Solar module assembly line from Rising solar

8/7/2019 Solar module assembly line from Rising solar

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QINHUANGDAO RISING SOLAR EQUIPMENT CO.,LTD Website: www.risingsolar.com

MSN: [email protected] E-mail:[email protected]; [email protected]

秦皇岛日上太阳能设备有限公司

QINHUANGDAO RISING SOLAR EQUIPMENT CO., LTD

Laser Dicing Machine

Model No.: SYS 50

Equipment features:

△ Digital control X/Y table

△ Step motor driver

△ Precision movement under computer-controlled

△ Real-time display trajectory△ T-type structure of alternating worktable

△ YAG laser module & acoustic optical modulation system

△ Special control software, simply program editing and modify

△ Vacuum adsorption system with dual-position

△ High speed, high precision, full function and easy operation

△ 24-hour long continuous work, stable and reliable performance, low failure rate,

processing yield, and wide applicability.

Main technical parameters: ▽ Scriber precision:《 ±10μ m ▽ Scribing line width:《50μ m

▽Max scribing speed: 120mm/s ▽Worktable size: 350x350mm

▽ Laser wavelength: 1.064 μ m ▽ Max Scriber thickness: 1.2mm

▽ Repetition frequency:200Hz～50kHz

▽ Laser max power: 50W ▽ Power supply: 380V (220V)/50Hz/5kVA

▽ Cooling way: Integration constant temperature circulation water cooling

▽ Worktable: Double gas storages vacuum adsorption, T-type platform

double-position works in turn

▽Control way: Digital/Analog

Applicable field and market:

Laser scribing machine are used to scribe the mono-crystalline silicon solar cell,

poly-crystalline solar cell and silicon wafer.







Solar Cell Sorter and Tester

Model No.: SCT-B

Equipment features:

△ Through stimulates the solar spectrum lamp-house,

carries on the testing and surveys to the related electrical

parameter of cell module

△ High reliability, high precision, high efficiency. Thetime interval for each test only 3 seconds

△ AAA grade and A grade tester adopts imported top key

components and unique technology, ensures equipment work ing in more

stable performance and higher efficiency and lower breakage rate.Gold-plated

copper table, greatly reducing the contact resistance, make the measurement

more accurate.

△ Ability of continuous working all day

△ Cell measurement adopts four-wire connection, to ensure the accuracy of the

measurement

△ Reasonable structure, installation and maintenance more convenient and

simple

△ Unique original waveform diagnosis function, can quickly and accurately

determine equipment failure

△ It has unique apparatus of automatic modifying, to input the compensate

parameter, it will carry on automatic/ manual temperature compensation and

compensate with the light intensity, automatically measurements and modifies

the temperature. AAA grade and A grade compensation algorithm meet

IEC891: 1987 Standard

△ Based on the Windows operation interface, it has installed professionaltesting software. Humanized-design, all-round content, easy operating. It

records and displays the test curve(I-V curve/ P-V curve) and the test

parameter (Isc/ Voc/ Pmax/ Vm/ Im/ FF/ EFF/Temp/ Rs/ Rsh), the series

number is automatically produced to the assigned folder.

△ Convenient test results voice prompts and cell grading function.





Main technical parameters:

Power supply 220V/50Hz/2KW

Lamp-house In line with IEC60904-9 spectral irradiance

distribution requirement (AM 1.5)

Light intensity 100mW/cm2 ( continuous adjustable range 70～

120mW/cm2)

Light intensity

non-uniformity

±3%

Instability degree of

irradiation

±2%

Test results

consistency

±1%

Test error of

electrical properties

≤±2%

Single flash time 10ms

Effective test area 200mm*200mm

Effective test range 0.1W～5W

Measuring voltage 0V～0.8V（resolution 1mV）

Measuring current 0mA～20A(resolution 1mA)Test parameters Isc、Voc、Pmax、Vm、lm、FF、EFF、Temp、Rs、

Rsh

Data acquisition 14-bit 4-channel high-speed synchronous acquisition

card.







Welding Platform (Assembler )

Model No.: R-WPF

Equipment features:

The equipped machines with the operation platform are the heating main board, the

welding template, temperature-adjusting iron (every machine are with 4 pieces of

irons), chair (every machines are with 4), the heating panel uses special aluminum

alloy materials and antioxidation treatment , the temperature control is more accurate,

which is controlled with PID support, it is easy to connect for heating module , thetemperature heating plate is uniform.

Main Technical parameters:

○ Operating platform: 850*2200mm

○ General height: 2300mm

○ Occupancy area: 2m*3m

○ Electrical source: 220V/50Hz, 20A

○ Template: 180*1600mm

125*12mm

156*10mm

○ Single heating board: 180*200mm

(two piece for one machine)

○ Main heating plate:1600mm*1800mm (one piece for one machine)

○ The temperature of heating plate: < ±2℃

○ Temperature control accuracy: ±1℃

○ Temperature setting range: 20～90℃







Laying Platform

Model No.: R-LPF

Equipment features:

It can confirm the accurate place of every solar call and confirm the relative place

condition of the solar cell to each other，it can inspect the open-circuit and the short

circuit of the series solar cell by switching


○ Power supply and voltage: AC220±10%

○ Power：8KW

○ Voltage ：DC0~50V

○ Current ：0~10A

○ Dimension：1800*1400*900mm

○ Weight：180kg







Solar Module Laminator

Model No.: RC-AYB-2200*1750

Equipment features:

○ The roof cover of the equipment adopts the back-rise design，

the operation is convenient，fully automatic movement，touch

screen control，the parameter setting is intuitive and flexible○ Japan Mitsubishi PLC main machine matches high accurate 12 A/D exchanged

module and special oil temperature control module, imported low pressure electrical

components, the system control is flexible with high reliability

○ The heating board adopts advanced non-welded manufacturing technology , the

high flatness can satisfy the demand of solar module laminating ，at the same time,

the equipment adopts the conduction system by oil temperature heating and advanced

PID calculation, which can heat quickly the temperature control is flexible, the

temperature can compensate automatically by the EVA curve， the temperature

uniformity of the heating board is high

○ Laminating chamber adopts the special welding technology and high vacuum

sealing technology, the laminating effect is perfect and the amendment frequency is

low.

○ The roof cover has the anti-fold function design，which can lengthen the lifetime of

the rubber plate, it has the unique roof cover opening structure, the rubber plate

exchanging is fast and convenient.

○ It has comprehensive system security protection，4 cylinder control synchronously,

at the same time, it has the emergent button and the emergent cover-opening system

and the accurate alarm function.

Other types:

1. RC-AYB- 2200*2200

2. RC-AYB-1100*2200






Max heating temperature of heating

board

180℃

Temperature controlling accuracy ±1℃

Power supply voltage 380V/ 3phase /4wires

Max power of equipment 27KW

Max power of equipment when normal

working

18KW

Air supply demand 0.8~1.2MPa

Compressed air flux 0.4~0.8 m3

/min

Vacuum limit 10Pa

Vacuum pump speed 70L/S

Laminating pressure 0.02~0.1Mpa

Dimension 2.5m×2.4m×1.4m

Effect laminating area 1750mm*2200mm

Equipment weight 4.2T

Occupancy area 4m×3m







Automatic Solar Module Laminator

Model No.: RC-AYZ-3600*2200

Equipment features:

○ Equipment top cover adopts double track

up-and-down typed or back rise typed design,

handiness, unattended operation，touch screenControl, direct and flexible parameter setting.

○ Japan MITUBISH PLC main engine match with

high precision 12 A / D modular, imported low-voltage

component, flexible system control and high reliability.

○ Adopt unique oil temperature heat conductivity system and advanced PID

algorithm, rapid heating and has good uniformity.

○ Cavity adopts special process welding and high vacuum seal desigh, good

results of solar laminating, low repair.

○ Top cover use wrinkle professional design, easy to change rubber plate,

use high tore resistance rubber silica gel and has long service life.

○ It has complete system safety protection, emergency stop button,

emergency cover open button and accurate alarm function.

○ Special conductivity system conveyor adopts high tension low

flexibility static proof wear resistance high temperature resistance etc

special polyester material, which realize automatic feed in-and-out

control.





Valid laminating area 3600mm*2200mm

Highest heating temperature 180℃

Uniformity of temperature ±1℃

Supply voltage 380v / 3 phase / 4 lead

Equipment maximum power 75kwMax power when normal working 22kw

Air supply requirement 0.5-0.8mpa

Compressed air rate 0.5 m3/S

Vacuum limitation 10Pa

vacuum pump rate 70L/S

Applicable scope simultaneity laminating of 4 piece of

170W cell module

Feed in-and-out rate 0.21m/s

Weight of equipment 17.8T







Simulator (Solar Module Tester)

Model No.: SMT-B

Equipment features:

△ Through stimulates the solar spectrum lamp-house,

carries on the testing and surveys to the related electrical

parameter of cell module

△ High reliability, high precision, high efficiency. The

time interval for each test only 3 seconds

△ AAA grade and A grade tester adopts imported top key

components and unique technology, ensures equipment working in more

stable performance and higher efficiency

△ Ability of continuous working all day

△ Cell measurement adopts four-wire connection, to ensure the accuracy of the

measurement△ Reasonable structure, installation and maintenance more convenient and

simple

△ Unique original waveform diagnosis function, can quickly and accurately

determine equipment failure

△ It has unique apparatus of automatic modifying, to input the compensate

parameter, it will carry on automatic/ manual temperature compensation and

compensate with the light intensity, automatically measurements and modifies

the temperature. AAA grade and A grade compensation algorithm meet

IEC891: 1987 Standard





△ Based on the Windows operation interface, it has insta lled professional

testing software. Humanized-design, all-round content, easy operating. It

records and displays the test curve(I-V curve/ P-V curve) and the test

parameter (Isc/ Voc/ Pmax/ Vm/ Im/ FF/ EFF/Temp/ Rs/ Rsh), the series

number is automatically produced to the assigned folder.△ Convenient test results voice prompts and cell grading function.

Lamp-house In line with IEC60904-9 spectral irradiance

distribution requirement (AM 1.5)

Light intensity 100mW/cm2 ( continuous adjustable range 70～

120mW/cm2)

Light intensity

non-uniformity

≤±3%

Instability degree

of irradiation

≤±2%

Test results

consistency

≤±1%

Test error of

electrical

properties

≤±2%

Single flash time 10ms

Effective test area 2000mm×1100mm

Effective testrange

5W～300W

Measuring voltage 0V～30V（resolution 1mV）0V～30V/100V（resolution

1mV）

Measuring current 0mA～ 2A(resolution 1mA) 0mA～ 20A(resolution

1mA)

Test parameters Isc、Voc、Pmax、Vm、lm、FF、EFF、Temp、Rs、Rsh

Data acquisition 14-bit 4-channel high-speed synchronous

acquisition card.







Auto Solar Module Framing machine

Model No.: ZK-2

Equipment features:

○ ZK-2 auto solar module framing machine

is a special equipment of finishing to

locate frame and four square extrused for auto

solar module that has been smeared gum andassembled (the size of the Aluminum border’s

shape:35mm 、50mm). This is used to make solar

panel components in some special manufacturers.

○ The frame combing machine has the universal

wheels, which can ensure the free movement and

protect the solar panel surface, the operation

will be more convenient and the easy.

○ The frame combing machine has two-way fixed

end and the two-ways activities so the faming can be made in a wider space，in

additional, it also can satisfy the working demand of non-standard solar panel


The smallest size of aluminum border 400X(W)350mm

The largest size of aluminum border 2000X(W)1100mm

Power supply 220VAir supply 0.5~0.7Mpa

Maximum framing length 1800mm

Minimum framing length 600mm

Maximum framing width 1000mm

Minimum framing width 600mm

Weight 500KG

Power 1.5KW







Module carrier

Model No.: R-MC-AF/ R-MC-BE

Equipment function:

○ The module carrier is composed with the rolled steel welding and rubber

combination.

○ It can place 10 sets of 160~180W solar panel by one time.

○ The placing brackets have the rubber cover which can separate the steel structure, it

can avoid the dicing and the damage of the solar panel.

○ At the bottom there is the flexible wheels which can ensure the module carrier to

arrive at the appointed place.

○ When it arrives at the pointed place it can be locked at the pointed place, which will

not occur the accidental damage.







EVA Cutting Table

Model No.: R-ECT

Function:The table for cutting the EVA and TPT before

the laminating (there is the storage cabinet)

Dimension: 1200X1800

Checking Table

Model No.: R-CHT

Equipment function:

It is used to check the order of the weldedsolar cells.







Glass cleaning and drying machine

Model No.: BX1600

Equipment function:

The machine is the highly efficient glass

washing machine and be used to wash and dry glass

before manufacturing insulated glass which ensures the

cleaning of the glass surface. The machine is of horizontal

structure. And feeding, washing, drying and glass discharging can be operated

continuously. The automatic and practical equipment for manufacturing insulated

glass and the first choice equipment for glass processing industry.

Main technical parameter:

Power Supply 380v/50Hz

Input Power 11.5Kw

Cleaning (work) Speed 0-5m/min

Max Work Speed 5 m/min

Min Glass Size 450*450mm

Max Glass Size 2400*1600mm

Glass cleaning thickness 3-12mm

Outside Dimension 2850*1800*1200mm

Weight (about) 900Kg







Double Heads Cutting Saw For Aluminum Profile

Model No.: LJZ2-450* 3700

Equipment function:

It is used for cutting and the processing of the aluminum profile with 45°90°this

machine adopts the sir-pressure transmission, straight moving manner, the feeding is

stable, the head unit is dragged by the motor, it has the structure of firm structure,

good solid, accurate processing, the cutting scope is wide, the processing is high, and

the operation is easy and convenient.

Main technical parameter

Working air pressure 0.5-0.8Mpa

Input power supply 380V/ 50Hz

Input power 3.6kWNumber of revolutions of saw blade 3087r/min

Saw blade specification D=450mm d=30mm

The cutting length of saw Min580mm Max 3700mm

The angle of the saw cutting 45°90°

Dimension 4500×1100×1400mm

Weight(about) 1250kg







Cutting Saw for Corner Yard

Model No.: LJJ-140

Equipment function:

it is used for the corner yard’s cutting, it is fully automatic, and it only need one time

installation，the number shows the cutting quantity, the spindle is made by the

professional production factories, impacting-oriented device ensures the cutting for

the 3mmcorner yard without residual cusp, hydraulic damping cylinder can promote

cutting-feed, the machine has good and the whole structure with good rigidity.

Main technical parameter:

Working air pressure 0.4-0.6Mpa

Input power supply 380V/ 50Hz

Input power 2.2kw

Number of revolutions of saw blade 3200r/min

The dimension of the saw blade D=450mm d=30mm

The length of the saw cutting Min120*180mm

Dimension 5500×1400×1600mm

Weight (about） 530Kg

Best wishes to your business and your family!

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Solar module assembly line from Rising solar