff)(closed center)


PM9303PHM4C Hydraulic Poly 80–113 gpm 85–125 psi (shutoff) Glass-filled poly 5–20 gpm Viton/ceramic 5–7 gpm p. 77

PM9304CHM1C Hydraulic Cast-iron 211 gpm 145 psi (shutoff) (closed center)


AN206253 Hydraulic Cast-iron 211 gpm 145 psi (shutoff) (closed center)

Glass-filled nylon 10–20 gpm Viton/siliconcarbide

15–17 gpm p. 81

PM9304CHM5C Hydraulic Cast-iron 211 gpm 145 psi (shutoff) (closed center)



211 gpm 145 psi (shutoff) (closed center)


15–17 gpm p. 81

AN206042 Hydraulic Cast-iron 212 gpm 145 psi (shutoff) (closed center)


15–17 gpm p. 81


212 gpm 145 psi (shutoff) (closed center)


15–17 gpm p. 81

PM9006CO Gear Cast-iron 110–117 gpm 80 psi (shutoff) Glass-filled nylon 540-rpm PTOmount

Viton/ceramic 500–600rpm

p. 86

PM9016CO Gear Cast-iron 110–117 gpm 80 psi (shutoff) Glass-filled nylon 540-rpm PTOsolid shaft


p. 86

PM9008CO Gear Cast-iron 110–117 gpm 80 psi (shutoff) Glass-filled nylon 1,000-rpm PTOmount

Viton/ceramic 800–1,000rpm

p. 86

PM9402C540Q Belt Cast-iron 76–140 gpm 95–104 psi (shutoff) Glass-filled nylonor poly

540-rpmquick-coupler


p. 88

PM9402C1000 Belt Cast-iron 76–140 gpm 95–104 psi (shutoff) Glass-filled nylonor poly

1,000-rpmquick-coupler

Viton/ceramic 800–1,000rpm

p. 88

PM9403C540Q Belt Cast-iron 76–140 gpm 95–104 psi (shutoff) Glass-filled nylonor poly

540-rpmquick-coupler


p. 88

PM9403C540S Belt Cast-iron 76–140 gpm 95–104 psi (shutoff) Glass-filled nylonor poly

540 rpm Viton/ceramic 450–600rpm

p. 88

PM9403C1000 Belt Cast-iron 76–140 gpm 95–104 psi (shutoff) Glass-filled nylonor poly

1,000 rpm Viton/ceramic 800–1,000rpm

p. 88

PM9403C1000S Belt Cast-iron 76–140 gpm 95–104 psi (shutoff) Glass-filled nylonor poly

1,000 rpm Viton/ceramic 800–1,000rpm

p. 88

PM9203C Pedestal Cast-iron 140 gpm 180 psi (shutoff) Glass-filled nylon N/A Viton/ceramic 2,400–6,000rpm

p. 91

PM9203CR Pedestal Cast-iron 140 gpm 180 psi (shutoff) Glass-filled nylon N/A Viton/ceramic 2,400–6,000rpm

p. 91

PM9203S Pedestal Stainlesssteel

140 gpm 180 psi (shutoff) Glass-filled poly N/A Viton/siliconcarbide

2,400–6,000rpm

p. 91

75

PUMPS

CENTRIFUGAL PUMPS

Hydraulically driven cast-iron models: PM9302CHM4C and PM9302CHM1C

• Hydraulic motor drive (for open- and closed-center systems)• Max. flow: 64–100 gpm• Max. pressure: 95–120 psi (shutoff)• Port sizes: 11⁄4-in. NPT inlet, 1-in. NPT outlet• Max. fluid temperature: 140ºF• Impeller: glass-filled nylon• Motor: internal gear gerotor• Hydraulic ports: 1⁄2-in. NPT• Motor capacities: 2–13 gpm• Weight: 26 lb. (11.8 kg)• Pump seals: Viton/ceramic• Hydraulic motor seal: double-lip Teflon• Max. motor psi: 2,000 continuous duty, 2,200 intermittent duty

Performance data

Hyd. flow gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atgpm 10 psi 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi 110 psi

6 65 63 59 51 41 29 12 — — — —7 72 72 71 67 60 51 42 31 17 — —8 72 72 72 72 70 64 57 50 42 32 16

Hyd. flow lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm atlpm 0.7 bar 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar 6.9 bar 7.6 bar

22.7 246 238 223 193 155 110 45 — — — —26.5 273 273 269 254 227 193 159 117 64 — —30.3 273 273 273 273 265 242 216 189 159 121 61


11 72 72 71 65 56 45 29 — — — —12 72 72 72 72 70 63 53 40 — — —13 72 72 72 72 72 71 68 63 56 48 35


41.6 273 273 269 246 212 170 110 — — — —45.4 273 273 273 273 265 238 201 151 — — —49.2 273 273 273 273 273 269 257 238 212 182 132

PM9302CHM4C English standard

PM9302CHM4C Metric


PM9302CHM1C Metric

Part number Description ApplicationPM9302CHM4C Cast-iron hydraulic-drive pump All types of sprayers

PM9302CHM1C Cast-iron hydraulic-drive pump All types of sprayers


76

Optional seal kit for extended life

Reference number Part number Description Quantity

4, 5 AN206043 Life Guard premium silicon 1carbide seal kit

Reference number Part number Description Quantity1 PM24060007 Drain/vent plug 42 PM22530002 Impeller nut 13 PM04019100P Impeller (Nyglass) standard 14 PM21200009 Mechanical seal (Viton) 15 PM17200083 O-ring 16 PM18100014 Retaining ring 17 PM20000010 Ball bearing 18 PM21040005 Shaft seal 19 PM20290014 Thrust bearing assembly, includes 1

(1) thrust bearing and(2) thrust bearing races

9b PM18100026 Snap ring 110 PM05092500 Shaft, 63/4-in. long (HM4C) 1

N307011 Shaft, 7-in. long (HM1C) 111 PM16100012 Woodruff key 112 PM16100032 Roll pin (HM4C) 112 PM16100031 Roll pin (HM1C) 113 PM17200110 O-ring 214 PM39000022 Gerotor (HM1C) 114 PM39000025 Gerotor (HM4C) 115 PM32200029 Bypass adjusting screw 116 PM17000047 Gasket 117 PM17000100 Rubber gasket 1

Repair parts kits

Reference number Part number Description Quantity4, 5, 17 PM34300332 Standard seal kit 1

CENTRIFUGAL PUMPS

Parts list for PM9302CHM1C and PM9302CHM4C

77

PUMPS

CENTRIFUGAL PUMPS

Hydraulically driven cast-iron models: PM9303CHM4C and PM9303CHM1CHydraulically driven stainless steel model: PM9303SHM1C

• Hydraulic motor drive (for open- and closed-center systems)• Max. flow: 97–147 gpm• Max. pressure: 130–145 psi (shutoff) (in closed-center operation)• Port sizes: 11⁄2-in. NPT inlet, 11⁄4-in. NPT outlet• Max. fluid temperature: 140ºF• Impeller: glass-filled nylon• Motor: internal gear gerotor• Hydraulic ports: 1⁄2-in. NPT• Motor capacities: 5–20 gpm• Weight: 26 lb. (11.8 kg)• Centrifugal shaft seals:

cast-iron model: Viton/ceramicstainless steel model: Viton/silicon carbide

• Hydraulic motor seal: double-lip Teflon• Max. motor psi: 2,000 continuous duty, 2,200 intermittent duty

Hydraulically driven poly model: PM9303PHM4C

• Hydraulic motor drive (for open-center, closed-center, and load-sensing systems)

• Max. flow: 80–113 gpm• Max. pressure: 85–125 psi (shutoff)• Port sizes: 11⁄2-in. NPT inlet, 11⁄4-in. NPT outlet• Max. fluid temperature: 140ºF• Housing: glass-filled polypropylene• Impeller: glass-filled polypropylene• Motor: internal gear gerotor• Hydraulic ports: 1⁄2-in. NPT• Motor capacity: 5–20 gpm• Weight: 21 lb. (9.5 kg)• Pump seals: Viton/ceramic• Hydraulic motor seal: double-lip Teflon• Max. motor psi: 2,000 continuous, 2,200 intermittent

Part number Description Application

PM9303CHM4C Cast-iron hydraulic-drive pump All types of sprayers

PM9303CHM1C Cast-iron hydraulic-drive pump Self-propelled and high-performance sprayersPM9303SHM1C Stainless steel hydraulic-drive pump Self-propelled and high-performance sprayers


PM9303PHM4C Poly hydraulic-drive pump All types of sprayers


78


Hyd. flow lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm atlpm 0.7 bar 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar

18.9 318 288 250 197 129 — — — —22.7 318 288 250 197 129 — — — —26.5 416 394 371 344 310 261 208 144 53

PM9303CHM4C Metric


11 104 101 96 90 82 71 60 47 31 — —12 110 109 107 105 101 92 81 67 53 36 913 112 111 109 107 104 102 96 85 76 63 33

PM9303CHM1C and PM9303SHM1C English standard


41.6 394 382 363 341 310 269 227 178 117 — —45.4 416 413 405 397 382 348 307 254 201 136 3449.2 424 420 413 405 394 386 363 322 288 238 125

PM9303CHM1C and PM9303SHM1C Metric

Hyd. flow gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atgpm 10 psi 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi

5 84 76 66 52 34 — — — —6 84 76 66 52 34 — — — —7 110 104 98 91 82 69 55 38 14

PM9303PHM4C English standard

PM9303PHM4C Metric

Hyd. flow lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm atlpm 0.7 bar 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar

18.9 227 197 155 98 — — — —22.7 265 250 220 182 140 79 — —26.5 303 288 265 238 208 170 121 57

Hyd. flow gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atgpm 10 psi 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi

5 60 52 41 26 — — — —6 70 66 58 48 37 21 — —7 80 76 70 63 55 45 32 15

CENTRIFUGAL PUMPS

Performance data

79

PUMPS

CENTRIFUGAL PUMPS

Parts list for PM9303CHM1C, PM9303CHM4C, and PM9303SHM1C

Repair parts kit


Optional seal kit for extended life (standard on stainless steel pumps)

Reference number Part number Description Quantity4, 5 AN206043 Life Guard premium silicon 1

carbide seal kit

Reference number Part number Description Quantity1 PM24060007 Drain/vent plug 42 PM22530002 Impeller nut – 9303C 12 N206701 Impeller nut – 93035 13 PM04019100P Impeller (Nyglass) standard – 9303C 13 PM04029100P Impeller (poly) – 9303S 14 PM21200009 Mechanical seal (Viton) – 9303C 14 AN206043 Mechanical seal 1

silicon carbine – 9303S5 PM17200083 O-ring 16 PM18100014 Retaining ring 17 PM20000010 Ball bearing 18 PM21040005 Shaft seal 19 PM20290014 Thrust bearing assembly, includes 1


10 PM05092500 Shaft, 63/4-in. long (HM4C) 1N307011 Shaft, 7-in. long (HM1C) 1

11 PM16100012 Woodruff key – 9303C 111 PM04432 Woodruff key – 9303S 112 PM16100032 Roll pin (HM4C) 112 PM16100031 Roll pin (HM1C) 113 PM17200110 O-ring 214 PM39000022 Gerotor (HM1C) 114 PM39000025 Gerotor (HM4C) 115 PM32200029 Bypass adjusting screw 116 PM17000047 Gasket 117 PM17000100 Rubber gasket 1


80

CENTRIFUGAL PUMPS

Parts list for PM9303PHM4C

Reference number Part number Description Quantity1 PM21200009 Mechanical seal 12 PM17210083 O-ring 13 PM24060020K Pipe plug 44 PM22500051 Jam nut 15 PM22500052 Impeller nut 16 PM04029100P Impeller 37 PM18100014 Retaining ring 18 PM20000010 Ball bearing 19 PM21040005 Shaft seal 110 PM20290014 Thrust bearing assembly, includes 1


11 PM05072500 Shaft, (HM4C), 71/16-in. long 112 PM16100012 Woodruff key 113 PM16100032 Roll pin 114 PM17200110 O-ring 215 PM39000025 Gerotor (HM4C) 116 PM32200029 Bypass adjusting screw 117 PM17000047 Gasket 118 PM22700057 Washer 119 PM17000097 Gasket 1

20 PM17000100 Rubber gasket 1

Repair parts kit


1 AN206043 Life Guard premium silicon 1carbide seal kit

81

PUMPS

CENTRIFUGAL PUMPS

Hydraulically driven cast-iron models: PM9304CHM1C, AN206253, and PM9304CHM5CHydraulically driven stainless steel model: PM9304SHM5C

• Hydraulic motor drive (for open- and closed-center systems)• Max. flow: 211 gpm• Max. pressure: 145 psi (shutoff) (in closed-center operation)• Port sizes: 2-in. NPT inlet, 11⁄2-in. NPT outlet• Max. fluid temperature: 140ºF• Impeller: glass-filled nylon• Motor: internal gear gerotor• Hydraulic ports: 1⁄2-in. NPT• Motor capacities: 10–20 gpm• Weight: 32 lb. (14.5 kg)• Centrifugal shaft seals:

cast-iron model: Viton/ceramic (except AN206253)AN206253: Viton/silicon carbidestainless steel model: Viton/silicon carbide



PM9304CHM1C Cast-iron hydraulic-drive pump Self-propelled and high-performance sprayersAN206253 Cast-iron hydraulic-drive pump All 4700 Sprayers and 4710 Sprayers

below serial number 4000

PM9304CHM5C Cast-iron hydraulic-drive pump Self-propelled and high-performance sprayers

PM9304SHM5C Stainless steel hydraulic-drive pump All 4700 Sprayers and 4710 Sprayersbelow serial number 4000


AN206042 Cast-iron hydraulic-drive pump 4710 Sprayers above serial number 4001, 4720, 4730, and 4830 SprayersPM9306SHM5C Stainless steel hydraulic-drive pump 4710 Sprayers above serial number 4001, 4720, 4730, and 4830 Sprayers

Hydraulically driven cast-iron model: AN206042Hydraulically driven stainless steel model: PM9306SHM5C

• Hydraulic motor drive (for open- and closed-center systems)• Max. flow: 212 gpm• Max. pressure: 145 psi (shutoff) (in closed-center operation)• Port sizes: 2-in. NPT inlet, 11⁄2-in. NPT outlet• Max. fluid temperature: 140ºF• Impeller: glass-filled nylon• Motor: internal gear gerotor• Hydraulic ports: 1⁄2-in. NPT• Motor capacities: 10–20 gpm• Weight: 32 lb. (14.5 kg)• Centrifugal shaft seals:

AN206042: Viton/silicon carbidestainless steel model: Viton/silicon carbide



82

CENTRIFUGAL PUMPS

Performance data

Hyd. flow lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm atgpm 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar 6.9 bar 7.6 bar 8.3 bar 9.0 bar

56.8 803 803 803 708 568 432 246 72 — —60.6 803 803 803 803 715 598 473 329 159 —64.4 803 803 803 803 803 715 613 503 386 220

Hyd. flow gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atgpm 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi 110 psi 120 psi 130 psi

15 212 212 212 187 150 114 65 19 — —16 212 212 212 212 189 158 125 87 42 —17 212 212 212 212 212 189 162 133 102 58

Hyd. flow gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atgpm 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar 6.9 bar 7.6 bar 8.3 bar 9.0 bar

56.8 776 776 738 644 549 450 322 151 — —60.6 776 776 772 712 625 541 454 329 185 —64.4 776 776 772 757 697 636 568 485 363 197

AN206253 and PM9304CHM5C Metric


15 205 205 195 170 145 119 85 40 — —16 205 205 204 188 165 143 120 87 49 —17 205 205 204 200 184 168 150 128 96 52

Hyd. flow gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atgpm 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar 6.9 bar 7.6 bar

41.6 791 787 768 674 530 337 167 — — —45.4 795 791 780 708 606 492 329 132 — —49.2 799 795 787 757 662 564 454 352 242 98


PM9304CHM1C Metric

AN206253 and PM9304CHM5C English standard

AN206042 and PM9306CHM5C English standard

AN206042 and PM9306CHM5C Metric


11 209 208 203 178 140 89 44 — — —12 210 209 206 187 160 130 87 35 — —13 211 210 208 200 175 149 120 93 64 26

83

PUMPS

CENTRIFUGAL PUMPS

Parts list for PM9304CHM1C, AN206253, and PM9304CHM5C

Reference number Part number Description Quantity1 PM24060007 Drain/vent plug 42 PM22530002 Impeller nut 13 N306173 Impeller (cast iron) 14 PM21200009 Mechanical seal (viton) 15 PM17200083 O-ring 16 PM18100014 Retaining ring 17 PM20000010 Ball bearing 18 PM21040005 Shaft seal 19 PM20290014 Thrust bearing assembly, includes 1


10 PM05112501 Shaft, 7-in. long (HM1C and HM5C) 111 PM16100012 Woodruff key 112 PM16100031 Roll pin (HM1C and HM5C) 113 PM17200110 O-ring 214 PM39000022 Gerotor (HM1C) 114 PM39000048 Gerotor (HM5C) 115 PM32200029 Bypass adjusting screw 116 PM17000047 Gasket 117 AN206174 Volute 1

Optional seal kit for extended life (standard on AN206253)


carbide seal kit

Repair parts kit



84

CENTRIFUGAL PUMPS

Parts list for AN206042 and PM9306SHM5C

1 PM24060007 Drain/vent plug 4 2 N206701 Impeller nut 1 3 N306173 Impeller – AN206042 1 3 PM04059200P Impeller – 9360S 1 4 AN206043 Mechanical seal (viton) 1 5 PM17200083 O-ring 1 6 PM18100014 Retaining ring 1

7 PM20000010 Ball bearing 1 8 PM21040005 Shaft seal 1

9 PM20290014 Thrust bearing assembly, includes 1 (1) thrust bearing and (2) thrust bearing races

10 N307011 Shaft, 7-in. long 111 PM16100012 Woodruff key – AN206042 111 PM04432 Woodruff key – 9306S 112 PM16100031 Roll pin 113 PM17200110 O-ring 214 PM39000048 Gerotor 115 PM32200029 Bypass adjusting screw 1

16 PM17000047 Gasket 117 AN206485 Volute 1


4, 5 AN206043 Life Guard premium silicon 1carbide seal kit

Repair parts kit

85

PUMPS

1

6

1716

2

89

10

1213

1415

11

3 4

5

7

CENTRIFUGAL PUMPS

Parts list for PM9305CHM3CB

Repair parts kit

Reference number Part number Description Quantity6, 7 PM34300332 Standard seal kit 1

Optional seal kit for extended life


carbide seal kit


1 PM24060007 Drain/vent plug 42 PM01529200CM Pump casing (includes 1

stainless steel wear rings)3 PM22530002 Impeller nut 14 PM22700071 Washer 15 PM04039200P1 Impeller 16 PM21200009 Mechanical seal 17 PM17200180 O-ring 18 PM18100014 Retaining ring 19 PM20000010 Ball bearing 110 PM21040005 Shaft seal 111 PM20290014 Thrust bearing assembly, includes 1

(1) thrust bearing and 1(2) thrust bearing races

12 PM05142500 Shaft13 PM16100055 Key 114 PM17200110 O-ring 115 PM39000024 Gerotor 116 PM32200029 Bypass adjusting screw 117 PM17000047 Gasket 1

CENTRIFUGAL PUMPS

Gear-driven cast-iron models: PM9006CO, PM9016CO, and PM9008CO

• Planetary oil bath gear drive• Max. flow: 110–117 gpm• Max. pressure: 80 psi (shutoff)• Max. speed: 600 and 1,000 rpm (540 and 1,000 rpm PTO)• Shafts: 1-in. solid, 13⁄8-in. hollow, 13⁄4-in. hollow• Port sizes: 11⁄2-in. NPT inlet, 11⁄4-in. NPT outlet• Max. fluid temperature: 140°F• Housing: cast iron• Impeller: glass-filled nylon• Pump shaft rotation: CCW• Weight: 44 lb. (20 kg)• Pump seals: Viton/ceramic standard


PM9006CO Cast-iron, gear-driven pump, 540 rpm, PTO mount PTO mounted for trailers and three-point hitchesPM9016CO Cast-iron, gear-driven pump, 540 rpm, PTO solid shaft Mounted on trailersPM9008CO Cast-iron, gear-driven pump, 1,000 rpm, PTO mounted for trailers and three-point hitches

21 spline, PTO mount

Performance data

PM9008CO Metric

lpm at lpm at lpm at lpm at lpm at lpm atrpm 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar

800 310 265 201 — — —900 363 333 288 227 91 —

1,000 416 386 363 326 265 174

PM9008CO English standard

gpm at gpm at gpm at gpm at gpm at gpm atrpm 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi

800 82 70 53 — — —900 96 88 76 60 24 —

1,000 110 102 96 86 70 46

lpm at lpm at lpm at lpm at lpm at lpm atrpm 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar

500 367 326 269 178 — —540 401 363 329 265 178 —600 443 428 394 363 310 238

PM9006CO and PM9016CO Metric

PM9006CO and PM9016CO English standard

gpm at gpm at gpm at gpm at gpm at gpm atrpm 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi

500 97 86 71 47 — —540 106 96 87 70 47 —600 117 113 104 96 82 63


86

87

PUMPS

CENTRIFUGAL PUMPS

Parts list for PM9006CO, PM9016CO, and PM9008CO

Reference number Part number Description Quantity1 PM24060007 Drain plug 4

2 PM22530001 Impeller nut 1 3 PM04009000P Impeller (nylon) 1 4 PM21200011 Mechanical seal (Viton standard) 1 5 PM17200083 O-ring 1 6 PM17000101 Gasket 1 7 PM21300018 Bearing lip seal 1 8 PM18100013 Retaining ring 9 PM22100046 Cap screw 3 10 PM22700003 Washer 3 11 PM22650003 Thrust washer 6 12 PM39000039 Driver gear w/bearing 3 (540 rpm) 12 PM39000040 Driver gear w/bearing 3 (1,000 rpm)

13 PM16100012 Woodruff key 1 (540 rpm), 2 (1,000 rpm)14 PM39000010 Impeller shaft/pinion gear 1 (540 rpm)

14A PM05009002 Impeller shaft/pinion gear 1 (1,000 rpm)15 PM39000013 Sun gear (1,000 rpm) 116 PM05629000D Driver hub (Model 9006C) 1

16A PM05629002D Driver hub (Model 9008C) 1 17 PM05019016D Driver hub (Model 9016C) 1

18 PM16100005 Key 119 PM21020025 Oil seal 120 PM39000009 Ring gear 121 PM14500004 Cushion bumper 8

22 PM24040193 Breather vent 123 PM17000098 Gasket 124 PM17200139 O-ring 1

Repair parts kit


Gear lube requirement: PHILLUBE SAE 80W90 Oil

CENTRIFUGAL PUMPS

Belt-driven cast-iron models: PM9402C540Q, PM9402C1000, PM9403C540Q, PM9403C540S, PM9403C1000, and PM9403C1000S

• Drive: 12-groove belt• Spring-loaded belt tensioner• Stainless steel wear ring• Stainless steel pump shaft, standard• Max. flow: 76–140 gpm• Max. pressure: 95–104 psi (shutoff)• Max. speed: 540 and 1,000 rpm PTO• Port sizes: 11⁄4-in. NPT inlet, 1-in. NPT outlet; or 11⁄2-in. NPT inlet,

11⁄4-in. NPT outlet• Max. fluid temperature: 140°F• Impeller: glass-filled nylon or polypropylene• Pump shaft rotation: CCW• Weight: 40–45 lb. (18.2–20.5 kg)• Pump seals: Viton/ceramic standard


PM9402C540Q Belt-driven pump, 13/8-in., 6-in. spline quick-coupler, PTO mounted for trailers and 3-point hitches540 rpm

PM9402C1000 Belt-driven pump, 13/8-in. hollow, 21-spline PTO mounted for trailers and 3-point hitchesquick-coupler, 1,000 rpm

PM9403C540Q Belt-driven pump, 13/8-in., 6-in. spline quick-coupler, PTO mounted for trailers and 3-point hitches540 rpm

PM9403C540S Belt-driven pump, 1-in. solid shaft, 540 rpm Mounted on trailersPM9403C1000 Belt-driven pump, 13/8-in. hollow, 21-spline PTO mounted for trailers and 3-point hitches

quick-coupler, 1,000 rpmPM9403C1000S Belt-driven pump, 1-in. solid shaft, 1,000 rpm Mounted on trailers


88

89

PUMPS

gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atrpm 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi

800 115 106 96 80 56 — — — —900 129 127 120 111 98 80 50 — —

1,000 140 139 137 133 128 119 100 76 46

PM9403C1000 and PM9403C1000S English standard

lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm atrpm 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar 6.9 bar

450 405 375 326 189 — — — — —500 458 439 401 352 288 159 — — —540 488 481 454 420 371 303 189 — —600 530 522 511 492 458 424 356 276 151

PM9403C540Q and PM9403C540S Metric

PM9402C1000 English standard

gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atrpm 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi

800 66 61 51 24 — — — —900 74 73 67 60 51 23 — —1000 76 76 76 75 68 62 52 22

PM9402C540Q Metric

PM9402C540Q English standard

gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atrpm 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi

450 61 54 45 21 — — — —500 67 64 60 51 25 — — —540 71 71 68 63 54 25 — —600 76 76 75 74 70 63 53 23

lpm at lpm at lpm at lpm at lpm at lpm at lpm at lpm atrpm 1.4 bar 2.1 bar 2.8 bar 3.4 bar 4.1 bar 4.8 bar 5.5 bar 6.2 bar

450 231 204 170 79 — — — —

500 254 242 227 193 95 — — —540 269 269 257 238 204 95 — —600 288 288 284 280 265 238 201 87

PM9402C1000 Metric


800 250 231 193 91 — — — —900 280 276 254 227 193 87 — —

1,000 288 288 288 284 257 235 197 83

gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm at gpm atrpm 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi

450 107 99 86 50 — — — — —500 121 116 106 93 76 42 — — —540 129 127 120 111 98 80 50 — —600 140 138 135 130 121 112 94 73 40

PM9403C540Q and PM9403C540S English standard

PM9403C1000 and PM9403C1000S Metric


800 250 231 193 91 — — — —900 280 276 254 227 193 87 — —

1,000 288 288 288 284 257 235 197 83

CENTRIFUGAL PUMPS

Performance data

CENTRIFUGAL PUMPS

Parts list for PM9402C540Q, PM9402C1000, PM9403C540Q, PM9403C540S, PM9403C1000,and PM9403C1000S

67

6

5

4

3

1

2

10

18

8

19

2120

22

11

13

1615

12

14

17

5

9

Repair parts kitReference number Part number Description Quantity

4, 5, 9 PM34300332 Standard seal kit 1

Optional seal kit for extended lifeReference number Part number Description Quantity

4, 5 AN206043 Life Guard premium 1silicon carbide seal kit

Reference number Part number Description Quantity1 PM24060007 Drain plug 42 PM22530002 Impeller nut 13 PM04019100P Impeller (nylon) standard 14 PM17200083 O-ring 15 PM21200009 Mechanical seal (Viton) standard 1

6 PM20000010 Ball bearing 3 7 PM16100015 Key 1 8 PM05019200 Pump shaft 1

9 PM17000100 Gasket 110 PM20010006 Drivershaft bearings 211 PM31150031 Driver pulley (540 rpm) 111 PM31150032 Driver pulley (1,000 rpm) 112 PM16100033 Key (driver pulley) 113 PM05569400F Shaft (1,000 rpm) 114 PM05559400F1 Shaft (540-rpm quick-coupler) 115 PM32500004 Locking ball 316 PM19000115 Collar spring 117 PM14000021 Collar 118 PM05039400 Shaft (1-in. solid) 119 PM31150034 Driver pulley (5/8-in.-dia. bore) 120 PM07069400C Idler bracket (cast-iron pumps) 121 PM19000156 Torsion spring (idler for cast iron) 1

22 PM31000006 Poly V-belt (540 rpm) 122 PM31000005 Poly V-belt (1,000 rpm) 1


90

91

PUMPS

CENTRIFUGAL PUMPS

Pedestal-mounted cast-iron models: PM9203C and PM9203CR

• Pedestal mount, direct drive• Max. flow: 140 gpm• Max. pressure: 180 psi (shutoff)• Max. speed: 6,000 rpm• Shaft: 5⁄8-in. solid• Port sizes: 9203C 11⁄2-in. NPT inlet, 11⁄4-in. NPT outlet• Max. fluid temperature: 140ºF• Impeller: glass-filled nylon (cast-iron standard);• Pump shaft rotation: CCW (PM9203CR is CW)• Weight: 19 lb. (8.6 kg)• Pump seals: Viton/ceramic standard

Pedestal-mounted stainless steel model: PM9203S

• Pedestal mount, direct drive• Max. flow: 140 gpm• Max. pressure: 180 psi (shutoff)• Max. speed: 6,000 rpm• Shaft: 5⁄8-in. solid• Port sizes: 9203C 11⁄2-in. NPT inlet, 11⁄4-in. NPT outlet• Max. fluid temperature: 140ºF• Impeller: glass-filled polypropylene (stainless steel standard)• Pump shaft rotation: CCW• Weight: 19 lb. (8.6 kg)• Pump seals: Viton/silicon carbide


PM9203C Cast-iron, pedestal-mount pump PTO mounted for trailers and 3-point hitchesPM9203CR Cast-iron, pedestal-mount pump Mounted on trailers


PM9203S Stainless steel, pedestal-mount pump PTO mounted for trailers and 3-point hitches

CENTRIFUGAL PUMPS

Performance data

PM9203C, PM9203CR, and PM9203S English standard

10 psi 20 psi 40 psi 60 psi 80 psi 100 psi 120 psi 140 psirpm gpm hp gpm hp gpm hp gpm hp gpm hp gpm hp gpm hp gpm hp

2,400 80 1.9 65 1.8 26 1.3 — — — — — — — — — —3,600 105 5.3 105 5.3 92 5.0 50 3.7 — — — — — — — —4,200 122 8.2 120 7.9 115 7.7 98 7.1 56 5.3 — — — — — —5,000 140 12.6 140 12.6 138 12.6 130 12.2 118 11.6 88 9.9 45 7.2 — —5,500 140 14.9 140 14.9 138 14.9 135 15.2 130 15.2 118 14.4 90 12.5 60 9.86,000 140 17.1 140 17.1 140 17.5 140 18.0 135 18.2 130 18.0 125 18.2 100 16.3

PM9203C, PM9203CR, and PM9203S Metric

0.7 bar 1.4 bar 2.8 bar 4.1 bar 5.5 bar 6.9 bar 8.3 bar 9.7 barrpm lpm hp lpm hp lpm hp lpm hp lpm hp lpm hp lpm hp lpm hp

2,400 303 1.9 246 1.8 98 1.3 — — — — — — — — — —3,600 397 5.3 397 5.3 348 5.0 189 3.7 — — — — — — — —4,200 462 8.2 454 7.9 435 7.7 371 7.1 212 5.3 — — — — — —5,000 530 12.6 530 12.6 522 12.6 492 12.2 447 11.6 333 9.9 170 7.2 — —5,500 530 14.9 530 14.9 522 14.9 511 15.2 492 15.2 447 14.4 341 12.5 227 9.86,000 530 17.1 530 17.1 530 17.5 530 18.0 511 18.2 492 18.0 473 18.2 379 16.3


92

93

PUMPS

CENTRIFUGAL PUMPS

Parts list for PM9203C, PM9203CR, and PM9203S

8

7

6

6

1

1

9

5

4

3

2

Repair parts kitReference number Part number Description Quantity

4, 5, 9 PM34300332 Standard seal kit 1

Optional seal kit for extended life (standard on PM9203S)Reference number Part number Description Quantity

4, 5 AN206043 Life Guard premium 1silicon carbide seal kit

Reference number Part number Description Quantity1 PM24060007 Drain plug 42 PM22530002 Impeller nut – 9203C 12 N206701 Impeller nut – 9203S 13* PM04019100P Impeller (nylon) standard – 9203C 13* PM04029100P Impeller – 9203CR (poly) 13* PM04049100P Impeller – 9203S (nylon) 13* PM04039100P Impeller – reverse rotation (poly) 14 PM17200083 O-ring 15 PM21200009 Mechanical seal (Viton) standard 15 AN206043 Mechanical seal – 9203S 16 PM20000010 Ball bearing 27 PM16100015 Key – 9203C 17 PM16100057 Key – 9203S 18 PM05019200 Pump shaft 19 PM17000100 Gasket 1

*Poly impellers offer excellent chemical resistance, especially for use with defoliants. Nylon impellers provide excellent strength.


68

PUMP SELECTION

Selecting the right pump

Because the pump is literally the “heart of the system,” careful consideration must be made in selecting the right pump. Seldom is there only one pump that will do the job. To make a wise choice, you’ll need to know about pump types, how the pump is to be driven, and the flow and pressure requirements for yourspecific spraying system and application.

To ensure you can closely match the pump to your needs, John Deere offers three types of pumps: roller,centrifugal, and turbine pumps.

“Positive displacement” vs. “non-positive displacement”

The SprayMaster line of pumps can be divided into two generalcategories: “positive displacement” and “non-positive displacement.”Roller, diaphragm, and piston pumps are positive displacement. Thatis, the flow from the pump is directly proportional to the pump speed.This positive flow is why all positive-displacement pump hookupsmust include a relief valve and bypass line between the pump outletand the nozzle shutoff valve.

Centrifugal and turbine pumps are non-positive displacement. In these pumps, a rotating impeller creates a centrifugal force that feeds the liquid through the system instead of capturing and discharging a fixedvolume “per stroke” as rollers would do. Therefore, if the outlet is closed, the impeller simply continues to rotate harmlessly. That is why special relief valves are not required in centrifugal pump systems.

Roller pumps (positive displacement)

Roller pumps are the number-one all-around choice by farmersthroughout the world. The rollers (from 4 to 8, depending on themodel) revolve inside the pump housing to force the spray solutionthrough the outlet to the nozzle. Roller pumps have a low initial costand are extremely versatile. They operate efficiently at PTO speeds of540 and 1,000 rpm, and have a wide pressure range of up to 300 psiand flow rates of 2–74 gpm. Roller pumps are self-priming and easilyadapt to PTO or gas engine drives. Specific seal, roller, and castingmaterials can be selected for compatibility with certain herbicides,pesticides, fungicides, and fertilizers.

Centrifugal pumps (non-positive displacement)

In centrifugal pumps, spray solution enters through the center of a rotating impeller that’s driven at speedsup to 6,000 rpm. Spray solution is forced to the outer edge of the housing. This centrifugal force is whatdelivers the liquid to the nozzle. Traditionally thought of as low- to medium-pressure pumps (0–180 psi),centrifugals can deliver high flow rates (up to 210 gpm). Because centrifugals have minimum surfaces to wear and no valves, they are very durable, easy to maintain, and well suited for pumping abrasive andcorrosive materials. Because SprayMaster centrifugal pumps use a mechanical face seal, dry-runningshould be avoided.

Because centrifugal pumps operate at higher speeds, the PTO speed must be increased through a speedupgear drive or belt/pulley drive, or driven by a gas engine or a high-speed hydraulic motor. There is aSprayMaster pump specifically designed for each of these applications.

PUMP DRIVES FOR PUMP SELECTION

Pump identification and drive type

How a pump is to be driven is often a primary consideration in selecting the proper type of pump. If thepower source has already been determined, the following chart can be of further help in selecting the typeof SprayMaster pump that is best suited to your needs.

69

PUMPS

Direct coupled •

540-rpm PTO Through gear drive •

Through belt/pulley •

Direct coupled •

1,000-rpm PTO Through gear drive • •

Through belt/pulley •

Hydraulic motor • •

12-volt DC motor •

Direct coupled • •

Gas engine Through gear reduction •

Through belt/pulley • •

Electric motor Direct coupled • •

Through belt/pulley • •

If your power source is:Roller Centrifugal Turbine

You can use these pump types

SprayMaster pump identification codingJohn Deere serialized labeling enables users to precisely identify the pump when ordering parts or requesting warranty service. At right is an example.

• First line: Model number.• Second line: Serial number.• First two digits: Year (04=2004).• Third through fifth digits: Consecutive day of the year the pump was manufactured.• Sixth digit: Shift the pump was built on.• Seventh through ninth digits: Consecutive pump number built on the shift.

Vent Line

Tank Lid

Jet AgitatorShutoff Ball Valves

Pump

Pump Control

ElectromagneticFlowmeter

Compact Jet Turret Nozzle Body

Spray Control Console

Manifold Boom Valve

Tank Lid

Control Valve

Jet Agitator

Bypass Line

Shutoff Ball Valves

Pump

Agitation Line

ReliefValve

Compact Jet Turret Nozzle Body

Spray Contol Console

Manifold Boom Valve


70

PUMP PLUMBING OPTIONS

Pump placement

• Mount below the tank for natural flow to the pump.

• Centrifugal pump — orient the discharge portpointed upward, allowing air to escape fromthe pump.

• Centrifugal pump — install a vent line kit fromthe top of the pump to the top of the tank,providing an air escape.

Pump prime = Pump is full (contains no air).

Centrifugal pump Roller and turbine pumps

Pump plumbing

• Either manual or electrical valves can be usedwhere noted.

• Single or multiple booms can be set up fromthese systems.

• Pump sizing should consider:• Spray volume (spray-tip flow and quantity).• Agitation requirements.• Excess flow required to compensate for

plumbing inefficiencies and spray-tip andpump wear.

PUMPS

DETERMINING PUMP PRESSURE AND FLOW REQUIREMENTS

Every pumping task has an optimum volume and pressure requirement. Determining that optimum (andselecting the pump that delivers it) is key to an efficient and economical spraying system operation.

Pressure requirements for agricultural pumps are dependent on both material to be applied and applicationtargets. Soil-applied herbicides generally require a relatively low-pressure pump rating of 30–60 psi, withfoliar-applied herbicides at the top end of that range and slightly higher. Insecticides and fungicides requirehigher pressure ratings of 100–500 psi. Pressure must be sufficient, in the case of heavy-foliage field cropsand orchard crops, to penetrate the leaf cover. In the case of orchard crops, pressure must also be sufficientto carry material up and over, as well as into the canopy.

A number of factors must be considered to properly determine the total flow you’ll need from your pump.They include:• Type of spray operation (broadcast, banding, low level, etc.).• The chemical’s application rate, ground speed, boom width, hose length, tank agitation, etc.The spray task is the first consideration in determining flow rate and pressure needs. The followingformulas and calculations can help.

Calculating agitation requirementsThe pump must produce enough flow for both the application rate and tank agitation requirements. Toolittle agitation will not keep the solution in proper suspension, and too much agitation can cause foaming.Here are rule-of-thumb formulas for calculating how much additional pump flow you’ll need for agitation.Liquids Wettable powders and flowablesTank volume (gal) x .05 = total agitation in gpm Tank volume (gal) x .125 = total agitation in gpmEXAMPLE: If you’ll be spraying a wettable powder from a 100-gallon tank, proper agitation will require 12.5-gpm additional flow from the pump.

*Note: A hydraulic agitator can reduce flow requirements. For example, if 1 gal. of input results in 3-gal. agitation output, then the “flow requiredfor agitation” can be reduced to 1⁄3 the calculation.

Factor in an “excess flow” requirementIt’s wise to have some excess flow capacity so you won’t end up with an undersized pump because actualoperation conditions can cause changes in spray system performance (such as normal pump wear, operatingat less than rated speeds, etc.). Hypro® recommends you add an additional 20 percent to your calculatedtotal pump flow requirement to compensate for these variables.

Calculating pump flow for broadcast boom sprayers

Chemical application is measured in gallons per acre (gpa), whereas pump flow is stated in gallons perminute (gpm). To calculate the pump flow gpm required by a broadcast boom sprayer, multiply the gpaapplication rate (from the chemical label, usually 10–20 gpa) by the sprayer ground speed (5–10 mph).Multiply the sum by the boom width on your sprayer (in feet). Then, divide that number by 495. As aformula, it is written like this:

Flow required for boom (gpm) = gpa x mph x boom width (ft.)

495The result will be the pump flow required to deliver the proper appli-cation rate at the boom’s nozzles. Then calculate your total pump flowrequirement (broadcast) using the formula to the right.

Calculating pump flow for banding sprayers

First, multiply the band width (in inches) by the number of rows todetermine the total width (w). Then, multiply the application rate (gpafrom the chemical label) by the ground speed (mph). Multiply that resultby the total width (w) calculated earlier. Then divide the result by 5940.Here’s how the formula appears:

Flow required for nozzle (gpm) = gpa x mph x boom width (ft.)

5940

Flow required for boom ______ gpmFlow required for agitation + ______ gpmSubtotal = ______ gpmExcess flow requirement x ______ TOTAL PUMP FLOW NEEDED = ______

F

1.20

1

For total pump flow requirement (banding),calculate:Flow required for boom ______ gpmFlow required for agitation + ______ gpmSubtotal = ______ gpmExcess flow requirement x ______ TOTAL PUMP FLOW NEEDED = ______

1

1.20

71

ROLLER PUMPS

Roller pumps are the most popular pumps worldwide for agricultural tasks. These low-cost, highly versatilepumps are used for spraying and transferring a variety of fluids including insecticides, herbicides, fungicides,emulsives, aromatic solvents, liquid fertilizers, and many other nonabrasive liquids. SprayMaster roller pumpsare available in three materials: cast iron, Ni-resist, or Premium. On average the Premium pumps last up to21⁄2 times longer than the competition.

These pumps contain rollers that revolve inside the pump housing to force the spray solution through theoutlet to the nozzle. Hypro roller pumps are easily adaptable to PTO, gas engine, or electric motor drives.The pumps operate efficiently at PTO speeds of 540 and 1,000 rpm. Pressure ranges are up to 300 psi withflow rates of 2–74 gpm.

SprayMaster roller pumps share these quality features:

• Housing is available in cast iron, Ni-Resist, or Premium.• Ni-Resist is a high-nickel-content alloy for better corrosion resistance.• Premium pumps have a custom alloy that provides the best corrosion resistance and is ready

for use with Roundup.• Self-priming operation; roller pumps should NOT be run dry.• Adaptable to PTOs or gas engines.• Standard seals are Viton or Buna-N. • Standard super rollers provide the chemical resistance of nylon and the life of polypropylene.


94

95

PUMPS

ROLLER PUMPS

Roller pump comparisons

Get up to 10 times longer pump life with SprayMaster Premium roller pumps!

Premium Ni-Resist Cast

The three pumps shown above were photographed after being tested with a 30:1 mix of water and Roundupherbicide. The Ni-Resist and cast iron indicate damage from pitting and corrosion, but the SprayMasterPremium pump is in like-new condition after more than 1,000 hours of use.

Herbicide users:Get up to 10 times longer pump life!

• Cast-iron pumps lasted to 140 hours before failure.• Ni-Resist pumps lasted to 332 hours before failure.• Premium pumps ran over 1,000 hours and still met new pump specs!

100%

50%

0%

HOURS

PU

MP

OU

TP

UT

150 300 450 600 850 1,000

• Premium• Ni-Resist• Cast Iron

ROLLER PUMPS

Pump recommendations for applications

Application Specific chemicals Suggested pump, rollers, and seals

Weed-control chemicals

Insect control

Brush control

Pest-control chemicals,fumigants, etc.

Liquid fertilizers

Powdered fertilizers

Pumping

Spraying

Material handling

Acids

Emulsions, soluble powders, sodium arsenate

Emulsions not containing aromatic solvents

Heavy-duty sprays using diesel oil for carrier

This category or use includes mosquito sprays, termite-control liquids, nematocides, soil and grain fumigantswhere any of the following chemicals with aromatic solventsare present: Pentachlorophenol, xylene, xylol, benzene,high-sulphur fuel, or diesel oil. Fumigants containing:Ethylene dichloride, ethylene dibromide, carbon tetra-chloride, perchlorethylene, trighlorethylene, methyl bromide,and other aromatic solventsUp to 32% nitrogen content or others if the liquid isatmospheric pressure and the temperature is handledFertilizers dissolved in water (greenhouse plant food)

Large quantities of plain water

Wettable powder sprays

Heavy, abrasive powders in suspension

Mild sulfuric acid for spraying; mild muriatic acid, inhibitedmuriatic, etc.

Use a Premium, Ni-Resist, or Cast-Iron pump with Super rollersand Viton seals.

Note: For weed-control chemicals containing glyphosate (suchas Roundup) or other acidics, use only a Premium pump withSuper or poly rollers and Viton seals. Teflon rollers may be usedup to 100 psi.

Use a Premium, Ni-Resist, or Cast-Iron pump with Super rollersand Viton seals.

Use a Premium or Ni-Resist pump with Super rollers andViton seals.Use a Premium, Ni-Resist, or Cast-Iron pump with Super rollersand Viton seals

Note: Limit pressure to 100 psi when using wettable powders.

Use a Premium pump, Super rollers, and Viton seals.


96

TURBINE PUMP

Partnumber

Numberof

rollers Housing Max. flowMax.

pressure Rollers

Max.ratedspeed

Shaftseals

Add’l.specs

PM4101C 4 Cast-iron 7 gpm 150 psi Super rollers 2,600 rpm Viton p. 97

PM4101XL 4 Premium 7 gpm 150 psi Super rollers 2,600 rpm Viton p. 97

PM1700C 5 Cast-iron 25 gpm @ 540 rpm and 45 gpm @ 1,000 rpm 200 psi Super rollers 1,000 rpm Viton p. 99

PM1700N 5 Ni-Resist 25 gpm @ 540 rpm and 45 gpm @ 1,000 rpm 200 psi Super rollers 1,000 rpm Viton p. 99

PM1700XL 5 Premium 25 gpm @ 540 rpm and 45 gpm @ 1,000 rpm 200 psi Super rollers 1,000 rpm Viton p. 99

PM6500C 6 Cast-iron 9.7 gpm @ 540 rpm and 18.2 gpm @ 1,000 rpm 300 psi Super rollers 1,200 rpm Viton p. 101

PM6500XL 6 Premium 9.7 gpm @ 540 rpm and 18.2 gpm @ 1,000 rpm 300 psi Super rollers 1,200 rpm Viton p. 101

PM7700C 7 Cast-iron 14.2 gpm @ 540 rpm and 22.1 gpm @ 1,000 rpm 200 psi Super rollers 800 rpm Viton p. 103

PM7700N 7 Ni-Resist 14.2 gpm @ 540 rpm and 22.1 gpm @ 1,000 rpm 200 psi Super rollers 800 rpm Viton p. 103

PM7700XL 7 Premium 14.2 gpm @ 540 rpm and 22.1 gpm @ 1,000 rpm 200 psi Super rollers 800 rpm Viton p. 103

PM7560C 8 Cast-iron 12 gpm @ 540 rpm and 22.5 gpm @ 1,000 rpm 300 psi Super rollers 1,000 rpm Viton p. 105

PM7560N 8 Ni-Resist 12 gpm @ 540 rpm and 22.5 gpm @ 1,000 rpm 300 psi Super rollers 1,000 rpm Viton p. 105

PM7560XL 8 Premium 12 gpm @ 540 rpm and 22.5 gpm @ 1,000 rpm 300 psi Super rollers 1,000 rpm Viton p. 105

PM4101XLEH 4 Premium 7.5 gpm 50-psicontinuous duty

Super rollers Viton p. 107

Partnumber

Drive/type Housing Max. flow Max. pressure Shaft

Max.speed

Shaftseals

Add’l.specs

PM9600CH Direct Cast-iron 100 gpm 100 psi 15⁄16-in. stainless steel with 1⁄4-in. keyway 1,000 rpm Viton p. 109

97

PUMPS

ROLLER PUMPS

4-roller cast-iron model: PM4101C4-roller Premium model: PM4101XL

• Max. flow: 7 gpm (26.5 L/min.) at 2,600 rpm• Max. pressure: 150 psi (10.3 bar)• Max. rated speed: 2,600 rpm• Shaft size: 5⁄8-in. solid• Port size: 3⁄4-in. NPT• Max. fluid temperature: 140°F (60°C)• Cast-iron, Ni-Resist, or Premium housing• Pump shaft rotation: CW• Weight: 5 lb. (2.27 kg)• Rollers: Super rollers standard• Shaft seals: Viton

Performance data

gpm hp gpm hp gpm hp

L/min. hp L/min. hp L/min. hp@ 1,800 rpm @ 2,200 rpm @ 2,600 rpm

Pressure inpsi and bar

0 psi 5.0 .11 6.2 .14 7.2 .160 bar 18.9 .11 23.5 .14 27.3 .16

25 psi 4.8 .21 5.8 .27 6.9 .30

1.7 bar 18.1 .21 21.9 .27 26.1 .30

50 psi 4.5 .34 5.6 .40 6.6 .463.4 bar 17.0 .34 21.2 .40 25.0 .4675 psi 4.2 .45 5.4 .55 6.4 .625.2 bar 15.9 .45 20.4 .55 24.2 .62100 psi 3.9 .56 5.0 .68 6.0 .766.9 psi 14.8 .56 18.9 .68 22.7 .76125 psi 3.7 .68 .82 .82 5.7 .928.6 bar 14.0 .68 17.8 .82 21.6 .92150 psi 3.4 .78 4.4 .96 5.4 1.0810.3 bar 12.9 .78 16.6 .96 20.4 1.08


PM4101C 4-roller cast-iron pump Small lawn and garden sprayers — gas enginePM4101XL 4-roller Premium pump Small lawn and garden sprayers — gas engine


98

ROLLER PUMPS

Parts list for PM4101C and PM4101XL

Reference number Part number Description Quantity required1 PM20000010 Ball bearing (high-temperature grease) 22 PM21070002 Viton seal 23 PM10050002 Super rollers 4

5 Repair Parts Kit No. PM34300581 consists of: (4) reference number 3 Super rollers, (1) reference number 4 O-ring gasket,and (2) reference number 2 Viton seals.

99

PUMPS

ROLLER PUMPS

5-roller cast-iron model: PM1700C5-roller Ni-Resist model: PM1700N5-roller Premium model: PM1700XL

• Max. flow: 25 gpm (94.6 L/min.) at 540 rpm; 45 gpm (170 L/min) at 1,000 rpm

• Max. pressure: 200 psi (13.8 bar)• Max. rated speed: 1,000 rpm• Max. fluid temperature: 140°F (60°C)• Port size: 1-in. NPT• Shaft size: 15⁄16-in. solid• Cast-iron, Ni-Resist, or Silver Series housing• Pump shaft rotation: CCW (CW available)• Weight: 19 lb. (8.62 kg)• Rollers: Super rollers standard• Shaft seals: Viton standard

Performance data

gpm hp gpm hp gpm hp

L/min. hp L/min. hp L/min. hp@ 540 rpm @ 600 rpm @ 1,000 rpm


0 psi 25.0 2.7 28.0 .34 45.0 1.420 bar 94.6 2.7 106 .34 170 1.42

50 psi 21.0 1.18 24.5 1.39 43.0 3.0

3.4 bar 79.5 1.18 92.7 1.39 163 3.0

100 psi 19.0 2.13 22.0 2.36 41.0 4.676.9 bar 71.9 2.13 83.3 2.36 155 4.67150 psi 17.0 2.89 20.0 3.34 39.0 6.0710.3 bar 64.3 2.89 75.7 3.34 148 6.07200 psi 15.0 3.85 18.0 4.39 — —13.8 psi 56.8 3.85 681 4.39 — —


PM1700C 5-roller cast-iron pump General-purpose chemical spray pump

PM1700N 5-roller Ni-Resist pump General-purpose chemical spray pumpPM1700XL 5-roller Premium pump General-purpose chemical spray pump


ROLLER PUMPS

Parts list for PM1700C, PM1700N, and PM1700XL

Reference number Part number Description Quantity required1 PM20080001 Sealed ball bearing 22 PM21120003 Viton seal 2

5 Repair Parts Kit No. PM34300437 consists of: (5) reference number 3 Super rollers, (1) reference number 4 O-ring gasket,and (2) reference number 2 Viton seals.

100

101

PUMPS

ROLLER PUMPS

6-roller cast-iron model: PM6500C6-roller Premium model: PM6500XL

• Max. flow: 9.7 gpm (36.7 L/min.) at 540 rpm; 18.2 gpm (68.9 L/min.)at 1,000 rpm

• Max. pressure: 300 psi (20.7 bar)• Max. rated speed: 1,200 rpm• Shaft size: 5⁄8-in. solid• Port size: 3⁄4-in. NPT• 1-in. hose barb inlet fitting for 1,000-rpm operation• Max. fluid temperature: 140°F (60°C)• Cast-iron, Ni-Resist, or Premium housing• Pump shaft rotation: CCW • Weight: 9 lb. (4.1 kg)• Rollers: Super rollers standard• Shaft seals: Viton

Performance data

gpm hp gpm hp gpm hpL/min. hp L/min. hp L/min. hp

@ 540 rpm @ 1,000 rpm @ 1,200 rpm


0 psi 9.7 .08 18.2 .20 21.8 .30

0 bar 36.7 .08 68.9 .20 82.5 .30

50 psi 8.0 .38 16.5 .71 20.1 .903.4 bar 30.3 .38 62.4 .71 76.1 .90

100 psi 7.2 .68 15.4 1.26 19.1 1.51

6.9 bar 27.3 .68 58.3 1.26 72.3 1.51150 psi 6.6 .97 14.7 1.80 18.2 2.1410.3 bar 25.0 .97 55.6 1.80 68.9 2.14200 psi 5.6 1.29 14.0 2.34 17.3 2.8413.8 bar 21.2 1.29 53.0 2.34 65.5 2.84250 psi 4.9 1.65 13.4 2.91 16.5 3.4817.2 bar 18.5 1.65 50.7 29.1 62.4 3.48300 psi 4.3 1.91 12.7 3.47 15.7 4.1720.7 bar 16.3 1.91 48.1 3.47 59.4 4.17



PM6500XL 6-roller Premium pump General-purpose chemical spray pump


ROLLER PUMPS

Parts list for PM6500C and PM6500XL

12

4

3

5

2

1

Reference number Part number Description Quantity required1 PM20000010 Ball bearing 22 PM21070002 Viton seal 2

3 PM10050004 Super rollers 7

5 Repair Parts Kit No. PM34300582 consists of: (6) reference number 3 Super rollers, (1) reference number 4 O-ringgasket, and (2) reference number 2 Viton seals.

102

PUMPS

ROLLER PUMPS


• Max. flow: 14.2 gpm (53.7 L/min.) at 540 rpm; 22.1 gpm (83.6 L/min.) at 800 rpm

• Max. pressure: 200 psi (13.8 bar)• Max. rated speed: 800 rpm• Max. fluid temperature: 140°F (60°C)• Shaft size: 15⁄16-in. solid• Port size: 3⁄4-in. NPT• Cast-iron, Ni-Resist, or Premium housing• Weight: 14 lb. (6.36 kg)• Pump shaft rotation: CCW• Rollers: Super rollers standard• Shaft seals: Viton

Performance data



PM7700N 7-roller Ni-Resist pump General-purpose chemical spray pump

PM7700XL 7-roller Premium pump General-purpose chemical spray pump


@ 540 rpm @ 600 rpm @ 800 rpm


0 psi 14.2 .23 15.3 .28 22.1 .37

0 bar 53.7 .23 57.9 .28 83.6 .37

50 psi 12.9 .56 14.0 .62 20.7 .86

3.4 bar 48.8 .56 53.0 .62 78.3 .86

100 psi 11.9 1.10 13.0 1.20 19.5 1.666.9 bar 45.0 1.10 49.2 1.20 73.8 1.66150 psi 11.2 1.64 12.3 1.80 18.6 2.4010.3 bar 42.4 1.64 46.6 1.80 70.4 2.40

200 psi 10.3 2.22 11.6 2.44 17.8 3.2613.8 bar 39.0 2.22 43.9 2.44 67.4 3.26

103

2222C

555555555

12

5

4

3

2

1


ROLLER PUMPS


Reference number Part number Description Quantity required1 PM20080001 Sealed ball bearing 22 PM21120003 Viton seal 23 PM10050004 Super rollers 7


104

PUMPS

ROLLER PUMPS


• Max. flow: 12 gpm (45.4 L/min.) at 540 rpm; 22.5 gpm (85.2 L/min.) at 1,000 rpm

• Max. pressure: 300 psi (20.7 bar)• Max. rated speed: 1,000 rpm• Max. fluid temperature: 140°F (60°C)• Shaft: 15⁄16-in. solid• Port sizes: 3⁄4-in. NPT• 1-in. hose barb inlet fitting for 1,000-rpm operation• Cast-iron, Ni-Resist, or Premium housing• Shaft rotation: CCW• Weight: 13 lb. (5.89 kg)• Rollers: Super rollers standard• Shaft seals: Viton• Ideal for starter fertilizer or side dressing 28-percent N


PM7560C 8-roller cast-iron pump General-purpose chemical spray pumpPM7560N 8-roller Ni-Resist pump General-purpose chemical spray pumpPM7560XL 8-roller Premium pump General-purpose chemical spray pump

Performance data


@ 540 rpm @ 800 rpm @ 1,000 rpm


0 psi 12.0 .33 18.3 .89 22.5 1.56

0 bar 45.4 .33 69.3 .89 85.2 1.56

50 psi 11.1 .74 17.5 1.26 22.0 1.783.4 bar 42.0 .74 66.2 1.26 83.3 1.78100 psi 10.3 1.25 16.9 1.95 21.3 2.536.9 bar 39.0 1.25 64.0 1.95 80.6 2.53150 psi 9.5 1.77 16.1 2.65 20.6 3.5010.3 bar 36.0 1.77 60.9 2.65 78.0 3.50200 psi 8.6 2.26 15.5 3.40 20.0 4.2013.8 bar 32.5 2.26 58.7 3.40 75.7 4.20250 psi 7.0 2.78 14.5 4.20 18.9 5.3017.2 bar 29.5 2.78 54.9 4.20 71.5 5.30300 psi 7.1 3.30 18.9 5.30 18.0 6.1020.7 bar 26.9 3.30 51.9 5.30 68.1 6.10

105

106


ROLLER PUMPS


1

2

5

4

3

2

1

Reference number Part number Description Quantity required1 PM20080001 Sealed ball bearing 22 PM21120003 Viton seal 23 PM10050004 Super rollers 8


PUMPS


PM4101XLEH 12-volt, 4-roller Premium pump kit General-purpose chemical spray pumpPM4101XLH 4-roller pump only General-purpose chemical spray pumpPM25700013 12-volt motor only PM4101XLEH pumpsPM25300057 12-volt speed controller General-purpose chemical spray pump

Performance data

Volts psi amps gpm

0 10.0 6.35 11.3 6.0

10 12.5 5.815 13.7 5.620 15.1 5.4

25 16.7 5.230 18.6 5.035 20.3 4.840 22.3 4.645 24.1 4.450 25.7 4.2

0 10.4 7.55 11.7 7.0

10 13.0 6.615 14.2 6.420 15.8 6.225 17.4 6.030 19.6 5.835 20.9 5.640 22.5 5.445 24.3 5.250 26.1 5.0

12.0(battery)

engine off

13.5(alternator)

engine running

**See 4-roller pump diagram on page 98 for repair parts information.

ROLLER PUMPS

4-roller cast-iron 12-volt model: PM4101XLEH

• Max. flow: 7.5 gpm (28.4 L/min.)• Max. pressure: 50-psi continuous duty• Weight: 5–18 lb. (2.3–8.2 kg)• Super rollers and Viton seals standard• Pump shaft: 1⁄2-in. hollow• Use PM25300057 for variable control• Optional 12-volt speed controller for PM4101XLEH

107


ROLLER PUMP ACCESSORIES

PTO adapters (female to female)

Quick-couplers (female to female)

Part number PTO (I.D.) Pump end (I.D.) Material rpm Pump model

PM13200015 3/4-in. 5/8-in. Steel * PM4000 and PM6500PM13200080 13/4-in. (20 spline) 15/16-in. Forged steel 1,000 PM1700 and PM7560*Refer to the recommended pump rpm.

Part number PTO (I.D.) Pump end (I.D.) Material rpm Pump model

PM13210012 13/8-in. (multi-speed) 5/8-in. Die cast 540/1,000 PM4000 and PM6500PM13230073 13/8-in. (21 spline) 15/16-in. Forged steel 1,000 PM1700 and PM7560PM13230076 13/8-in. (multi-speed) 15/16-in. Forged steel 540/1,000 PM1700, PM7560,

and PM7700

108

PUMPS

TURBINE PUMP

Cast-iron turbine pump model: PM9600CH

• Direct drive• Max. flow: 100 gpm (379 L/min.)• Max. pressure: 100 psi (6.9 bar)• Max. speed: 1,000 rpm• Shaft: 15⁄16-in. stainless steel with 1⁄4-in. keyway• Port sizes: 11⁄2-in. NPT inlet, 11⁄2-in. NPT outlet• Max. fluid temperature: 140°F (60°C)• Weight: 26 lb. (11.8 kg)• Shaft seals: lip-type Viton

Performance data

20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psirpm gpm hp gpm hp gpm hp gpm hp gpm hp gpm hp gpm hp800 44 2.0 31 2.4 19 3.0 — — — — — — — —

1,000 65 3.0 57 3.6 46 4.0 35 4.9 28 5.7 19 6.5 — —1,200 88 4.4 78 5.1 73 5.8 63 6.6 55 7.3 47 8.2 40 9.1

9600CH Performance Chart


PM9600CH Cast-iron turbine pump Direct-drive, 1,000-rpm tractor PTO

109

Documents

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