Upload
trantruc
View
221
Download
4
Embed Size (px)
Citation preview
1
PRE FEASIBILITY REPORT FOR PROPOSED
EXPANSION OF RESINS, PHARMACEUTICAL
INTERMEDIATES, PERFUMERY PRODUCTS AND
SPECIALTY CHEMICALS IN EXISTING UNIT
of
M/s. Vapi Products Industries Pvt. Ltd.
Plot No. 789/3A & 791/4 & 5,
Phase-III, G.I.D.C., Vapi-396 195,
Di: Valsad, State: Gujarat
2
CONTENTS
Sr. No. Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 7
3. Project Description 9
4. Site Analysis 15
5. Planning Brief 18
6. Proposed Infrastructure 19
7. Rehabilitation and resettlement (R & R) Plan 22
8. Project Schedule & Cost Estimates 22
9. Analysis of Proposal (Final Recommendations) 23
3
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
M/s. Vapi Products industries Pvt. Ltd. was established in 1988 by Mr. Hemant Shah, a
young man belongs to rural farmer family. Today, Vapi Products is key player in polymer
intermediates and Styrene Acrylic resin and emulsions. M/s. Vapi Products industries Pvt.
Ltd. has unique processes and facilities and long term relationships with companies such as
G.E. Plastics, SABIC, Ciba, BASF, Vertellus, etc. The company is engaged in the commercial
production of Styrene Acrylic Resin (Synthetic Monomer) and Emulsion Polymers, used in
Printing Ink, Coating & Adhesives Industries, at its manufacturing facility located at Plot No.
789/3A & 791-4&5, GIDC, Vapi, Gujarat.
The Company is engaged in manufacturing of (1) Styrene Acrylic Resins (Synthetic
Monomer) & (2) Emulsion Polymers. The company has obtained consolidated consents &
Authorization (CC&A) No. AWH 65392 Valid up to 10/07/2019 for manufacturing of above
said products.
1.2 Project Details
Sr. No. Name of Product
Existing
Capacity
(MT/Month)
Additional
Capacity
(MT/Month)
Total after
Proposed
Expansion
(MT/Month)
1.0 Acrylic Polymers 50 200 250
2.0 Emulsion Polymers 100 900 1000
3.0 4- Nitro N- Methyl PhthaIimide 00 250 250
4.0 3- Amino 4- Methoxy Acetanilide 00 100 100
5.0 Specialty Chemicals
5.1 2-Aminobenzene Dimethyl -1,4-Dicarboxylate / 2-
Amino Di Methyl Terephthalate
00
500
500
5.2 2,4 DCNB Nitrated Ether / OPNA (NITRATED
AROMATIC ETHER)
5.3 N-Hydroxy Methyl Benzamide
5.4 N- Hydroxymethyl Chloro Acetamide 90 % / N-
Hydroxy methyl Chloro Acetamide
5.5 Di Phenyl Sulphone
4
5.6 4-4” Di Hydroxy Di Phenyl Sulfone
6.0 Pharma Intermediates
6.1 Ethyl 2-Chloro-2 -(4-Methoxy
PhenylHydrazinylidene) Ethanoate
00 500 500
6.2 5 - (4-Bromophenyl)-4,6-Di hydroxyl pyrimidine
/(BDP)
6.3 3-Acetamidophthalic Anhydride (APA)
6.4 6 - Chloro 1,3 Di hydro- 2H – Indole-2- One
6.5 Dibenzo [b.f][1,4]thiazepin-11(10H)-one ( DTO)
6.6 2,4 Dimethyl Benzene Thiol
7.0 Perfumery Products
7.1 Phenyl Ethyl Alcohol 00 300 300
7.2 Phenyl Ethyl Methyl Ether
Total 150 2750 2900
List of By-Products
Sr.
No. Name of Products
Existing Capacity
(MT/Month)
Additional Capacity
(MT/Month)
Total after Proposed
Expansion (MT/Month)
1.0 Sulphuric Acid (By-Product) -- 2248 2248
2.0 Aluminum Chloride -- 1125 1125
3.0 Phosphoric Acid -- 680 680
4.0 Acetic Acid -- 60 60
5.0 Sodium Thiosulphate -- 365 365
6.0 Sodium Sulfite -- 15 15
7.0 Aluminium Chloride (28%) -- 1642 1642
1.3 Green Belt Development
M/s. Vapi Products industries Pvt. Ltd. has develop an effective green belt within the
factory and on periphery of the factory. In addition to this, majority of the vacant land is
planted with trees, shrubs and grasses.
5
1.4 Power & Fuel Requirement
Power requirement:
Existing: 80 KVA from DGVCL
After Proposed Expansion: 500 KVA
1 DG Set – 250 KVA (In case of Emergency)
Fuel requirement:
Existing: Natural gas @ 150 SCM/day
After Proposed Expansion: Natural gas @ 4750 SCM/day
Diesel @ 83 lit/hr.
1.5 Water Requirement and Wastewater Generation & Treatment
• After Proposed Expansion, fresh water requirement will be met through GIDC, Vapi.
Total water requirement after proposed expansion will 261 m3/day. Total wastewater
generation after proposed expansion will be 127.1 m3/day. The Low COD -effluent (67.1
m3/day) shall be treated in proposed effluent treatment plant consisting of primary
treatment and secondary treatment & send it to CETP for treatment and disposal.
• The High COD & High TDS-effluent (60.0 m3/day) shall be treated in proposed effluent
treatment plant consisting of primary treatment and evaporator & send it to CETP for
treatment and disposal.
• Domestic Effluent (12.0 m3/day) is disposed through septic tank & soak pit.
1.6 Air Pollution Source and Control Management
In existing operations, the company has one steam boiler of 800 kg/hr. For the proposed
expansion project existing steam boiler will be replaced by installing new boiler of 3000
kg/hr. and also one thermic fluid heater of 2 lakh kcal/hr. and one D.G. Set of 250 KVA
(Stand-by) will be installed.
Natural Gas is/will be used as fuel in existing as well as proposed utilities. Diesel will be used
as fuel in D.G.Set.
6
1.7 Hazardous Waste Management
Hazardous wastes generated are in the form of ETP sludge, spent solvent, iron sludge,
organic residue, process waste, inorganic salts, spent carbon and discarded containers.
Company has provided adequate storage area for proper storage of wastes.
Type of waste &
Category
Source Existing Additional
Total Disposal Method
ETP Sludge
(Cat. 34.3)
ETP -- 30
MT/Month
30
MT/Month
Collection. Storage,
Transportation and
dispose to TSDF
Spent solvent
(Cat. 20.2)
Process 0.0
MT/Month
110.5
MT/Month
110.5
MT/Month
Collection, Storage,
& Reprocess/Reuse
back in process.
Discarded Drums
/Containers
(Cat. 33.3)
Process 16
Nos/Month
464
Nos/Month
480
Nos/Month
Collection. Storage,
Transportation,
Disposal by selling to
registered recycler
Iron Sludge Process -- 1227
MT/Month
1227
MT/Month
Collection. Storage,
Transportation and
dispose to TSDF or
send to cement
industries
Organic Residue Distillation -- 100
MT/Month
100
MT/Month
Collection. Storage,
Transportation and
dispose to common
incineration Site or co-
processing in cement
industries
Inorganic Salt Process -- 3000
MT/Month
3000
MT/Month
Collection. Storage,
Transportation and
dispose to TSDF
Spent HCl Process -- 272
MT/Month
272
MT/Month
Collection. Storage,
Transportation and sell
to end user
Sulphuric Acid Process -- 2248
MT/Month
2248
MT/Month
Collection. Storage,
Transportation and sell
to end user
7
Process Sludge Process -- 180
MT/Month
180
MT/Month
Collection. Storage,
Transportation and
dispose to common
incineration Site or co-
processing in cement
industries
Spent Carbon Process -- 12
MT/Month
12
MT/Month
Collection. Storage,
Transportation and
dispose to common
incineration Site or co-
processing in cement
industries
INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
Proposed expansion of Resins, Specialty Chemicals, Pharma Intermediates and Perfumery
products is in Existing Unit.
Identification of the project proponent
The company is managed by Directors. Name of the directors are given below:
The company is a small scale manufacturing unit and directors of the company are well
educated and professionally qualified; they take every step to ensure that all safety
measure to Plant and Environment are fully complied with.
Mr. Hemant M. Shah (Director)
Mr. Hemant M. Shah has done his B.Com. from south Gujarat University, he has around 25
years of experience in the Chemicals industry. He has an exclusive distributorship of GACL,
India’s leading Chemicals Company working for more than 25 years. He mainly looks after
Technical and Marketing aspects in the company.
Addresses of Directors
Sr. No. Name of Directors Addresses
1. Mr. Hemant M. Shah Ajit Nagar, Vapi-Daman Road, Chala, Vapi-396191,
Gujarat. 2. Mrs. Parul H. Shah
Ajit Nagar, Vapi-Daman Road, Chala, Vapi-396191,
Gujarat.
8
3. Mr. Siddharth H. Shah Ajit Nagar, Vapi-Daman Road, Chala, Vapi-396191,
Gujarat.
2.2 Brief description of nature of the Project
The proposed expansion project involves the production of Resins which falls under item no
5(f) i.e. synthetic organic chemicals as per the EIA notification, Sept. 14, 2006 (as amended
time to time), Since The project is located in Vapi, GIDC and due to located within 5 km
distance of interstate-UT boundary, it is to be treated as Category 'A', and needs to obtain
the prior Environmental Clearance from MoEFCC, New Delhi.
2.3 Need for the project and its importance to the country and or region
The products are widely used in Printing Inks, Coatings & Adhesives Industries. The
proposed products range having good demand in the Market & as per market survey by the
company there is a less supply of the products against its demand, to overcome this
shortage & to bridge demand-supply gap, the company proposed to have this expansion.
2.4 Demand-Supply Gap
Based on our informal survey of the market with our current customers and various
traders, we have found that there is a big potential for the range of the products we are
planning. These products will be an addition to the current range of our products.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials, it will make us very competitive
against imported finished products and we will be able to increase the export of our
finished products.
2.6 Export possibility
As per market survey by the company, these proposed products are having a domestic as
well as export market due to its application in various types of Printing Inks, Coatings &
Adhesives Industries.
9
2.7 Domestic/Export Markets
According to our principal customer, there is very good possibility of export of the products.
2.8 Employment Generation (Direct and Indirect) due to project.
Employment would be as per prevailing norms of state government for skilled and unskilled
people (25 Nos.) for the proposed expansion project.
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
Proposed expansion of Resins, Specialty Chemicals, Pharma intermediates & Perfumery
products is in Existing Unit. Category: 'A'-5(f).
3.2 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
Map showing general location
10
Project Site:
11
Plant Layout
12
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of abundant water for industrial use
Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
� Efficient transport facilities within the industrial estate.
� Environment-friendly zone.
� Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer section 1.2 of PFR.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project etc. should be given)
Please refer Annexure-III in Form-I.
3.6 Raw material required along with estimated quantity, likely source, marketing area of
final products. Mode of transport of raw materials and finished products.
Please refer Annexure-II in Form-I.
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
There will not resource optimization/recycling and reuse envisaged in the proposed
expansion project.
13
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
After proposed expansion, quantity of water consumption will be 261 KL/Day. The entire
water requirement will be met through GIDC Water Supply.
Power & Fuel Requirement
Power requirement:
Existing: 80 KVA from DGVCL
After Proposed Expansion: 500 KVA
1 DG Set – 250 KVA (In case of Emergency)
Fuel requirement:
Existing: Natural gas @ 150 SCM/day
After Proposed Expansion: Natural gas @ 4750 SCM/day
Diesel @ 83 lit/hr.
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
• After Proposed Expansion, fresh water requirement will be met through GIDC, Vapi.
Total water requirement after proposed expansion will 261 m3/day. Total wastewater
generation after proposed expansion will be 127.1 m3/day. The Low COD -effluent (67.1
m3/day) shall be treated in proposed effluent treatment plant consisting of primary
treatment and secondary treatment & send it to CETP for treatment and disposal.
• The High COD & High TDS-effluent (60.0 m3/day) shall be treated in proposed effluent
treatment plant consisting of primary treatment and evaporator & sent to CETP for
treatment and disposal.
• Domestic Effluent (12.0 m3/day) is disposed through septic tank & soak pit.
14
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH
LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED
EXPANSION PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,
GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
15
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by road
• Availability of power evacuation facilities
• Availability of abundant water for industrial use
4.2 Land Form, Land Use and Land Ownership
16
4.3 Topography (along with map)
17
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
CRZ Clearance is not applicable to our industry.
18
4.5 Existing Infrastructure
Major factors involved in the selection of site are listed below:
Site is very well connected by road
Proximity to Raw Material suppliers
Availability of sufficient land free form cultivation
Availability of power evacuation facilities
4.6 Soil Classification
It will be incorporated in EIA Studies.
4.7 Climatic data from secondary sources.
Primary source: our own weather station & Secondary Source: Indian Meteorological
Department.
4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be
provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed expansion of Resins, Specialty Chemicals, Pharma intermediates
& Perfumery products in Existing Unit.
5.2 Population Projection
It will be incorporated in EIA Studies.
5.3 Land use planning (breakup along with green belt etc.)
Total Plot Area : 9757 m2
19
S. No. Description Area (m2)
1. Proposed process plant 2439.63
2. R.M. Store 274.60
3. Existing Process Plant 136.57
4. Utility shed 87.55
5. Store room 17.33
6. Watchman cabin 9.00
7. Greenbelt area 1924.00
8. Open/road area 4868.32
Total plot area 9757.00
5.4 Assessment of Infrastructure Demand (Physical & Social)
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion project.
• Social Welfare
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
It will be incorporated in EIA Studies.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Processing Zone, ETP Area and Utility Area): 2600 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, finished storage area and open
area): 7157 m2
20
6.3 Green Belt
M/s. Vapi Products Industries Pvt. Ltd. has developed an effective green belt within the
factory and on periphery of the factory. In addition to this, majority of the vacant land is
planted with trees, shrubs and grasses.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be
provided.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of abundant water for industrial use
6.6 Drinking water Management (Source & Supply of water)
Water requirement will meet through GIDC Water Supply.
6.7 Sewerage System
Sewage pipes are laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes are treated and disposed of by septic tank & soak pit.
21
6.8 Solid Waste Management
Details of Hazardous Waste Generation & Disposal
Please refer Topic No. 1.7 on Page no. 6.
6.9 Power Requirement & Supply/Source
Power requirement:
Existing: 80 KVA
After Proposed Expansion: 500 KVA from DGVCL
1 DG Set – 250 KVA (In case of Emergency)
Fuel requirement:
Existing: Natural gas @ 150 SCM/day
After Proposed Expansion: Natural gas @ 4750 SCM/day
Diesel @ 83 lit/hr.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land ouatees and landless laborers (a brief outline to be given)
There is no habitation on the proposed expansion project area and it is within existing
industry, so that R & R policy is not applicable to this project.
There shall be no displacement of any population in the project area. Any major activity that
may lead to resettlement of the people is considered as permanent impact. Hence, there is
no permanent impact on this account. The increasing industrial activity will boost the
commercial and economical status of the locality up to some extent.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We hereby state that the existing plant is operating as per present CC&A and will seek
revised CC&A only after obtaining the environmental clearance & CTE as per this
application.
Project can be implemented in 8 months after obtaining EC & CTE.
22
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total costs of the project will Rs. 7.00 Crore (Proposed Expansion). Capital cost of air & water
pollution control system and environmental monitoring equipments will be Rs. 1.5 Crore
(Proposed Expansion).
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.