Service Handbook DP1520.pdf

8/10/2019 Service Handbook DP1520.pdf

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The contents of this Service Manual and the Specifications are subject to change

without notice.

Panasonic Communications Co., Ltd. reserves the right to make improvements in

the product design without reservation and without notice.

Published in Japan.

Information regarding Lead-Free (PbF) solder:

Distinction of PbF PCB:

PCBs (manufactured) using lead free solder will have a mark following

the PCB part numbers in a label on the PCB.

Caution:

Pb free solder has a higher melting point than standard solder; typically

the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron

with temperature control and adjust it to 700 20 F (370 10 C). Exercise care

while using higher temperature soldering irons, do not heat the PCB for too longto prevent solder splash or damage to the PCB.

Pb free solder will tend to splash when heated too high (about 1100 F/600 C).

ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.:

URL: http://www.senju-m.co.jp) is recommended when repairing PbF PCBs.

This Product Uses Lead (Pb) Free Solder Printed CircuitBoards (PCBs).


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Power and Ground Connection Cautions

Ensure that the plug connection is free of dust. In a damp environment, a contaminatedconnector can draw a significant amount of current that can generate heat and

eventually cause fire over an extended period of time.

Always use the power cord provided with your machine. When an extension power cord

is required, always use a properly rated cord.

120 V/15 A or AC 220 - 240V/10 A

If you use a cord with an unspecified current rating, the machine or plug may emit smokeor become hot to the touch externally.

Do not attempt to rework, pull, bend, chafe or otherwise damage the power cord. Do not

place a heavy object on the cord. A damaged cord can cause fire or electric shocks.

For Your Safety

To prevent severe injury and loss of life, read this section carefully before servicing the Panasonic

machine to ensure proper and safe operation.

Please ensure that the machine is installed near a wall outlet and is easily accessible.

This section explains the graphic symbols used in the machine and/or this manual.

WARNING:

Denotes a potential hazard that could result in serious injury or death.

CAUTION:

Denotes hazards that could result in minor injury or damage to the machine.

This section also explains the graphic symbols used in the machine and/or this manual.

These symbols are used to alert operators to a specific operating procedure

that must not be performed.

These symbols are used to alert operators to a specific operating procedure

that must be emphasized in order to operate the machine safely.

Installation and Relocation Cautions

Do not place the machine near heaters or volatile, flammable, or combustible materials

such as curtains that may catch fire.

Do not place the machine in a hot, humid, dusty or poorly ventilated environment.

Prolonged exposure to these adverse conditions can cause fire or electric shocks.

Place the machine on a level and sturdy surface that can withstand.

If tilted, the machine may tip-over and cause injuries.

When relocating the machine, remove the toner and/or developer, and pack the machine

with proper packing materials for shipping.

When moving the machine, be sure to unplug the power cord from the outlet. If the

machine is moved with the power cord attached, it can cause damage to the cord which

could result in fire or electric shock.

Precautions

CAUTION

WARNING


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H

Never touch a power cord with wet hands. Danger of electric shock exists.

If the power cord is broken or insulated wires are exposed, replace immediately with a specified cord only.

Using a damaged cord can cause fire or electric shocks.

Stop operation immediately if your machine produces smoke, excessive heat, unusual noise, or smell,

or if water is spilt onto the machine. These conditions can cause fire. Immediately switch Off and

unplug the machine.

Do not disconnect or reconnect the machine while it is on. Disconnecting a live connector can deform

the plug and cause fire.

When disconnecting the machine, grasp the plug instead of the cord. Forcibly pulling on a cord can

damage it and cause fire or electric shock.

When the machine is not used over an extended period of time, switch it Off and unplug it. If an unused

machine is left connected to a power source for a long period, degraded insulation can cause electric

shocks, current leakage or fire.

Be sure to switch Off and unplug the machine before accessing the interior of the machine for cleaning,

maintenance or fault clearance. Access to a live machines interior can cause electric shock.

Be sure to switch Off and unplug the machine before accessing the interior of the machine for

accessing interface cables, maintenance or fault clearance. Access to a live machines interior can

cause electric shock.

Once a month, unplug the machine and check the power cord for the following. If you notice any

unusual condition.

The power cord is plugged firmly into the receptacle.

The plug is not excessively heated, rusted, or bent.

The plug and receptacle are free of dust.

The cord is not cracked or frayed.

Others

The machine has a built-in circuit for protection against lightning-induced surge current. If lightning strikes in your

neighborhood, switch Off the machine. Disconnect the telephone line cable first, then unplug the power cord from

the machine and reconnect only when the lightning storm has stopped.

If you notice flickering or distorted images or noises on your audio-visual units, your machine may be causingradio interference. Switch it Off and if the interference disappears, the machine is the cause of the radio interfer-

ence. Perform the following procedure until the interference is corrected.

Move the machine and the TV and/or radio away from each other.

Reposition or reorient the machine and the TV and/or radio.

Unplug the machine, TV and/or radio, and replug them into outlets that operate on different circuits.

Reorient the TV and/or radio antennas and cables until the interference stops.

For an outdoor antenna, ask your local electrician for support.

Use a coaxial cable antenna.

Operating Safeguards

Do not touch areas where these caution labels are attached to the surface may be very hot, and causeserver burns.

Do not place any liquid container such as a vase or coffee cup on the machine. Spilt water can cause

fire or shock hazard.

Do not place any metal parts such as staples or clips on the machine. If metal and flammable parts get

into the machine, they can short-circuit internal components, and cause fire or electric shocks.

If debris (metal or liquid) gets into the machine, switch Off and unplug the machine.

Operating a debris-contaminated machine can cause fire or electric shock.

Do not try to alter the machine configuration or modify any parts. An unauthorized modification can

cause smoke or fire.

WARNING


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I

Do not place a magnet near the safety switch of the machine. A magnet can activate the

machine accidentally resulting in injuries.

Do not use a highly flammable spray or solvent near the machine. It can cause fire.

When copying a thick document, do not use excessive force to press it against thedocument glass. The glass may break and cause injuries.

Never touch a labeled area found on or near the heat roller. You can get burnt. If a sheet

of paper is wrapped around the heat roller, do not try to remove it when it is hot, to avoid

injuries or burns. Switch Off the machine immediately, and wait until it cools down.

Do not use conductive paper, e.g. folding paper, carbonic paper and coated paper. When

a paper jam occurs, they can cause a short circuit and fire.

Do not place any heavy object on the machine. An off-balance machine can tip-over or

the heavy object can fall, causing damage and/or injuries.

Keep the room ventilated when using the machine for an extended period of time to

minimize the ozone density in the air.

When copying with the document cover open, do not look directly at the exposure lamp.Direct eye exposure can cause eye fatigue or damage.

Pull out paper trays slowly to prevent injuries.

When removing jammed paper, make sure that no pieces of torn paper are left in the

machine. A piece of paper remaining in the machine can cause fire. If a sheet of paper is

wrapped around the heat roller, or when clearing a jammed paper that is difficult or

impossible to see, do not try to remove it by yourself. Doing so can cause injuries or

burns. Switch Off the machine immediately, and wait until it cools down.

CAUTION

Consumable Safeguards

Never throw a toner bottle into an open flame. Toner remaining in the bottle can

cause an explosion and you can get burnt.

Never throw toner or a waste toner container or a toner bottle into an open flame. Itcan cause an explosion and you can get burnt.

Keep button batteries out of the reach of children. If a button battery is swallowed

accidentally, get medical treatment immediately.

Never heat the drum cartridge, or scratch its surface. A heated or scratched drum can be

hazardous to your health.

Do not mix new and old batteries together. Otherwise, batteries can burst or leak,

causing fire or injuries.

Be sure to use the specified type of batteries only.

Ensure that batteries are installed with correct polarity. Incorrectly installed batteries can

burst or leak, resulting in spillage or injuries.

WARNING

CAUTION


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Preventive maintenance is performed at specific intervals and consists of machine

cleaning and parts replacement.

It is essential to perform these service activities properly and at the specified intervals

for customer satisfaction.The purpose of this service is to maintain machine performance and image quality.

- You should prepare the replacement parts, and cleaning tools beforehand.

- After completing the preventive maintenance, discard the used parts and

packaging in accordance with local regulations and clean the surrounding

area.

- Before servicing the equipment, disconnect the power cord from the wall outlet.

- Before using solvents such as IPA (Isopropyl alcohol), put on rubber gloves

and eye protection.

1 Timing

- Perform the preventive maintenance in accordance with the Preventive

Maintenance Check List. (refer to 2.4.)

2 Cleaning the Rollers

- Rollers should be cleaned with water and cloth.

- Use the IPA (Isopropyl Alcohol) sparingly.

3 Disassembly and Adjustment Precautions

Turn the Power Switch on the Right Side of the machine to the OFFposition, and then unplug the AC Power Cord from the wall outletbefore disassembling the machine. (During a Lightning Storm, toprevent electrocution disconnect the Telephone Line Cable firstbefore unplugging the AC Power Cord.)

CAUTION!

- After taking the unit apart, do not attempt to operate the machine.

- When operating the machine with covers removed, be careful and avoid clothingfrom being caught by moving components.

-

- Ensure to use correct screws.

- Use toothed lock washers for the installation of ground wires to ensure electrical

continuity.

- To reassemble, reverse the sequence of disassembly, unless otherwise specified.

- Blown fuses should only be replaced with fuses of the same specified rating.

While the electricity is applied to the unit, do not connect nor disconnect theconnectors on any PC Board.


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Figure

Two lines are printed on the top (Lead edge).

For Ledger or A3, place as Portrait.For Letter or A4, place as Landscape.

5 mmTop (Lead edge)

Two lines are printed

5 mm 5 mm

Two lines are printed


54/282

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Adjust with F6-63

Output of Letter (A4) Paper(not LTR-R)

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3rd Paper Tray Path Sensor

2nd Paper Tray Path Sensor

Registration Sensor

ADU Sensor

Paper Exit Sensor


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Service Handbook DP1520.pdf