0

PRE FEASIBILITY REPORT

For

PROPOSED SPECIALTY CHEMICAL MANUFACTURING UNIT

of

M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Unit-2)

Plot No. Z/103/F/2, Dahej SEZ, Part-II,

Taluka: Vagra, Dist: Bharuch-392 130,

Gujarat

1

CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 1

2. Introduction of the Project/Background information 10

3. Project Description 11

4. Site Analysis 16

5. Planning Brief 22

6. Proposed Infrastructure 31

7. Rehabilitation and resettlement (R & R) Plan 33

8. Project Schedule & Cost Estimates 33

9. Analysis of Proposal (Final Recommendations) 34

1

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

TATVA CHINTAN is an integrated growing specialty chemical and pharmaceutical company,

promoted by three young and technocrats friends, founded in 1996 with the purpose of

serving the community and aiming to become one of the fastest growing specialty chemical

and pharmaceutical company in India.

Strong business relationships, commitment to outstanding quality and service make TATVA

CHINTAN a preferred partner for its customers.

The company’s success is based on the expertise of its people, their ability to identify new

customer needs at an early stage, and an enthusiasm to work together with customers to

develop creative, efficient solutions.

They look outward and see challenges, opportunities and a future full of promise. They

invite clients to explore their commitments to sustainability and track their progress.

2

Project Details

1.2.1 Products along with Production Capacity

Sr.

No. MATERIAL NAME

Quantity

(MT/Annum)

Quantity

(MT/Month)

A. QUATERNARY HYDROXIDES PRODUCTS

1(A) TETRAMETHYL AMMONIUM HYDROXIDE (BY DMC ROUTE) OR CATALYST TQ1H 15000 1250

1(B) TETRAMETHYL AMMONIUM HYDROXIDE (by TMAC ROUTE) OR CATALYST TQ1H

2(A) TETRAETHYL AMMONIUM HYDROXIDE (by DEC ROUTE) OR CATALYST TQ2H

2(B) TETRAETHYL AMMONIUM HYDROXIDE (by TEAC ROUTE) OR CATALYST TQ2H

3 TRIETHYL METHYL AMMONIUM HYDROXIDE OR CATALYST TQ21H

4 BENZYLTRIMETHYL AMMONIUM HYDRDOXIDE OR CATALYST TQ71H

5 DIETHYL DIMETHYL AMMONIUM HYDROXIDE OR CATALYST TQ12H

6 TETRAPROPYL AMMONIUM HYDROXIDE OR CATALYST TQ3H

7 TETRABUTYL AMMONIUM HYDROXIDE OR CATALYST TQ4H

8 DIMETHYL DIPROPYL AMMONIUM HYDROXIDE OR CATALYST TQ31H

9 HEXAMETHANIUM DIHYDROXIDE OR CATALYST TQ62H

10 ADAMANTYLTRIMETHY ADAMANTYL AMMONIUM HYDROXIDE

11

CYCLOHEXYLTRIMETHY CYCLOHEXYL AMMONIUM HYDROXIDE OR CATALYST

TQ61H

B. ELECTROLYTES

12 TETRAETHYLAMMONIUM TETRAFLUOROBORATE SOLUTION 2000 166.67

13 TRIETHYL METHYLAMMONIUM TETRAFLUOROBORATE SOLUTION

14 5-AZONIASPIRO[4.4]NONANE TETRAFLUOROBORATE SOLUTION

15 1-BUTYL-3-METHYL IMIDAZOLIUM TETRAFLUOROBORATE SOLUTION

16 1-ETHYL-3-METHYL IMIDAZOLIUM TETRAFLUOROBORATE SOLUTION

C. PHASE TRANSFER CATALYSTS i.e. QUATERNARY AMMONIUM , PHOSPHONIUM & PYRIDINIUM SALTS

17

BENZYLTRIMETHYL AMMONIUM CHLORIDE / BENZYLTRIMETHYLAMMONIUM

CHLORIDE SOLUTION

10000 833.33

18 DIALLYLDIMETHYL AMMONIUM CHLORIDE

19 1,3-DIDODECYL-2-METHYLIMIDAZOLIUM CHLORIDE

20 BENZYLTRIPHENYL PHOSPHONIUM CHLORIDE

21 CETYLTRIMETHYL AMMONIUM BROMIDE

22

CETYLTRIMETHYL AMMONIUM CHLORIDE / CETYL TRIMETHYL AMMONIUM

CHLORIDE SOLUTION OR CETRIMONIUM CHLORIDE OR COPOLY TCPC CAT /

HEXADECYL TRIMETHYL AMMONIUM CHLORIDE

23 ETHYLTRIPHENYL PHOSPHONIUM BROMIDE

24 LAURYL PYRIDINIUM CHLORIDE / DODECYL PYRIDINIUM CHLORIDE

25 METHOXY METHYLTRIPHENYL PHOSPHONIUM CHLORIDE

26 METHYLTRIBUTYL AMMONIUM CHLORIDE 75%

27 METHYLTRIOCTYL AMMONIUM CHLORIDE 85% / 90% / 95%

3

28 METHYLTRIPHENYL PHOSPHONIUM BROMIDE

29 PHENYLTRIMETHYL AMMONIUM CHLORIDE

30

TETRABUTYL AMMONIUM ACETATE / TETRABUTYL AMMONIUM ACETATE

SOLUTION

31

TETRABUTYLAMMONIUM BROMIDE / TETRABUTYLAMMONIUM BROMIDE

SOLUTION

32

TETRABUTYL AMMONIUM CHLORIDE / TETRABUTYL AMMONIUM CHLORIDE

SOLUTION

33 TETRABUTYLAMMONIUM FLUORIDE TRIYDRATE

34 TETRABUTYLAMMONIUM FLURODIE TRIHYDRATE 1 M IN THF

35 TETRABUTYLAMMONIUM HYDROGEN SULPHATE

36 TETRABUTYLAMMONIUM IODIDE

37 TRIETHYL METHYL AMMONIUM CHLORIDE

38 TETRAMETHYL AMMONIUM HYDROXIDE PENTAHYDRATE

39 TETRAOCTYL AMMONIUM BROMIDE

40

TETRAPROPYL AMMONIUM BROMIDE / TETRAPROPYL AMMONIUM BROMIDE

SOLUTION

41

TETRAETHYL AMMONIUM BROMIDE / TETRAETHYL AMMONIUM BROMIDE

SOLUTION

42

TRIETHYLBENZYL AMMONIUM CHLORIDE / TRIETHYLBENZYL AMMONIUM

CHLORIDE SOLUTION

43 TRIMETHYLSULPHONIUM BROMIDE

44 TRIMETHYL BENZYL AMMONIUM DICHLOROIODIE

45 1,2-DIETHOXY ETHANE

46 BENZYL TRIBUTYL AMMONIUM BROMIDE

47 BENZYL TRIBUTYL AMMONIUM CHLORIDE

48 BENZYL TRIPHENYL PHOSPHONIUM BROMIDE

49 BENZYL TRIPHENYL PHOSPHONIUM CHLORIDE

50 CETYL DIMETHYL BENZYL AMMONIUM BROMIDE

51 CETYL DIMETHYL BENZYL AMMONIUM CHLORIDE

52

DODECYL TRIMETHYL AMMONIUM CHLORIDE / LAURYL TRIMETHYL

AMMONIUM CHLORIDE

53

DODECYL TRIMETHYL AMMONIUM BROMIDE / LAURYL TRIMETHYL AMMONIUM

BROMIDE

54 METHYLTRIPHENYL PHOSPHONIUM CHLORIDE

55 METHYLTRIPHENYL PHOSPHONIUM IODIDE

56 TETRA PHENYL PHOSPHONIUM BROMIDE

57 TETRAMETHYL AMMONIUM CHLORIDE

58 TRIETHYL BUTYL AMMONIUM BROMIDE

59 BENZYLTRIPHENYL PHOSPHONIUM IODIDE

60 ETHYLTRIPHENYL PHOSPHONIUM CHLORIDE

61 ETHYLTRIPHENYL PHOSPHONIUM IODIDE

4

62 BUTYL TRIPHENYL PHOSPHONIUM BROMIDE

63 BUTYL TRIPHENYL PHOSPHONIUM CHLORIDE

64 ETHYL TRIPHENYL PHOSPHONIUM ACETATE SOLUTION

65

ETHYL TRIPHENYL PHOSPHONIUM ACID ACETATE / ETHYL TRIPHENYL

PHOSPHONIUM ACID ACETATE SOLUTION

66 TRIMETHYLSULPHONIUM IODIDE

67 PHENYL TRIMETHYL AMMONIUM BROMIDE

68 PHENYL TRIMETHYL AMMONIUM TRIBROMIDE

69 TETRABUTYL AMMONIUM CHLORIDE MONOHYDRATE

70 METHYL TRIALKYL(C8,C10) AMMONIUM CHLORIDE 80% / 90% OR TCPC-CAT-18

71 TETRAMETHYL AMMONIUM CARBONATE

72 MYRISTYL DIMETHYL BENZYL AMMONIUM CHLORIDE

73 TRIETHYL METHYL AMMONIUM BROMIDE

74 TETRAETHYLAMMONIUM CHLORIDE

75 TETRAETHYLAMMONIUM IODIDE

76

(3-CHLORO-2-HYDROXYPROPYL) DODECYL DIMETHYL AMMONIUM CHLORIDE

SOLUTION

77

(3-CHLORO-2-HYDROXYPROPYL) LAURYL DIMETHYL AMMONIUM CHLORIDE

SOLUTION

78 DIDECYL DIMETHYL AMMONIUM CHLORIDE SOLUTION

79 DIDECYL DIMETHYL AMMONIUM BROMIDE SOLUTION

80 TETRABUTYL AMMONIUM NITRATE

81 TETRABUTYL AMMONIUM NITRITE

82 TETRA BROMO BISPHENOL - A

83 HEXAMETHANIUM DICHLORIDE

84 HEXAMETHANIUM DIBROMIDE

85 (3-CHLORO-2-HYDROXYPROPYL) TRIMETHYL AMMONIUM CHLORIDE

86 2,3 EPOXY PROPYL TRI METHYL AMMONIUM CHLORIDE

D. ACTIVE PHARMA INGREDIENTS AND DISINFECTANT

87 CETRIMIDE 2000 166.67

88 CETRIMIDE STRONG SOLUTION 40%

89 CETYL PYRIDINIUM CHLORIDE

90 MESETRONIUM ETHOSULPHATE

91 BENZALKONIUM CHLORIDE 50% /80%

92 BEHENTRIMONIUM CHLORIDE 50% / 70% / 80%

93 CHLORHEXIDINE GLUCONATE

94 BENZETHONIUM CHLORIDE

95 TETRADECYL TRIMETHYL AMMONIUM BROMIDE

E. AMINES

5

96

TRIOCTYL AMINE OR TRIALKYL (C8,C10) AMINE OR ALAMINE 336 OR

TRIALKYL(OCTYL, DECYL)AMINE

3000 250

97 3 - AMINO PROPYL DODECYL DIAMINE

98 TRILAURYLAMINE

99 TRIDECYLAMINE

100 LAURYLDIMETHYLAMINE

101 MYRISTYLDIMETHYLAMINE

102 CETYLDIMETHYLAMINE

103 OCTYLDIMETHYLAMINE

104 DECYLDIMETHYLAMINE

105 ADAMANTANE

106 ADAMANTADINE

107 ADAMANTYL DIMETHYL AMINE

F. R & D CENTRE PRODUCTS 1000 83.33

Total 33,000 2750

1.2.2 By-Products along with Production Capacity

SR.

NO.

NAME OF BY PRODUCT QTY (MT/Annum) QTY (MT/Month)

1 RECOVERED SOLVENTS 12000 1250

2 ALL INORGANIC POWDER / SALTS/ FROM SPRAY DRYERS

AMMONIUM CHLORIDE 1800 150

AMMONIUM BROMIDE

AMMONIUM SULPHATE

SODIUM BROMIDE

POTASSIUM CHLORIDE

POTASSIUM BROMIDE

POTASSIUM SULPHATE

6

1.3 Raw Material Requirement

SR.

NO.

RAW MATERIAL NAME QUNTITY

(MT/ANNUM)

QUNTITY

(MT/MONTH)

MODE OF

INVENTORY

CAPACITY

IN KL

NO.

1 1,4 - DICHLOROBUTANE 296 24.67 HDPE DRUM 0.2 20

2 1-BUTYL IMIDAZOLE 267 22.25 HDPE BARREL 0.2 20

3 1-ETHYL IMIDAZOLE 267 22.25 HDPE BARREL 0.2 20

4 2 - METHYL IMIDAZOLE 42 3.50 FIBER / HDPE

DRUM

0.050 10

5 2 - CHLORO ETHANOL 40 3.33 HDPE BARREL 0.20 10

6 2 - ETHOXY ETHANOL 19 1.58 HDPE BARREL 0.20 10

7 DEMETHYL FORMAMIDE 29 2.42 MS BARREL 0.20 10

8 FORMALDEHYDE 926 77.17 LIQUID TANK 20.00 1

9 EHTYL IODIDE 11 0.92 HDPE BARREL 0.20 5

10 METHYL IODIDE 25 2.08 HDPE BARREL 0.20 5

11 AMMONIA 2541 211.75 GAS TANK 10.00 1

12 METHANOLIC AMMONIA 556 46.33 HDPE DRUM 0.2 30

13 LAURYL ALCHOHOL 403 33.58 MS DRUM 0.2 20

14 OCTYL ALCOHOL 83 6.92 MS BARREL 0.2 10

15 ACTIVATED CHARCOAL 100 8.33 VOVEN SECS /

BAGS

0.10 20

16 BIS PHENOL -A 51 4.25 HDPE BARREL 0.20 5

17 BUTANOL 219 18.25 MS BARREL 0.20 15

18 CARBON DIOXIDE 100 8.33 CYLINDER 0.10 10

19 CATALYST 20 1.67 HDPE DRUM 0.20 10

20 CAUSTIC POTASH 135 11.25 VOVEN SECS /

BAGS

0.05 20

21 CAUSTIC SODA 10 0.83 LDPE BAGS 0.05 10

22 DIMETHYL AMINE ETHYL

CHLORIDE. HCL

25 2.08 PAPER DRUM 0.10 5

23 ACETYL ANHYDIDE 8 0.67 HDPE

CARBOYS

0.10 5

24 EPICHLOROHYDRINE 6 0.50 HDPE BARREL 0.20 3

25 EPITOL 19 1.58 MS BARREL 0.20 3

26 ETHANOL 355 29.58 LIQUID TANK 20.00 1

27 ETHYL CELLOSOLVE 13 1.08 HDPE BARREL 0.20 5

28 GLYCERINE 83 6.92 HDPE BARREL 0.20 5

29 HYDROGEN PEROXIDE 1462 121.83 LIQUID TANK 20.00 1

30 METHYL ETHYL KETONE 94 7.83 MS BARREL 0.20 5

31 METHYL ISO BUTYL KETONE 80 6.67 MS BARREL 0.20 5

32 METHYLAL 53 4.42 HDPE BARREL 0.20 10

7

33 MIX XYLENE 72 6.00 MS BARREL 0.20 10

34 N,N - DIMETHYL ANILINE 167 13.92 HDPE BARREL 0.20 15

35 OCTANOL 1100 91.67 LIQUID TANK 20.00 1

36 PERATERT OCTYL PHENOL 100 8.33 HDPE DRUM 0.20 10

37 PYRROLIDINE 396 33.00 HDPE BARREL 0.20 20

38 RANEY NICKLE CATALYST 11 0.92 MS TIN BOX 0.10 12

39 SODA ASH 199 16.58 VOVEN SECS /

BAGS

0.05 50

40 SODIUM DI CYNAMIDE 74 6.17 FIBER / HDPE

DRUM

0.05 10

41 SODIUM HYDROXIDE 313 26.08 VOVEN SECS /

BAGS

0.05 50

42 TETRA HYDROFURAN 67 5.58 HDPE

CARBOYS

0.20 10

43 TRIPHENYL PHOSHINE 570 47.50 FIBER / HDPE /

MS DRUM

0.10 30

44 ACETONE 1324 110.33 LIQUID TANK 20.00 1

45 ACETONITRILE 1177 98.08 LIQUID TANK 20.00 1

46 EDC 962 80.17 LIQUID TANK 20.00 1

47 ETHYL ACETATE 1393 116.08 LIQUID TANK 20.00 1

48 ISO PROPANOL 2009 167.42 LIQUID TANK 20.00 1

49 METHANOL 2272 189.33 LIQUID TANK 20.00 1

50 TOLUNE 1231 102.58 LIQUID TANK 20.00 1

51 BROMINE 688 57.33 ISO TANK 10.00 1

52 BUTYL BROMIDE 595 49.58 HDPE BARREL 0.2 30

53 N - PROPYL BROMIDE 439 36.58 HDPE BARREL 0.2 25

54 OCTYL BROMIDE 35 2.92 HDPE BARREL 0.2 5

55 PROPYL BROMIDE 354 29.50 HDPE BARREL 0.2 20

56 SODIUM BROMIDE 584 48.67 HDPE BARREL 0.2 30

57 ETHYL BROMIDE 292 24.33 GI BARREL 0.2 15

58 DIETHYL CARBONATE 675 56.25 LIQUID TANK 20.00 1

59 DIMETHYL CARBONATE 1213 101.08 LIQUID TANK 20.00 1

60 POTASSIUM CARBONATE 649 54.08 VOVEN SECS /

BAGS

0.05 50

61 FLUOBORIC ACID 1407 117.25 LIQUID TANK 20.00 1

62 FORMIC ACID 1503 125.25 LIQUID TANK 20.00 1

63 HYDROBROMIC ACID 316 26.33 HDPE

CARBOYS

0.05 50

64 HYDROCHLORID ACID 195 16.25 HDPE

CARBOYS

0.05 30

65 HYDROFLORIC ACID 125 10.42 HDPE

CARBOYS

0.05 20

66 NTRIC ACID 23 1.92 JERRYCAN 0.05 10

8

67 SULPHURIC ACID 73 6.08 HDPE

CARBOYS

0.05 10

68 BORIC ACID 13 1.08 VOVEN SECS 0.05 5

69 ACETIC ACID 129 10.75 CARBOYS /

BARREL

0.20 10

70 DIMETHYL SULPHATE 359 29.92 MS / HDPE

BARREL

0.20 18

71 SODIUM HYDROGEN SULPHATE 12 1.00 VOVEN SECS /

BAGS

0.05 5

72 DIMETHYL SULPHIDE 14 1.17 MS BARREL 0.20 5

73 POTASSIUM HYDROXIDE 83 6.92 HDPE DRUM 0.20 5

74 POTASSIUM IODIDE 54 4.50 HDPE DRUM 0.05 10

75 ADAMANTYL AMINE 737 61.42 MS BARREL 0.20 40

76 ALAMINE 193 16.08 MS BARREL 0.20 20

77 BENZYL DIMETHYL AMINE 92 7.67 MS BARREL 0.20 5

78 CETYL DIMETHYL AMINE 282 23.50 MS BARREL 0.20 15

79 CYCLOHEXYL AMINE 639 53.25 MS BARREL 0.2 30

80 DI METHYL AMINE 250 20.83 MS BARREL 0.2 15

81 DI METHYL PROPYL AMINE 311 25.92 MS BARREL 0.2 20

82 DIDECYL METHYL AMINE 135 11.25 MS BARREL 0.2 10

83 DODECYL / LAURYL DEMETHYL

AMINE

97 8.08 MS BARREL 0.2 10

84 LAURYL AMINE 176 14.67 MS BARREL 0.2 15

85 MYRISTYL DIMETHYL AMINE 233 19.42 MS BARREL 0.2 20

86 N -DODECYL AMINE 736 61.33 MS BARREL 0.2 40

87 N,N - DI PROPPIONTRILE DODECYL

AMINE

111 9.25 MS BARREL 0.2 10

88 PARA CHLORIDE AMINE 109 9.08 MS BARREL 0.2 10

89 ETHYL DIMETHYL AMINE 120 10.00 MS BARREL 0.2 10

90 HEXAMETHYLENE DI AMINE 48 4.00 MS BARREL 0.2 10

91 TETRAMETYL 1.6 - HEXANE DI

AMINE

377 31.42 MS BARREL 0.2 40

92 TRI N BUTYL AMINE 1304 108.67 LIQUID TANK 20.00 1

93 TRIETHYL AMINE 1752 146.00 LIQUID TANK 20.00 1

94 TRIMETHYL AMINE 1663 138.58 GAS TANK 10.00 1

95 TRIOCTYL AMINE 895 74.58 MS BARREL 0.20 40

96 TRIPROPYL AMINE 421 35.08 MS BARREL 0.20 20

97 ACETYL CHLORIDE 40 3.33 HDPE

CARBOYS

0.05 10

98 ALLYL CHLORIDE 353 29.42 MS BARREL 0.20 20

99 CALCIUM CHLORIDE 13 1.08 VOVEN SECS 0.05 5

100 CETYL CHLORIDE 360 30.00 HDPE BARREL 0.20 20

101 ETHYL CLORIDE 463 38.58 TUNNER 0.50 20

9

102 IODINE MONOCHLORIDE 16 1.33 GLASS BOTTEL 0.01 10

103 LAURYL CHLORIDE 155 12.92 HDPE BARREL 0.20 10

104 METHYL CHLORIDE 1438 119.83 TUNNER 0.50 30

105 METHYLENE DICHLORIDE 80 6.67 MS BARREL 0.20 5

106 BENZYL CLORIDE 1878 156.50 LIQUID TANK 20.00 1

107 DODECYL / LAURYL METHYL

AMINE

10 0.83 MS BARREL 0.20 5

108 DICYCLOPENTADIENE 200 16.67 MS BARREL 0.20 20

109 PLATINIUM DIOXIDE 1 0.08 MS BARREL 0.20 5

110 DRY ETHER 40 3.33 MS BARREL 0.20 5

111 ENDO-

TETRAHYDRODICYLOPENTADIENE

200 16.67 MS BARREL 0.20 10

112 ALUMINIUM BROMIDE 20 1.67 MS BARREL 0.2 5

113 DIETHYL ETHER 200 16.67 MS BARREL 0.20 10

114 ADAMANTANE 200 16.67 MS BARREL 0.20 10

115 N-(1-ADAMANTYL AMIDE) 300 25.00 MS BARREL 0.20 15

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 300 KL/day, which will be met through GIDC water supply. The wastewater

generation will be 160 KL/day. The effluent will be sent to proposed ETP consists of primary and secondary

treatment facility to treat the effluent and treated effluent (60 KL/Day) shall be sent to GIDC effluent pipeline

for final disposal in to deep sea. The High COD stream effluent (45 KL/Day) will be sent to Multiple Effective

Evaporator (MEE). MEE Condensate shall be reused in plant premises. Scrubbing media: 30 KL/Day (Inorganic

Stream) shall be collected into Collection Tank (CT-01) from where it is pumped to Spray Dryer (SD-01). Spray

Dryer will produce dry powder from liquid or slurry by rapidly drying with a hot gas. Salt from SD-01 shall be

sold as by product.

Domestic Waste water will be disposed by septic tank & soak pit.

1.5 Air Pollution Source and Control Management

There will be emission from Boiler (3 Nos.), Thermopack (1 No.), D.G. Sets (3 Nos.) and

Process Vents (3 Nos.). To control the emission from Flue Gas Stacks & Process Vents, Bag

Filter & adequate scrubbers will be installed.

10

1.6 Hazardous Waste

Sr.

No. Name of Waste Category

Qty. Waste

generated Mode of Disposal

MT/Month

1 ETP Sludge 35.3 30 Collection, Storage, Transportation &

disposal in TSDF.

2 Residue from Distillation/

Organic Process Waste 28.1 200

Collection, Storage, Transportation & send to

cement industries for co-processing or

incineration in CHWIF.

3 Discarded Drum 33.1 10,000 Nos. Collection, Storage, Transportation & Sell to

GPCB authorized Vendor after.

4 Discarded Bags / Liner 33.1 10 Collection, Storage, Transportation & Sell to

GPCB authorized Vendor.

5 Used Oil 5.1 1 Collection, Storage, Transportation & Sell to

GPCB registered re-processor.

6 Recovered Solvents -- 1,250 Collection, Storage, Transportation & Sell to

end user.

7 Inorganic Salts (Spray

Dryer) A4010 150

Collection, Storage, Transportation & Sell to

end user.

8 MEE Salt 35.3 150 Collection, Storage, Transportation &

Disposal in TSDF.

9. Fly Ash -- 60 Collection, Storage, Transportation & Sell to

Brick Manufacturers.

10. Spent Catalyst 28.2 2 Collection, Storage, Transportation & Sell to

regenerator.

11. Spent Carbon 28.3 12

Collection, Storage, Transportation & send

for co-processing in cement industries or

Disposal to TSDF site.

12. Off Specification Products 28.4 2 Collection, Storage, Transportation & send

for co-processing or incineration in CHWIF.

13. Sodium Chloride B2040 12 Collection, Storage, Transportation &

Disposal in TSDF.

14. Sodium Sulfate A4010 12 Collection, Storage, Transportation &

Disposal in TSDF.

1.7 Green Belt

Total 31,713 sq. meter land area is available at site; out of this area about 7,000 sq. meter

(22 %) area will be covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

Power required from Torrent Energy Ltd is 6,000 KVA.

Stand-by power supply from

D.G. set: Proposed: 750 KVA * 3

11

Fuel for proposed boiler:

LDO: 12 KLPD

FO: 12 KLPD

Agro Waste: 35 TPD

Coal: 30 TPD

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Dahej SEZ Unit-2), proposes specialty chemical

manufacturing company at Plot No. Z/103/F/2, Dahej SEZ, Part-II, Taluka: Vagra, Dist:

Bharuch – 392 130, Gujarat.

Identification of the project proponent

Mr. Chintan Shah ( CMD ) : B.E. (Computer science)

Mr. Ajay Patel ( Director ) : B.E. (Chemical)

Mr. Shekhar Somani ( Director ) : B. Pharm

2.2 Brief description of nature of the Project

Proposed specialty chemical manufacturing unit.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by setting

up this unit M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Unit-2) will be able to meet the

demand of various products locally. The project will save forex as certain products import

will be reduced. This will also generate direct and indirect employment opportunity for

various levels of people.

2.4 Demands-Supply Gap

12

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our group's products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products in the international market.

2.6 Export possibility

We shall export (100%) the products.

2.7 Domestic/Export Markets

Our products have good demand in international market. We shall export (100%) the

products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Unit-2) will give direct employment to local

people based on qualification and requirement. In addition to direct employment, indirect

employment shall generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

10

3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates.

• Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

11

• Toposheet: Specific location and project boundary

(Courtesy: Environmental Information Center, New Delhi)

12

• Project Site (Google Map)

13

• Plot Layout

14

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Looking to the international market demand of the products it was decided by M/s. Tatva

Chintan Pharma Chem Pvt. Ltd. (Unit-2) to set up a new facility. As Dahej SEZ is located near

port and sea so that it was decided to set up the unit in SEZ Dahej. Over and above Gujarat

has been chemical industry friendly so it was finally decided to set up the unit in Gujarat.

Major factors involved in the selection of site are listed below:

• Proposed project site is within the SEZ Dahej, Part-II.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by sea, road and railway.

• Availability of Fuel, Power, Water, Effluent disposal into deep sea, etc.

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2 to 4.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

15

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 5 to 6. We

shall procure the raw material as much as possible from domestic local market and if there

is no availability of any raw material we will import. We shall export (100%) finished

products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After set up of unit, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall met through GIDC water supply.

Power & Fuel Requirement

Power required from Torrent Energy Ltd is 6,000 KVA.

Stand-by power supply from

D.G. set: Proposed: 750 KVA * 3

Fuel for proposed boiler:

LDO: 12 KLPD

FO: 12 KLPD

Agro Waste: 35 TPD

Coal: 30 TPD

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-V & VI.

16

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by sea, rail & road

• Availability of fuel, water, power, etc.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

17

4.2 Land Form, Land Use and Land Ownership

(Courtesy: Environmental Information Center, New Delhi)

18

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances

from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies

(distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given.

(Courtesy: Environmental Information Center, New Delhi)

19

AREAS UNDER DIFFERENT LANDUSE

(Courtesy: Environmental Information Center, New Delhi)

Area Statistics of Landuse / Landcover Map

Sl.No. Class Names Area (In

Hectares) Area (In Sq.Km.) Area %

1 Water Body 1363.73 13.64 4.34

2 Open/Barren Land 5076.01 50.76 16.17

3 Agriculture Land 1159.56 11.60 3.69

4 Fallow Land 6291.40 62.91 20.04

5 Open/Degraded Vegetation 412.59 4.13 1.31

6 Vegetation Medium Density 397.40 3.97 1.27

7 River & Canal 23.25 0.23 0.07

8 Marshy Land 919.33 9.19 2.93

9 Salt Affected Land 128.45 1.28 0.41

10 Settlement & Habitation 324.50 3.25 1.03

11 Mud Flat 863.17 8.63 2.75

12 Jetty 32.91 0.33 0.10

13 Salt Pans 2083.03 20.83 6.63

14 Mangrove(Sparse) 117.30 1.17 0.37

15 Mangrove(Dense) 223.00 2.23 0.71

16 Marshy Vegetation 46.55 0.47 0.15

17 Industrial Area 290.32 2.90 0.92

18 Sea 11589.46 115.89 36.91

19 Seasonal Water Body 59.04 0.59 0.19

Total 31400.99 314.01 100.00

20

4.4 Existing Infrastructure

This is proposed project activity so now there is only open land.

4.5 Soil Classification

Soil Characteristics under Project Area are as below Table;

CATEGORY AREA_SQ KM DESCRIPTION TAXONOMY1 TAXONOMY2 CLASS SUB_CLASS

A 88.93

Very deep, moderately well

drained, calcareous, fine soils

on very gently sloping alluvial

plain with slight erosion and

moderate salinity; associated

with very deep moderately well

drained, calcareous, fine soils

with moderate erosion.

Fine,

montmorillonitic

(calcareous),

hyperthermic

Typic

Chromusterts

Fine,

montmorillonitic

(calcareous)

hyperthermic

Udic Chromusters

Soils of

west coast

(soils of

Gujarat

plain)

Soils of

alluvial

plains

C 108.64

Very deep, poorly drained,

calcareous fine-loamy soils on

very gently sloping coastal plain

with moderate erosion and

strong salinity; associated with

very deep , imperfectly drained,

calcareous, fine soils with

severe erosion and strong

salinity.

Fine-loamy,

mixed

(calcareous),

hyperthermic

Aeric

Haplaquepts

Fine, mixed

(calcareous),

hyperthermic

Typic Halaquepts

Soils of

west coast

(soils of

Gujarat

plain)

Soils of

coastal

plains

- 116.43 Sea - - - - (Courtesy: Environmental Information Centre, New Delhi)

21

SOIL CHARACTERISTICS MAP

(Courtesy: Environmental Information Centre, New Delhi)

22

4.6 Climatic data from secondary sources.

Primary source: our own weather station & Secondary source: Indian Meteorological

Department, Ahmedabad.

4.7 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation, etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed specialty chemical manufacturing unit.

5.2 Population Projection

It will be incorporated in the EIA Studies.

5.3 Land use planning (breakup along with green belt etc.)

SR.

NO.

LAND USE

PROPOSED AREA

(SQ. MT.)

1 Production Plants 3050

2 Administration Building 600

3 Parking 1380

4 Security Building & Dispensary 100

5 Effluent Treatment plant 720

6 Utility 700

7 Raw Material and Finished Products

Storage

1800

8 Tank Farm Area 1520

9 Green Space 7000

10 Open Area + Road 14843

Total 31713

5.4 Assessment of Infrastructure Demand (Physical & Social)

It will be incorporated in the EIA Studies.

28

5.5 Amenities/Facilities

Details of amenities available in study area

Taluka Village Educational Medical Drinking

Water

Post &

Telegraph

Communication Approach

to

Village

Nearest

Town

Power

Supply

Vagra Galenda P(2),Ac,O RP,CHW T,W,TK PO BS PR,KR Bharuch EA

Samatpor P(2),Ac RP,CHW W,TK -(-5 Kms) BS PR,KR Bharuch EA

Vav P(2),Ac RP,CHW T,W,TK,HP -(-5 Kms) BS,RS PR,KR Bharuch EA

Jolva P(2),Ac,O PHS,FPC,RP,CHW W,TK -(-5 Kms) BS,NW PR,KR Bharuch EA

Vadadla P(2),Ac CHW W,TK PO BS PR,KR Bharuch EA

Dahej

P(4),H,Ac(4),O PHC,D,FPC,RP,

CHW

T,W,TK PTO,

Phone

BS,RS,NW PR,KR Bharuch EA

Lakhigam P(2) PHS,RP,CHW W,TK po BS,NW PR,KR Bharuch EA

Luvara P(2),Ac RP,CHW W,TK -(-5 Kms) BS,NW PR,KR,NR Bharuch EA

Jageshwar P(2),Ac,H RP,CHW W,TK PO BS,NW PR,KR,NR Bharuch EA

Ambheta P(2),Ac CHW T,W,TK PO BS,NW KR,NR Bharuch EA

Suva P(2),Ac -(5-10 Kms) W,TK,R -(-5 Kms) BS,NW PR,KR,NR Bharuch EA

Rahiad P(2),Ac(2),O RP,CHW W,TK PO BS,NW PR,KR.NR Bharuch EA

Harinagar

Un

inhabited

29

Padariya P(2),Ac RP,CHW W,TK PO BS PR,KR Amod EA

Kadodara

P(2),Ac(2),H PHS,FPC,

RP,CHW

W,TK PO BS PR,KR Bharuch EA

Sambheti P(2),Ac -(10+Kms) W,TK PO BS,RS PR,KR Bharuch EA

(Courtesy: Census Dept., GOI)

30

ABBREVIATIONS

1. Education

P-Primary Elementary School

H-Matriculation or Secondary

O-Other Educational Institution

PUC-Higher Secondary/Intermediate/pre-University/junior Collage

AC – Adult literacy class

TR – Training center

2. Medical Facilities

RP-Registered Private Practitioner

PHS-Primary Health Centre

FPC-Family Planning Centre

D- Dispensary

CHW - Community Health Worker/Health Worker

H - Hospital

NH - Nursing Home

MH - Maternity Home

PHC - Public Health Centre

CWC - Child Welfare Centre

TB - T.B Clinic

O - Others

3. Drinking Water

T-Tap Water

HP-Hand Pump

TK-Tank Water

W-Well Water

R-River Water

C-Canal

N - Nallah

S - Spring

4. Post & Telegraph

PO-Post Office

31

PTO-Post & Telegraph

Phone-Telephone Communication

5. Transportation

RS- Railway Station

BS-Bus Station

NW-Navigable Waterway

6. Approach to Village

PR-Pucca Road

KR-Kuccha Road

7. Power Supply

EA-Electricity for all purposes

EAG - Electricity for Agriculture

ED - Electricity for domestic

EO - Electricity for other purpose like Industrial, Commercial etc.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop)

Developed Area: 7,790 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Workshop and Engg. Store and open area)

Area: 23,923 m2

6.3 Green Belt

Total 31,713 sq. meter land area is available at site; out of this area about 7,000 sq. meter

(22 %) area will be covered as greenbelt and other forms of greenery.

32

6.4 Social Infrastructure

• Water Supply by GIDC

• Power supply by Torrent Power Limited.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by sea, rail & road.

• Proximity to Raw Material suppliers

• Availability of sufficient industrial purpose land.

• Availability of power facilities

• Availability of water for industrial use

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall met through GIDC water supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections. These liquid wastes would be sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 3.8, Page No. 11 of this report.

33

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project. There shall not be displacement of any

population in project area. The increasing industrial activity will boost the commercial and

economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

Construction will start after getting EC & CTE.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 30 Crores.

Project Cost breakup

Sr. No. Description Rs. (in Crores)

1 Land 5

2 Civil 10

3 Machinery 10

4 ETP 2

5 Misc 3

TOTAL 30

34

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.