0
PRE FEASIBILITY REPORT
For
PROPOSED SPECIALTY CHEMICAL MANUFACTURING UNIT
of
M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Unit-2)
Plot No. Z/103/F/2, Dahej SEZ, Part-II,
Taluka: Vagra, Dist: Bharuch-392 130,
Gujarat
1
CONTENTS
Sr.
No.
Description Page No.
1. Executive Summary 1
2. Introduction of the Project/Background information 10
3. Project Description 11
4. Site Analysis 16
5. Planning Brief 22
6. Proposed Infrastructure 31
7. Rehabilitation and resettlement (R & R) Plan 33
8. Project Schedule & Cost Estimates 33
9. Analysis of Proposal (Final Recommendations) 34
1
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
TATVA CHINTAN is an integrated growing specialty chemical and pharmaceutical company,
promoted by three young and technocrats friends, founded in 1996 with the purpose of
serving the community and aiming to become one of the fastest growing specialty chemical
and pharmaceutical company in India.
Strong business relationships, commitment to outstanding quality and service make TATVA
CHINTAN a preferred partner for its customers.
The company’s success is based on the expertise of its people, their ability to identify new
customer needs at an early stage, and an enthusiasm to work together with customers to
develop creative, efficient solutions.
They look outward and see challenges, opportunities and a future full of promise. They
invite clients to explore their commitments to sustainability and track their progress.
2
Project Details
1.2.1 Products along with Production Capacity
Sr.
No. MATERIAL NAME
Quantity
(MT/Annum)
Quantity
(MT/Month)
A. QUATERNARY HYDROXIDES PRODUCTS
1(A) TETRAMETHYL AMMONIUM HYDROXIDE (BY DMC ROUTE) OR CATALYST TQ1H 15000 1250
1(B) TETRAMETHYL AMMONIUM HYDROXIDE (by TMAC ROUTE) OR CATALYST TQ1H
2(A) TETRAETHYL AMMONIUM HYDROXIDE (by DEC ROUTE) OR CATALYST TQ2H
2(B) TETRAETHYL AMMONIUM HYDROXIDE (by TEAC ROUTE) OR CATALYST TQ2H
3 TRIETHYL METHYL AMMONIUM HYDROXIDE OR CATALYST TQ21H
4 BENZYLTRIMETHYL AMMONIUM HYDRDOXIDE OR CATALYST TQ71H
5 DIETHYL DIMETHYL AMMONIUM HYDROXIDE OR CATALYST TQ12H
6 TETRAPROPYL AMMONIUM HYDROXIDE OR CATALYST TQ3H
7 TETRABUTYL AMMONIUM HYDROXIDE OR CATALYST TQ4H
8 DIMETHYL DIPROPYL AMMONIUM HYDROXIDE OR CATALYST TQ31H
9 HEXAMETHANIUM DIHYDROXIDE OR CATALYST TQ62H
10 ADAMANTYLTRIMETHY ADAMANTYL AMMONIUM HYDROXIDE
11
CYCLOHEXYLTRIMETHY CYCLOHEXYL AMMONIUM HYDROXIDE OR CATALYST
TQ61H
B. ELECTROLYTES
12 TETRAETHYLAMMONIUM TETRAFLUOROBORATE SOLUTION 2000 166.67
13 TRIETHYL METHYLAMMONIUM TETRAFLUOROBORATE SOLUTION
14 5-AZONIASPIRO[4.4]NONANE TETRAFLUOROBORATE SOLUTION
15 1-BUTYL-3-METHYL IMIDAZOLIUM TETRAFLUOROBORATE SOLUTION
16 1-ETHYL-3-METHYL IMIDAZOLIUM TETRAFLUOROBORATE SOLUTION
C. PHASE TRANSFER CATALYSTS i.e. QUATERNARY AMMONIUM , PHOSPHONIUM & PYRIDINIUM SALTS
17
BENZYLTRIMETHYL AMMONIUM CHLORIDE / BENZYLTRIMETHYLAMMONIUM
CHLORIDE SOLUTION
10000 833.33
18 DIALLYLDIMETHYL AMMONIUM CHLORIDE
19 1,3-DIDODECYL-2-METHYLIMIDAZOLIUM CHLORIDE
20 BENZYLTRIPHENYL PHOSPHONIUM CHLORIDE
21 CETYLTRIMETHYL AMMONIUM BROMIDE
22
CETYLTRIMETHYL AMMONIUM CHLORIDE / CETYL TRIMETHYL AMMONIUM
CHLORIDE SOLUTION OR CETRIMONIUM CHLORIDE OR COPOLY TCPC CAT /
HEXADECYL TRIMETHYL AMMONIUM CHLORIDE
23 ETHYLTRIPHENYL PHOSPHONIUM BROMIDE
24 LAURYL PYRIDINIUM CHLORIDE / DODECYL PYRIDINIUM CHLORIDE
25 METHOXY METHYLTRIPHENYL PHOSPHONIUM CHLORIDE
26 METHYLTRIBUTYL AMMONIUM CHLORIDE 75%
27 METHYLTRIOCTYL AMMONIUM CHLORIDE 85% / 90% / 95%
3
28 METHYLTRIPHENYL PHOSPHONIUM BROMIDE
29 PHENYLTRIMETHYL AMMONIUM CHLORIDE
30
TETRABUTYL AMMONIUM ACETATE / TETRABUTYL AMMONIUM ACETATE
SOLUTION
31
TETRABUTYLAMMONIUM BROMIDE / TETRABUTYLAMMONIUM BROMIDE
SOLUTION
32
TETRABUTYL AMMONIUM CHLORIDE / TETRABUTYL AMMONIUM CHLORIDE
SOLUTION
33 TETRABUTYLAMMONIUM FLUORIDE TRIYDRATE
34 TETRABUTYLAMMONIUM FLURODIE TRIHYDRATE 1 M IN THF
35 TETRABUTYLAMMONIUM HYDROGEN SULPHATE
36 TETRABUTYLAMMONIUM IODIDE
37 TRIETHYL METHYL AMMONIUM CHLORIDE
38 TETRAMETHYL AMMONIUM HYDROXIDE PENTAHYDRATE
39 TETRAOCTYL AMMONIUM BROMIDE
40
TETRAPROPYL AMMONIUM BROMIDE / TETRAPROPYL AMMONIUM BROMIDE
SOLUTION
41
TETRAETHYL AMMONIUM BROMIDE / TETRAETHYL AMMONIUM BROMIDE
SOLUTION
42
TRIETHYLBENZYL AMMONIUM CHLORIDE / TRIETHYLBENZYL AMMONIUM
CHLORIDE SOLUTION
43 TRIMETHYLSULPHONIUM BROMIDE
44 TRIMETHYL BENZYL AMMONIUM DICHLOROIODIE
45 1,2-DIETHOXY ETHANE
46 BENZYL TRIBUTYL AMMONIUM BROMIDE
47 BENZYL TRIBUTYL AMMONIUM CHLORIDE
48 BENZYL TRIPHENYL PHOSPHONIUM BROMIDE
49 BENZYL TRIPHENYL PHOSPHONIUM CHLORIDE
50 CETYL DIMETHYL BENZYL AMMONIUM BROMIDE
51 CETYL DIMETHYL BENZYL AMMONIUM CHLORIDE
52
DODECYL TRIMETHYL AMMONIUM CHLORIDE / LAURYL TRIMETHYL
AMMONIUM CHLORIDE
53
DODECYL TRIMETHYL AMMONIUM BROMIDE / LAURYL TRIMETHYL AMMONIUM
BROMIDE
54 METHYLTRIPHENYL PHOSPHONIUM CHLORIDE
55 METHYLTRIPHENYL PHOSPHONIUM IODIDE
56 TETRA PHENYL PHOSPHONIUM BROMIDE
57 TETRAMETHYL AMMONIUM CHLORIDE
58 TRIETHYL BUTYL AMMONIUM BROMIDE
59 BENZYLTRIPHENYL PHOSPHONIUM IODIDE
60 ETHYLTRIPHENYL PHOSPHONIUM CHLORIDE
61 ETHYLTRIPHENYL PHOSPHONIUM IODIDE
4
62 BUTYL TRIPHENYL PHOSPHONIUM BROMIDE
63 BUTYL TRIPHENYL PHOSPHONIUM CHLORIDE
64 ETHYL TRIPHENYL PHOSPHONIUM ACETATE SOLUTION
65
ETHYL TRIPHENYL PHOSPHONIUM ACID ACETATE / ETHYL TRIPHENYL
PHOSPHONIUM ACID ACETATE SOLUTION
66 TRIMETHYLSULPHONIUM IODIDE
67 PHENYL TRIMETHYL AMMONIUM BROMIDE
68 PHENYL TRIMETHYL AMMONIUM TRIBROMIDE
69 TETRABUTYL AMMONIUM CHLORIDE MONOHYDRATE
70 METHYL TRIALKYL(C8,C10) AMMONIUM CHLORIDE 80% / 90% OR TCPC-CAT-18
71 TETRAMETHYL AMMONIUM CARBONATE
72 MYRISTYL DIMETHYL BENZYL AMMONIUM CHLORIDE
73 TRIETHYL METHYL AMMONIUM BROMIDE
74 TETRAETHYLAMMONIUM CHLORIDE
75 TETRAETHYLAMMONIUM IODIDE
76
(3-CHLORO-2-HYDROXYPROPYL) DODECYL DIMETHYL AMMONIUM CHLORIDE
SOLUTION
77
(3-CHLORO-2-HYDROXYPROPYL) LAURYL DIMETHYL AMMONIUM CHLORIDE
SOLUTION
78 DIDECYL DIMETHYL AMMONIUM CHLORIDE SOLUTION
79 DIDECYL DIMETHYL AMMONIUM BROMIDE SOLUTION
80 TETRABUTYL AMMONIUM NITRATE
81 TETRABUTYL AMMONIUM NITRITE
82 TETRA BROMO BISPHENOL - A
83 HEXAMETHANIUM DICHLORIDE
84 HEXAMETHANIUM DIBROMIDE
85 (3-CHLORO-2-HYDROXYPROPYL) TRIMETHYL AMMONIUM CHLORIDE
86 2,3 EPOXY PROPYL TRI METHYL AMMONIUM CHLORIDE
D. ACTIVE PHARMA INGREDIENTS AND DISINFECTANT
87 CETRIMIDE 2000 166.67
88 CETRIMIDE STRONG SOLUTION 40%
89 CETYL PYRIDINIUM CHLORIDE
90 MESETRONIUM ETHOSULPHATE
91 BENZALKONIUM CHLORIDE 50% /80%
92 BEHENTRIMONIUM CHLORIDE 50% / 70% / 80%
93 CHLORHEXIDINE GLUCONATE
94 BENZETHONIUM CHLORIDE
95 TETRADECYL TRIMETHYL AMMONIUM BROMIDE
E. AMINES
5
96
TRIOCTYL AMINE OR TRIALKYL (C8,C10) AMINE OR ALAMINE 336 OR
TRIALKYL(OCTYL, DECYL)AMINE
3000 250
97 3 - AMINO PROPYL DODECYL DIAMINE
98 TRILAURYLAMINE
99 TRIDECYLAMINE
100 LAURYLDIMETHYLAMINE
101 MYRISTYLDIMETHYLAMINE
102 CETYLDIMETHYLAMINE
103 OCTYLDIMETHYLAMINE
104 DECYLDIMETHYLAMINE
105 ADAMANTANE
106 ADAMANTADINE
107 ADAMANTYL DIMETHYL AMINE
F. R & D CENTRE PRODUCTS 1000 83.33
Total 33,000 2750
1.2.2 By-Products along with Production Capacity
SR.
NO.
NAME OF BY PRODUCT QTY (MT/Annum) QTY (MT/Month)
1 RECOVERED SOLVENTS 12000 1250
2 ALL INORGANIC POWDER / SALTS/ FROM SPRAY DRYERS
AMMONIUM CHLORIDE 1800 150
AMMONIUM BROMIDE
AMMONIUM SULPHATE
SODIUM BROMIDE
POTASSIUM CHLORIDE
POTASSIUM BROMIDE
POTASSIUM SULPHATE
6
1.3 Raw Material Requirement
SR.
NO.
RAW MATERIAL NAME QUNTITY
(MT/ANNUM)
QUNTITY
(MT/MONTH)
MODE OF
INVENTORY
CAPACITY
IN KL
NO.
1 1,4 - DICHLOROBUTANE 296 24.67 HDPE DRUM 0.2 20
2 1-BUTYL IMIDAZOLE 267 22.25 HDPE BARREL 0.2 20
3 1-ETHYL IMIDAZOLE 267 22.25 HDPE BARREL 0.2 20
4 2 - METHYL IMIDAZOLE 42 3.50 FIBER / HDPE
DRUM
0.050 10
5 2 - CHLORO ETHANOL 40 3.33 HDPE BARREL 0.20 10
6 2 - ETHOXY ETHANOL 19 1.58 HDPE BARREL 0.20 10
7 DEMETHYL FORMAMIDE 29 2.42 MS BARREL 0.20 10
8 FORMALDEHYDE 926 77.17 LIQUID TANK 20.00 1
9 EHTYL IODIDE 11 0.92 HDPE BARREL 0.20 5
10 METHYL IODIDE 25 2.08 HDPE BARREL 0.20 5
11 AMMONIA 2541 211.75 GAS TANK 10.00 1
12 METHANOLIC AMMONIA 556 46.33 HDPE DRUM 0.2 30
13 LAURYL ALCHOHOL 403 33.58 MS DRUM 0.2 20
14 OCTYL ALCOHOL 83 6.92 MS BARREL 0.2 10
15 ACTIVATED CHARCOAL 100 8.33 VOVEN SECS /
BAGS
0.10 20
16 BIS PHENOL -A 51 4.25 HDPE BARREL 0.20 5
17 BUTANOL 219 18.25 MS BARREL 0.20 15
18 CARBON DIOXIDE 100 8.33 CYLINDER 0.10 10
19 CATALYST 20 1.67 HDPE DRUM 0.20 10
20 CAUSTIC POTASH 135 11.25 VOVEN SECS /
BAGS
0.05 20
21 CAUSTIC SODA 10 0.83 LDPE BAGS 0.05 10
22 DIMETHYL AMINE ETHYL
CHLORIDE. HCL
25 2.08 PAPER DRUM 0.10 5
23 ACETYL ANHYDIDE 8 0.67 HDPE
CARBOYS
0.10 5
24 EPICHLOROHYDRINE 6 0.50 HDPE BARREL 0.20 3
25 EPITOL 19 1.58 MS BARREL 0.20 3
26 ETHANOL 355 29.58 LIQUID TANK 20.00 1
27 ETHYL CELLOSOLVE 13 1.08 HDPE BARREL 0.20 5
28 GLYCERINE 83 6.92 HDPE BARREL 0.20 5
29 HYDROGEN PEROXIDE 1462 121.83 LIQUID TANK 20.00 1
30 METHYL ETHYL KETONE 94 7.83 MS BARREL 0.20 5
31 METHYL ISO BUTYL KETONE 80 6.67 MS BARREL 0.20 5
32 METHYLAL 53 4.42 HDPE BARREL 0.20 10
7
33 MIX XYLENE 72 6.00 MS BARREL 0.20 10
34 N,N - DIMETHYL ANILINE 167 13.92 HDPE BARREL 0.20 15
35 OCTANOL 1100 91.67 LIQUID TANK 20.00 1
36 PERATERT OCTYL PHENOL 100 8.33 HDPE DRUM 0.20 10
37 PYRROLIDINE 396 33.00 HDPE BARREL 0.20 20
38 RANEY NICKLE CATALYST 11 0.92 MS TIN BOX 0.10 12
39 SODA ASH 199 16.58 VOVEN SECS /
BAGS
0.05 50
40 SODIUM DI CYNAMIDE 74 6.17 FIBER / HDPE
DRUM
0.05 10
41 SODIUM HYDROXIDE 313 26.08 VOVEN SECS /
BAGS
0.05 50
42 TETRA HYDROFURAN 67 5.58 HDPE
CARBOYS
0.20 10
43 TRIPHENYL PHOSHINE 570 47.50 FIBER / HDPE /
MS DRUM
0.10 30
44 ACETONE 1324 110.33 LIQUID TANK 20.00 1
45 ACETONITRILE 1177 98.08 LIQUID TANK 20.00 1
46 EDC 962 80.17 LIQUID TANK 20.00 1
47 ETHYL ACETATE 1393 116.08 LIQUID TANK 20.00 1
48 ISO PROPANOL 2009 167.42 LIQUID TANK 20.00 1
49 METHANOL 2272 189.33 LIQUID TANK 20.00 1
50 TOLUNE 1231 102.58 LIQUID TANK 20.00 1
51 BROMINE 688 57.33 ISO TANK 10.00 1
52 BUTYL BROMIDE 595 49.58 HDPE BARREL 0.2 30
53 N - PROPYL BROMIDE 439 36.58 HDPE BARREL 0.2 25
54 OCTYL BROMIDE 35 2.92 HDPE BARREL 0.2 5
55 PROPYL BROMIDE 354 29.50 HDPE BARREL 0.2 20
56 SODIUM BROMIDE 584 48.67 HDPE BARREL 0.2 30
57 ETHYL BROMIDE 292 24.33 GI BARREL 0.2 15
58 DIETHYL CARBONATE 675 56.25 LIQUID TANK 20.00 1
59 DIMETHYL CARBONATE 1213 101.08 LIQUID TANK 20.00 1
60 POTASSIUM CARBONATE 649 54.08 VOVEN SECS /
BAGS
0.05 50
61 FLUOBORIC ACID 1407 117.25 LIQUID TANK 20.00 1
62 FORMIC ACID 1503 125.25 LIQUID TANK 20.00 1
63 HYDROBROMIC ACID 316 26.33 HDPE
CARBOYS
0.05 50
64 HYDROCHLORID ACID 195 16.25 HDPE
CARBOYS
0.05 30
65 HYDROFLORIC ACID 125 10.42 HDPE
CARBOYS
0.05 20
66 NTRIC ACID 23 1.92 JERRYCAN 0.05 10
8
67 SULPHURIC ACID 73 6.08 HDPE
CARBOYS
0.05 10
68 BORIC ACID 13 1.08 VOVEN SECS 0.05 5
69 ACETIC ACID 129 10.75 CARBOYS /
BARREL
0.20 10
70 DIMETHYL SULPHATE 359 29.92 MS / HDPE
BARREL
0.20 18
71 SODIUM HYDROGEN SULPHATE 12 1.00 VOVEN SECS /
BAGS
0.05 5
72 DIMETHYL SULPHIDE 14 1.17 MS BARREL 0.20 5
73 POTASSIUM HYDROXIDE 83 6.92 HDPE DRUM 0.20 5
74 POTASSIUM IODIDE 54 4.50 HDPE DRUM 0.05 10
75 ADAMANTYL AMINE 737 61.42 MS BARREL 0.20 40
76 ALAMINE 193 16.08 MS BARREL 0.20 20
77 BENZYL DIMETHYL AMINE 92 7.67 MS BARREL 0.20 5
78 CETYL DIMETHYL AMINE 282 23.50 MS BARREL 0.20 15
79 CYCLOHEXYL AMINE 639 53.25 MS BARREL 0.2 30
80 DI METHYL AMINE 250 20.83 MS BARREL 0.2 15
81 DI METHYL PROPYL AMINE 311 25.92 MS BARREL 0.2 20
82 DIDECYL METHYL AMINE 135 11.25 MS BARREL 0.2 10
83 DODECYL / LAURYL DEMETHYL
AMINE
97 8.08 MS BARREL 0.2 10
84 LAURYL AMINE 176 14.67 MS BARREL 0.2 15
85 MYRISTYL DIMETHYL AMINE 233 19.42 MS BARREL 0.2 20
86 N -DODECYL AMINE 736 61.33 MS BARREL 0.2 40
87 N,N - DI PROPPIONTRILE DODECYL
AMINE
111 9.25 MS BARREL 0.2 10
88 PARA CHLORIDE AMINE 109 9.08 MS BARREL 0.2 10
89 ETHYL DIMETHYL AMINE 120 10.00 MS BARREL 0.2 10
90 HEXAMETHYLENE DI AMINE 48 4.00 MS BARREL 0.2 10
91 TETRAMETYL 1.6 - HEXANE DI
AMINE
377 31.42 MS BARREL 0.2 40
92 TRI N BUTYL AMINE 1304 108.67 LIQUID TANK 20.00 1
93 TRIETHYL AMINE 1752 146.00 LIQUID TANK 20.00 1
94 TRIMETHYL AMINE 1663 138.58 GAS TANK 10.00 1
95 TRIOCTYL AMINE 895 74.58 MS BARREL 0.20 40
96 TRIPROPYL AMINE 421 35.08 MS BARREL 0.20 20
97 ACETYL CHLORIDE 40 3.33 HDPE
CARBOYS
0.05 10
98 ALLYL CHLORIDE 353 29.42 MS BARREL 0.20 20
99 CALCIUM CHLORIDE 13 1.08 VOVEN SECS 0.05 5
100 CETYL CHLORIDE 360 30.00 HDPE BARREL 0.20 20
101 ETHYL CLORIDE 463 38.58 TUNNER 0.50 20
9
102 IODINE MONOCHLORIDE 16 1.33 GLASS BOTTEL 0.01 10
103 LAURYL CHLORIDE 155 12.92 HDPE BARREL 0.20 10
104 METHYL CHLORIDE 1438 119.83 TUNNER 0.50 30
105 METHYLENE DICHLORIDE 80 6.67 MS BARREL 0.20 5
106 BENZYL CLORIDE 1878 156.50 LIQUID TANK 20.00 1
107 DODECYL / LAURYL METHYL
AMINE
10 0.83 MS BARREL 0.20 5
108 DICYCLOPENTADIENE 200 16.67 MS BARREL 0.20 20
109 PLATINIUM DIOXIDE 1 0.08 MS BARREL 0.20 5
110 DRY ETHER 40 3.33 MS BARREL 0.20 5
111 ENDO-
TETRAHYDRODICYLOPENTADIENE
200 16.67 MS BARREL 0.20 10
112 ALUMINIUM BROMIDE 20 1.67 MS BARREL 0.2 5
113 DIETHYL ETHER 200 16.67 MS BARREL 0.20 10
114 ADAMANTANE 200 16.67 MS BARREL 0.20 10
115 N-(1-ADAMANTYL AMIDE) 300 25.00 MS BARREL 0.20 15
1.4 Water Requirement, Waste Water Generation and Treatment
Total water requirement will be 300 KL/day, which will be met through GIDC water supply. The wastewater
generation will be 160 KL/day. The effluent will be sent to proposed ETP consists of primary and secondary
treatment facility to treat the effluent and treated effluent (60 KL/Day) shall be sent to GIDC effluent pipeline
for final disposal in to deep sea. The High COD stream effluent (45 KL/Day) will be sent to Multiple Effective
Evaporator (MEE). MEE Condensate shall be reused in plant premises. Scrubbing media: 30 KL/Day (Inorganic
Stream) shall be collected into Collection Tank (CT-01) from where it is pumped to Spray Dryer (SD-01). Spray
Dryer will produce dry powder from liquid or slurry by rapidly drying with a hot gas. Salt from SD-01 shall be
sold as by product.
Domestic Waste water will be disposed by septic tank & soak pit.
1.5 Air Pollution Source and Control Management
There will be emission from Boiler (3 Nos.), Thermopack (1 No.), D.G. Sets (3 Nos.) and
Process Vents (3 Nos.). To control the emission from Flue Gas Stacks & Process Vents, Bag
Filter & adequate scrubbers will be installed.
10
1.6 Hazardous Waste
Sr.
No. Name of Waste Category
Qty. Waste
generated Mode of Disposal
MT/Month
1 ETP Sludge 35.3 30 Collection, Storage, Transportation &
disposal in TSDF.
2 Residue from Distillation/
Organic Process Waste 28.1 200
Collection, Storage, Transportation & send to
cement industries for co-processing or
incineration in CHWIF.
3 Discarded Drum 33.1 10,000 Nos. Collection, Storage, Transportation & Sell to
GPCB authorized Vendor after.
4 Discarded Bags / Liner 33.1 10 Collection, Storage, Transportation & Sell to
GPCB authorized Vendor.
5 Used Oil 5.1 1 Collection, Storage, Transportation & Sell to
GPCB registered re-processor.
6 Recovered Solvents -- 1,250 Collection, Storage, Transportation & Sell to
end user.
7 Inorganic Salts (Spray
Dryer) A4010 150
Collection, Storage, Transportation & Sell to
end user.
8 MEE Salt 35.3 150 Collection, Storage, Transportation &
Disposal in TSDF.
9. Fly Ash -- 60 Collection, Storage, Transportation & Sell to
Brick Manufacturers.
10. Spent Catalyst 28.2 2 Collection, Storage, Transportation & Sell to
regenerator.
11. Spent Carbon 28.3 12
Collection, Storage, Transportation & send
for co-processing in cement industries or
Disposal to TSDF site.
12. Off Specification Products 28.4 2 Collection, Storage, Transportation & send
for co-processing or incineration in CHWIF.
13. Sodium Chloride B2040 12 Collection, Storage, Transportation &
Disposal in TSDF.
14. Sodium Sulfate A4010 12 Collection, Storage, Transportation &
Disposal in TSDF.
1.7 Green Belt
Total 31,713 sq. meter land area is available at site; out of this area about 7,000 sq. meter
(22 %) area will be covered as greenbelt and other forms of greenery.
1.8 Power & Fuel Requirements
Power required from Torrent Energy Ltd is 6,000 KVA.
Stand-by power supply from
D.G. set: Proposed: 750 KVA * 3
11
Fuel for proposed boiler:
LDO: 12 KLPD
FO: 12 KLPD
Agro Waste: 35 TPD
Coal: 30 TPD
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Dahej SEZ Unit-2), proposes specialty chemical
manufacturing company at Plot No. Z/103/F/2, Dahej SEZ, Part-II, Taluka: Vagra, Dist:
Bharuch – 392 130, Gujarat.
Identification of the project proponent
Mr. Chintan Shah ( CMD ) : B.E. (Computer science)
Mr. Ajay Patel ( Director ) : B.E. (Chemical)
Mr. Shekhar Somani ( Director ) : B. Pharm
2.2 Brief description of nature of the Project
Proposed specialty chemical manufacturing unit.
2.3 Need for the project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the country by setting
up this unit M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Unit-2) will be able to meet the
demand of various products locally. The project will save forex as certain products import
will be reduced. This will also generate direct and indirect employment opportunity for
various levels of people.
2.4 Demands-Supply Gap
12
Based on our informal survey of the market with our current customers and various traders,
we have found that there is a big potential for the range of the products we are planning.
These products will be an addition to the current range of our group's products.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some
materials, we will have to import some of the key raw materials as they are not available
indigenously. This will make us very competitive against imported finished products and we
will export of our finished products in the international market.
2.6 Export possibility
We shall export (100%) the products.
2.7 Domestic/Export Markets
Our products have good demand in international market. We shall export (100%) the
products.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. Tatva Chintan Pharma Chem Pvt. Ltd. (Unit-2) will give direct employment to local
people based on qualification and requirement. In addition to direct employment, indirect
employment shall generate ancillary business to some extent for the local population.
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
10
3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates.
• Map showing general location
(Courtesy: Environmental Information Center, New Delhi)
11
• Toposheet: Specific location and project boundary
(Courtesy: Environmental Information Center, New Delhi)
12
• Project Site (Google Map)
13
• Plot Layout
14
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the international market demand of the products it was decided by M/s. Tatva
Chintan Pharma Chem Pvt. Ltd. (Unit-2) to set up a new facility. As Dahej SEZ is located near
port and sea so that it was decided to set up the unit in SEZ Dahej. Over and above Gujarat
has been chemical industry friendly so it was finally decided to set up the unit in Gujarat.
Major factors involved in the selection of site are listed below:
• Proposed project site is within the SEZ Dahej, Part-II.
• The project site is located on level ground, which does not require any major land filling
for area grading work.
• Proximity to Raw Material suppliers.
• Site is very well connected by sea, road and railway.
• Availability of Fuel, Power, Water, Effluent disposal into deep sea, etc.
Modern infrastructure support and amenities at par in other global markets, including:
� Efficient transport facilities.
� Environment-friendly zone.
� Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section-1.2.1, Page No. 2 to 4.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Please refer Form-I, Annexure-III.
15
3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Section-1.3, Page No. 5 to 6. We
shall procure the raw material as much as possible from domestic local market and if there
is no availability of any raw material we will import. We shall export (100%) finished
products.
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
After set up of unit, every effort will put to recycle/reuse the water.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement shall met through GIDC water supply.
Power & Fuel Requirement
Power required from Torrent Energy Ltd is 6,000 KVA.
Stand-by power supply from
D.G. set: Proposed: 750 KVA * 3
Fuel for proposed boiler:
LDO: 12 KLPD
FO: 12 KLPD
Agro Waste: 35 TPD
Coal: 30 TPD
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Please refer Form-I, Annexure-V & VI.
16
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by sea, rail & road
• Availability of fuel, water, power, etc.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH
LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED
PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,
GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
17
4.2 Land Form, Land Use and Land Ownership
(Courtesy: Environmental Information Center, New Delhi)
18
4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances
from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies
(distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given.
(Courtesy: Environmental Information Center, New Delhi)
19
AREAS UNDER DIFFERENT LANDUSE
(Courtesy: Environmental Information Center, New Delhi)
Area Statistics of Landuse / Landcover Map
Sl.No. Class Names Area (In
Hectares) Area (In Sq.Km.) Area %
1 Water Body 1363.73 13.64 4.34
2 Open/Barren Land 5076.01 50.76 16.17
3 Agriculture Land 1159.56 11.60 3.69
4 Fallow Land 6291.40 62.91 20.04
5 Open/Degraded Vegetation 412.59 4.13 1.31
6 Vegetation Medium Density 397.40 3.97 1.27
7 River & Canal 23.25 0.23 0.07
8 Marshy Land 919.33 9.19 2.93
9 Salt Affected Land 128.45 1.28 0.41
10 Settlement & Habitation 324.50 3.25 1.03
11 Mud Flat 863.17 8.63 2.75
12 Jetty 32.91 0.33 0.10
13 Salt Pans 2083.03 20.83 6.63
14 Mangrove(Sparse) 117.30 1.17 0.37
15 Mangrove(Dense) 223.00 2.23 0.71
16 Marshy Vegetation 46.55 0.47 0.15
17 Industrial Area 290.32 2.90 0.92
18 Sea 11589.46 115.89 36.91
19 Seasonal Water Body 59.04 0.59 0.19
Total 31400.99 314.01 100.00
20
4.4 Existing Infrastructure
This is proposed project activity so now there is only open land.
4.5 Soil Classification
Soil Characteristics under Project Area are as below Table;
CATEGORY AREA_SQ KM DESCRIPTION TAXONOMY1 TAXONOMY2 CLASS SUB_CLASS
A 88.93
Very deep, moderately well
drained, calcareous, fine soils
on very gently sloping alluvial
plain with slight erosion and
moderate salinity; associated
with very deep moderately well
drained, calcareous, fine soils
with moderate erosion.
Fine,
montmorillonitic
(calcareous),
hyperthermic
Typic
Chromusterts
Fine,
montmorillonitic
(calcareous)
hyperthermic
Udic Chromusters
Soils of
west coast
(soils of
Gujarat
plain)
Soils of
alluvial
plains
C 108.64
Very deep, poorly drained,
calcareous fine-loamy soils on
very gently sloping coastal plain
with moderate erosion and
strong salinity; associated with
very deep , imperfectly drained,
calcareous, fine soils with
severe erosion and strong
salinity.
Fine-loamy,
mixed
(calcareous),
hyperthermic
Aeric
Haplaquepts
Fine, mixed
(calcareous),
hyperthermic
Typic Halaquepts
Soils of
west coast
(soils of
Gujarat
plain)
Soils of
coastal
plains
- 116.43 Sea - - - - (Courtesy: Environmental Information Centre, New Delhi)
21
SOIL CHARACTERISTICS MAP
(Courtesy: Environmental Information Centre, New Delhi)
22
4.6 Climatic data from secondary sources.
Primary source: our own weather station & Secondary source: Indian Meteorological
Department, Ahmedabad.
4.7 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be
provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation, etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed specialty chemical manufacturing unit.
5.2 Population Projection
It will be incorporated in the EIA Studies.
5.3 Land use planning (breakup along with green belt etc.)
SR.
NO.
LAND USE
PROPOSED AREA
(SQ. MT.)
1 Production Plants 3050
2 Administration Building 600
3 Parking 1380
4 Security Building & Dispensary 100
5 Effluent Treatment plant 720
6 Utility 700
7 Raw Material and Finished Products
Storage
1800
8 Tank Farm Area 1520
9 Green Space 7000
10 Open Area + Road 14843
Total 31713
5.4 Assessment of Infrastructure Demand (Physical & Social)
It will be incorporated in the EIA Studies.
28
5.5 Amenities/Facilities
Details of amenities available in study area
Taluka Village Educational Medical Drinking
Water
Post &
Telegraph
Communication Approach
to
Village
Nearest
Town
Power
Supply
Vagra Galenda P(2),Ac,O RP,CHW T,W,TK PO BS PR,KR Bharuch EA
Samatpor P(2),Ac RP,CHW W,TK -(-5 Kms) BS PR,KR Bharuch EA
Vav P(2),Ac RP,CHW T,W,TK,HP -(-5 Kms) BS,RS PR,KR Bharuch EA
Jolva P(2),Ac,O PHS,FPC,RP,CHW W,TK -(-5 Kms) BS,NW PR,KR Bharuch EA
Vadadla P(2),Ac CHW W,TK PO BS PR,KR Bharuch EA
Dahej
P(4),H,Ac(4),O PHC,D,FPC,RP,
CHW
T,W,TK PTO,
Phone
BS,RS,NW PR,KR Bharuch EA
Lakhigam P(2) PHS,RP,CHW W,TK po BS,NW PR,KR Bharuch EA
Luvara P(2),Ac RP,CHW W,TK -(-5 Kms) BS,NW PR,KR,NR Bharuch EA
Jageshwar P(2),Ac,H RP,CHW W,TK PO BS,NW PR,KR,NR Bharuch EA
Ambheta P(2),Ac CHW T,W,TK PO BS,NW KR,NR Bharuch EA
Suva P(2),Ac -(5-10 Kms) W,TK,R -(-5 Kms) BS,NW PR,KR,NR Bharuch EA
Rahiad P(2),Ac(2),O RP,CHW W,TK PO BS,NW PR,KR.NR Bharuch EA
Harinagar
Un
inhabited
29
Padariya P(2),Ac RP,CHW W,TK PO BS PR,KR Amod EA
Kadodara
P(2),Ac(2),H PHS,FPC,
RP,CHW
W,TK PO BS PR,KR Bharuch EA
Sambheti P(2),Ac -(10+Kms) W,TK PO BS,RS PR,KR Bharuch EA
(Courtesy: Census Dept., GOI)
30
ABBREVIATIONS
1. Education
P-Primary Elementary School
H-Matriculation or Secondary
O-Other Educational Institution
PUC-Higher Secondary/Intermediate/pre-University/junior Collage
AC – Adult literacy class
TR – Training center
2. Medical Facilities
RP-Registered Private Practitioner
PHS-Primary Health Centre
FPC-Family Planning Centre
D- Dispensary
CHW - Community Health Worker/Health Worker
H - Hospital
NH - Nursing Home
MH - Maternity Home
PHC - Public Health Centre
CWC - Child Welfare Centre
TB - T.B Clinic
O - Others
3. Drinking Water
T-Tap Water
HP-Hand Pump
TK-Tank Water
W-Well Water
R-River Water
C-Canal
N - Nallah
S - Spring
4. Post & Telegraph
PO-Post Office
31
PTO-Post & Telegraph
Phone-Telephone Communication
5. Transportation
RS- Railway Station
BS-Bus Station
NW-Navigable Waterway
6. Approach to Village
PR-Pucca Road
KR-Kuccha Road
7. Power Supply
EA-Electricity for all purposes
EAG - Electricity for Agriculture
ED - Electricity for domestic
EO - Electricity for other purpose like Industrial, Commercial etc.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work
Shop)
Developed Area: 7,790 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, finished storage area,
Workshop and Engg. Store and open area)
Area: 23,923 m2
6.3 Green Belt
Total 31,713 sq. meter land area is available at site; out of this area about 7,000 sq. meter
(22 %) area will be covered as greenbelt and other forms of greenery.
32
6.4 Social Infrastructure
• Water Supply by GIDC
• Power supply by Torrent Power Limited.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by sea, rail & road.
• Proximity to Raw Material suppliers
• Availability of sufficient industrial purpose land.
• Availability of power facilities
• Availability of water for industrial use
6.6 Drinking water Management (Source & Supply of water)
Total water requirement shall met through GIDC water supply.
6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes would be sent to septic tank & soak pit.
6.8 Solid Waste Management
Please refer Form-I, Annexure-VI.
6.9 Power Requirement & Supply/Source
Please refer Section 3.8, Page No. 11 of this report.
33
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project activity area and it is open industrial land, so
R & R policy is not applicable to this project. There shall not be displacement of any
population in project area. The increasing industrial activity will boost the commercial and
economical status of the locality up to some extent.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
Construction will start after getting EC & CTE.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed project activity is Rs. 30 Crores.
Project Cost breakup
Sr. No. Description Rs. (in Crores)
1 Land 5
2 Civil 10
3 Machinery 10
4 ETP 2
5 Misc 3
TOTAL 30
34
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.