12
880 W. Crowther Ave, Placentia CA 92870 (888)538-9287 (714)289-4449 Fax ISO 9001:2008 Registered & Certified - AS9100 REV.C Registered & Certified CNC MACHINING WATERJET CUTTING LASER CUTTING AWS CERTIFIED WELDING SHEETMETAL ASSEMBLY

PWI presentation

Embed Size (px)

Citation preview

Page 1: PWI presentation

880 W. Crowther Ave, Placentia CA 92870 (888)538-9287 (714)289-4449 FaxISO 9001:2008 Registered & Certified - AS9100 REV.C Registered & Certified

CNC MACHINING WATERJET CUTTING LASER CUTTING AWS CERTIFIED WELDING SHEETMETAL ASSEMBLY

Page 2: PWI presentation

Welcome to Precision Waterjet & Laser• We were established in 1996 and have become known in the aerospace

industry for our versatility in having waterjet, laser, welding, and CNC machining capabilities under one roof. We are able to provide our customers with turn-key parts and parts kits as well as basic cutting services based on their needs.

• We operate out of a single facility with 40,000 square feet of production space.• Our machine tools include six CNC machining centers with five-axis

capabilities, one CNC lathe, seven waterjet cutting machines, three laser cutting machines, seven MIG/TIG welding stations.

• Additional capabilities include CNC forming, hardware installation, kitting, assembly, various finishing including plating/priming/anodizing and part marking.

• We support Just-In-Time manufacturing, forecasted type orders and Kanban.• We specialize in part cost reduction for our customers by optimizing material

usage through waterjet cutting near-net blanks followed by optimized CNC machining techniques.

Page 3: PWI presentation

Product Realization• Each contract we are awarded goes through a rigorous review process to

determine the proper planning and production process to match our customers expectations & lead times. Our experienced planners work closely with our purchasing department to ensure incoming raw materials and outside processes arrive to meet our planned timeline.

• Each piece of material ordered for our customers’ products is inspected upon receipt, measured and serialized. Material certifications are scrutinized for accuracy by our receiving inspection department.

• Work instructions are written for each job. Routers, along with drawings, serialized material tags, and set-up sheets are then signed off by production management for release to our shop floor.

• We utilize Global Shop Solutions for MRP to help maintain traceability and shop floor control.

• All parts pass through first article inspection prior to continuing production. In-process inspection is performed at designated intervals based on critical or major dimensions.

• Finished parts go through final inspection which may include 100% inspection.• First article inspection reports along with AS9102 forms are provided for most jobs.

Page 4: PWI presentation

Quality Assurance• AS9100 Rev.C & ISO 9001:2008 Registered & Certified. • All measuring equipment is calibrated by an outside calibration service, which

is certified to ISO/IEC 17025:2005.• Quality manager maintains control of bond room.• Bench inspections performed in temperature controlled inspection lab.• Major inspection equipment includes Brown & Sharpe CMM, Faro Arm, optical

comparator, height gages, surface plates, calipers, thread gages, and pins.

Page 5: PWI presentation

CAD/CAM/IT Capabilities• On-site Dell server and redundant back-up server secures all customer data.• Contracted 24/7 IT support ensures 99% server up time along with scheduled

server maintenance and up-to-date antivirus protection.• Able to import solid file types: ProEngineer, Solid Works, AutoCAD.• Able to import all wire frame geometry via IGES converter.• Full time on-site CAD/CAM programmers are dedicated to developing

machining programs.• On site flat pattern digitizing capabilities for mylars, blueprints, templates &

tracings.• Capable of reverse engineering machined parts missing drawings with FARO

Arm.

Page 6: PWI presentation

CNC Production Equipment• (1) Haas VM6 Vertical Milling Machine with 64”x32”x30” machining envelope• (2) Haas VF2SS Vertical Milling Machine with 30”x16”x20” machining

envelope.• (2) Haas VF3SS Vertical Milling Machine with 40”x20”x25” machining

envelope.• (1)Haas EC400 Horizontal Milling Machine with 20”x20”x20” machining

envelope.• (1)Haas DS30SSY Lathe with 16”dia x23” machining envelope.• (1) Flow Waterjet with 72”x120” cutting envelope.*• (3) Flow Waterjets with 72”x144” cutting envelope.*• (1) Flow Waterjet with 144”x96” cutting envelope.*• (1) Flow Waterjet with 80”x160” cutting envelope.*• (1) Flow Waterjet with 160”x160” cutting envelope.* • (2) Bystronic Laser with 80”x160” cutting envelope.• (1) Bystronic Laser with 60”x120” cutting envelope. *All waterjet cutting machines are equipped with multiple cutting heads.

Page 7: PWI presentation

CNC Production Support Equipment• (1) Haas HRT-160 rotary for 4th axis capabilities• (1) Haas TR-160 trunnion rotary table for 5th axis capabilities• (2) Bridgeport vertical mills• (3) KMT 200 hp waterjet intensifiers• (2) Kaeser 50hp rotary screw compressors• (3) caterpillar forklifts with 12,500lb lifting capacity

Page 8: PWI presentation

Production Facility

Page 9: PWI presentation

Work in Process

Page 10: PWI presentation

Completed Work

Page 11: PWI presentation
Page 12: PWI presentation