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Systems and Components Product overview

Programmübersicht englisch 2010 neu - KILWOO · Overview of the tecsis product world The tecsis product world comprising five strategic fields of business includes much more components,

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Systemsand Components

Product overview

Table of contents

Force Pressure Temperature Switch Service

The company Page 1 – 4

The technologies Page 5 – 6

Force measuring Page 7 –

Electronics Page 8

Electric force transducers Page 9 – 10

Load cells Page 11

Hydraulic force transducers Page 12

Pressure measuring Page 13 –

Mechanic pressure gauges Page 14 – 15

Pressure sensors Page 16 – 18

Measuring cells Page 18

Temperature measuring Page 19 –

Electrical thermometers Page 20 – 21

Mechanical thermometers Page 21 – 22

Accessories Page 22 –

Switching solutions Page 23 –

Electronic switches Page 24 – 25

Mechanical switches Page 25 – 26

Differential pressure switches Page 26

Temperature switches Page 26 –

Service Page 27 –

Pressure testing devices Page 28 – 29

Force testing devices Page 30 –

Temperature testing devices Page 30 –

Certificates and quality management Page 31 –

Sales and service network national, international Page 32 – 33 –

1The company: dynamic, experienced, economically strong and reliable

Overview of the tecsis product world

The tecsis product world comprising five

strategic fields of business includes much

more components, systems and services

than one catalogue can contain. Therefore,

this brochure has been published. It offers

a compact overview of our product groups,

technologies and services as well as of their

core data and typical fields of application.

Apart from quick first information, we

thus offer the link to our Internet portal

www.tecsis.de that details the complete

product range of tecsis.

At the same time, we want to invite you

by this programme overview to actively

use the knowledge and experience of our

engineers and product managers. Contact

us and describe your requirements. We are

unrivalled in custom-designed solutions.

Our customers bring value added gained

from highly-developed core competences

into the focus of their business strategies.

From this we derive our idea about tech-

nology partnerships: With our portfolio of

products, systems, consultancy and engin-

eering services unequalled in breadth and

depth for sensor-related tasks in industrial

automation, we follow the requirements

placed by large-scale, medium-sized and

small companies that have a high demand

for technology.

Many years of experience in a lot of key

industries and carefully maintained

customer relations allow us to open

proactively new ways to reach solutions

in numerous fields of applications instead

of merely react. Sensor systems of tecsis

convince by their precision, multifunction-

ality and electronic intelligence.

We also express this consequent market

orientation in the statement that governs

our actions: ONE NAME. ALL SOLUTIONS.

Judge us by this demand – we are looking

forward to your opinion.

WELCOME TO TECSIS YOUR TARGETS DEFINE OUR WAY

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2The company: dynamic, experienced, economically strong and reliable

Our focus: The shortest way to an optimum solution

As we are a partner of leading technology

companies, our know-how as a system

and general supplier is facing increasing

demands.

We offer a universal product and service

portfolio for manifold applications in pro-

cedure and process automation by means

of our market structure that is divided into

four technological fields.

EVERYTHING IS POSSIBLE: COMPONENTS, ASSEMBLY, SMALL SYSTEMS, COMPLETE SOLUTIONS

In the product lines Force, Pressure,

Temperature, Switch and Service we

provide more than 10,000 components

and systems ranging from standard up to

high-end products. For each kind of tasks,

our technological and economic potentials

guarantee a measurable plus in terms of

reliability, quality and support.

Project work, development and manufac-

ture are closely interlocked. Success-deci-

sive project steps run in parallel according

to the principles of simultaneous engineer-

ing. By means of virtual parts simulations

we compare alternative attempts at a

solution and can find the best possible

technical and economic result and put it

into practice.

In this way, we also help our customers to

be present on the market more quickly and

thus to be successful over a longer period

of time.

A customer’s solution does not always

require a complete new development.

Here, the strengths of our sensor-based

modular concept become obvious.

Universal interfaces and special geome-

tries allow the realization of countless and

extremely cost-effective product variants.

Thus, product components with known

properties are used for solutions that offer

optimum performance values.

Depending on the specific demands, we

deliver modified components, assemblies

ready for installation or complete small

systems in the required quantity with

stable qualities and all this in a very short

time. Advantage for our customers:

reduced part variety, more efficient

procurement, more effective manufacture,

assembly and maintenance.

For the highest operational reliability we

support you both in the product selection

and in the dimensioning as well as in the

integration into your value added chain.

VARIETY AND LARGE SCOPE

3The company: close to the customer, fair, transparent and sympathetic

Three out of our strengths: Special-custom-made

Continuously and with a high technical

demand we extend the variety of our range

in sensor technology. The point that makes

us really better than others is more: tecsis

engineering. We like doing one thing in

particular and are successful – finding solu-

tions for tasks that demand unconventional

ideas. Therefore, managers and engineers

of many industrial areas trust in our com-

petence.

The prerequisite for individual solutions

is comprehensive knowledge of the ap-

plication’s technologies, methods and

processes. Our competence pool has been

developed on the basis of many successful

projects and allows us to go to the roots

of our customers’ structures and proces-

ses. Together with our customers, at the

installation site if necessary, we analyse all

requirements, we define core properties,

analyse mounting and using conditions and

often develop initial approaches to a solu-

tion at that stage.

Thus, we do not only take all the decisive

details into account, but also the project

environment. In our engineering teams,

young engineers combine their innovative

ambition with the farsightedness of the

most experienced team members. Strong

personal commitment and high flexibility

are taken for granted. This is customer

orientation that pays off in the end.

WE GIVE ALL TO REACH A SOLUTION

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4The company: close to the customer, fair, transparent and sympathetic

Overcome limits through professional curiosity

All components and systems made by tecsis

are developed and optimized in a target-

oriented and quick manner according

to carefully assessed market expectations.

For this purpose, the dialogue with our

customers gives us fresh impetus and sets

pathbreaking standards.

A partnership-oriented communication,

a broad access to the market in many key

industrial fields as well as a network of

contacts in research and economy ensure

the shortest possible development time so

that our innovations are often launched just

ahead of others on the market.

The most important tasks of our develop-

ment engineers are: continuous mainte-

nance, modernization and extension

of the product programme, integration of

new technologies and materials into the

development of innovative products and

systems. For this reason, we invest about

five percent of our turnover into research

and development tasks. tecsis innovations

overcome technological limits more and

more frequently and open up new applica-

tion possibilities. Curiosity and pioneering

spirit have become a tradition for more

than 80 years.

Our innovative potential becomes obvious

in the turnover share of the new products:

It is about 25 percent.

Less time for finding a solution and higher

performances of each resource – we orient

our product designs and services towards

this expectation of our customers. Thanks

to our modular concept that characterizes

our complete product programme we

ensure that the approved components and

systems of our product range and the new

ones are compatible and interchangeable

to a high extent. In this way, we improve

and extend the service and subsequent

supplies for our customers as well as the

top technical features of their investments

over a long period of time.

And we guarantee that our products are

first quality on the long run: Their preci-

sion, robustness and reliability do not

only reduce the lifetime costs but also

improve evidently the economic efficiency

and availability of processes, systems and

machines.

EXTREMELY PRECISE INNOVATIONS INVESTMENT SECURITY

5The technologies: innovative, process-adjusted, flexible and economically efficient

Technological variety – the key for perfect solutions

The functional principle of the piezoresitive

cell is based on a silicon chip provided with

a pressure-sensitive diaphragm.

This diaphragm includes the resistors of

the measuring bridge. The sensitive silicon

chip and the process medium are isolated

by a stainless steel diaphragm. A silicone

fluid is used for the internal pressure

transmission.

Advantages:

• low pressure ranges are possible

• high output signal (> 100 mV)

• high overload protection

PIEZORESISTIVE MEASURING CELLS

On the basis of a ceramic measuring

cell body, resistors are printed onto the

diaphragm (thick-film technology).

Like in thin-film cells, in ceramic cells

the measuring diaphragm also acts as

an isolation diaphragm to the medium.

An internal transmitting fluid is not

required.

Advantages:

• higher signal deviation than thin-film

strain gauge

• integrated temperature compensation

• higher corrosion resistance than

stainless steel

• chemical diaphragm seals not required

CERAMIC MEASURING CELLS

If a magnetic field acts onto an electric

conductor perpendicular to the current

direction, the electrons will be deflected

by the Lorenz force.

The electron displacement caused by this

effect can be measured as Hall voltage.

The Hall effect is used to determine the

deflection of elastic measuring elements.

For this purpose, the magnet is fixed to

a diaphragm or a measuring spring.

In the Hall sensor, the pressure-propor-

tional signal is converted into a switch

signal. The switching point is set by

displacing the sensor through an adjust-

ment screw.

Advantages:

• no connection between measuring

element and electronic system

• integrated temperature compensation

• small measuring ranges

• low failure probability

• medium resistance at low costs for the

measuring element

HALL EFFECT

Source: wikipedia.de

Hall sensor Magnet

Diaphragm

Example demonstrating

the function

Example demonstrating

the function

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6The technologies: innovative, process-adjusted, flexible and economically efficient

Technologies in force measuring

Low space requirements but outstanding

possibilities: Thin-film sensors are the first

choice when complex requirements have

to be fulfilled. Instead of using an adhesive

bond, a sputter process is used to achieve an

atomic bond between the measuring bridge

(thin-film strain gauge) and the measuring

cell body (Ø 7 mm). The thin film sensor can

be placed in the ideal position within a force

flow even with minimal mounting space.

In a laser welding process, it is connected

to the deformation body in a force- and

form-fit manner.

Advantages:

Both cost-effectiveness and maximum

precision through automated production,

constantly high quality, extreme long-time

stability, no creep response, integrated

amplifier. High economic efficiency for

custom-made products and OEM applica-

tions.

FORCE TRANSDUCERS WITH THIN-FILM TECHNOLOGY

Strain gauges operate in accordance with

the principles of piezoresistive effect and

Thomson effect: compression reduces,

elongation increases the electrical resist-

ance. A resistance meander wire – mostly

made of constantan – is welded onto a strip

of foil. This foil strain gauge is bonded to

the actual deformation body into which

the force is led. Cross-wiring of the strain

gauge (Wheatstone bridge) optimizes the

signal output and measurement precision.

Advantages:

The strain gauge systems offer a great

geometric variability at high precision and

are well suited for registering the lowest

forces. The available measuring ranges are

between 10 N and 5,000 kN and above.

FORCE TRANSDUCERS WITH ADHESIVE BONDED STRAIN GAUGES

The hydraulic force measuring technol-

ogy uses a piston-casing combination

provided with different seals that act as

a force transducer. The effective force is

the product of area and pressure. Gauges,

pressure transmitters or pressure gauges

with contact arrangement are used for

indicating the force. Hydraulic load cells

are robust and, depending on the measur-

ing instrument, they reach accuracies of

±0.5% / ±1% / ±1.6% of F.S.

Advantages:

Hydraulic force transducers as autonomic

systems are self-operated.

tecsis offers appliances for hydraulic force

measuring systems that allow the removal

of the measuring instrument under

pressure and without a machine standstill

or fluid loss. Available measuring ranges:

from 0 ... 160 N to 0 ... 2500 kN.

HYDRAULIC FORCE TRANSDUCERSHYDR

STGA

THFI

7Force

We do not move the world – we make it safer

Our demand: From the force sensor as an

element up to intelligent system solutions

that can be optimally integrated. For this

purpose, we use a broad technological

basis and most modern construction and

simulation techniques, e.g. FEM (finite ele-

ment method), that quickly lead to success.

The tecsis force measurement programme

offers the optimum solution for each prob-

lem. No matter if it is an application in me-

chanical engineering, the use in ropeways

or silos, tecsis takes up the challenges.

Apart from hydraulic and electric standard

force transducers, tecsis additionally offers

numerous customized force transducers.

Efficiency and safety

tecsis plans and manufactures

force measuring solutions for the

highest demands

1

Load cells with GL approval for

shipbuilding and harbour engi-

neering

2

Hydraulic force measuring tech-

nology for sensing the carrying

rope strain in extreme conditions

3

Load monitoring solution accord-

ing to the highest safety stand-

ards for nuclear power stations

4

Redundant solution to prevent

overload and upset risks for

working platforms

5

Simulation of the flow of force in

a chain link with integrated thin-

film cell

1 2 3 4 5

Pressure Temperature Switch Service

UNUSUAL TASKS ARE OUR

ROUTINE WORK

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Pressure Temperature Switch Service8

Force

Electronics

Load and inclination monitoring for cranes

Typical applications

Prevention of overloads and tilting danger for _ harbour cranes_ revolving tower cranes_ level luffing cranes_ telecranes_ lattice tower cranes

Features

High-precision dynamic load moni-toring, realized through the influenc-ing variables_ load_ boom angle_ load chartEase of installationFast commissioningConfiguration via PC menuParameterisation via CANopenSafety relayHigh-contrast plain text display with ergonomic user guideProtection class IP 65

••••••

Limit switches

Typical applications

Force monitoringLimit value checking on machines and plantsLifts, cranesSpecial machines, special hoists

••

••

Features of analogue model

For mV/V signal or mA signals3 relay outputsSimple handlingSetting regulator for switching thresholdsHousing for top hat rail mounting with robust connecting terminals

Features of digital model

Standard signal 0/4 … 20 mA2 relay outputsAnalogue output 0/4 … 20 mAMenu-driven parameterisation and adjustment via display and 4 keysLine disconnection and short circuit monitoringHousing for top hat rail mounting with robust connecting terminals PC software for parameterisation

••••

••••

Load monitoring for overhead and gantry cranes

Typical applications

Overload protection for overhead and gantry cranesSteel works areaContainer bridgesContainer cranes (STS)Stacker cranes (RTG)Hoists not in danger of tilting

•••••

Features

Input signal 4 x 4 ... 20mA4 analogue output signals 4 ... 20mAEach input up to 4 freely program-mable switching pointsInterface RS 232Display module in clear textPC supported menu-driven configurationUp to 9 safety relaysDin rail mountingProtection class IP 20Option: powder coated steel or stainless steelhousing,Profibus (Protection class IP 65)

•••

•••

••••

Additional information

Available in a robust aluminium desktop housingSensor connection by plug; rest/bracket handle adjustable

Pressure Temperature Switch Service9

Force

Electric force transducers

Load pins

Measuring range

from 5 kN

Typical applications

Deflection rollers and roller bearingsIndustrial weighingManufacturing automationMeasuring of tensions in cablesMachine and plant construction

•••••

Special force transducers

Features

Thin-film implantsStainless steel versionIntegrated amplifier High long-term stabilityHigh shock and vibration resistance Suited for dynamic and static measurementsGood repeatabilitySmall temperature driftEase of installation

••••••

•••

Tension force transducers

Measuring ranges

Clamp-on force transducer3 t; 5 t; (others on request)Shackle load cell7,5 t; (others on request)Block type 350 … 1500 kg Force transducer with swivel head 18 kN … 45 kNothers on request

Typical applications

Electric, pneumatic and hydraulic lifting cylinders Connecting rodsLifting gears, cranesContact forces in machineryManufacturing automationMachine and plant constructionVessel weighingLevel controlAerial work platforms

••

••••••••

Features

Thin-film implantsStainless steel versionIntegrated amplifier Small temperature driftHigh long-term stabilityHigh shock and vibration resistanceSuited for dynamic and static measurementsGood repeatabilityEase of installation

••••••

••

Measuring range

from 5 t

Typical applications

Load sensingConveyor systemsCrane construction Monitoring of rope forces

••••

Features

Thin-film implantsStainless steel version(fine grained steel optional)Integrated amplifierHigh long-term stabilityHigh shock and vibration resistance Suited for dynamic and static measurementsGood repeatabilitySmall temperature driftEase of installation

••

••••

•••

Additional information

Constructional design allows the use as “measuring axis“ thus replacing conventional retaining boltsATEX Certification, SIL Certification, UL Certification

Additional information

ATEX Certification, UL Certification

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Pressure Temperature Switch10

Force Service

Electric force transducers

Tension/compression force transducers

Measuring range

0.02 kN … 500 kN

Typical applications

Plant engineering Production lines Measurement and inspection equip-mentSpecial equipment and machinery construction Lifts, cranesContact forces in machineryWeighing systems

•••

•••

Features

Easy force inputRobust designStainless steel versionOutput signal: _ mV/V or_ 4 … 20 mA or_ 0 … 10 V High long-term stabilityHigh shock and vibration resistance Suited for dynamic and static meas-urementsGood repeatability

••••

•••

Miniature force transducers

Measuring range

0.25 N ... 50000 N

Typical applications

Construction of plant and apparatusMedical equipmentTensile force measurementTest and control devicesCable force measurementProduction linesExperimental set-upsPress-in, stamping and cutting forcesBolt and pin mountingInsertion and extraction forcesSolar cell production

•••••••••••

Features

Small dimensions - even with high nominal loadsVery small nominal loads possibleOptional high temperature versions possibleInsensitive to lateral forcesSimple introduction of forceEasy to fit/installHigh accuracyStainless steel constructionProtection class IP 65

••

••••••

Compression and ring force transducers

Measuring range

10 N … 5000 kN

Typical applications

Plant engineering Tool manufactureMeasurement and inspection equip-mentPrecision engineeringAutomated manufacture centres Special equipment and machinery construction Rope force measurementCutting tools

•••

•••

••

Features

Ease of installationSmall dimensionsLow installation heightEasy force inputRobust design

•••••

Additional information

ATEX Certification, UL Certification

Additional information

ATEX Certification, UL Certification

Pressure Temperature Switch Service11

Force

Load cells

Single point load cells

Measuring range

0.6 kg … 2000 kg

Typical applications

Small platformsPlant engineering Test equipment

•••

Features

High accuracyEase of installationLow installation heightEasy force input

••••

Measuring range

5 kg … 10197 kg

Typical applications

Plant engineering Laboratory, letter and analysis scalesMeasurement and inspection equip-mentTest benches and production linesWeighing and dosing applicationsPlatform scalesProduction lines

••

••••

Features

Robust and long-term stabilityEase of installationFlat designEasy force inputEspecially designed sliding bearing for mixer, tank and container applications

•••••

Shear beams, bending beams, weigh modules

Vessel weighing and silo kits

Typical applications

Weighing of platforms or vessels up to 1200 t in_ chemical, pharmaceutical and cosmetics industries _ industry of building materials_ food industry_ feedstuff industry_ steel industry

Features

Complete system consisting of: _ up to four load cells, weighing modules included_ connection box_ amplifier electronicOption:large-scale digital display

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Pressure Temperature Switch ServiceForce12

Force

Hydraulic force transducers

Compression and ring force transducers; heavy duty

Measuring range

1 kN … 2500 kN

Typical applications

Measurement of forces in hoists, girder and pressesRope and belt tensionsTorque measurementAutomobile and brake test benches Monitoring of content in bunkers, silos and tanks by measuring weightScrew of injection molding machines Propeller shaftsTailstock shaftsSpecial machine construction

••••

••••

Features

Nominal temperature range -25 … +90°C Cylinder and piston made of stainless steel combined error <1% of F.S. Maximum piston stroke 0.8 mm Operation without power supply

•••

Compression force transducers; special

Measuring range

200 N … 350 kN

Typical applications

Vices and clamping unitsLathes with self-centering chucksSpecial equipment and machinery construction Crack measurementsForce measurement at welding guns

•••

••

Features

Nominal temperature range -10 … +50°C Cylinder and piston made of stainless steel Combined error <1.6% of F.S. or <1.0% of F.S. Maximum piston stroke 0.5 mm Operation without power supply

••

Compression and ring force transducers; compact

Measuring range

160 N … 800 kN

Typical applications

Plant engineeringProduction linesMeasurement and inspection equip-mentSpecial equipment and machinery construction

•••

Features

Nominal temperature range -10 … +50°CCylinder and piston made of stainless steelCombined error <1.6% of F.S.Maximum piston stroke 0.5 mmOperation without power supply

•••

Additional information

Gauges, pressure transmitters or other pressure gauges with contact arrangement are used for indication purposes.

Temperature Switch Service13

Force Pressure

Experience, knowledge and carefulness for the highest safety

The history of the tecsis company started

with the manufacture of pressure gauges

more than 80 years ago. Over decades,

we have not only further developed this

technology but we have always searched

for new technological approaches, too, and

on this basis we have designed successful

products. Our range of products includes

gauges and sensors for registration and

indication tasks based on overpressure,

absolute and differential pressure for all

relevant media. Bourdon tubes, diaphragm

and capsule elements are used as mechan-

ical pressure absorption elements.

Electronic pressure gauges and switches

base on thin-film technology, ceramic

or piezoresistive semiconductor sensors.

The media-adjusted material used for

housings and pressure connections guar-

antees corrosion resistance, tightness and

protection against mechanic and electronic

systems. Special constructive details make

the units insensitive against vibrations and

shocks.

Moreover, special housings or heavy duty

designs are also available for rough envi-

ronmental conditions.

Robustness and precision

tecsis plans and manufac-

tures pressure measuring

solutions to meet the highest

demands

1

Control and pressure moni-

toring in the load distribution

system of an A-380 prototype

2

Gauges and sensors for pres-

sure monitoring tasks from

the portable fire engine to the

flying field extinction tech-

nology

3

Pressure monitoring in ro-

bust agricultural engineering

with frost resisting TecTrans

sensors

4

Manufacture of pressure

gauges for cardiac catheters

1 2 3 4

OUR ROOTS – STILL EXTREMELY

INNOVATIVE

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Temperature Switch Service14

Pressure

Mechanic pressure gauges

Pressure gauges - heavy duty

Measuring ranges

0 … 1 bar to 0 …1000 bar

Typical applications

Foodstuff industryCompressorsHigh-pressure cleanersChemical industryUnderground miningShipbuildingWastewater engineering

•••••••

Features

Rugged stainless steel designGlycerine fillingHigh dynamic loading capacity Accuracy class 1.6Universally applicableLow wearing

••••••

Pressure gauges - chemistry quality

Measuring ranges

0 … 2.5 mbar to 0 … 10000 bar

Typical applications

Air locks Medical and laboratory engineering Exhaust gas measurementsGas generationVessel content measurement Leak testsLiquid-stream cutting machines Maximum pressure test standsBurst pressure test stands

•••••••••

Features

Use in the millibar rangeCorrosion-resistant against aggres-sive media Damping possible by liquid filling Meets the highest safety standards up to S3 according to EN 837-1Connection at the bottom or rear side

••

••

Pressure gauges - standard

Measuring ranges

0 … 0.6 bar to 0 … 400 bar

Typical applications

Air conditioning technology Hydraulic and pneumatic systemsWorkshop equipment

•••

Features

Plastic housing - ABSMeasuring unit of copper base alloyConnection at the bottom or rear sideAccuracy class 2.5

•••

Additional information

Germanischer Lloyd (GL) Certification

Additional information

Germanischer Lloyd (GL) Certification

Force

Force Temperature Switch Service15

Pressure

Mechanic pressure gauges

Precision pressure gauges

Measuring ranges

0 … 0.6 bar to 0 … 6000 bar

Typical applications

Precision monitoring in process technologyControl and adjustment of test stands and testing equipment

Features

Mirror band scaleGood clearness of displayOverload protection up to 1.3 times of the nominal pressurePointer with micro-adjustmentAccuracy classes 0.25% / 0.6% / 0.1%Option:zero point adjustment

•••

••

Measuring ranges

0 … 25 mbar to 0 … 40 bar

Typical applications

Chemcial and petrochemical indus-triesFoodstuff and beverage industriesMachine constructionPlant and apparatus engineering

•••

Features

Limit value signalling by magnetic snap-action or inductive contactsSuitable for PLC control unitsUp to 4 alarm contacts possibleVibration-resistant indication by liquid fillingOverload protection up to 10 times of the nominal pressure Stainless steel measuring systemUse in EX conditions if designed with inductive contactsAccuracy class 1.6 or 2.5 for liquid filling

•••

••

Model with diaphragm and alarm contacts

Special applications

Typical applications

Diving and personal protection equipmentFire brigade equipmentBrake pressure monitoring in rail vehicles, lorries and bussesMedical engineeringHigh-voltage switching systems

••

••

Features

As one of the internationally leading companies in the field of pressure gauges, we realize also customer-specific development orders on a large scale to solve measurement tasks in special applications. For this purpose, we incorporate both our detailed knowledge about the processes and methods used by our customers and our know-how gained during many decades.

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Temperature Switch ServiceForce16

Pressure

Pressure sensors

OEM models

Measuring ranges

0 … 6 bar to 0 … 1000 bar

Typical applications

CompressorsBuilding automationTest stand construction Mobile hydraulic systemsHydraulic and pneumatic systems

•••••

Features

Output signal: 4 ... 20 mA or 0 ... 10 VDC (others on request)Suitable for dynamic and static measurements Extremely high shock and vibration resistances High EMC reliabilityCompact designHigh load cycle stability High temperature stabilityHigh pressure peak stabilityHigh long-term stabilityDiverse electric and mechanic processes provided

•••••••

ATEX-, FM-, CSA-, GL- models

Measuring ranges

negative: -1 … 0 bar to -0.1 … 0 barpositive: 0 … 0.1 bar to 0 … 8000 barAbsolute pressure 0 … 0.25 bar to 0 … 16 bar

Typical applications

Level measurement in EX environ-ments in all fieldsProcess technologyPlant constructionTesting and laboratory engineering

•••

Features

Output signal: 4 ... 20 mA or 0 ... 10 VDC (others on request)Suitable for dynamic and static measurements Intrinsically safe zone 1Option: zone 0Corrosion-resistant stainless steel designHigh long-term stabilityHigh accuracyGood reproducibilityHigh overload protectionEase of installation

•••

•••••

Standard models

Measuring ranges

negative:-1 … 0 bar to -0.025 … 0 barpositive:0 … 0.025 bar to 0 … 2500 barAbsolute pressure: 0 … 0.25 bar to 0 … 16 bar

Typical applications

Development and laboratoryProcess technologyPlant and apparatus constructionHydraulic and pneumatic systemsDelivery and lifting mechanismsGeneral machine engineering

••••••

Features

Output signal: 4 ... 20 mA or 0 ... 10 VDC (others on request) Suitable for dynamic and static measurementsHigh shock and vibration resistances High overload protectionGood reproducibilityEase of installationInside or flush diaphragm Integrated part cooling element for measuring medium temperatures of up to 150°CHigh load cycle stability

••••••

Additional information

ATEX, FM, CSA Certification; Germanischer Lloyd (GL) Certification; SIL-2 Certification

Force

Additional information

SIL-2 Certification

Force Temperature Switch Service17

Pressure

Pressure sensors

Models for pressure and temperature

Measuring ranges

0… 1 bar to 0… 700 bar

Typical applications

Test engineeringComponent test

••

Features

Output signal mV/VAdditional PT100 resistance signal Wetted parts stainless steelHigh pressure peak stabilityAmbient temperature max. 650°C (continuous)Connectors for water-cooling

•••••

Measuring ranges

Differential pressure: 0 … 0.5 mbar to 0 … 700 mbar

Typical applications

Heating, air conditioning, ventilating technologiesFilter and dedusting systemsMedical engineeringTest engineeringFlow measurement

••••

Features

Output signal: 4 ... 20 mA or 0 ... 10 VDC or mV signal(others on request) With and without LCDHigh reliabilityHigh line pressureWetted parts stainless steel

••••

Models for low pressure / differential pressure

Miniature pressure sensors

Features

Miniaturised designOutput signal:4 ... 20 mA, 0.1 ... 10 VDCor mV-SignalFront flush diaphragm

••

Measuring ranges

1 ... 1000 bar

Typical applications

Applications with tight spaceconstraintsDosing systemMedical engineering

••

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Temperature Switch ServiceForce18

Pressure

Pressure sensors

Measuring cells

Ceramic measuring cells / Thin-film measuring cells

Measuring ranges

of ceramic measuring cell

0 … 2 bar to 0 … 100 bar

Measuring ranges

of thin-film measuring cell

0 … 25 bar to 0 … 1000 bar

Typical applications

OEM applicationsHydraulic and pneumatic systemsBuilding services engineering

•••

Features of ceramic measuring cell

Measuring medium temperature -25 … +125°CIntegrated temperature compensationCost-effectivemV signal or radiometric signal 0.5 … 4.5 VDC

Features of thin-film measuring cell

Small sizeMeasuring medium temperature -40°C … +100°CHigh overload protectionHigh pressure peak stabilityHigh load cycle stabilityLow temperature error quotemV/V signal

•••

••

•••••

Models with digital display / Digital manometer

Measuring ranges

Overpressure:0 … 0.4 bar to 0 … 4000 barAbsolute pressure: 0 … 0.4 bar to 0 … 16 bar

Typical applications

Machine constructionPlant and apparatus constructionHydraulic and pneumatic systemsMeasuring equipment monitoringDevelopment and laboratoryProcess technology

••••••

Features

Illuminated LCD Fine step selection of nominal pressure rangesBar graph display with a trailing pointer functionTare functionPassword protectionMinimum/maximum value memoryHigh overload protection

••

••••

Typical applications

For highest pressures of up to 15000 barApplications in food industry: special model with front flush diaphragm Submersible measurementFilter measurement„Precision” pressure gauges, particularly for test and calibration applicationsWith CANopen interface Refrigeration systemsMedical gas applications

•••

•••

Features

Thanks to most advanced engineer-ing and simulation technologies we are able to transfer complete innova-tive or retrofitted standard products to commercial viability. The modular concept of the tecsis sensor kit ensures extremely eco-nomic and reliable solutions based on well tried components and acces-sory parts.

Special applications

Force Pressure Switch Service

Our large range of electrical and mechani-

cal temperature measuring instruments,

such as resistance thermometers, cable

resistance thermometers and thermocou-

ples as well as bimetal-, gas actuated- and

contact thermometers, are continuously

maintained and technically perfected.

Advantage for our customers: Solutions

for all requirements from one source.

For standard measurement tasks just as

for multifunctional switching solutions

– the range structure consisting of modu-

lar, mechanically and electrically compat-

ible components guarantees the highest

flexibility, if customer-specific solutions

have to be provided very quickly and within

a limited cost frame.

19Temperature

We offer extremes: with high performance, reliability, precision

tecsis temperature measuring solutions

monitor and ensure quality, productivity,

reliability and safety in many fields of

process engineering and electrical engin-

eering as well as in science, research and

logistics.

Availability and efficiency

tecsis temperature meas-

uring appliances ensure

energy efficiency and life

quality

1

Exhaust temperature

monitoring in ship diesel

engines by means of gas-

actuated thermometers

2

Monitoring of fermentation

processes by means of

bimetallic thermometers

3

Temperature monitoring

and overheat protection in

the field of solar-thermal

systems

4

Calibration and test of

electronic systems of the

PT Compact

1 2 3 4

DEGREE-PRECISE MONITORING

FOR METHODS AND PROCESSES

ykwoo
스탬프

Pressure Switch ServiceForce20

Temperature

Electrical thermometers

PT Compact USB

Measuring range

-50 … +600°C

Typical applications

Machine constructionHeating and cooling circuits, air condition technologyPlant constructionEnvironmental engineering

••

••

Features

Integrated USB interface for indi-vidual measuring range adjustmentsHigh accuracyWetted parts made of stainless steel Programming adapter not requiredOutput signal: 4 … 20 mA or 0 … 10 V

••••

Cable sensors

Measuring range

-200 … +1100°C

Typical applications

Machine constructionEnvironmental engineeringTank and pipeline construction Apparatus construction, heating and furnace engineering

••••

Features

Broad standard range of products Available as thermoelements or resistance thermometers Rigid or flexible thermowellCustomized solutionsShort delivery times

••

•••

PT Compact

Measuring range

-200 … +600°C

Typical applications

Machine constructionHeating and cooling circuitsAir condition technologyPlant constructionEnvironmental engineering

•••••

Features

Compact dimensionsCost-effectiveShort delivery times Easy handlingEase of servicingLarge product rangeOption:integrated transmitter with 4 … 20 mA or 0 … 10 V output signal

•••••••

Force Pressure Switch Service21

Temperature

Electrical thermometers

Plug sensors

Measuring range

-50 … +200°C

Typical applications

Machine constructionEngine controlGear oil measurementCompressorsHydraulic systems

•••••

Features

Compact designRugged designQuick connectionWetted parts made of stainless steel or brassGold-plated contactsVarious electrical connections

••••

••

Measuring range

-200 … +1800°C

Typical applications

Climatic and refrigeration technolo-giesTank and pipeline construction Chemical industryApparatus construction, heating and furnace engineering

•••

Features

Universal purposesExchangeable measuring insertWide standard range of productsCustomized special models

••••

Resistance thermometers / thermocouples

Mechanical thermometers

Measuring ranges

-30 … +50 to 0 … 600°C

Typical applications

Machine and apparatus constructionTank and pipeline construction Building engineeringDiverse industrial applications Chemistry, petrochemistryProcess engineeringFood industry

•••••••

Features

Customized special modelsFor aggressive measuring media Models with turnable and rotateable housing availableOptions:_ liquid damping up to 250°C_ alarm contacts

•••

Bimetallic thermometers

ykwoo
스탬프

Pressure Switch ServiceForce22

Temperature

Mechanical thermometers

Gas actuated thermometers

Measuring ranges

-80 … +60 to 0 … 700°C

Typical applications

Chemistry, petrochemistryProcess engineeringFood industry

•••

Features

Broad standard range of productsModels with turnable and rotateable housing availableFor aggressive measuring media Customized special modelsOptions:_ with capillary up to max. 50 m_ liquid damping_ alarm contacts

••

•••

Thermowells

Typical applications

Chemistry, petrochemistryProcess engineeringFood industry

•••

Features

Standard materials: _ copper base alloy_ steel_ stainless steel Models for_ screwing-in_ welding-inModels_ solid drilled_ fabricatedThermowells with flange For aggressive measuring media Customized special models / special materials

•••

Remote thermometers

Measuring ranges

-40 … +60 to 0 … 400°C

Typical applications

Machine constructionRefrigeration technologyProcess engineeringFood industry

••••

Features

Broad standard range of productsIsolation of measuring point and indicatorCapillary length of up to 10 mStainless steel modelOptions:_ liquid damping_ microswitch

••

•••

Accessories

Force Pressure Temperature Service23

Switch

Quick detecting, precise analysis, intelligent response

Compact and clever

Switching solutions offer

a high functionality with

low space requirements

1

Pressure switches control

hydraulic aggregates of

wind power stations

2

MagSwitch in operation for

pressure monitoring tasks

in tank plants

3

Vacuum switches for moni-

toring vacuum lift systems

4

Temperature switches

monitor the cooling water

cycles in rolling mills

1 2

tasks reliably even in situations in which

the installation conditions, long distances

or signal paths make the connection to

process control systems difficult or almost

impossible.

This is the field for the switching solutions

developed by tecsis.

Powerful products of the technological

fields force, pressure and temperature are

the hardware basis and deliver signals.

By means of integrated electric or electron-

ic components, these signals are further

processed and used to directly influence

processes/methods.

The programmable switches are particu-

larly efficient and can be used for a lot of

purposes. Apart from our standard pro-

gramme, we quickly develop exactly fitting

solutions at low costs for special complex

switching tasks by using our tecsis sensor

system modules, as OEM products also in

each required size.

In the course of controlling and monitoring

industrial processes, compact on-site

solutions are increasingly taking over

sophisticated tasks of intelligent signal

processing.

The decentralized use of switching sys-

tems and components allow to fulfil such

COMPETENCE TO THE POWER OF THREE:

COMPACT, ROBUST AND RELIABLE

3 4

ykwoo
스탬프

Pressure Temperature ServiceForce24

Switch

Electronic switches

Temperature switches with display

Measuring range

-200 … +600°C

Typical applications

Machine and plant constructionHeating and cooling circuits, air condition technologyPlant constructionEnvironmental engineering

••

••

Features

Two switching outputs or one switching output and one analogue outputProgrammable switching outputsHysteresis 0.5 … 100% of the spanProgrammable output signal 4 … 20 mAFour-digit LED Easy 2-key programmingInsertion lengths starting from 25mmCost-effectiveShort response time

•••

•••

••

Pressure switches for lowest and highest pressures

Adjustment ranges

0.005 … 600 barVacuum ranges to -900 mbar

Typical applications

Machine and plant constructionVacuum technologyRefrigeration technologyFilter monitoringLevel controlBuilding engineering

••

••••••

Features

Frictionless measuring systemOne or two switching outputsAdjustable hysteresisEasy switching point adjustmentP-type or n-type switchingSwitching status indication by LEDVery good repeatabilityLong lifetimeCompact design

•••••••••

Pressure switches with display

Measuring range

-1 … +700 bar

Typical applications

Machine and plant constructionVacuum technologyRefrigeration technologyBuilding engineeringGas engineering

•••••

Features

Two switching outputs or one/two switching outputs and one analogue outputProgrammable switching outputsHysteresis 0.5 … 100% of the spanOutput signal 4 … 20 mA or 0 … 10 VFour-digit LED Easy 2-key programmingIntegrated password protection Pressure connection and display head turnable by 330°Stainless steel housing

•••••••

Force Pressure Temperature Service25

Switch

Electronic switches

ATEX pressure switches

Adjustment ranges

0.005 … 600 barVacuum ranges up to -900 mbar

Typical applications

Machine and plant constructionVacuum handling systemsRefrigeration technologyCement industryCorn millsTank plantsFilter monitoringLevel control

••

••••••••

Features

Frictionless measuring systemOne or two switching outputsAdjustable hysteresisEasy switching point adjustmentP- or n-switchingSwitching status indication by LEDVery good repeatabilityLong lifetimeCompact designMounting to/in zone 2 / 22

••••••••••

Adjustment range

-1 … +400 bar

Typical applications

Wind power stationsWater treatmentVacuum handling systemsCogeneration systemsAir conditioning compressorsFire extinguishing systemHigh pressure cleaner

•••••••

Features

Switching functions_ NO or_ NC or_ SPDTEasy switching point adjustmentUniversal purposesCompact designLow weightCost-effectiveLong lifetimeDifferent el. and pressure connectionsVarious materials (brass, zinc plated steel, stainless steel)

••••••••

Mechanical pressure switches

Adjustment range

0.3 … 400 bar

Typical applications

Hydraulic systemsPneumatic systemsMobile hydraulicMachine and plant construction

••••

Features

Switching capacity up to 250 V/5ASwitching point adjustable by adjustment knob in situWith female thread, turnable male thread or for flange mountingElectrical connection M12x1 (optional)Protection class IP 65Ease of installation Rugged designLong lifetime

••

••••

Heavy duty pressure switches, block model

Mechanical switches

Additional information

ATEX Certification

ykwoo
스탬프

Pressure Temperature ServiceForce26

Switch

Mechanical switches

Differential pressure switches

Adjustment ranges

mechanic: 0.3 … 50 barelectronic: 0.125 … 3 bar

Typical applications

Filter monitoringLevel and flow measurementMachine and plant construction

••

•••

Features of mechanic models

Integrated microswitchHigh breaking capacityStatic pressures of up to 400 barEasily adjustable on site Long lifetime

Features of electronic models

Programmable switching point and switching functions 4-digit LED (P1, P2, AP)Switching status indication by LEDOne switching output and one analogue output 0 … 10 V

•••••

•••

Temperature switches

Fixed switching points

40°C … 110°C

Typical applications

Refrigeration and heating circuits in plants, compressors and enginesHeat exchanger

Features

High breaking capacity up to 30 ALong-term stabilityProtection class up to IP 67Brass housingEase of installationCost-effective

••••••

Pressure gauges with switch contacts

Adjustment ranges

0.01 ... 360 bar

Typical applications

Gas extinguishing systemsMedical engineeringWater dispenserCylinder pressure monitoring

••••

Features

One or two switching outputsAdjustable contact between 10% and 90% of the display rangeCentral pressure connection on the back and radial pressure connection on the bottomStainless steel housingWetted parts brass

••

••

Differential pressure switches

Temperature switches

Force Pressure Temperature Switch27

Service

Advantage service: All that pays off in the end for our customers

tecsis service means: The basis of your

success becomes broader and more

powerful.

For this purpose, we offer the decisive

features: close market and customer

contacts, speed and reliability.

Starting with an extremely precise advisory

service before coming to technological

decisions and investments. Further step by

step at your side for a successful project or

order settlement.

Our after-sales services include technical

project reviews as well as solutions for the

quick maintenance or repair of systems

and components. Thanks to our loaning

service and rapid availability of spare parts

at any site, we help to reduce downtimes.

In our calibration laboratory certified

by the PTB (German Physical-Technical

Federal Office), we test and calibrate

pressure gauges for the measured vari-

ables absolute pressure and overpressure

in gases and oils and we reestablish the

operating standards, the issue of calibra-

tion certificates or the provision of gauging

documents of gauging offices included.

Moreover, we offer high-quality repair and

recalibration services for all force, pres-

sure and temperature measuring instru-

ments made by our company or by others.

By means of our practical, user-friendly

testing systems for measuring force, pres-

sure and temperature values, we deliver

equipments to be used by sensor system

operators in flexible and independent tests

of installed components and systems on

the installation site.

Transparency and sympathy

tecsis is strong thanks to the

commitment of its employees

– worldwide

1

Technological ambition and

experience are typical for

our team, customer contacts

are alive

2

Calibration laboratory with

PTB certificate

3

Maintenance and repair

service ensure a high availa-

bility and investment security

4

Mobile test devices allow

autonomous and uncompli-

cated precision control during

routine operation

1 2 3 4

MEASURABLE CUSTOMER BENEFIT.

WITHOUT ANY RESTRICTIONS.

ykwoo
스탬프

Pressure Temperature SwitchForce28

Service

Pressure testing devices

Digital pressure gauges with display

Measuring ranges

DC 400:0 … 2 bar to 0 … 700 barManoport:0 … 0.1 bar to 0 … 1000 barDigicomb:-1000 mbar … +10000 bar

Typical applications

Machine, plant and apparatus constructionHydraulic and pneumatic systemsTest laboratories Measuring equipment monitoringService und repair worksPrinting industry

•••••

Features

Local, partly network-independent measurementModes of measurement:_ positive and negative overpressure_ absolute pressure_ differential pressuremeasurement value memory for_ peak value_ actual valueBar graph indication with trailing pointer functionWetted parts made of stainless steel Illuminated LCD Switchable measuring unitsData logger functionHigh overload protection

•••••

Pressure sensors

Measuring ranges

-1 … +10000 barAbsolute pressure 0.25 … 16 bar

Typical applications

Testing and laboratory engineering Hydraulic and pneumatic systemsMachine toolsLaboratoriesProcess technology

••

•••••

Features

Suitable for dynamic and static measurements Output signal 4 … 20 mA or 0 … 20 mARS232 interfaceStainless steel modelHigh long-term stabilityHigh load cycle stabilityHigh pressure peak stabilityCompact design

••••••

Analogue pressure gauges

Measuring range

-1 … 0 bar to 0 … 1000 bar

Typical applications

Quality assessmentCalibration laboratories Boards of weights and measuresMaterial testsResearch institutesAerospace industryLaboratoriesPower station industryWater engineering

•••••••••

Features

Suitable for liquid and gaseous mediaAccuracy classes 0.6% / 0.25% / 0.1%Overload protection up to 1.3 times of the nominal pressure Test reportMirrored scaleReliableLong lifetime

••••

Additional information

We also offer analogue pressure gauges, diverse connection mountings included, in a robust test case for on-site applications.

Force Pressure Temperature Switch29

Service

Pressure testing devices

Pressure range

-0.85 … +35 bar

Typical applications

Workshops and laboratories Testing and laboratory engineering Measuring equipment monitoring

•••

Features

Easy and precise test pressure generationSwitchable to vacuum generationOn-site applicationsPrecise adjustmentCompact designUser-friendly operationLow weight

••••••

Pressure range

0 … 5000 bar

Typical applications

Measuring equipment monitoringTesting and laboratory engineering Workshops and laboratories

•••

Features

Easy test pressure generation for pressures up to 5000 bar Precise pressure adjustment through volume change at the distribution blockUser-friendly operation with low expenditure of forceOn-site applicationsLow weight

••

Hydraulic manual spindle pumps

Measuring range

-1 … +4000 bar

Typical applications

Workshops and laboratories Research institutesBoards of weights and measuresCalibration laboratories

••••

Features

High precision:_ standard 0.015 %_ option: <0.01%Reproducible measured values User-friendly operationHigh long-term stabilityIntegrated pressure generationOn-site applicationsLong lifetimeLow maintenance requirements

•••••••

Pressure balances

Pneumatic manual test pumps

Additional information

For on-site service applications we offer complete kits for pneumatic and hydraulic testing tasks. The application-specific combinations are delivered in a robust aluminium case.

ykwoo
스탬프

Pressure Temperature Switch30

Force Service

Force testing devices

Features

Suitable for on-site calibrations Precise PT100 measurement (DC)Measuring uncertainty 0.15 … 0.8 K (DC)Adjustable temperature ranges User-friendly operationLarge bath volume (MB)Short reaction time of bath tempera-ture (MB)Continuously adjustable stirrer (MB)LED-display Compact designLow weight

•••

••••

••••

Dry-well calibrators / Microcalibration baths

Measuring ranges

Dry-well calibrators (DC)-30 … +650°CMicrocalibration baths (MB)-30 … +225°C

Typical applications

Dry-well calibrators (DC)_ Power generation_ Measurement and control laboratories_ Machine constructionMicrocalibration baths (MB)_ Testing and laboratory engineering_ Pharmaceutical industry_ Food industry

Chain hoist testing set

Measuring range

40 … 3500 kg

Typical applications

For friction clutch testing on chain hoists

Features

Uncertainty in measuring <1 kg Illuminated LCDAdditional display functions: _ MIN_ MAX_ HOLD_ AVG_ TARA_ LGT User-friendly operation Low weightOption:IR interface for data transmission via PC

•••

•••

Temperature testing devices

Additional information

Scope of delivery: rugged aluminium case, force transducer, accu-powered hand-held indicator ViSens, two chain adapters and three center sleeves.

Welding guns testing set

Measuring range

10 kN

Typical applications

Measuring of electrode forces of welding guns and projection welding machines

Features

Ease of useLow weightLow uncertainty in measuringFor electrode diameters 14 … 20 mmMin/Max value memoryIlluminated LCDIntegrated infrared interface

•••••••

Additional information

Scope of delivery: handy plastic case, force transducer, accu-powered hand-held indicator ViSens, charger, signal cable (2m), IR-/RS-232-converter.

31Quality management and certificates

Documented safety: Certificates and quality management

Sensors and gauges of tecsis ensure relia-

bility, economic efficiency and life quality

in many fields of industry and in normal

life. Our products and systems are almost

always the invisible stars that are expected

to operate reliably and powerfully over

many years.

Therefore, we set very high standards in

the development, manufacture, distribu-

tion and service and submit our company

processes to new optimizing rounds and

internationally approved tests and audits

over and over again.

At tecsis, all product-oriented processes

have been evaluated by the DQS (German

Association for the Certification of Mana-

gement Systems) and are certified accord-

ing to ISO 9001:2000.

Our customers profit from the result of

this conscientiousness: highly reliable

products, quicker innovations, economic

advantages and our continuously increas-

ing international presence.

In addition to this, we are able to create

or get an unbroken chain of evidence for

materials, manufacturing processes,

measurement reports and official tests and

approvals even for the highest demands;

thus sophisticated problem solutions can

be certified.

ISO CERTIFICATE AND TQM

ykwoo
스탬프

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Kilwoo Corporation H

Rm. A-706, POSCO the # 0

151 Soonwha-dong, Chung-gu n

Seoul 100-130, Korea y

Phone: +82-2-728-6800

Fax: +82-2-754-9713 7

E-mail:kilwoo kilwoo.com e

Internet: www.kilwoo.com e

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