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RSB Transmissions
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RSB Transmissions Group overview
Group Overview Group Overview Group Overview Group Overview
Overview:
A leading engineering conglomerate in India.A leading engineering conglomerate in India.
Comprehensive product capabilities in high growth industries of Automotive
Engineering & Aggregates, Construction Equipment & Aggregates and in
Farm Equipments.
Comprehensive product capabilities in high growth industries of Automotive
Engineering & Aggregates, Construction Equipment & Aggregates and in
Farm Equipments.
Manufactures auto engineering products such as Propeller shafts, Gears,
Axles & Machined products for engine components and Construction
Equipment Aggregates.
Manufactures auto engineering products such as Propeller shafts, Gears,
Axles & Machined products for engine components and Construction
Equipment Aggregates.
Vision :To be amongst the most admired organization with significant global
presence
To be amongst the most admired organization with significant global
presence
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Group has strong in-house design capabilities through its completely
owned subsidiary, I Design Engineering SolutionsI Design Engineering SolutionsI Design Engineering SolutionsI Design Engineering Solutions.
Group has strong in-house design capabilities through its completely
owned subsidiary, I Design Engineering SolutionsI Design Engineering SolutionsI Design Engineering SolutionsI Design Engineering Solutions.
Over 4500 Employees.Over 4500 Employees.
Global Reach with Manufacturing locations in Michigan (US) , Leon City
(Mexico) and Porto Alegre (Brazil).
Strong domestic presence in India with 11 state of the art manufacturing
plants spread across al the major Auto Clusters.
Strong Backward Integrated facilities with an In house Forging facility and a
Foundry.
Strong Backward Integrated facilities with an In house Forging facility and a
Foundry.
Detroit, USA
Global Plant Locations & Products
Machined ProductsRSB North America LLC
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Leon City, Mexico
Porto Alegre, Brazil
India
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Power Steering Gear Manual Gear
Power Steering For Marine Application
HydraulicPumpsMachined Products
RSB de Mexico
RSB Brazil (DHB Componentes Automotivos)
Auto Component & Systems Businesses
Indian Locations- Plant & Products
Presence Across all the Auto Clusters
Pune Plant (1996)Pant Nagar Plant (2009)
Lucknow Plant (2012 )
Jamshedpur Unit I (1990)Gears & Shafts
Gear Boxes Machined Products
Front Axle Assembly
Propeller Shafts
Propeller Shafts
Front Axles Machined Products
Dharwad Plant (2002)
Chennai Plant (2008)
Jamshedpur Unit III (2009)
Jamshedpur Unit II (1999)
Odisha Plant :Forging (2008)
Odisha Plant : Casting
CMI Aggregates Businesses
Auto Component & Systems Businesses
I Design Engineering Solutions Ltd.
Products
Fabrication Products
Machining
Fabrication Products
Rear Axle Dummy
Rear Axle Live
Stub Axle Flange Yoke
Bhubaneswar
Jamshedpur Unit
Fifth Wheel Coupling
Sliders
Presence Across The Value Chain
Diversified Businesses & Product Portfolio
Only Auto Industry Auto + CE Auto + CE Auto + CE
1995 2005 2012 2014
IndiaIndia USA India USA
Mexico
India USA
Mexico
Brazil
Steering system
Gear Box
Only Auto Industry
1975
India
Wind Energy Wind Energy
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Gears
Propeller Shaft Components
Sheet Metal Components (Divested)
Continued focus on expanding key addressable target markets by moving up the value chain
Gears
Construction Equipment Aggregates
Axle beam & Assembly
Propeller Shaft assembly
5th Wheel coupling
Machined products
Sheet Metal Components (Divested)
Propeller Shaft components
Wind Energy Components
Gears
Construction Equipment Aggregates
Axle beam & Assembly
Propeller Shaft assembly
5th Wheel coupling
Machined products
Propeller Shaft components
Wind Energy Components
Gears
Construction Equipment Aggregates
Axle beam & Assembly
Propeller Shaft assembly
Machined products
Propeller Shaft components
Machined products
Key Milestones
19741989
1996 2004 2006 2009 2011 2013
Established IALStarted Pune operationsfor IAL & RSB
1.Investment by IFC, Washington,2. Acquisition of Miller Bros mfg, USA
Technical Collaboration with Fontaine , UK for Fifth Wheel Coupling
JV with DHB Componentes
2003
Propeller Shaft supply commenced
2002 2014
Technical Collaboration with JBK , Japan for Propeller Shaft in the SCV, LCV & SUV Segment.
Established RSB Transmissions Technical collaboration with Klien, Germany for Propeller shaft
Merger of IAL & IALCL with RSB
Green field Expansion in Mexico
RSB Transmissions (I) Ltd, Auto Division (Unit I, Pune & Pant Nagar) awarded the coveted Deming Prize
Sustained focus on product quality &
customer relationships
Clear strategy to broad base:
• Product portfolio
• Geographic presence
• Customers
Successfully implemented in-organic
growth initiatives
Componentes Automotivos, Brazil
Started, I Design In House R&D Unit.
21st company in IndiaTo get the Deming Price
Technical Collaborations
Technical collaboration with Klien, Germany for Propeller shaft Manufacturing (2004)
Technical collaboration with Fontaine, UK, for its Fifth Wheel Coupling Business (2013)
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Technical collaboration with JBK, Japan, for its Propeller Shaft Business in the SCV / SUV & LCV Segments (2014)
Propeller Shaft Assembly
� RSB is a vertically integrated Propeller Shaft Solution provider, enjoying the largest market share in India.
�To enhance its in-house technical capabilities and overall productivity, RSB has developed a technical collaboration with Eugen Klein GmbH, Germany for acquiring technical know-how in designing, processing and testing.
� The Propeller Shaft Manufacturing program covers more than 65 unique part designations.
A range of new generation Propeller Shafts, offerings un-beatable Value & Reliability through:
Manufacturing
Shaft with Swaged Tube
Unitized Shaft
Shaft for LCV application
Light weight shaft
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� In-House component manufacturing with SPM's for all critical machining .� In-House Phosphate facilities and sophisticated Paint Shop.� Latest generation 3 Plane Balancing machine with digital PLC.� Fully automated line for manufacturing Cross & Bearing Cup with on-line SPC.� In-house metallurgical lab to ensure validated raw material inputs .� In-house testing & validation facility for the assemblies
Description /
Series
200 325 376 403 490 590 600 620 680 700
Rated Torque
(N-m)
1350 5000 5100 6200 7000 8500 10125 12500 1500
0
1750
0
Swing
Diameter (mm)
104 140 138 150 158 172 168 178 196 200
Tube diameter
(mm)
52 90 85 102 120 120 100 120 140 140
Max deflection
angle (deg)
15 25 35 25 25 25 35 25 28 2
Product Range & Specification
Robot welding 3 Plane Balancing
Automated Bearing cup assembly Spray Phosphate
Gears & Gear box
� RSB's Gear Transmission units provide in-depth product support toprospective OEM clients based on its vast industry experience andexpertise.
� RSB manufactures an extensive range of fully finished gears at two ofits plants that are strategically located to cater to diversified industrysectors inclusive of Commercial Vehicles, Passenger Cars, Tractors,Pump OEM's.
� It is renowned for its customer services such as, fast turn around andindividual attention to complex orders.
Manufacturing
� The plants have organized amenities for Gear Cutting, Heat
Gears & Shafts Gear box
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Treatment, Finishing and Final testing under one roof, complying withDIN Class 7/9. Advanced CNC Gear Cutting Machines for Hobbing,Shaving, Shaping and Sealed Quench Furnace for Carburising & Carbo-Nitriding have been installed.
� The equipments also include a complete package of Metallurgy &Metrology comprising CNC Hoffeler Gear Tester, Carl Zeiss Microscope& Zwick Micro Hardness Tester.RSB identifies the requirements of thecustomers and accordingly establishes Manufacturing Cells to ensureconsistent quality with on-time deliveries.
Product Range & Specification
Spur & Helical Gears Geared Shafts
30 to 310mm dia, Module 1 - 8 600 mm length
Sleeves Plain Sleeves Broached
up to 250 mm dia up to 120 mm dia
Gear Grinding m/c
Gear Honing m/cGear Hobbing m/c
Internal milling m/c
Front Axle Assembly & Rear Axle Beams
� Axles are one of the most significant products offered by RSB.It has a staggering capacity to manufacture 2,00,000Axles/year.
Manufacturing
� RSB is efficiently producing trailer axles, dummy axles, LCVfront axle assembly, banjo axles, tractor axles. Initially theproducts were manufactured to suit customer designs.
�State-of-the-art technology to design, develop and validatethe axles.
�Facilities include Induction Heating, Sub-merged Arc
Front Axle Assembly
Rear Axle Beams
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�Facilities include Induction Heating, Sub-merged Arcwelding, Flexible designed SPM's, CNC Turning / VerticalMachining Centers and Painting.
Product Range & Specification
Dummy Beams
Axle Load : 10 / 12 / 14 & 16 Tonnes
Banjo Beams
Axle Loads : 8 / 10 Tonnes
LCV Front Axle Assembly
Up to 1.2 Tonnes
Tractor Front Axles
Range : 35Hp to 55Hp Tractors, Mechanical & Power Assisted
Robotic Linear welding m/c Robotic Bracket welding m/c Friction welding m/c
Centre less grinding m/c Vertical machining centre CNC Turning m/c
Running Gear System
� RSB manufactures Running Gear Systems like Axle, FifthWheel Coupling, King Pin and Landing Leg, which aredesigned, developed, tested and validated by its in houseR&D division I-Design.
� Our Fifth Wheel Coupling design is at par with latestEuropeanmodels.
Engineering
� Latest designing software and FEA techniques have beeninstalled.
� 5th Wheel Couplings have been safeguarded by DoubleLocking System and are successfully tested over 14 lac cycles
5thWheel coupling Slider
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Locking System and are successfully tested over 14 lac cyclesARAI.
�Micro alloyed raw-material with heat-treatment andcontact area optimization are being used in order toenhance performance.
5th Wheel Coupling
2" 15KN D-valve
King Pin
2" as per ISO standards
Trailer Axle 12T
12mm/14mm 150/150 sq. 1840/1950mm track width.
Landing Legs
Static Load Capacity 10000 Kgs
Product Range & Specification Plant view Robotic welding m/c
Machining components
� RSB manufactures Ferrous Castings as per customer design & specifications at its manufacturing plants located at Jamshedpur & Pune. It offers and supplies a wide range of products to leading OEM’s like Cummins.
� RSB completely manages the supply-chain from Castings procurement stage to the supplies and also conducts periodical supplier audits.
� An in-house Quality Control has been ensuring high quality standards.
Manufacturing
Ferrous casting:
� RSB offers precision machined Aluminium castings to domestic as well as export markets.
�RSB has been assisting any intricate casting ranging from 0.5 Kg aluminum component to 8.0 Kg aluminum component.
�RSB has been successfully managing the complete supply chain program for a reputed US based OEM and supplies around half a million components annually.
Manufacturing
�Equipped with modern machining lines and robust process engineering to meet the quality and volume requirements. The
Aluminium casting:
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�Equipped with modern machining lines and robust process engineering to meet the quality and volume requirements. The machining lines are also equipped with various testing facilities to carry out in house test for cracks, hardness, metallurgical properties and leaks among others.
Product Range & Specification
Typical machined castings range from 1kg to 50kg and the current range includes the following:
� Exhaust Manifolds � Fly Wheel Housings � Clutch Housings �Main Bearing Cap �Hubs� Gear Box Cases� Oil Cooler Covers
engineering to meet the quality and volume requirements. The machining lines are also equipped with various testing facilities to carry out in house test for cracks, hardness, metallurgical properties and leaks among others.
Product Range & Specification
Cylinder Heads
Any intricate casting ranging from 0.5 Kg aluminum component to 8.0 Kg aluminum component
Construction Equipment Aggregates
� RSB is a forerunner in the Construction EquipmentAggregates industry in India. It has set up three modernmanufacturing facilities at Jamshedpur, Dharwad andChennai.
� RSB has reached significant milestones in the exportsmarket over past few years.
Manufacturing
�Manufacturing units have been empowered by some of themost contemporary tools and techniques that enable betterproductivity.
� Technology and facilities such as CNC Laser Cutting,
Laser cutting m/c Plasma cutting m/c 1000 Ton Press
� Technology and facilities such as CNC Laser Cutting,Plasma Cutting & Oxy. Cutting, Robotic Welding, CNCFloor Boring Machines, Vertical Boring Machines,Machining Centers, etc have been installed.
Product Range & Specification
Hydraulic Excavators:
Main Frame, Track Frame, Arms, Booms, Buckets
Backhoe Loaders:
Chasis, Boom, Arm, Slider Frame, Axle, Loader & Hoe Bucket
Front End Loader:
Front Frame, Rear Frame, Lift Arm, Loader Bucket,
Oscillation Cradle, Dump Lever
Main Frame
Track FrameBoom Arm
Front Frame Rear Frame Loading Bucket
Chasis
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CNC machiningRobot welding m/c Robot welding m/c
Market segments
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Customers
Auto Division CMI Division
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In House Design Capability – I Design
Homologation
Design & Testing FacilityEngineering capabilities
• The Design Facility is spread over 7,000 sq feet. • Product Testing facility is spread over 15,000 sq feet.• Advanced Equipment to conduct testing.• Strong Instrumentation & Control Engineering team.• Live Load Data for testing.• 160 Engineers engaged with I Designs. • Catering to majorly OEM customers in addition to RSB.
CustomersGroup Expertise
Product
validation
Group Expertise
Concept
Styling
Prototyping
Design
Testing
CFD Propeller Shaft
• Torsional Fatigue Test• Static Wind Up Test• Sliding Joint Wear Test• Centre Bearing Life Test • Seal effectiveness test• UJ life test
Axle
• Dynamic Loading Test• Vertical Loading Test- Static
CAD / CAE Service
Design & Testing Capabilities
Design Testing
Analysis Capability
• Structural analysis. • Thermal analysis (Steady state, Transient).• Also geometric, material non-linearity analysis, linkage &mechanism analysis and fatigue and fracture analysis etc.
• Vertical Loading Test- Static• Braking Torque Fatigue Test• Static brake torque test• Full load dynamic life test• Differential life test• Temperature and lubrication mapping
• Front axle King Pin bush wear test• Combined bending and brake torque test.
Transmission Test System
• Endurance testing (Durability)• Performance Data Acquisition• Vehicle Gradability Testing• Steady State Performance • Evaluation• Vehicle Acceleration Characteristics• Clutch Engagement & Stall Speed Analysis
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Backward Integration
Forging PlantCasting Plant
� Backward integration plant towards castings to leverage inherent benefits of integration
�The company is in the process of setting up the Casting plant, in Orissa. Following Equipments have reached the Project site: High pressure Moulding Line - Sinto Kogio, Japan
- Flask Size – 900x 800x300/300 - Eirich EvacthermMixer-Germany
� Capacity – 30,000Metric Tons per
�Backward Integration towards Forgings , primarily for the Company’s Propeller Shaft Components
� Capacity: 8400Metric Tons per annum
Billet cutting Forging press Heat Treatment
� Capacity – 30,000Metric Tons per annum
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Shot Blasting MP Inspection VMC
Flange Yoke Long Fork Short Fork Saddle
Eye hole Stub Axle Base Forging Plunger housing
Moulding MachineSand Mixer
Pouring Equipment
Core Shooter
Products
Differential Cases Drive Hubs
Overseas Plant : RSB North America (2006)
�Location : Homer (USA)� An automotive components and products manufacturing company into Machining activities of Gears and Transmission Components.
� Precision machined components and assemblies Low to mid-volume Automotive, heavy truck and construction equipment.
� A Tier II company offering a strong geographical presence in USA with manufacturing capabilities in specialty transmission components and marquee clients like Allison Transmission, American Axles ,GM
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Customers
Yokes Gears
Bracelet O H Carriers
RSB Transmissions acquisition of Miller Brothers Manufacturing was the first acquisition by an Indian company in the Auto Component Sector in the state of Michigan.The Michigan State Governor Ms.Jennifer M. Granholm felicitates and congratulates Group Chairman Mr.R K Behera.
and marquee clients like Allison Transmission, American Axles ,GM Power train, Eaton etc.
� Ability to leverage the venture to tap into rapidly growing LatAm market by setting up a Mexico manufacturing facility
� Space Available – 160,000 sq ft. (Owned)
� Employees – 170
�Quality certifications – ISO/TS 16949
Overseas Plant : RSB Mexico (2011)
�Location : Leon City ( Mexico)
� Plant was inaugurated on April 27, 2011 by the Honourable Governor Olivia of Guanajuato State in the presence of many respected government and industry delegates.
� Precision machined components and assemblies ,Low to mid-volume Automotive segment.
Differential Cases
Products
Yokes
Customers
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volume Automotive segment.
� A Tier II company offering a strong geographical presence in Mexico with manufacturing capabilities in specialty transmission components and marquee clients American Axles ,Magna etc.
� Ability to cater to the rapidly growing LatAm market as Mexico has a vibrant automotive industry with most of the leading global auto OEMs are having their assembly and manufacturing plants here.
Overseas Plant : DHB Componentes
Automotives, Brazil (2013)
Products
Power Steering Gear Manual Gear
Power Steering for Marine Applications
Hydraulic Pump Hydraulic Pump
Integrated Reservoir
� Location : Porto Alegre (Brazil)
�Largest passengers cars steering system manufacturer in Latin America , Strategically located in Porto Alegre, Brazil at proximity to the OEM’s.
� One of the very few companies in the world which owns product and process technology for Steering Systems (Manual , Hydraulic & Electric).
Customers
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� DHB is also engaged in the advanced development of concept products and the current development areas are Hydraulic, Electric Hydraulic, Electric, and Electronic embedded Steering systems.
�Quality certifications – ISO/TS 16949, ISO 14001 & Ford Q1
Awards & Accolades
RSB has bagged coveted award from Tata Motors for Pan India Best Performance 2014
Mr. SK Behera receiving fromMr. Cyrus P Mistry, Chairman,
Tata Group (extreme left), Best Performance 2014 Award, flankedby Top Dignitaries of Tata Motors
Mr. SK Behera receiving another award from TM top dignitariesfor “Recognition of Long Association” 22
Awards & Accolades
Most Significant Improvement in TQM Award, CII Jharkhand
Best QC Story Award CII
Manufacturing Today Star Operations Head ITP Group
HR Excellence AwardITP Group
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Best QC Story Award Idea Meet – Organized by Insaan
Award for Quality, Delivery & PartnershipHitachi
CV Component Maker of the Year - 2012
Winner of Deming Prize, 2013
RSB Transmissions (I) Ltd , Auto Division (Unit I, Pune & Pant Nagar Plant ) has been awarded thecoveted Deming Award in November, 2013
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Quality policies and processes conform to the most eminent standard set by independent organizations…
• RSB Auto Vertical (Unit I . Pune & Pant Nagar plant) awarded the coveted Deming Prize in 2013.
• As a recognition of its stringent quality policies, RSB has received numerous awards/ recognition from 3rd party approvers
– Quality certifications for all manufacturing facilities ; ISO/TS 16949 for Auto Division plants and ISO 9001 for CMI Division plants
– First plant in India certified under DIN 18800 Part 7 Clause E as per European welding standards (CMI – Plant 2)
• RSB has gained the trust of clients and received accolades for its ability to maintain and improve upon quality
…as well as RSB’s own clients QMS Certifications / Appreciation from Customers
Sharp focus on quality
standards
– Tata Motors
– Tata Hitachi Construction Machinery Company Ltd.
• Award for Sustained quality performance
• 1st Prize in “Best Kaizen Competition”
– Best supplier award – Fiat
– CV Component Maker of the year (2012)
Unmatched focus on quality as recognized by clients as well as external agencies 25
Corporate Social Responsibility
RSB’s humble gesture to victims of Himalayan Tsunami
RSB, with humility and CSR-in-action with tranquil silence, took the pride of handing over a cheque of Rs 25 lacs to the Hon. Chief Minster of Uttarakhand, Mr. Vijay Bahuguna
Mr. Pranatosh Bhattacherjee, AVP(HR) handing over the cheque to Hon. Chief Minister, Mr Vijay Bahuguna, flanked by M/s Anuragam Vatsa, Plant Head, & Purna Sadashiv, HR, Pant Nagar
The Group has set up a school in Mania, Odisha
Padmabati Shiksha Niketan, a philanthropic educational venture, with an unique difference from RSB Group, was recently flagged off to cater specifically to “have-nots” who are below poverty line and cannot afford education for their little ones.
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Corporate Social Responsibility
Jamshedpur
� Adaption of School In Dumaria - Providing Feeding Expenses for students all year round.� Infrastructure Assistance - to 6 adopted School in Jamshedpur� Salutation to a National Hero: Adopted a deceased soldier’s (Kargil war) family with 4 children from ChainbasaMedical Assistance: Provide medical treatment in serious cases
Odisha
The Group has adopted the village of Mania in Orissa and has undertaken the following developmental activities� Set up a stitching institute to provide vocation skills to women�Has undertaken and maintains afforestation activities around the village for environmental �Has undertaken and maintains afforestation activities around the village for environmental protection and regeneration� Constructed and maintains the village Radha Madhav temple and Bhagabat
Pune
� Yearly blood donation camps in the Plants � Donated 14 computers to a school in Sanaswadi� Sponsored ambulance services for Sanaswadi Gram Panchayat. Sponsorship of education expenses of children � Liberal donation for tsunami victims. By Company, By Employees� Sponsorship of education expenses of children of several poor families
RSB takes pride in discharging its Corporate Social Responsibility and is committed towards Social Development
RSB Group Procurement Policy
�RSB Group has Comprehensive product capabilities in high growth industries of Automotive Engineering & Aggregates, Construction Equipment & Aggregates and in Farm Equipments.
�Manufactures auto engineering products such as Propeller shafts, Gears, Axles & Machined products for engine
components and Construction Equipment & Aggregates.
�RSB Group Procurement policy is set of guidelines that clearly define the authority, responsibilities and procurement professional to follow when carrying out their responsibilities.
S
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�Strategic sourcing is central function at RSB Group to ensure the procurement of all goods and services is conducted in an honest competitive, fair and transparent manner that delivers the best value for money.
� In addition to that it maintains uniform procurement practices followed across the Group. Strategically work towards developing the potential supplier with long term vision which in line with Company Goal.
Vision
�To guarantee the widest possible participation among the suppliers �To obtain the desired quality of services, supplies and works at the best possible price.
� Open Door PolicyWe have an open and fair entry process to the Cost Competitive Suppliers with adequate facility to meet the Technology requirements. We do our utmost to ensure free completion among the potential suppliers. Our selection and evaluation criteria would be based Price, Quality, Lead-Time and Technical Standards.
�PartnershipAt RSB Group we believe partnership so focused on building in long term relationships with our valued suppliers. Our
Procurement Policy
RSB Group Procurement Policy
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At RSB Group we believe partnership so focused on building in long term relationships with our valued suppliers. Our approach would be to provide sufficient information with partner that could help to deliver Right Quality at Right Time. At the same time we seek the confidentiality would be maintained as a need Business.
�Multiple Sourcing
We promote the Partner to enhance the capacity to meet the Demands. In case of Criticality we encourage max of dual Sourcing.
�Obeying the LawsRSB Group trust in obeying the Government laws and regulation abide by the Suppliers.
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