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PT VALE INDONESIA TBK Strategi Pencegahan Kecelakaan Tambang Berakibat Cidera Berat dan Mati Agus Superiadi KTT PT Vale Indonesia Tbk Unit Sorowako

PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Page 1: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

PT VALE INDONESIA TBK

Strategi Pencegahan Kecelakaan Tambang

Berakibat Cidera Berat dan Mati

Agus SuperiadiKTT PT Vale Indonesia Tbk Unit Sorowako

Page 2: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Wilayah Kontrak Karya PT Vale Indonesia Tbk

New CoW Amendment

118,435 Ha

Page 3: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Main Activities

• Exploration

• Mining

• Ore Screening

• Stockpiling

• Ore Drying

• Ore Smelting

• Slag dumping

• Product transportation to Port

• Bulk material (Coal, Sulfur, and Silica) transportation

from Port to Plant

• Utilities Operation

• Mobile Equipment Maintenance

• Plant Maintenance

• Utilities Maintenance (Hydro power, Thermal Plant, and Steam)

Page 4: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Main Equipment

Equipment Type Number of Unit

Mobile Equipment

Heavy Equipment 220 units

Light Truck 21 units

Light Vehicle 499 units

Drill Rig 36 units

Fixed Equipment

Screening Station 5 units

Dryer 3 units

Reduction Kiln 5 units

Electrical Furnace 4 units

Converter/Refinery 3 units

Hydro Generator 8 units ~365MW

Diesel Generator 28 units ~55 MW

Steam Turbine Generator 2 units ~24MW

Page 5: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Workforce

Page 6: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Mining Process

Page 7: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Nickel Processing Plant

Slag dumpingMatte Tapping

Page 8: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Main Infrastructures

Page 9: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

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Nickel Production Rate

Page 10: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Main Programs

On Going

Felt Leadership

HSEMS Implementation

Major Hazard Standard (MHS)

Review Critical Procedures

Golden Rule Enforcement

Process Safety Management

Since 2013

Starting 2015

Contractor Safety Management System (CSMS)

Restructure HSE Committee

Page 11: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

HSEMS

HSEMS Protocol

Version 1.0 12 elements

NOR-0052

13 Requirements

Health &Safety

Indonesia Legal Regulations

NOR-0008

18 Requirements

Environment

Page 12: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

MHS

Page 13: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

MHS

Page 14: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

10 Golden Rules

1 No one should enter confined space, blasting area, blast area furnace 3rd

floor, switch yard & tree

cutting area, without a permit from authorized area personnel.

2 No one shall work under influence of illegal drugs with blood alcohol level in excess of 0.05 %

weight/vol. including the use of company vehicle

3 No one shall operate a vehicle or mobile equipment without a valid PT Vale Indonesia license for that

equipment, except under training program by formal instructor

4 No one shall drive vehicle more than 30 kph over the posted speed limit

5 No one shall work at height of more than 1.8 meters above the ground or fixed walkways of

scaffolding without any fall protection/ prevention (standard hand rail or harness and lanyard)

6 No one shall remove another person’s lock and tag unless approval is received in writing from Kepala

Teknik Tambang or authorized person, and all workers doing maintenance work on equipment that

requires isolation must:

a. Have a personal lock and tag in place on an isolation point at all times; or

b. Be authorized to work under a permit.

7 No one shall be under load being lifted by lifting equipment

8 No one shall get out of his or her equipment while being loaded

9 No one shall work above or near (less than 2 meter horizontally) water or mud pond deeper than 1

meter without either a safe work platform or a correctly fitted buoyancy vest

Note: if risk of swept by strong current exists, falling protection should be used

10 No one shall smoke near fuel storage, fuel dispenser, blasting magazine, pulverized coal, melting

sulphur, and during refueling.

Page 15: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

CSMS

Page 16: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

CSMS

Page 17: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Safety Management Principles - Leadership

Page 18: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Felt Leadership

• Safety is line management responsibility

• Leaders need to demonstrate their safety commitment and

“Life matters most”

• Leaders need to lead by example

• Leaders need to be visible at workplace conducting regular

safety observation and personal safety discussion to ensure

safe conditions and workers doing the activities safely.

• Leaders present means thousands words

• Safety is not only PPE but motivation

• Recognition and emphaty is postive energy

• Reinforcing safe behavior is more effective than punishing

unsafe actions

• Good safety is good production

Page 19: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Felt Leadership

Page 20: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

The Cultural Transformation

Page 21: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

PTVI in Safety Culture Curve

Page 22: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Approach

Page 23: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

KPI – Leading and Lagging Indicators

Page 24: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

KPI

Page 25: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Safety Statistics (include Contractors)

Total Injury

Page 26: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Safety Statistics

Page 27: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

The Challenges

Page 28: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati

Closing Statement

Page 29: PT Vale Indonesia - Strategi Pencegahan Kecelakaan Tambang Berakibat Berat Dan Mati