REPLACEMENT PARTS MANUAL - Bard HVAC - …€¦ · A complete and current manual consists of pages ... /LH (mirrored) Exploded View ... S500-517 Right Side Right

Page 1 of 14

General NotesRevised and/or additional pages may be issued from

time to time.

A complete and current manual consists of pages shown in the following contents section.

ImportantContact the installing and/or local Bard distributor

for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates.

Contents Description Page

Cabinet Components – Right Hand Exploded View .......................................2 Usage List (WA3S3) ...............................3 Usage List (WA4S3 & WA5S3) ................4

Cabinet Components – Left Hand Exploded View .......................................5 Usage List (WL3S2) ...............................6 Usage List (WL4S2 & WL5S2) .................7

Functional Components – RH (shown)/LH (mirrored) Exploded View .......................................8 Usage List (Right Hand) ..........................9 Usage List (Left Hand) ...........................10

Control Panel – RH (shown)/LH (mirrored) Exploded View ......................................11 Usage List (Right Hand) .........................12 Usage List (Left Hand) ...........................13

Blower Assembly – Right & Left Hand Exploded View ......................................14 Usage List ............................................14

WALL-MOUNTED PACKAGED AIR CONDITIONER

Models:

Bard Manufacturing Company, Inc. Bryan, Ohio 43506

www.bardhvac.com

Manual: 2110-493MSupersedes: 2110-493LDate: 5-11-18

WA3S3-AWA3S3-BWA3S3-C

REPLACEMENT PARTS MANUAL



WL3S2-AWL3S2-BWL3S2-C



Manual 2110-493MPage 2 of 14

CABINET COMPONENTS – RIGHT HAND

Manual 2110-493M Page 3 of 14

CABINET COMPONENTS – RIGHT HAND (WA3S3)

WA

3S

3-A

WA

3S

3-B

WA

3S

3-C

DrawingNo. Part No. Description

11

S127-342-4S127X405

Lower BaseLower Base

XX

XX

XX

222

S500-262-* S500-464 S500-518

Left SideLeft SideLeft Side

XXX

XXX

XXX

333

S500-261-* S500-463 S500-517

Right SideRight SideRight Side

XXX

XXX

XXX

444

S508-098S508-191 S508-221

BackBackBack

XXX

XXX

XXX

555

S506-142-* S506-251 S506-274

TopTopTop

XXX

XXX

XXX

666

S515-144-* S515-142 S515-162

Upper FrontUpper FrontUpper Front

XXX

XXX

XXX

7777

S553-383-* S553-408-* S552-456 S553-449

Vent Option DoorVent Option Door with ERVVent Option DoorVent Option Door

XXXX

XXXX

XXXX

888

118-048-* 118-064 118-072

Condenser GrilleCondenser GrilleCondenser Grille

XXX

XXX

XXX

999

118-057-* 118-063 118-073

Side GrilleSide GrilleSide Grille

222

222

222

10 S521X258 Condenser Partition X X X11 S523-125 Drain Pan Assembly X X X12 121X216 Blower Partition X X X13 Control Panel Assy. See Control Panel Assembly Drawing and Parts List X X X1414

S132-114S132-183

Control Panel Cover (Inner)Control Panel Cover (Inner)

X XX

151515

S533-113-* S533-185 S533-195

Control Panel Cover (Outer)Control Panel Cover (Outer)Control Panel Cover (Outer)

XXX

XXX

XXX

161616

S153-218-* S153-387 S153-405

Disconnect Access DoorDisconnect Access DoorDisconnect Access Door

XXX

XXX

XXX

1717

125-051125-061

Fan ShroudFan Shroud

XX

XX

XX

18 113-140 Bottom Mounting Bracket X X X19 137-209 Fill X X X20 131X099 Filter Tray X X X21 105X877 Left Side Support X X X22 147-046 Left Evaporator Support X X X23 135-128 Raceway 2 2 224 S111X034 Outlet Air Frame Assembly X X X25 105X878 Right Side Support X X X262626

S143-042-* S143-105 S143-125

Right Side Cover Plate (Outer)Right Side Cover Plate (Outer)Right Side Cover Plate (Outer)

XXX

XXX

XXX

27 135-129 Heat Shield X X X2828

113-150-* 113-359

Top Rain FlashingTop Rain Flashing

XX

XX

XX

29 135-175 Air Deflector X X X303030

S553-384-* S552-457 S553-450

Filter Door AssemblyFilter Door AssemblyFilter Door Assembly

XXX

XXX

XXX

31 S536-258 Condenser Partition Blank-Off Plate X X X

Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model and serial number of the unit for which cabinet parts are being ordered.

Exterior cabinet parts are manufactured from aluminum Code "A"Exterior cabinet parts are manufactured from stainless steel Code "S"


CABINET COMPONENTS – RIGHT HAND (WA4S3 & WA5S3)

WA

4S

3-A

WA

4S

3-B

WA

4S

3-C

WA

5S

3-A

WA

5S

3-B

WA

5S

3-C


11

S127-342-4S127X405


XX

XX

XX

XX

XX

XX

222

S500-316-* S500-545 S500-543


XXX

XXX

XXX

XXX

XXX

XXX

333

S500-315-* S500-546 S500-544


XXX

XXX

XXX

XXX

XXX

XXX

444

S508-129S508-229 S508-228

BackBackBack

XXX

XXX

XXX

XXX

XXX

XXX

555

S506-142-* S506-251 S506-274

TopTopTop

XXX

XXX

XXX

XXX

XXX

XXX

666

S515-144-* S514-142 S514-162


XXX

XXX

XXX

XXX

XXX

XXX

7777

S553-383-* S553-408-* S552-456 S553-449

Vent Option DoorVent Option Door with ERVVent Option DoorVent Option Door

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

888

118-052-* 118-080 118-078


XXX

XXX

XXX

XXX

XXX

XXX

999

118-058-* 118-081 118-079


222

222

222

222

222

222

10 S521X258 Condenser Partition X X X X X X11 S523-125 Drain Pan Assembly X X X X X X12 121X216 Blower Partition X X X X X X13 Control Panel Assy. See Control Panel Assembly Drawing and Parts List X X X X X X1414

S132-114S132-183


X XX

X XX

151515

S533-113-* S533-185 S533-195


XXX

XXX

XXX

XXX

XXX

XXX

161616

S153-218-* S153-387 S153-405


XXX

XXX

XXX

XXX

XXX

XXX

1717

125-050125-062


XX

XX

XX

XX

XX

XX

18 113-140 Bottom Mounting Bracket X X X X X X19 137-209 Fill X X X X X X20 131X099 Filter Tray X X X X X X21 105X877 Left Side Support X X X X X X22 147-046 Left Evaporator Support X X X X X X23 135-128 Raceway 2 2 2 2 2 224 S111X034 Outlet Air Frame Assembly X X X X X X25 105X878 Right Side Support X X X X X X262626

S143-042-* S143-105 S143-125


XXX

XXX

XXX

XXX

XXX

XXX

27 135-129 Heat Shield X X X X X X2828

113-150-* 113-359


XX

XX

XX

XX

XX

XX

303030

S553-384-* S552-457 S553-450


XXX

XXX

XXX

XXX

XXX

XXX

31 S536-258 Condenser Partition Blank-Off Plate X X X X X X


Exterior cabinet parts are manufactured from aluminum Code "A"Exterior cabinet parts are manufactured from stainless steel Code "S"


CABINET COMPONENTS – LEFT HAND


DrawingNo. Part No. Description W

L3S

2-A

WL3

S2

-B

WL3

S2

-C

11

S127-403-4S127X405


XX

XX

XX

222

S500-319-* S500-465 S500-516


XXX

XXX

XXX

333

S500-320-* S500-466 S500-519


XXX

XXX

XXX

444

S508-098S508-191 S508-221

BackBackBack

XXX

XXX

XXX

555

S506-142-* S506-251 S506-274

TopTopTop

XXX

XXX

XXX

666

S515-144-* S514-142 S514-162


XXX

XXX

XXX

777

S553-383-* S552-456 S553-449

Vent Option DoorVent Option DoorVent Option Door

XXX

XXX

XXX

888

118-049-* 118-065 118-074


XXX

XXX

XXX

999

118-057-* 118-063 118-073


222

222

222

10 S521Y258 Condenser Partition X X X11 S523-137 Drain Pan Assembly X X X12 121Y216 Blower Partition X X X13 Control Panel Assy. See Control Panel Assembly Drawing and Parts List X X X1414

S132-114S132-183


X XX

151515

S533-140-* S533-186 S533-203


XXX

XXX

XXX

161616

S153-218-* S153-387 S153-405


XXX

XXX

XXX

1717

125-051125-061


XX

XX

XX

18 113-140 Bottom Mounting Bracket X X X19 137-209 Fill X X X20 BFAD-5 Fresh Air Damper Assembly X X X22 131Y099 Filter Tray X X X23 105Y877 Left Side Support X X X24 147-046 Left Evaporator Support X X X25 135-128 Raceway 2 2 226 S111Y034 Outlet Air Frame Assembly X X X27 105Y877 Right Side Support X X X282828

S143-042-* S143-105 S143-125


XXX

XXX

XXX

29 135-129 Heat Shield X X X3030

113-150-* 113-359


XX

XX

XX

313131

S553-384-* S552-457 S553-450


XXX

XXX

XXX

NS S536-498 Condenser Partition Blank-Off Plate X X X

CABINET COMPONENTS – LEFT HAND (WL3S2)


Exterior cabinet parts are manufactured from aluminum Code "A"Exterior cabinet parts are manufactured from stainless steel Code "S" NS = Not Shown


WL4

S2

-A

WL4

S2

-B

WL4

S2

-C

WL5

S2

-A

WL5

S2

-B

WL5

S2

-C


11

S127-403-4S127Y405


XX

XX

XX

XX

XX

XX

222

S500-367* S500-547 S500-681


XXX

XXX

XXX

XXX

XXX

XXX

333

S500-368-* S500-548 S500-682


XXX

XXX

XXX

XXX

XXX

XXX

444

S508-129 S508-229 S508-228

BackBackBack

XXX

XXX

XXX

XXX

XXX

XXX

555

S506-142-* S506-251 S506-274

TopTopTop

XXX

XXX

XXX

XXX

XXX

XXX

666

S515-144-* S514-142 S514-162


XXX

XXX

XXX

XXX

XXX

XXX

777

S553-383-* S552-456 S553-449

Vent Option DoorVent Option DoorVent Option Door

XXX

XXX

XXX

XXX

XXX

XXX

888

118-053-* 118-082 118-091


XXX

XXX

XXX

XXX

XXX

XXX

999

118-058-* 118-081 118-079


222

222

222

222

222

222

10 S521Y258 Condenser Partition X X X X X X11 S523-137 Drain Pan Assembly X X X X X X12 121Y216 Blower Partition X X X X X X13 Control Panel Assy. See Control Panel Assembly Drawing and Parts List X X X X X X1414

S132-114S132-183


X XX

X XX

151515

S533-140-* S533-186 S533-203


XXX

XXX

XXX

XXX

XXX

XXX

161616

S153-218-* S153-387 S153-405


XXX

XXX

XXX

XXX

XXX

XXX

1717

125-050125-062


XX

XX

XX

XX

XX

XX

18 113-140 Bottom Mounting Bracket X X X X X X19 137-209 Fill X X X X X X20 BFAD-5 Fresh Air Damper Assembly X X X X X X22 131Y099 Filter Tray X X X X X X23 105Y878 Left Side Support X X X X X X24 147-046 Left Evaporator Support X X X X X X25 135-128 Raceway 2 2 2 2 2 226 S111Y034 Outlet Air Frame Assembly X X X X X X27 105Y877 Right Side Support X X X X X X282828

S143-042-* S143-105 S143-125


XXX

XXX

XXX

XXX

XXX

XXX

29 135-129 Heat Shield X X X X X X3030

113-150-* 113-359


XX

XX

XX

XX

XX

XX

313131

S553-384-* S552-457 S553-450


XXX

XXX

XXX

XXX

XXX

XXX

NS S536-498 Condenser Partition Blank-Off Plate X X X X X X

CABINET COMPONENTS – LEFT HAND (WL4S2 & WL5S2)


Exterior cabinet parts are manufactured from aluminum Code "A"Exterior cabinet parts are manufactured from stainless steel Code "S" NS = Not Shown


FUNCTIONAL COMPONENTS – RH (shown)/LH (mirrored)


= Optional

WA

3S

3-A

WA

3S

3-B

WA

3S

3-C

WA

4S

3-A

WA

4S

3-B

WA

4S

3-C

WA

5S

3-A

WA

5S

3-B

WA

5S

3-C


111111111

8000-3798000-3808000-3818000-3828000-3838000-3848000-3858000-3868000-387

CompressorCompressorCompressorCompressorCompressorCompressorCompressorCompressorCompressor

XX

XX

XX

XX

X

222

S900-272-001S900-273-002S900-273-003

Blower AssemblyBlower AssemblyBlower Assembly

X X XX X X

X X X

3 8200-004 Fan Motor Mount X X X X X X X X X

4 5151-060 Fan Blade X X X X X X X X X

55

8105-0398105-030

Condenser MotorCondenser Motor

X XX

X XX

X XX

66

5051-131BX5051-129BX

Condenser CoilCondenser Coil

X X XX X X X X X

77

5060-124BX5060-122BX

EvaporatorEvaporator

X X XX X X X X X

888

905-0634905-0635905-0636

TXV AssemblyTXV AssemblyTXV Assembly

X X XX X X

X X X

99

800-0340800-0342

Cooling DistributorCooling Distributor

X X XX X X X X X

101010

7004-0167003-0307004-027

20" x 30" x 1" Disposable20" x 30" x 1" Washable20" x 30" x 2" Pleated Filter

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

11 1171-022 1/4 Turn Fastener X X X X X X X X X

12 1171-024 1/4 Turn Retainer X X X X X X X X X

13 1171-023 1/4 Turn Receptacle X X X X X X X X X

14 8406-140 Low Pressure Switch, 40 PSIG (Screw On) X X X X X X X X X

15 8406-112 Low Ambient Control (Flare) X X X X X X X X X

16 8406-142 High Pressure Switch, 650 PSIG (Screw On) X X X X X X X X X

17171717

8605-0178605-0188605-0198605-020

Crankcase HeaterCrankcase HeaterCrankcase HeaterCrankcase Heater

X XX

X XX

X XX

1818

8407-0038407-004

Step-Down Transformer 1.5 KVAStep-Down Transformer 2.0 KVA

XX X

19191919

3000-12223000-12243000-12303000-1231

Compressor Power LeadCompressor Power LeadCompressor Power LeadCompressor Power Lead

X

X X

X

X X

X

X X

20 3000-1223 Compressor Staging Solenoid Lead X X X X X X X X X

2121

5201-0015201-002

Liquid Line Filter DrierLiquid Line Filter Drier

X X XX X X X X X

NS 6031-009 Coremax Valve Core 2 2 2 2 2 2 2 2 2

FUNCTIONAL COMPONENTS – RIGHT HAND


DrawingNo. Part No. Description W

L3S

2-A

WL3

S2

-B

WL3

S2

-C

WL4

S2

-A

WL4

S2

-B

WL4

S2

-C

WL5

S2

-A

WL5

S2

-B

WL5

S2

-C

= Optional

111111111

8000-3798000-3808000-3818000-3828000-3838000-3848000-3858000-3868000-387

CompressorCompressorCompressorCompressorCompressorCompressorCompressorCompressorCompressor

XX

XX

XX

XX

X

222

S900-272-001S900-273-002S900-273-003

Blower AssemblyBlower AssemblyBlower Assembly

X X XX X X

X X X

3 8200-004 Fan Motor Mount X X X X X X X X X

4 5151-060 Fan Blade X X X X X X X X X

55

8105-0398105-030

Condenser MotorCondenser Motor

X XX

X XX

X XX

66

5051-165BX5051-166BX

Condenser CoilCondenser Coil

X X XX X X X X X

77

5060-124BX5060-122BX

EvaporatorEvaporator

X X XX X X X X X

888

905-0631905-0632905-0633

TXV AssemblyTXV AssemblyTXV Assembly

X X XX X X

X X X

99

800-0340800-0342

Cooling DistributorCooling Distributor

X X XX X X X X X

101010

7004-0167003-0307004-027

20" x 30" x 1" Disposable20" x 30" x 1" Washable20" x 30" x 2" Pleated Filter

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

11 1171-022 1/4 Turn Fastener X X X X X X X X X

12 1171-024 1/4 Turn Retainer X X X X X X X X X

13 1171-023 1/4 Turn Receptacle X X X X X X X X X

14 8406-140 Low Pressure Switch, 40 PSIG (Screw On) X X X X X X X X X

15 8406-112 Low Ambient Control (Flare) X X X X X X X X X

16 8406-142 High Pressure Switch, 650 PSIG (Screw On) X X X X X X X X X

17171717

8605-0178605-0188605-0198605-020

Crankcase HeaterCrankcase HeaterCrankcase HeaterCrankcase Heater

X XX

X XX

X XX

1818

8407-0038407-004

Step-Down Transformer 1.5 KVAStep-Down Transformer 2.0 KVA

XX X

19191919

3000-12223000-12243000-12303000-1231

Compressor Power LeadCompressor Power LeadCompressor Power LeadCompressor Power Lead

X

X X

X

X X

X

X X

20 3000-1223 Compressor Staging Solenoid Lead X X X X X X X X X

2121

5201-0015201-002

Liquid Line Filter DrierLiquid Line Filter Drier

X X XX X X X X X

NS 6031-009 Coremax Valve Core 2 2 2 2 2 2 2 2 2

FUNCTIONAL COMPONENTS – LEFT HAND


CONTROL PANEL – RH (shown)/LH (mirrored)


NS = Not Shown = Optional

WA

3S

3-A

WA

3S

3-B

WA

3S

3-C

WA

4S

3-A

WA

4S

3-B

WA

4S

3-C

WA

5S

3-A

WA

5S

3-B

WA

5S

3-C


1 8607-024 Low Voltage Terminal Strip X X X X X X X X X

222

8607-0138607-0148607-015

Terminal Block 2-PoleTerminal Block 3-PolePhenolic Insulator

XX X

X

XX X

X

XX X

X

44

8407-0688407-069

Transformer (50VA)Transformer (50VA)

X XX

X XX

X XX

55

8401-0258401-002

Compressor ContactorCompressor Contactor

XX X

XX X

XX X

66666

8552-0808552-0948552-0558552-0058552-026

Compressor/Fan CapacitorCompressor/Fan CapacitorCompressor/Fan CapacitorOutdoor Fan CapacitorOutdoor Fan Capacitor

X

XX

X

XX

XX

X

7 135-130 Wire Shield X X X X X X X X X

8 8611-006 Ground Terminal X X X X X X X X X

9 3000-1318 6-Pin Connector X X X X X X X X X

10 8201-085 Phase Monitor (3-PH Only) X X X X X X

11 8201-062 Alarm Relay X X X X X X X X X

12 8551-004 Motor Starting Device (1-PH Only) X X X

13 8201-009 Crankcase Heat Relay X X X X X X X X X

14 117X139 Low Voltage Box X X X X X X X X X

15 117X143 Control Panel X X X X X X X X X

16 8607-017 Terminal Block X X X X X X X X X

17 8201-164 Compressor Control Module X X X X X X X X X

NS 4095-153 Wiring Diagram X X X



CONTROL PANEL – RIGHT HAND


WL3

S2

-A

WL3

S2

-B

WL3

S2

-C

WL4

S2

-A

WL4

S2

-B

WL4

S2

-C

WL5

S2

-A

WL5

S2

-B

WL5

S2

-C


1 8607-024 Low Voltage Terminal Strip X X X X X X X X X

222

8607-0138607-0148607-015

Terminal Block 2-PoleTerminal Block 3-PolePhenolic Insulator

XX X

X

XX X

X

XX X

X

44

8407-0688407-069

Transformer (50VA)Transformer (50VA)

X XX

X XX

X XX

55

8401-0258401-002

Compressor ContactorCompressor Contactor

XX X

XX X

XX X

66666

8552-0808552-0948552-0558552-0058552-026

Compressor/Fan CapacitorCompressor/Fan CapacitorCompressor/Fan CapacitorOutdoor Fan CapacitorOutdoor Fan Capacitor

X

XX

X

XX

XX

X

7 135-130 Wire Shield X X X X X X X X X

8 8611-006 Ground Terminal X X X X X X X X X

9 3000-1318 6-Pin Connector X X X X X X X X X

10 8201-085 Phase Monitor (3-PH Only) X X X X X X

11 8201-062 Alarm Relay X X X X X X X X X

12 8551-004 Motor Starting Device (1-PH Only) X X X

13 8201-009 Crankcase Heat Relay X X X X X X X X X

14 117Y139 Low Voltage Box X X X X X X X X X

15 117Y143 Control Panel X X X X X X X X X

16 8607-017 Terminal Block X X X X X X X X X

17 8201-148 Compressor Control Module X X X X X X X X X




NS = Not Shown = Optional

CONTROL PANEL – LEFT HAND


BLOWER ASSEMBLY


SEXP-618

2

1

9

5

11

11

12

9

9

8

10

7

12

6

3

9

4

1 5152-011 10 Inch Wheel (CW) X X X X X X X X X

2 5152-012 10 Inch Wheel (CCW) X X X X X X X X X

333

S8106-052-0037AS8107-017-0039BS8107-017-0036A

1/2 HP ECM Motor with Programmed Control3/4 HP ECM Motor with Programmed Control3/4 HP ECM Motor with Programmed Control

X X XX X X

X X X

444

C8106-052-0037AC8107-017-0039BC8107-017-0036A

Programmed Motor Control-OnlyProgrammed Motor Control-OnlyProgrammed Motor Control-Only

X X XX X X

X X X

5 112-344 Blower Motor Control Bracket X X X X X X X X X

6 8200-040 Motor Mount X X X X X X X X X

7 5451-011 Grommets 6 6 6 6 6 6 6 6 6

8 105-881 Back Brace X X X X X X X X X

9 105-880 Side Angle 4 4 4 4 4 4 4 4 4

10 103-389 Front Brace X X X X X X X X X

11 151-101 Housing 2 2 2 2 2 2 2 2 2

12 144-166 Diffuser 2 2 2 2 2 2 2 2 2

WA

/L3

S

-A

WA

/L3

S

-B

WA

/L3

S

-C

WA

/L4

S

-A

WA

/L4

S

-B

WA

/L4

S

-C

WA

/L5

S

-A

WA

/L5

S

-B

WA

/L5

S

-C

Documents

REPLACEMENT PARTS MANUAL - Bard HVAC - …€¦ · A complete and current manual consists of pages ... /LH (mirrored) Exploded View ... S500-517 Right Side Right