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Refining Process Development in NIS j.s.c. Novi Sad, Increasing Refining DepthConstruction of Delayed Coking Unit in Pancevo Oil Refinery
November 14th 2018Andrey DyugProject Management Team
2
REFINING MODERNIZATION STAGES, NIS J.S.C.
2
Second phase of refinery modernization:Construction of Bottom-of-the-Barrel, with DCU technology
2009 2013
Complex VGO Hydrocracking
2009 -
FCC and alkylation
Primary distillation and gas plant
Phase 1 Phase 2Base
2013-20152015-2019 2019
SRU
HGU
LNG Storage
Unified Control Room
Off-sites
FCC
Loading Jetty
SRU
Modernization
Loading Facility
New
construction
DCU Complex
Complex VGO Hydrocracking
Off-sites
Merox
New construction
Modernization
Diesel and gasoline hydrotreating
Aromatics extraction
Catalytic reforming
Bitumen and fuel oil production
3
SIMILAR UNITS OF COMPANIES IN THE REGION
3
Refineries –producers of fuel grade coke
Cement factories
Slovenia
Croatia
Romania
Serbia
Macedonia
Albania
Montenegro
Slovakia
Hungary
Bosnia and Herzegovina Bulgaria
DCU construction at the Rijeka refinery, coke
production is planned from 2022
Holcim
Titan
Lafarge
Italcement
Cemex
Heidelberg
Others
TPP
50
20
10
15
202050
20
40
40
6040
100
2030
75
40100
50
50
40
40
20
100
60
30
30
STRUCTURE OF THE MAJOR
COKE CONSUMERS
DCU construction at the NIS Oil refinery Pancevo,
coke production is planned from 2019
4
GENERAL INFORMATION ON THE PROJECT
4
Project activities start-up 2015
Start-up of construction 2017 г
Start-up of production Q3 2019
MODEL OF THE FUTURE UNIT
BASIC PHASES OF IMPLEMENTATION BASIC PROJECT PARAMETERS
BASIC OBJECTIVES OF THE PROJECT
• Achieving maximum EBITDA by increasing refiningdepth and production of high profitable products withrespect to market demand and limitations.
• Elimination of production of heavy fuel oil to meet theEU environmental requirements by 2019.
• Maximum efficiency in utilization of the existingcapacities and infrastructure of the Pancevo OilRefinery.
CAPEX US$ 330 M
PI 1.80
PP/DPP 9.1/11.6
5
CURRENT STATUS OF THE PROJECT
5
MILESTONES – HISTORICAL OVERVIEW:
• Approval of the base case and FEED start – April 2014• Completion of FEED Design – February 2016• Approval phase “Implementation”– July 2016
KEY ACTIVITIES COMPLETED:
• All critical equipment contracted – August 2016• EPCm Contractor selected – October 2016• Start of construction works – July 2017
III IV I II III IV I II III IV I II III IV
Selection of EPCm contractor for WP1
Selection of EPCm contractor for WP2
Preparatory works for construction site
Obtaining Construction Permit
Detail Design
Procurement and delivery of Long Lead Items
Procurement and delivery of key equipment
Construction and pre-commissioning for WP1+WP2
Commissioning and Start-up
LEGEND:
PLAN
ACTUAL
FORECAST
Activity2016 2017 2018 2019
Signed
contracts
EPCm Contractor
for WP1 selected
Ready for
Start-up
3D 90%As-Built
documentationCompressor fabricated and ready for shipment
EPCm Contractor for
WP2 selected
Construction Permit July 10, 2017
curr
en
t st
atu
s
Coke cutting system delivered
6
PROJECT KEY EVENTS COMPLETED IN 2018
6
• Main foundations and steel structures constructed
• Oversized and heavy equipment installed
• Design for construction of revamped units completed
• Coker heater assembly finished
• Delivery of long lid item and critical equipment completed
7
„BOTTOM OF THE BARREL“ CONSTRUCTION SITE
7
8
COKE HEATER ASSEMBLY
8
9
PUMP INSTALLATION
9
10
EQUIPMENT ERECTION
10
11
PIPE RACK INSTALLATION
11
12
SPHERICAL TANKS ERECTION
12
THANK YOU