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SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
SERVICE MANUALS5311SE68CPUT
SHARP CORPORATION
TABLE OF CONTENTS
pageCAUTIONS AND INFORMATIONS .................................................................................................................. 2SPECIFICATIONS ............................................................................................................................................ 3DESIGNATION OF VARIOUS PARTS ............................................................................................................. 4LIST OF ELECTRICAL PARTS ........................................................................................................................5DIMENSIONS ................................................................................................................................................... 5WIRING DIAGRAM ...........................................................................................................................................7FUNCTIONS ................................................................................................................................................... 11ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 15COOLING UNIT ..............................................................................................................................................23REPLACEMENT PARTS LIST ....................................................................................................................... 25
Refrigerant; HFC-134aRefer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
DESTINATION ......................... T
In the interests of user-safety (Required by safety regulations in somecountries) the set should be restored to its original condition and onlyparts identical to those specified should be used.
REFRIGERATOR-FREEZER
MODELS
SJ-D59M-GL/GY/SLGSJ-P60M-GL/GY/SLGSJ-D64M-GL/GY/SLGSJ-P65M-GL/GY/SLGSJ-D69M-GL/GY/SLGSJ-P70M-GL/GY/SLG
Plasmacluster
SJ-P60MSJ-P65MSJ-P70M
SJ-D59MSJ-D64MSJ-D69M
2
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring.When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.
CAUTIONS AND INFORMATIONS
1. Some foods freezed in the refrigerator compartment.
2. Some plastic parts were cracked or splitted.
Cracking or crunching sound;Sound produced by expansion and contraction of inner walls and internal parts during cooling.Squeaking sound;Sound produced by expansion and contraction of internal parts.Sound of flowing fluid (gurgling sound, fizzing sound);Sound of refrigerant flowing in pipes (sound may become louder from time to time).
3. IT IS NORMAL for the refrigerator to produce the following sounds.
Do not place food directly in front of cold air outlet. This may lead to the food freezing.
INOUT
cold air flow
In case of following troubles, the cause is not related with the failure of refrigerator.Please mention the correct way to the customer for the use of refrigerator when the repairing.
3
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
SPECIFICATIONS Items SJ-D59M SJ-P60M SJ-D64M SJ-P65M SJ-D69M SJ-P70MType 2-Door 2-Door 2-DoorOuter dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6")
Width 760mm(29.9") 760mm(29.9") 760mm(29.9")Depth 740mm(29.1") 740mm(29.1") 740mm(29.1")
Rated storage volume [ ISO ] 492 liter (17.7 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft)(Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)
R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter(15.1 cu.ft)Gross volume [ ISO ] 526 liter (18.6 cu.ft) 566 liter (20.0 cu.ft) 606 liter (21.4 cu.ft)
F: 177 liter (6.3 cu.ft) F: 177 liter (6.3 cu.ft) F: 177 liter (6.3 cu.ft)R: 349 liter(12.3 cu.ft) R: 389 liter(13.7 cu.ft) R: 429 liter(15.1 cu.ft)
Thai standard volume [ TIS ] 488 liter (17.24 cu.ft) 528 liter (18.66 cu.ft) 563 liter (19.89 cu.ft)F: 157.5 liter(5.57 cu.ft) F: 157.5 liter(5.57 cu.ft) F: 157.5 liter(5.57 cu.ft)R: 330.5 liter(11.67 cu.ft) R: 370.5 liter(13.09 cu.ft) R: 405.5 liter(14.32 cu.ft)
Defrosting System Heater systemStart AutomaticFinish Automatic
Temperature control Automatic (Adjustable)No-frost freezer YesInterior lamp 2Caster 4Evaporating pan 1Refrigerator R glass shelf ass'y 2 3Compartment V glass shelf ass'y 1
Vegetable case 1V parting plate 1R door pocket 1 2Egg tray 2Bottle pocket 2Utility case pocket 1Fresh case 1Tube stand 2
Freezer Freezer shelf ass'y 1Compartment Ice cube maker Twin ice cube maker
Ice storage box 1F door pocket 2
Deodorizing unit 2 (Honeycomb type)Plasmacluster No Yes No Yes No YesRATINGItems SJ-D59M SJ-P60M SJ-D64M SJ-P65M SJ-D69M SJ-P70MRated voltage (V~) 220-240Rated frequency (Hz) 50Climate class TRated current (A) 1.4-1.5Rated input of heating systems (W) 144-170Refrigerant (Charging quantity) [Non-flammable] HFC-134a(120g) HFC-134a(125g) HFC-134a(130g)Insulation blowing gas [Flammable] Cyclo pentane (HC)Net Weight (kg) 83 85 90PLUG TYPEPlug cord 2 pin Plug type
Destination mark TCOLORItems -GL -GY -SLGOutside color Gold Gray SilverInside color White
4
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
DESIGNATION OF VARIOUS PARTS
Figure D-1. External Description
Upper hinge cover
Hot pipe
Freezer temp. control knob
Hot pipe
Ventilating grille
Evaporating pan
Adjustable leg ass'y
Fan motor
Freezer fan
Defrost thermostat
Evaporator
Defrost heater
Damper thermostat
Refrigerator temp. control knob
Drain pipe
Vegetable case
Compressor
Starting relay, Overload relay(Protector)
Caster
Sub condenser
Freezercompartment
Refrigeratorcompartment
Mark: Cold air flow
Timer,R-fan thermo ass'y
Refrigerator fan
Ionizer (only for SJ-P60M,P65M,P70M)
Main P. W. B (only for SJ-P60M,P65M,P70M)
Panel P. W. B(only for SJ-P60M,P65M,P70M)
Figure D-2. Constructions
1 19
20
2122
23
24
25
26
27
28
3
2
45
76
689
1011
121314
17
18
1516
23
1. Freezer light [Lamp] 2. Freezer fan 3. Freezer shelf [F shelf ass'y] 4. Ice cube maker 5. Ice cube box [Ice storage box] 6. Deodorizing unit 7. Freezer temp. control knob 8. Fresh case [Chilled case] 9. Refrigerator fan10. Refrigerator temp. control knob11. Refrigerator shelf [R glass shelf ass'y] (59/60/64/65 type; 2 shelves, 69/70 type; 3 shelves)12. Refrigerator light [Lamp]13. Shelf [V glass shelf ass'y]14. Vegetable crisper [Vegetable case]15. Separator plate [V parting plate]16. Evaporating pan & cover17. Casters18. Adjustable feet [Adjustable leg ass'y]19. Fan & light switch for freezer20. Fan & light switch for refrigerator21. Freezer pocket [F door pocket]22. Water supply cup [Water cup]23. Magnetic door seal [Door packing]24. Utility case [Utility case pocket]25. Egg holder [Egg tray]26. Free pocket [R door pocket] (59/60/64/65 type; 1 pocket, 69/70 type; 2 pockets)27. Bottle pocket28. Bottle guard [Tube stand]29. Plasmacluster panel (Only for SJ-P60M,P65M,P70M)
29
This figure shows SJ-P65M
The names in parenthesis" [ ]" are the denominationsused in the REPLACEMENT PARTS LIST.
5
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
LIST OF ELECTRICAL PARTSITEMS TYPE NAME RATING SPECIFICATIONSThermostat MM1-8123 125V 6A (At normal notch)
250V 3A ON/OFF : -19/-24˚CDefrost thermostat S101 250V 8A Open/Close : 10/1˚CThermo. fuse SF70E 250V 10A Working temp. : 70˚CF-fan motor 3R00044B 220-240V 50/60Hz Working with ø100 fanR-fan motor 3R00122A 220-240V 50/60Hz Working with ø80 fan (R-fan fuse) 123 250V 2A Cut OFF 130˚CDefrost heater MM6-4198 220-240V 353Ω 150W at 230VDoor switch DSD-5 250V 0.25A 4 terminals push-button typeDamper thermostat MM1-6176 — Open/ Close : 2/-3˚CDefrost timer ND1004M2 220-240V Integration type
50/60Hz Cycle time : 10.8/9.0 hours(50/60Hz)Delay time : 4.3/3.6 min.(50/60Hz)
Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)F-lamp — 240V 10W E-12R-lamp — 240V 15W E-12R-fan thermo. R-fan thermo. S101 250V 8A Open/ Close : 7/15˚Cass'y R-fan thermo.heater RSS2 350V, 2W, 10kΩ 1.1W at 230VCompressor FL2088 220-240V/50Hz Cooling capacity : 245W (50Hz)
Main coil : 9.11ΩAux. coil : 16.6Ω(at 25˚C)
Starting relay PGT0SAT — 33Ω (at 25˚C)Overload relay(Protector) 2.0C36A3 — Open/ Close : 130/60˚CIonizer-K(Plasmacluster unit) FTRN-A014CBKZ DC 12V 3.5kV p-p
Common
Main coilAux. coil
DIMENSIONSOUTER DIMENSIONS AND CLEARANCE
760
5201340
1720
1079
1620
979
18201179
74090more than
60more than
60more than
60more than
9.5
12
72.5
1420
1480
Include the panel/badge. Not include the handle.
A
SJ-D59M,P60M SJ-D64M,P65M SJ-D69M,P70M
B
1
1
135
( Unit : mm)
760
553
60.5
A
B
Fig. E-1
6
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
INNER DIMENSIONS
Fig. E-2 (SJ-D59M,P60M,D64M,P65M)
Fig. E-3 (SJ-D69M,P70M)
180
566
185
171
180
466
135
121The dimensions between shelves can be changed by setting the shelves on the other rails.
a
SJ-D59M,P60M SJ-D64M,P65M
b
c
d
29490
90
587
603
450
630
355177
587
615
615
607
607
174
264
125
b
acd
242
110285
310
310
335
227
133
133
110
615
615
615
600
( Unit : mm)
The dimensions between shelves can be changed by setting the shelves on the other rails.
294
587
603
450
630
355177
587
615
615
607
607
174
264
125
180
135
135
171
666
242
110
110
285
310
310
310
335
227
133
133
110
90
90
615
615
615
600
615615
( Unit : mm)
7
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
WIRING DIAGRAM
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
Figure W-1. Wiring Diagram (SJ-P60M,P65M,P70M)
Figure W-2. Wiring Diagram (SJ-D59M,D64M,D69M)
CONNECTED IN TERMINAL BOX
CONNECTOR
GBRORYRPBBKSBG-YW
: GRAY: BROWN (Live): ORANGE: YELLOW: RED: PINK: BLUE (Neutral): BLACK: SKY-BLUE: GREEN-YELLOW (Earth): WHITE
PC
MAINPWB
DOORPWB
(Br)(G)
(B)
2PINPLUG/CORD
CM
A
FMFM
L
L
F-LAMP
F
DEF. TIMER
THERMOSTAT
DEFROST HEATER
DEFROST THERMO
COMPRESSOR
PROTECTOR
DOOR SWITCH
THERMO. FUSE
RTMR-
LAMPR-FMHEATER
STARTING RELAY
R-FANTHERMO
PC : PLASMACLUSTER UNIT (IONIZER-K)
(Br)(G)
(B)
2PINPLUG/CORD
CM
A
FMFM
L
L
F
DEF. TIMER
THERMOSTAT
DEFROST HEATER
DEFROST THERMO
COMPRESSOR
PROTECTOR
DOOR SWITCH
THERMO. FUSE
RTMR-FM
HEATER
STARTING RELAY
R-FANTHERMO
F-LAMP
R-LAMP
8
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
Fig
ure
W-3
. Ele
ctri
c A
cces
sori
es L
ayo
ut
(SJ-
P60
M,P
65M
,P70
M)
F L
AM
P B
OX
AS
S'Y
LAM
P(1
0W)
LLA
MP
SO
CK
ET
CA
BIN
ET
AS
S'Y
E. V
. CO
VE
R A
SS
'YLE
AD
EV
-CO
VE
R A
SS
'Y
FAN
MO
TOR
F-T
HE
RM
OS
TAT
DE
F. T
HE
RM
O. A
SS
'Y
FU
SE
AS
S'Y
FM
DE
F. H
EAT
ER
AS
S'Y
DO
OR
SW
ITC
H
3 (P
US
H C
LOS
E)
1 (N
EU
TR
AL)
4 (P
US
H O
PE
N)
2 (P
US
H O
PE
N)
TM
FM
R C
ON
TR
OL
CO
V. A
SS
'Y
DE
FR
OS
T T
IME
R
(R-F
AN
T
HE
RM
O. H
EAT
ER
)
R F
AN
TH
ER
MO
.
R L
AM
P B
OX
AS
S'Y
L
R-F
AN
MO
TOR
R-L
AM
P (
15W
)LA
MP
SO
CK
ET
BR
OW
N 1
BR
OW
N 2
BLU
E 1
GR
AY 1
SK
Y-B
LUE
SO
UR
CE
CO
RD
TE
RM
INA
L B
LOC
K
CO
MP
RE
SS
OR
STA
RT
ING
RE
LAY
PR
OT
EC
TOR
1 2 3 4
3 1 4 2
1 2
1 21 2
1 21 23 4
1 2 3 4
123 4123 4
1 2 3 4
1 2 3 4
1 2 3 45 76 8 9
1 2 3 4 5 76 8 9
GY-
1
OR
-2B
L-2
SB
-1
SB
-2
SB
-3
BR
-3
BR
-5
OR
-3O
R-2
(OR
-4)
(W-2
)
OR
-1
OR
-4B
R-6
BL-
3G
Y-3
R-1
BR
-2Y-
1
(R-1
)
(BK
-1)
GY-
2(Y
-1)
(Y-2
)
BL-
1B
K-1
W-1
BR
-1
W-2
(W-1
)Y-
2
TE
RM
INA
L B
OX
C M A
GY-
3
BLU
E 2
GR
AY 2
OR
AN
GE
PW
B H
AR
NE
SS
MA
INP
WB
1 2 3 1 2
1 21 2
1 21 2
CLU
ST
ER
HA
RN
ES
S P
U
CLU
ST
ER
HA
RN
ES
S
PLA
SM
AC
LUS
TE
R U
NIT
(IO
NIZ
ER
-K)
1 2 3
1 2 3
CA
B H
AR
NE
SS
12
3
PAN
EL
PW
B
F-D
OO
R
DO
OR
HA
RN
ES
S
G BR
OR
Y R P B BK
SB
G-Y
W
: GR
AY
: BR
OW
N (
Live
): O
RA
NG
E: Y
ELL
OW
: RE
D: P
INK
: BLU
E (
Neu
tral
): B
LAC
K: S
KY
-BLU
E: G
RE
EN
-YE
LLO
W (
Ear
th)
: WH
ITE
9
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
Fig
ure
W-4
. Ele
ctri
c A
cces
sori
es L
ayo
ut
(SJ-
D59
M,D
64M
,D69
M)
F L
AM
P B
OX
AS
S'Y
LAM
P(1
0W)
LLA
MP
SO
CK
ET
CA
BIN
ET
AS
S'Y
E. V
. CO
VE
R A
SS
'YLE
AD
EV
-CO
VE
R A
SS
'YFA
N M
OTO
R
F-T
HE
RM
OS
TAT
DE
F. T
HE
RM
O. A
SS
'Y
FU
SE
AS
S'Y
FM
DE
F. H
EAT
ER
AS
S'Y
DO
OR
SW
ITC
H
3 (P
US
H C
LOS
E)
1 (N
EU
TR
AL)
4 (P
US
H O
PE
N)
2 (P
US
H O
PE
N)
TM
FM
R C
ON
TR
OL
CO
V. A
SS
'Y
DE
FR
OS
T T
IME
R
(R-F
AN
T
HE
RM
O. H
EAT
ER
)
R F
AN
TH
ER
MO
.
R L
AM
P B
OX
AS
S'Y
L
R-F
AN
MO
TOR
R-L
AM
P (
15W
)
LAM
P S
OC
KE
T
BR
OW
N 1
BR
OW
N 2
BLU
E 1
GR
AY 1
SK
Y-B
LUE
SO
UR
CE
CO
RD
TE
RM
INA
L B
LOC
K
CO
MP
RE
SS
OR
STA
RT
ING
RE
LAY
PR
OT
EC
TOR
3 1 4 2
1 2
1 21 2
1 21 23 4
1 2 3 4
123 4123 4
1 2 3 4
1 2 3 4
1 2 3 45 76 8 9
1 2 3 4 5 76 8 9
GY-
1
OR
-2B
L-2
SB
-1
SB
-2
SB
-3
BR
-3
BR
-5
OR
-3O
R-4
(OR
-4)
(W-2
)
OR
-1R
-1B
R-2
Y-1 (R-1
)(B
K-1
)G
Y-2
(Y-1
)(Y
-2)
BL-
1B
K-1
W-1
BR
-1
W-2
(W-1
)Y-
2
C M A
G BR
OR
Y R P B BK
SB
G-Y
W
: GR
AY
: BR
OW
N (
Live
): O
RA
NG
E: Y
ELL
OW
: RE
D: P
INK
: BLU
E (
Neu
tral
): B
LAC
K: S
KY
-BLU
E: G
RE
EN
-YE
LLO
W (
Ear
th)
: WH
ITE
GY-
3
BLU
E 2
OR
AN
GE
T
ER
MIN
AL
BO
X
10
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
Fig
ure
W-5
. Cir
cuit
Dia
gra
m (
On
ly f
or
SJ-
P60
M,P
65M
,P70
M)
1 2 3 4 5 6 7 8 9
1011
12
13
1.
Res
ista
nce
whi
ch is
not
spe
cifie
d :
5%
1/8
W2.
R
ated
vol
tage
of t
he c
onde
nser
whi
ch is
not
spe
cifie
d :
25V
[ NO
TE
]
5 3 7 1 1 13 2 2
1 3 2
CN
1
CN
3
CN
2
CN
4
SW
2A
2A
F-FM
PC
(PA
NE
L P
WB
)
(MA
IN P
WB
)
(A/D
)
D5
D4
R1
R2
R3
R5
2.2K
R21
(1/2
W)
680
C7
0.1 μ
R4
10K
R7
1K
R12
2.2K
R10
2.2K
R8
10K
4.7K
R20
1M R
6R
S1
RS
2R
S3
R18
10K
R14 1K
R16
10K
R17
(1/2
W)
1.8
R11 1K
R9
1K R13
4.7K
R15
4.7K
PC
1P
C12
3
CF1
CS
T4.0
0MG
WTM
P47
C24
1N
INP
UT
VO
LTAG
E
D6
D3
VR
S1
C13
0.1 μ
C15
100 μ
10V
C10
1μ 50V
C9
0.1μ
VR
S2
Q7
KR
A10
1M
Q5
KR
A10
1M Q4
KR
C10
1M
Q3
KTA
1046
Q6
KR
A10
1M
Q1
KR
A10
1M
Q2
KR
C10
1M
C2
2200
μ35
V
R19
OP
EN
C16
0.1μ
C18
0.1 μ
C19
1000
μ25
V
C8
0.1 μ
C6
0.1 μ
C4
0.1 μ
C20
100 μ
10V
C17
100μ
10V
12V
12V
12V
5V
G
II
OO
G
HS
IC2
IC1
IC4
7812
7805
C3
0.1 μ 50
V
TRN
SIN
4005
E
PS
T993
EIC
3
D1
IN40
07E
D2
ISS
270A
D7
ISS
270A
ZD1
LED
1
C1
0.1 μ
C11
0.1 μ
C12
0.1 μ
C5
1 μ 50V
13
2
VAR
EF
R40
(AIN
O)
R41
(AIN
1)R
42(A
IN2)
R43
(AIN
3)R
71(W
T0)
R80
(INT2
)R
81(T
2)R
82(IN
T1)
P10
P11
P12
P13
VS
S
VD
DK
03K
02K
01K
00H
OLD
RE
SE
TX
OU
XIN
TES
TR
92R
91R
90P
20
220
2
40V
120V
110
1
20V
RS
1,2,
3=43
K(1
/2W
), R
S3=
OP
EN
,
V
RS
1,2=
560V
RS
1,2,
3=18
K(1
/2W
), R
S3=
10K
(1/8
W),
VR
S1,
2=27
0VR
S1,
2,3=
18K
(1/2
W),
RS
3=S
HO
RT,
VR
S1,
2=27
0V
250V
PC
: PL
ASM
ACLU
STER
UN
IT
(ION
IZER
-K)
11
SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
FUNCTIONS1. ADJUSTABLE TEMPERATURE CONTROL
(1) Temperature control of freezerThermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor andcool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature.However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.
KNOBSETTING
MAX(Coldest)
MIN
PURPOSE
For making ice rapidly or fast freezing.
For storing frozen food for a short period (up to one month).
When frozen food or ice cream is not stored.
For normal freezing.MED
When restocking with fresh food.
MIN MAX
MED
12
34 5
6
7
Coldest
FREEZER TEMP. CONTROL
KNOBSETTING
MED
MAX(Coldest)
MIN
PURPOSE
For keeping freshness of food longer.
For normal operation.
When the refrigerator provides excessive cooling.
When the refrigerator does not provide sufficient cooling.
The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottomat each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with nofood stored and the door closed until the temperature is stabilized.The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of storedfoods and manner of storing foods.
SETTING OFREFRIGERATOR TEMP.CONTROL KNOB
Refrigeratortemperature
Fresh case temperature
MAX(Coldest)
MED MIN
Approx.0 C
Approx.-3 C
Approx.3 C
Approx.1 C
Approx.6 C
Approx.4 C
The values shown above refer to the case where the freezer temp. control knob is set at "MED".
Figure F-2.
When the temperature of the refrigerator is higher, R-fan thermo. senses the temperature and therefrigerator is cooled efficiently by running of R-fan motor.R-fan thermo. heater energizes when the door is opened intend to promote to running of R-fan motor.
NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. controlknob is set at the position "MAX", the temperature tends to be lower than the following values, andif set at near the position "MIN", temperature tends to be higher.
If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX"position, foods stored in the refrigerator compartment may also freeze.
When refrigerator temperature control sets to the "MAX", some foods stored may freeze.In this case adjust control set back to the "MED" position.
When refrigerator temperature control sets to the "MAX", some foods stored in Fresh case mayalso become frozen.
(3) Reference value of temperature
SETTING OFFREEZER TEMP.CONTROL KNOB
Freezer temperature
MAX(Coldest)
MED MIN
Approx.-21 C
Approx.-18 C
Approx.-15 C
Figure F-1.
(2) Temperature control of refrigerator Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damperautomatically.However, as the Damper-thermostat has no function to switch on or off the compressor and F-fan motor,the freezer temperature control causes temperature in the refrigerator to vary to some extent.
However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.
MIN
MED
1
2
3
45
6
7MaxColdest
REFRIGERATOR TEMP. CONTROL
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SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
(2) Where is melted frost brought1. Melted frost is brought into the evaporating
pan at the bottom of the set and is evaporatedhere by the heat of sub condenser.
2. Be sure that the evaporating pan is insertedcorrectly and is level.
2. DEFROSTING(1) No defrosting operation is necessary
No defrosting operation is necessary.As this machine is so designed that a built-inevaporator cools air and a fan circulates cooledair, neither the freezer nor the refrigerator isfrosted, though the evaporator is frosted.The frosted evaporator is defrosted automaticallydue to the function of defrosting timer and heater,requiring no defrosting operation.
(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator withtimer and defrost thermostat.
Operation Electric diagram Description
1. Cooling (Normal)
2. Defrosting (Time 20 to 30 min.)
3. Drain(Time approx. 5 min.)
4. Restart(Time approx. 5 min.)
The integration timer integrates runningtime of the compressor. When it reachescycle time of defrost timer, the timer contact is changed to start defrosting.
When the defrost thermostat becomes OFF, the timer motor starts running.During the operation time (delay timeof defrost time) defrosted water is drained outside the refrigerator.
Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops.Defrost thermostat contact becomes ONwhen it’s cooled. And the timer motorstarts running. (Figure F-3.)
Figure F-3.
Figure F-4 .
Figure F-5.
Figure F-6.
TM COMP
Defrost thermostat ON Compressor running
Timer motor running
Timer contact
Defrost thermostat (ON)
Defrost heater
Thermo. fuse
Co
mp
res
so
r
Tim
er
mo
tor
SO
UR
CE
TM COMP
Defrost thermostat OFF Compressor running
Timer motor stops
Thermostat Timer contact
Defrost thermostat (OFF)
Defrost heater
Thermo. fuse
Co
mp
res
so
r
Tim
er
mo
tor
SO
UR
CE
TM COMP
Defrost thermostat OFF Compressor stops
Timer motor running
Thermostat Timer contact
Defrost thermostat (OFF)
Defrost heater
Thermo. fuse
Co
mp
res
so
r
Tim
er
mo
tor
SO
UR
CE
TM COMP
Defrost thermostat ON Compressor stops
Timer motor stops
Thermostat Timer contact
Defrost thermostat (ON)
Defrost heater
Thermo. fuse
Co
mp
res
so
r
Tim
er
mo
tor
SO
UR
CE
Thermostat
The timer contact is changed to startdefrosting, the timer motor stops, andpower is supplied to the defrost heater.It takes about 20 to 30 min. to defrost.When little frosted, the defrosting takeslittle time. When much frosted, the def-rosting takes much time.
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(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.Refer to the following when repairing.1. Disconnection of defrost heater
As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting isstarted, the freezer temperature rises and a portion of ice and stored foods are melted.
2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrostingwill not take place, and consequently freezing is caused. In the above mentioned condition, when the timershaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stopsfrom the time when the contact is changed, and freezing causes.
NOTE:As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition evenfor a short period.
3. DEW PREVENTIONThe hot pipe, namely D.P.-condenser, is arranged around the flange part ofcabinet and the C-partition plate, preventing dew from being generated onthe cabinet.
NOTE:D.P.-condenser pipe may be felt hot if touched by hand while thecompressor is in operation.If you are asked about this, please explain that the hot pipe serve toprevent the dew generation.
Figure F-74. INSPECTION OF INITIAL STARTING
(1) Inspection of cooling unit1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the
freezer and the refrigerator.3. When the compressor does not work, check that the timer is not set to "defrost" position.4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.
NOTE:After return the temperature control knob to "MED" position.When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2min. However, vibration becomes normal if it is continuously operated.
(2) Inspection of defrost deviceOperate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures :Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.1. Turn the timer shaft clockwise with a screw driver.
At this time, make certains the timer clinks and the compressor stops.2. After more than 5 min., turn the shaft further to operate.
Make certain cooling operation is started again.
Hot pipe
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5. PLASMACLUSTER (Only for SJ-P60M,P65M,P70M)(1) Plasmacluster is what thing.
The ionizer inside the refrigerator will release cluster ions, which are collective mass of positive and negativeions, into the the freezer and refrigertor compartments.The cluster ions reduce airborne fungus.
(2) Plasmacluster Panel1.When the refrigerator will be operated, the Plasmacluster lamp of the panel will ight up.2.By pushing the button, the lamp gose out or lights up.3.Under the lamp is lighting, Plasmacluster operation is controlled as follows.
(3) Plasmacluster Control.1.Plasmacluster operation will be performed when the following conditions gather.
1) Lamp : Under lighting2) Compressor : Under operation3) Door : Closed4) Within "The Plasmacluster operation time".
2.If the sum total of Plasmacluster operation time will reach at the set time ("The Plasmacluster operation Time") , Plasmacluster operation will stop.3.After an operation stop, the Plasmacluster will be not operated during the set time ("The Plasmacluster operation compulsive stop time") .
Time chart A
Compressor
ON
F-fan motor
Door
Plasmacluster
t1 t2 t3
Time chart B
Compressor
F-fan motor
Door
Plasmacluster
t1 t2 t3
Plasmacluster
Plasmacluster panel
Lamp
Button
The Plasmacluster operation time = t1 + t2 + t3
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SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS
CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.
1. R-CONTROL COV. ASSEMBLY
(Only for SJ-P60M,P65M,P70M)
R-temp. control knob
Nylon band
Fan cover
R-C box cover
RA sealer B
RA sealer C
Dial sealer
R air guider A
RA sealer ADamper thermo.
Defrost timer
R fan thermo. ass'y
Ionizer-K
Plasma holder
Holder cover
Plasma harness
Figure A-1
Figure A-2
(1) Forming sensor of Damper thermo.
Stick thermo.cap. sealer
Less
than
130
mmDamper
thermostat
3 1
mm
5
1 m
m
Less
than
12
mm
25 2 mm
NOTE Minimum bending radius is R5mm. There should be no gas leak by reforming of sensor tube.
+
++
After forming, fix it to the refrigerator.
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(2) Sticking of sealers to R air guider A.
Figure A-3
(3) Fixing of the Ionizer-K.(Only for SJ-P60M, P65M, P70M)
(3)-1 Connect Ionizer-K and connector of the lead wire.(3)-2 Insert Ionizer-K to Plasma holder.(3)-3 Insert the (3)-2 assembly to R air guider A.(3)-4 Insert Holder cover to (3)-3 assembly and fix by the paper tepe.
10
25
5
Paper tape W30X50mmPaper tape W30X40mm
B
B
Connecter should insert surely.
2P
Plasma holder Ionizer-K
Ionizer-K
Holder cover
Holder cover
Ionizer-K
Ionizer-K
Plasma harness
R aire guider A
R aire guider A
R aire guider A
Plasma holder
Plasma holder
5
5 15 5
32P
2P 2P
2P
2P
SEC. B-B
Plasma harness
Plasma harness
Plasma harness
RA sealer A RA sealer A
RA sealer A
RA sealer CRA sealer BRA sealer A
RA sealer ARA sealer A
[Front side] [Back side]
[Bottom side]
Dial sealer
OVERLAP 15mm
OVERLAP 15mm
Figure A-4
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SJ-D59M/P60MSJ-D64M/P65MSJ-D69M/P70M
2. R LAMP BOX ASSEMBLY
Lamp socket (with lead wires for R-fan motor)
Lamp 15W
Warning label
R lamp box
Propeller fan 80R-fan motor
R fan motor holder A
Fan clamp
R fan motor holder B
Figure A-6
Figure A-5
10
5mm
+
Cut
R-C box cover Nylon band
R fan thermo ass’y
Fan cover
Defrost timer
R fan thermo.ass’y
Nylon band
SEC. G-G
G
G
(4) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover.
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(2) Fixing of R-fan motor and Fan(2)-1 Set R-fan motor holder A to R lamp box by
tapping screw.(2)-2 Set R-fan motor to R fan motor holder A by
machine screw.(2)-3 Set R fan motor holder B to A.
Propeller fan 80
R fan motor holder A
R-fan motor
R fan motor holder B
Fan clamp
Propeller fan 80
F
Shaft
2.3 0.5mm+
Fan clamp
Slit
Slit of each Fan clamp and Propeller fan should not be at same position.
Detail of F
Figure A-10
Figure A-9
Lamp 15W
Warning label
Figure A-11
(1) Fixing of Lamp and Lamp socket.(1)-1 Screw Lamp 15W into Lamp socket.(1)-2 Fix Lamp socket on R lamp box by tapping
screws.
Tapping screw
Lamp socket
Lamp 15W
R lamp box
ALUMINUM TAPE
Figure A-7
Figure A-8
Fan motor
Lamp socket
DOUBLE CLAMPING WIRES
(1)-3 Insert the terminal of Lamp socket to R-fan motor.
(2)-4 Set Fan clamp to Propeller fan 80 and insert itto the shaft of R-fan motor.
(3) Sticking Warning label.
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3. E.V COVER ASSEMBLY
Defrost thermo. ass’y
E.V cover
E.V cover sealer D(2 pieces)
F-thermostat
L-band C
E.V cover sealer A
Fuse ass’y
E.V cover sealer BE.V cover sealer C
Lead E.V-cover ass’yFan motor
holder A
Fan motor holder B
Propeller Fan 100
Fan clamp
Motor cushionU-sealer
handle
Fan motor
Figure A-12
Figure A-13
(1) Sticking of Sealers to E.V cover
E.V cover sealer B
E.V cover sealer D (b) E.V cover sealer D (a)
E.V cover sealer A
E.V cover
Sticking start (b)
Stic
king
sta
rt (
a)
Stic
king
sta
rt
Ove
rlap
10m
m(m
in)
[Front side] [Back side]
Sticking start
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(2) Fixing of Fan motor and Fan
(2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A
U-sealer handle
U-sealer handle
7 2
mm
+
+0 1mm
C
C
SEC. C-C
Figure A-16
Figure A-14
(2)-4 Set Fan clamp to Propeller fan 100 and insertit to the shaft of Fan motor.
Fan clamp
Propeller fan 100
Fan clamp
Slit
Slit of each Fan clamp and Propeller fan should not be at same position.
Shaft
4 0.5mm+
Detail of D
D
(2)-2 Insert the terminals of Lead EV-cover ass'y toR-fan motor.
(2)-3 Fix two Motor cushions to R-fan motor, and set itat Fan motor holder A and B.Then fix with Tapping screw.
Fan motorholder A
Fan motorholder B
Motor cushion
Tapping screw
Fan motor
Lead EV-cover ass’y RED
BROWN
Figure A-15
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(3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y
After inserting, fix with vinyl tape.
60mm
Vinyl tape
(4) Inserting of pins
Aluminum tape
Aluminum tape
Turn up is lead wire
ATTENTION
cut
10
5mm
+
Tapping screw
Tapping screw
E.V cover
E.V coversealer C
E
E
L-band C
L-band C
Defrost thermo. ass’y
Defrost thermo. ass’y
Set metal side below
F
FFuse ass’y
E.V cover
Fuseass’y
Lead E.V- cover ass’y
Sec. F-F Sec. E-E
Not come out of claw
Take out lead wire from square hole to front, and seal with E.V cover sealer C.
[FRONT SIDE]
more than3.5mm
more than3.5mm
Figure A-17
Figure A-19
1 2 3
4 5 6
7 8 9
F-thermostat 3
F-thermostat 4
Fuse 8
Fuse 7
Fan motor 1 , 2
Fan motor 9
(RED, inserted)
(BROWN, inserted)
(WHITE)
Defrost thermo. 5
Defrost thermo. 6
(PINK)
(BLUE)(BLACK)
WIRE COLOR FOR FAN MOTOR
100-110V : WHITE127V : YELLOW
220-240V : BLUE
Note Pins should be inserted surely, and check by pulling it.
Figure A-18
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(5) Setting of F-thermostat
(5)-1 Form capillary tube of F-thermostat.
42mm13mm
20mm
20m
m
230m
m
R10mm R10mm
Note
• Bending radius of capillary tube should be
from R5mm to R10mm.
Figure A-20
F
F
SEC. F-F
(5)-3 Set to E.V cover.
Figure A-22
(5)-2 Insert terminal of Lead EV-cover ass'y.RED
BROWN
(front side)
(back side)
Figure A-21
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COOLING UNIT
Figure C-1. Cooling unit
Hot pipe L(Side condenser)
Hot pipe(DP-condenser)
Hot pipe R(Side condenser)
Evaporator
Suction pipe
Sub. condenser
Compressor
Capillary tube
Dryer
Back condenser
Mark: Refrigerant flowMark: Brazing portion
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Figure C-3. Location
Figure C-2. Location
CompressorSuction pipe
Charge pipe
Charge pipe
Capillary tube Dryer
Hot pipe
S.P. connectorSub. condenser
Back condenser
Backcon connector
Evaporator
Connector pipe
Charge pipe toDryer
Hot pipe toDryer
Dryer
Dryer support
L-band C
Compressor oil cooler toConnector pipe
Backcon connector toHot pipe
S.P Connector toCompressor's suction tube
Charge pipe toCompresser
Compresser discharge pipe toSub condenser ass'y
Sub condenser ass'y toCompresser oil cooler
Suction pipe ass'y toS.P connector
Dryer toCapillary tube
Connector pipe toBack condenser
Compressor butyl
Back condenser toBackcon connector
Absorbent rubber A