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Pump Section Pump Section ONE STOP SHOP PUMP SUPPLIER ONE STOP SHOP PUMP SUPPLIER ONE STOP SHOP PUMP SUPPLIER ONE STOP SHOP PUMP SUPPLIER

Pump Selection Guideline

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  • Pump SectionPump Section

    ONE STOP SHOP PUMP SUPPLIERONE STOP SHOP PUMP SUPPLIERONE STOP SHOP PUMP SUPPLIERONE STOP SHOP PUMP SUPPLIER

  • Agenda for Agenda for Chemical Pump SelectionChemical Pump Selection

    1.1. Recommended Pump Selection CriteriaRecommended Pump Selection Criteria

    22. Chemical process centrifugal pumps. Chemical process centrifugal pumps22. Chemical process centrifugal pumps. Chemical process centrifugal pumps Mechanical Seal- ANSI vs API pump Pump for High corrosive application Canned Motor vs Magnetic drive pumps

  • 33. Rotary Positive Displacement Pumps. Rotary Positive Displacement Pumps Gear pump Screw, Lobe, Circumferential piston, vane pump

    Agenda for Agenda for Chemical Pump SelectionChemical Pump Selection

    44. Reciprocating Positive Displacement Pumps. Reciprocating Positive Displacement Pumps Metering pump Air Operated Double Diaphragm pump

  • LIQUID characteristic VISCOSITY, specific gravity TEMPERATURE, vapor pressure CHEMICAL CORROSIVITY

    LIQUID characteristic VISCOSITY, specific gravity TEMPERATURE, vapor pressure CHEMICAL CORROSIVITY

    1.1. Recommended Chemical Pump Recommended Chemical Pump Selection CriteriaSelection Criteria

    CHEMICAL CORROSIVITY NPSH A Application-Performance Proven Life cycle cost- investment,

    operation, maintenance, opportunity cost

    CHEMICAL CORROSIVITY NPSH A Application-Performance Proven Life cycle cost- investment,

    operation, maintenance, opportunity cost

  • LIQUIDS CHARACTERISTICLIQUIDS CHARACTERISTIC

    @ Hard Liquid@ Hard Liquid Toxic Toxic

    CorrosiveCorrosiveFlammableFlammable

    Abrasive Abrasive

    @ Gentle Liquid@ Gentle Liquid

    Flammable Abrasive AbrasiveExpensiveExpensivepH NaturalpH Natural

    Clean Clean

    LubricatingLubricating

  • VISCOSITY EFFECTWater 28

    Diesel oil 38

    Vegetable oil 100

    Lube oil SAE 40 750

    Bunker oil 1750

    Gear oil 2,500

    Molasses 25,000

    Asphalt cement 45,000

    Latex100,000

    Grease150,000

    Unit: SSU

    CENTIPOISE = (SSU / 4.55) X S.g.

  • PPipe Size & Viscosity ipe Size & Viscosity EFFECT..EFFECT..28 100 750 2500 25,000 75,000 100,000 (SSU)

    2+ 0.080 0.13 0.28 1.0 2.5 3.5 6.0

    Flow rate 100 GPM with losses equivalent PSI/ft of pipe.Pipe Dia.(Inch)

    3+

    4+

    6+

    0.0028 0.0046 0.018 0.045 0.60 1.6 2.3

    0.011 0.019 0.053 0.21 1.7 5.4 6.9

    --- --- --- --- 0.11 0.35 0.44

  • TEMPERATURE EFFECT..@ Viscosity@ Type of shaft seal

    BUNA-NI-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!

    -20 #################### 225Unit: OF

    BUNA-N

    VITONTEFLON

    NEOPRENE

    KALREZGRAFOIL

    -20 #################### 225

    -40 #################### 225

    0 ############################ 3500 #################################### 4500########################################500

    -100##################################################### 750

    Unit: OF

  • PH EFFECT TO MATERIAL

    PUMP CONSTRUCTION..

    @ Bronze@ Cast iron@ Cast iron

    @ Ductile iron@ Steel

    @ Stain less steel

  • Material Compatability

  • Shaft Sealing

    Packing Seal.

    Mechanical Seal.

  • NPSH is criticalNPSH is criticalNPSHa = A - Hfs - Hv - Hs - Hmax

    NPSHa > NPSHr = no cavitationNPSHr > NPSHa = cavitation

    NPSHa = NPSH availableNPSHr = NPSH required Hs = ( 0.5 -1 m 2m)

  • API API API API 610610610610For Petrochemical

    ANSI ANSI ANSI ANSI B B B B 73737373....1111For Chemical process

    22. PROCESS CENTRIFUGAL PUMP. PROCESS CENTRIFUGAL PUMP

  • Rotodynamic Pump StandardRotodynamic Pump Standard

    API 610/ 8th Edition, 1996 Petrochemical and Heavy Duty Chemical Process OH1-6, BB1-5, VS1-7,

    ANSI / ASME B73.1 M - 1991ANSI / ASME B73.1 M - 1991 Chemical Process Horizontal End Suction Centrifugal Pumps

    ANSI / ASME B71.1 M - 1991 Chemical Process Vertical Inline Pumps

  • ISO, EN, DIN ISO 9905 Class I (most severe)

    Rotodynamic Pump StandardRotodynamic Pump Standard

    ISO 9905 Class I (most severe) EN 5199 Class II ISO 9908 Class III (least severe) ISO 2858 End suction Pumps, 16bar

    (mainly used in chemical application)

  • ANSI / ASME B73.1 MANSI / ASME B73.1 M

    Design and Construction Features Pressure / Temperature Limits Flanges, Casing Impeller, Shaft Impeller, Shaft Shaft Sealing Bearings Materials of Construction Corrosion Allowance Direction of Rotation Dimensions Miscellaneous

  • General DesignGeneral Design

    ANSI API

    Center-line Discharge all types Horizontal, end suction Horizontal, end suction Single stage

    20 sizes not standardised Dimensional interchange ability

    Mounting dimensionsSize and location of Suction /Discharge-nozzlesBase platesFoundation bolts holes

  • Pressure / Temperature LimitsPressure / Temperature LimitsANSI API

    Pressure / Material Cast iron, 125 lbs, B16.1 I1, I2 Cast ductile iron, 150 lbs, B16.5 I1, I2 Cast steel, ( carbon or st.st ) S1-9, C6, A7-8, D1 Cast steel, ( carbon or st.st ) S1-9, C6, A7-8, D1

    Temperature limits T < 260C T max = 450C T < 150C ( cast iron )

    Nozzle Loads not mentioned special requirements

  • Single StageOH2

    Vertical Inline OH3

    Single Stage Double Suction

    BB2

    Example of API Example of API 610 610 PUMP TYPE PUMP TYPE

  • Verticals Pumps:Verticals Pumps: API API 610 610 -- VSVS66

    Pipeline Booster PumpsCrude OilNatural Gas LiquidsPetroleum Condensate

    Refinery High Pressure Hydrocarbon PumpsPropane/Butane BoostersCrude Oil TransferDemethanizer Columns PumpsFlare Knock Out Pumps

    Tank FarmLoading

  • Corrosive Pump ApplicationCorrosive Pump Application Acids Slurries Gas cleaning Steel pickling plants Titaniumdioxide plants Chlorine electrolysis Galvanic processes Galvanic processes Zinc-, Nickel- and Copper plants Precious metals production Waste water treatment Sea water demineralisation Ultra pure water technology

  • Corrosion TypesCorrosion Types1. General Corrosion Passivation

    film !" #$%&'( Cl, Br2. Crevice Corrosion )*)&+,* oxygen -.!/03. Stress Corrosion ,12.3 #4"5 anode 1 46

    spring4. Galvanic Corrosion )( 3476)$4. Galvanic Corrosion )( 3476)$5. Cavitation 6. Pitting corrosion "5$ -. 2 /0 5 83.))-,

    9+4"53 , 2&,11 483.":;&!.

  • Pump Material options for high corrosive fluidPump Material options for high corrosive fluidMetallic pump Stainless Steel Cd4MCu Alloy 20 Hastelloy

    Non-metallic pump Rubber lined FRP PFA lined PP, PVC Hastelloy

    Titanium Etc.

    PP, PVC UHMWPE, PVDF,

    PFA with outer metallic casing

    Etc.

  • Chemical standard pump to ISO 2858/ DIN EN 22858 made of non-metallic materials PP, UHMWPP, UHMW--PE, PVDF or PTFEPE, PVDF or PTFE with mechanical seal,

    and magnetic coupling

    Modernize NonModernize Non--metallic heavy duty pumpmetallic heavy duty pump

    Vertical submersible pumps of UHMW-PE or PVDF ... cantilever type

    UHMWUHMW--PE = Ultra High Molecular Weight PolyethylenePE = Ultra High Molecular Weight Polyethylene

  • Design features non-metallic pump casingProcess design

    Completely enclosing annular casing of

    GGG 40.3Thick-walled,

    interchangeable plastic parts, pump casing with integrated suction and integrated suction and

    discharge flange

    Multi-functional retaining ring (split )

    Metallic reinforcement of plastic parts and

    seals

    Optional: casing drain

  • Design features impeller and shaft sealIncreased chlorine resistant impeller

    (UHMW-PE), screwed to the shaft, semi-open

    Unique WERNERT bellows-type axial face seal, different designs seal, different designs

    available

    Bellows holder (tighten before start-up!)

    Stationary seal ring

    Rotating seal ring

  • The Differences Between Canned Motor Pump,The Differences Between Canned Motor Pump,Magnet Drive Pump and Pump with a mechanical seal.Magnet Drive Pump and Pump with a mechanical seal.

    Canned motor pump

    Pump with a mechanical seal

    No Leakage

    WHEN YOU NEED SEALLESS PUMP!WHEN YOU NEED SEALLESS PUMP!

    Magnet drive pump

    No Leakage

    No Leakage

    Leakage

  • CasingMechanicalSeal

    Shaft

    ImpellerLeakage Coupling

    Conventional PumpConventional Pump

    Casing

    Magnetic Drive PumpMagnetic Drive Pump

    Canned Motor PumpCanned Motor PumpImpeller Casing

    Frame Stator Assy

    Rotor Assy

    Bearing

  • Conventional Pump

  • Magnetic Drive Pump

  • MOTORMOTOR

    SEALLESS CANNED MOTOR PUMPSEALLESS CANNED MOTOR PUMPCompliance with Compliance with API API 685685/ ANSI B / ANSI B 7373..33

    ZERO LEAKAGE!ZERO LEAKAGE!

    PUMPPUMPPump and Motor are in one bodyPump and Motor are in one body

  • Sectional View (standard type)Sectional View (standard type)

    BearingsStator Can(Rotor Can)

    Shaft Sleeve

    Gaskets

    R.B.Housing

    F.B.Housing

  • Comparison ofCanned Motor Pump and Magnet Drive Pump.

    1. Operation with high temperature liquid

    Canned Motor Pump Magnet Drive Pump(Non-Metallic)Magnet Drive Pump

    (Metallic)

    Maximum Temperature

    842F(450)

    NormallyAround 250F

    NormallyAround 500F

    Canned motor pump Magnet drive pump

    Temperature (450) (121) (260)

  • 2. Volatile Applications

    Reverse Circulation type can handle volatile fluids

    Comparison ofCanned Motor Pump and Magnet Drive Pump.

    Vertical In-Line type is also available

    Canned motor pump

    Magnet drive pump

    Unsuitable for handling volatile fluids

  • 3. High Pressure Applications

    Comparison ofCanned Motor Pump and Magnet Drive Pump.

    Canned Motor Pump Magnet Drive Pump(Non-Metallic)Magnet Drive Pump

    (Metallic)Maximum Allowable Working

    Max. pressure rating ever experienced

    55MPa

    NormallyAround 2.6MPa

    NormallyAround 4MPa

    Canned motor pump Magnet drive pump

    Working Pressure

    55MPa(7900psi)

    Around 2.6MPa(375psi)

    Around 4MPa(580psi)

  • Canned motor pump Magnet drive pump

    Comparison ofCanned Motor Pump and Magnet Drive Pump.

    4. Pump Efficiency

    Loss LossLoss

    LossLoss

    Loss

    Thickness of Can = 0.4 0.8 mmThickness of Can = 1.0 mm or more

    Big LossSmall Loss

  • Comparison ofCanned Motor Pump and Magnet Drive Pump.

    5. Maintenance

    Canned motor pump Magnet drive pump

    Simple DesignNo AlignmentNo GroutingNo Elaborated FoundationNo Special Tool for Maintenance

    Complicated DesignNeed AlignmentNeed GroutingNeed Elaborated FoundationNeed Special Tools for Maintenance

  • Comparison ofCanned Motor Pump and Magnet Drive Pump.

    6. BearingCanned Motor

    PumpMagnet Drive

    PumpThe number of

    Bearings 2 Many

    Canned motor pump Magnet drive pumpCarbongraphite Bearings Silicon Carbide Bearings

  • Comparison ofCanned Motor Pump and Magnet Drive Pump.

    7. Monitoring

    Bearing Wear Monitor makes it possibleto see conditions of the Bearings.

    Canned motor pump Magnet drive pump

    There is no way of seeing conditions of the Bearings.

  • Comparison ofCanned Motor Pump and Magnet Drive Pump.

    8. Noise

    Canned motor pump Magnet drive pump

    Low because of no cooling fan High due to cooling fan

    65 to 80 dbA 83 dbA

  • CANNED MOTOR PUMP CANNED MOTOR PUMP APPLICATIONSAPPLICATIONS

    HIGH TEMPHIGH TEMP HIGH VOLATILEHIGH VOLATILE

    SLURRY SLURRY LIQUID LIQUID

    HIGH MELTING POINTHIGH MELTING POINT

  • CANNED MOTOR PUMP AdvantageCANNED MOTOR PUMP Advantage

    No leakage No Shaft Seal / No Mechanical seal No External Lubrication 7.5 years average bearing life (Teikoku) Reliable bearing wear monitor and other safety

    options

  • When you have to compareWhen you have to compareCanned Motor Pump?Canned Motor Pump?

    Larger flow through bearings Longer motor life More Reliable bearing monitor More Reliable bearing monitor Every pump is performance-tested. Many protection devices for an option.

  • 33. Rotary Positive Displacement Pumps. Rotary Positive Displacement Pumps

  • Pump Characteristics

  • When do you need PD pump?When do you need PD pump? Need constant flow rate with potential

    differential pressure changes viscosity and/or specific gravity too high

    for a centrifugal pumpfor a centrifugal pump Require High differential pressure Shear sensitive liquid

  • For the pumping of viscous liquids such as lubricating and fuel oil, ROTAN gear pumps are the right choice.

    Applications DO transfer FO transfer LO pump HFO transfer Dirty oil pump

    ROTAN pumps

    Special feature

    Good reliable and competitive alternative to normal screw pumps.

    Available with MAG-drive, the choice for ultimate protection against leakage.

    Dirty oil pump Asphalt/Bitumen Chocolate/Molasses/ Paint/Lacquer/Polyester Soap/Grease Oil Additives

  • Rotan Internal Gear Pumps

    HDHeavy Duty pumps, for a wide

    range of viscous, non-corrosive liquidsEDEnvironmental Duty, magnetically coupled pumps

    for ultimate protection against leakage

    GPGeneral Purpose pumps in cast iron

    for clean, non abrasive liquids

    The Family Of ROTAN - Internal Gear

    Pumps

    PDPetrochemical Duty pumps in carbon steel,designed

    for refinery and petrochemical applications

    CDChemical Duty pumps in stainless steel,

    designed to handle corrosive liquids

  • HD - Cast iron

    Heavy Duty 1-8

    PD - Cast Steel

    Petrochemical Duty

    1-8

    ROTAN internal gear pump series

    UKPPT0101A

    CD - Stain.

    Steel

    Chemical Duty

    1-8

    ED - Mag-drive All

    mat.

    Environmental Duty1-6

    GP - Cast Iron

    General Purpose 1-

    4

  • ROTAN Pumps "working principle"

  • INTERNAL GEAR PUMPADVANTAGES / DISADVANTAGES

    Only two moving parts. Only one stuffing box. Positive suction, non-pulsating

    discharge. Ideal for high viscosity liquids. Constant and even discharge

    Usually requires moderate speeds.

    Medium pressure limitations. One bearing runs in the

    product pumped.

    AdvantagesAdvantages DisadvantagesDisadvantages

    Constant and even discharge regardless of pressure conditions.

    Operates well in either direction. Low NPSH required. Single adjustable end clearance. Easy to maintain. Flexible design offers application

    customization.

    Overhung load on the shaft bearing.

  • EXTERNAL GEAR PUMPOPERATING PRINCIPLE

  • EXTERNAL GEAR PUMPADVANTAGES/DISADVANTAGES

    Advantages High speed. Medium pressure. No overhung bearing

    loads.

    Disadvantages Four bushings in liquid

    area. No solids allowed. Fixed End Clearances.loads.

    Relatively quiet

    operation. Design accommodates

    wide variety of materials.

    Fixed End Clearances.

  • Low Flow High Pressure High Viscosity

    Low Flow High Pressure High Viscosity

    Metering Customer

    Preference

    Metering Customer

    Preference

    GEAR PUMPGEAR PUMPGEAR PUMPGEAR PUMP ApplicationApplicationApplicationApplicationGEAR PUMPGEAR PUMPGEAR PUMPGEAR PUMP ApplicationApplicationApplicationApplication

    High Viscosity Constant Flow vs

    Pressure

    High Viscosity Constant Flow vs

    Pressure

    Preference Self Priming

    Preference Self Priming

  • Lobe Pump

  • Rotary Lobe PumpsRotary Lobe Principal

    1. Atmospheric or other external pressures transfer the fluid into the partial vacuum created by the diverging rotor lobes.2. As the lobes continue to rotate, 2. As the lobes continue to rotate, liquid is trapped within the cavity between the rotor lobes and transported to the discharge side.3. The action of the converging lobes displaces fluid into the discharge port.

  • LOBE PUMPADVANTAGES/DISADVANTAGES

    Advantages Pass medium

    solids. No metal-to-metal

    contact.

    Disadvantages Requires

    timing gears. Requires two

    seals. contact. Superior CIP/SIP

    capabilities. Positive suction,

    nonpulsating discharge.

    seals. Reduced lift

    with thin liquids.

  • Circumferential Piston PumpCircumferential Piston Pump

    The Circumferential Piston Pump is a The Circumferential Piston Pump is a Rotary Positive Displacement principleRotary Positive Displacement principle

    As the cavity increases on the suction As the cavity increases on the suction side, product is drawn into the pumpside, product is drawn into the pump

    Operating PrincipleOperating Principle

    Fluid is transferred from inlet to outlet Fluid is transferred from inlet to outlet positively through the cylinder by the positively through the cylinder by the rotating pistonsrotating pistons

    Fluid is discharged on the pressure side Fluid is discharged on the pressure side as the cavity contractsas the cavity contracts

  • Circumferential Piston Pump Advantages: Good solids handling Self priming Little to no pulsation No compressive forces Low slip Efficient on low viscosity Efficient on low viscosity Can handle abrasives Long sealing path Remanufacturing

    Disadvantages: Complex design Cleaning Non front-loading seals

  • Rotor turns in casing with cam profile

    Cavity forms at suction side to draw liquid in

    Rotary Vane PrincipleIntroduction

    Market Need

    Rotary Vane Principle

    Specifications

    Features and Benefits

    draw liquid in Vanes move liquid

    through casing Cavity decreases

    at discharge to force liquid out

    Benefits

    Competitor Comparison

    Markets and Applications

    Product Introduction

    Maintenance

  • Compare Compare 4 4 types of Rotary PD pumptypes of Rotary PD pump

    Pump Selection Guide

    AbrasivesThin

    LiquidsViscous Solids Dry Prime

    Internal GearInternal GearInternal GearInternal Gear GGGG GGGG EEEE PPPP AAAA

    External GearExternal GearExternal GearExternal Gear PPPP GGGG GGGG PPPP AAAA

    LobeLobeLobeLobe GGGG AAAA EEEE EEEE AAAA

    VaneVaneVaneVane PPPP EEEE AAAA PPPP GGGG

    E = Excellent, G = Good, A = Average, P = Poor

  • GEAR PUMP SELECTION 10 STEPS

    1. MATERIALS REQUIRED2. JACKETING REQUIRED3. PUMP PRINCIPLE4. GENERAL PURPOSE

    5. PUMP SERIES 6. PUMP SIZE7. MATERIALS OF

    CONSTRUCTION4. GENERAL PURPOSE vs

    HEAVY DUTY8. SPECIAL FEATURES9. SHAFT SEALING10. DRIVE SELECTION

  • Special Consideration Special Consideration for Gear Pump Selectionfor Gear Pump Selection

    Viscosity Temperature Corrosion Abrasion High pressure Seal environment Liquid specific requirement Flush requirement Pump environment Customer preference

  • Progressive Cavity PumpProgressive Cavity Pump

    Typical ApplicationTypical ApplicationTypical ApplicationTypical ApplicationTypical ApplicationTypical ApplicationTypical ApplicationTypical ApplicationSludge ServiceSludge ServiceSludge ServiceSludge ServiceSludge ServiceSludge ServiceSludge ServiceSludge ServiceSlurry LiquidSlurry LiquidSlurry LiquidSlurry LiquidSlurry LiquidSlurry LiquidSlurry LiquidSlurry LiquidHigh Viscosity LiquidHigh Viscosity LiquidHigh Viscosity LiquidHigh Viscosity LiquidHigh Viscosity LiquidHigh Viscosity LiquidHigh Viscosity LiquidHigh Viscosity Liquid

  • are easy flowable to highly viscous/pasty

    Progressive Cavity PumpsProgressive Cavity Pumps

    Progressive cavity pumps are positive displacementpumps which can handle products that

    are easy flowable to highly viscous/pasty contain solids are abrasive or corrosive have low shear characteristics require accurate metering with minimum pulsation

  • The rotor

    Rotating pumping element

    How progressive cavity pumps work?

    The stator

    Stationary pumping element Single external helix Circular cross section Eccentrically manufactured

    Double internal helix Helices are 180 opposed

    Thread pitch length is twice as long as the thread pitch

    length of the rotor

  • When rotor and stator are combined, cavities

    Two complementary cavities are formed, so as one cavity is

    How progressive cavity pumps work?

    are combined, cavities are created As the rotor revolves, these cavities progress in a spiral motion through the pump

    formed, so as one cavity is finishing it's cycle another is beginning it's cycle This results in an uninterrupted, continuous flow

  • How to select a progressive cavity pump?

    Which pump data need to be calculated?

    Calculate technical pump data

    1. Pump speed2. Power absorbed3. Starting power4. Axial forces

  • How to select a progressive cavity pump?

    Check assembly possibilities A critical point which can easily lead to mistakes and has in any case to

    be checked is the fitting possibility between pump and drive

    Selection Table for Variable Speed Geared Motors Selection Table for Drives

  • Twin & Three Screws PumpTwin & Three Screws Pump

  • 44. Reciprocating Positive Displacement Pumps. Reciprocating Positive Displacement Pumps

  • Pump Characteristics

  • Metering Pump Characteristics Low to Medium Flow Rates

    Positive Controlled Volume

    Accuracy

    Repeatability Repeatability

    High Pressure

    Variable Capacity

  • >

    >

    > Boiler

    water treatment

    > Boiler

    >

    >

    > !

  • > "!"#" pH &

    > '(),

    + ,-."

    > !/0())

    > "!"#(1,!() #,20

    > )(" !3!

    > "!&

    > + ,-."!"

    > "!"#,)(4(1&

  • > Wastewater treatment

    water treatment

    > Cooling towers

    > Coagulation> Flocculation> pH-control

    > Anti-scaling, corrosion, fouling> Microbiological control

  • > Boiler >

    water treatment

    > pH-control/ internal treatment> Oxygen scavenging> Softening

    > pH-control> Coagulation/Flocculation> Disinfection (chlorination)

  • Traditional solenoid dosing pump> Solenoid spring return

    Solenoid pump

  • Diaphragm pumps driving mechanism> Solenoid spring return > Cam drive spring return

    Diaphragm

    Piston

    Piston/diaphragm

    Positive pumps

    Digital Dosing> Crank drive

  • Digital Dosing drive mechanism> Crank drive

    Crank drive

  • > Diaphragm

    Positive displacement pumps

    > Piston/ Plunger

    > Hydraulic Piston diaphragm

    > Others?

  • Hydraulic Diaphragm PumpsAdvantagesZero chemical leakageTFE diaphragm material -standard316 Stainless Steel available for high pressuresPressures to 6,000 psi (15,000

    DisadvantagesHigher initial costLimited to medium viscosity fluids (20,000 cPs max)Slightly lower discharge pressure capabilities vs plungerMore Complex than plungerPressures to 6,000 psi (15,000

    psi with 316 SS)Low maintenance (no packing to change)Up to 0.5% accuracyDouble diaphragm protection / redundancyRupture alarm availableLow Life Cycle Cost (LCC)

    More Complex than plungerSubject to zero shift of 5-10% per 1,500 psi, 100 bar

  • Metering Pump Installation Guidelines

  • Conclusion for Metering pump SelectionConclusion for Metering pump Selection Level of Accuracy Types of pump

    Turndown ratio

    Material of construction

    Valve type

    Stroke Adjustment type Control Philosophy

    Alarm option

    Installation

  • Oil & Gas, OffshoreOil & Gas, OffshoreOil & Gas, OffshoreOil & Gas, Offshore

    High Pressure !UP TO 4000 BARS

    Horizontal Triplex Reciprocating PumpsHorizontal Triplex Reciprocating Pumps

    Oil & Gas, OffshoreOil & Gas, OffshoreOil & Gas, OffshoreOil & Gas, Offshore Hydraulic Press DriveHydraulic Press DriveHydraulic Press DriveHydraulic Press Drive Steel Mill DeSteel Mill DeSteel Mill DeSteel Mill De----scalingscalingscalingscaling

  • Components of the triplex piston pumpConstruction design:Basically, the 3-Plunger Pump consists of two main components.These components are:- Power end- Fluid end, consisting of three cylinders and one valve body

  • Application: On- and OffshoreService pumps on FPSO's(Floating - Production - Storing - Offloading)

    14

  • Applications: Particle boards for furniture fabrication.

    Plastics for car industry and privateutilization

    Press water - emulsion plantsApplication: HYDRAULIC PRESS DRIVE

    utilization

    Break lining for cars Rubber articles Steel- and nonferrous industry Drives for forging- and deep-draw presses.

  • Cooling effect

    Hydromechanical descaling:

    Application: STEEL MILL DESCALING

    Cooling effect Evaporation effect Breaking effect Flushing effect

  • Application: Water hydraulic - Deburring

    Deburring with water jet technology

    26

  • AODD Pump ApplicationAODD Pump Application Chemical handling , Caustic toxic and corrosive material Waste Sludge & Slurries Paint, Coating and Surface finishing Ceramic and Slip Mining, Construction and utilities

  • Graco Diaphragm Pumps

    End-Porting

    Aluminum or Stainless Steel Center Section

    Easy Access Husky Air Valve

    316 Stainless Steel

    Bolted Construction

    Aluminum or Stainless Steel Center Section

  • -For abrasive & shear-sensitive material-For high viscosity fluids-Solid up to 3 line size-Sealless-Self-priming

    Advantage of AODD pumpAdvantage of AODD pump

    -Self-priming-variable flow & pressure-Run dry without damage-Dead head against close discharge-Portable & submersible-Hazardous area/ air operated

  • Process Pump ApplicationsIndustrial Process Equipment Oil Drilling Natural Gas Drilling Paint Manufacturing Commercial Laundry Plating Gun Washers Mining Waste Water

    Sanitary Process Equipment Wine

    Caramel Tomato

    Dairy Peanut Butter

    Sauces Salad Dressing Fruit Concentrate

    95

    Waste Water

    Car/Truck Wash Leather Tanning Textile Yarn Dyeing Wood Cabinets/Furniture Electronics

    Marine

    Tire Filling Chemical Plant Lube Truck Ceramics Can Coating

    Fruit Concentrate Dough Conditioning Cosmetics Pharmaceutical

    Frosting Cream Cheese

  • Metallic, Plastic, Sealless, Screw-optionMotor type- Electric, Explosion proof, Air

    NOTE:NOTE: BOTH CENTRIFUGAL & SCREW TYPES ARE AVAILABLE BOTH CENTRIFUGAL & SCREW TYPES ARE AVAILABLE

  • Why do you need Drum Pump?Why do you need Drum Pump?>?@AB drum pump CDEFGHIJBKL MNOPN?QRSST> U?VNMNOPN?Q

    WM XYZ>?@AB X?FF>Z[ZL\HF]>?O[M^ U?VN@AB_`aMXIIMVNUMbZ OZVENFc> OUPbdWJHFPeNR_Z^f1. %)2&"

  • Drum Pump ApplicationDrum Pump Application>?@ABF>ZYHEKR_

    B*/2/ 200 )7, /1 , Tote Tank, D D B day tank, **> > 3#7-.B4*&$ )7>?@ABF>ZXIIghOij

    - , multi-stage 7.1B 6 B* biocide -.- , multi-stage 7.1B 6 B* biocide -. cooling tower -**2&B 3#7.B*44! - , feed screw 86.B*2&3#B !./0 10,000 Cps- , magnetic coupling 3* gaseous 3# 27- , != (sealess) 3*1 47,1

  • Again- Conclusion of Pump Selection Criteria LIQUID characteristic VISCOSITY, specific gravity TEMPERATURE, vapor pressure CHEMICAL CORROSIVITY

    LIQUID characteristic VISCOSITY, specific gravity TEMPERATURE, vapor pressure CHEMICAL CORROSIVITY NPSH A Application-Performance Proven Life cycle cost- investment, operation,

    maintenance, opportunity cost

    NPSH A Application-Performance Proven Life cycle cost- investment, operation,

    maintenance, opportunity cost

  • Reference site/ presentationReference site/ presentation Grundfos Wernert Teikoku Ruhrpumpen Desmi Rotan PCM PCM Pulsafeeder Wepuko Graco Grun

  • High quality products, Sincere service High quality products, Sincere service High quality products, Sincere service High quality products, Sincere service High quality products, Sincere service High quality products, Sincere service High quality products, Sincere service High quality products, Sincere service

    for your SOLUTION for your SOLUTION for your SOLUTION for your SOLUTION for your SOLUTION for your SOLUTION for your SOLUTION for your SOLUTION