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Product overview valves & controlsValVes & Controls Overview
TvCSB-0021-eN-1308
aMalanDerson GreenWooDanDerson GreenWooD InstrUMentatIonaVIDBIFFICHeMatClarKsonCrosBYDeWranCeFasanIFCtFloCHeCKGaCHotGUlFHanCoCKHInDleHoVaPInterValVeKeYstoneKleInKtMKUnKlel&M ValVelUCeatlUnKenHeIMerMarstonMarVaCMCFMeCaFranCeMorInnarVIKneoteCHaPenBertHYPrInCeraIMonDIrMIroValVesaBosaPaGseMPelltrIanGleVanessaVonKWHessoeWInnYarWaY
2 | valveS & CONTrOlS
| 3
PentaIr valves & controls
PentaIr ValVes & Controls Is tHe naMe BeHInD tHe WorlD’s Most CoMPreHensIVe ranGe oF ValVes, aCtUators anD assoCIateD FloW Control ProDUCts.
Supplying a host of leading global brands, we work closely with the oil & gas, power generation, mining, chemical, food & beverage and marine industries, so we can anticipate their needs and exceed their expectations at every level.
ExcEllEncE in EnginEEringat Pentair valves & Controls our position as the technology leader in flow control is solidified by the collective resources of our brands. Utilising the latest systems and technology, our specialists produce the highest quality flow products at competitive market pricing.
Quality philosophya strong commitment to maintaining and improving the quality of both product performance and customer service is inherent within our management policy. Our factories and Q.a. procedures are inspected
and audited regularly by major quality authorities such as lloyds register, BSi, Bureau veritas, and TÜv, and are in compliance with iSO 9000: 2000.
application solutionsworking closely with industry contractors and users, Pentair valves & Controls engineers are able to develop specific proposals for individual process requirements – by combining advanced technology with outstanding engineering expertise.
projEct packagEsThe extensive range of product types enables Pentair valves & Controls to propose and supply integrated project packages. Simplify your supply chain by including Pentair as an approved vendor.
anywhErE in thE worldwhat’s more, Pentair’s products can be found at work in every corner of the globe with 30,000 people worldwide, working with clients and partners on six continents. Our flow management solutions are backed by unrivalled customer services, experience and support.
a GloBal nEtwork of intErnational brands
Contents
InDUstrIal ValVes4 Ball valves 7 Gate & globe valves 8 Butterfly valves 9 Other industrial valves
Controls & InstrUMentatIon10 Pneumatic actuation 11 Pneumatic accessories 12 electric actuators 13 Fieldbus interface
saFetY relIeF ValVes15 Safety valves 18 environmental
InstrUMent ValVes & enClosUres20 instrument valves & enclosures
steaM & PoWer ProDUCts21 Power industry isolation valve
(gate)22 Power industry isolation valve
(globe & check)23 Boiler trim & control valves
sPeCIal serVICe ValVes26 lined valves & sampling systems 27 Slurry valves
HYGIenIC serVICes28 Process valves & pumps
CrYoGenIC serVICes29 Cryogenic services
aFterMarKet30 aftermarket services
Overview
K-BallCHeMat, GaCHot, HInDle, KtM, MCF, MeCaFranCe KtM
4 | valveS & CONTrOlS
a comprehensive range of one, two and three-piece ball valves to suit a wide range of general industrial applications
FeatUres• Reducedandfullboremodels• ISO5211topmountingplateavailableon
selected models• Three-way,multiportdesignsavailable• Seatmaterialoptionsavailable• Firesafemodelsavailable• TALuftapproved
teCHnICal DataPressure class:ASME150/300:PN10to100sizes:DN 8-300 (NPS ¼-12)end connections:Screwed - BSPP, BSPT, NPTFlanged-ASME150/300,PN10/16,PN25/40
MaterIalsBody: Carbon steel, stainless steelBall and shaft: Stainless steelseat: virgin PTFe, reinforced PTFe
For use in a wide spectrum of chemical, hydrocarbon and other process industry applications
FeatUres• Fullandreducedbore• Highintegrityshaftseal• Blow-outproofandantistaticshaftdesign• Fugitiveemissiondetectionsystem
available• Firetestcertifiedmodelsavailable• ISO5211mountingflangeforeasy
adaptation to automated operation, pneumatic or electric actuators
• Suitableforadaptationforhightemperature, cryogenic and vacuum service
• TALuft/ISO15848fugitiveemissioncertified
• Lockingdevicecavityrelieflowtorqueoperation
• Jacketedvalves• Cryogenicvalves• Tankbottomvalves
teCHnICal DataPressure class:ASME150/300/600/900/1500PN16to100sizes:DN8-400(NPS¼-16)temperature range:-196°Cto+500°C
MaterIalsBody: Carbon and stainless steels, aluminium bronze, duplex steels, alloy 20, Monel,HastelloyB&C,nickel,Inconel,titanium etc.Ball and shaft: Stainless steel and other alloysseat: virgin PTFe, glass filled PTFe, copolymer e-seat, PeeK, rTFe, nylon, graphite, metal etc.Other materials on request
KTM’s Single-v and Dual-v design provides shearing action between the v-notch ball and seat for a smooth, non-clogging operation
FeatUres• Splitbody(Single-V)&Unibody(Dual-V)• Trunnionmounted• Uni-directional• Sideentry• Widerangeability• HighCv• RTFEorstellitedbearings• Adjustablepacking• Cavityfree• Accuracyofcontrol
teCHnICal DataPressure class:ASMEclass150to300sizes:DN25-300(FB)(NPS1-12)DN40-500(RB)(NPS1½-20)temperature range:-29°Cto+350°Cend connection:Flanged & flangelessFace to face dimension:ANSIB16.10shortpattern/longpatternISA75.04
MaterIalsBody: Carbon steel, stainless steelOther materials on requestDisc: Stainless steel with hard facingseat: laminated metal seat, stellited thick (solid) metal seat
industrial ball valves process, floating ball valves control (single-V & dual-V)
InDUstrIal valves
GaCHot, KtM, MeCaFranCe FCt, KtM FCt, KtM
| 5
Metal seated ball valves, for high temperature, abrasive or erosive services across a wide spectrum of applications
FeatUres• Reliableshut-off• Lowtorqueoperation• Highintegrityshaftseal• Firesafedesign• Variouscoatingsavailable - Chromium carbide - Tungsten carbide - Nickel alloy
teCHnICal DataPressure class:ASME150/300/600/900/1500/2500sizes:DN15-600(NPS½-24)temperature range:Upto500°C
MaterIalsSpecifications determined in response to individual service requirements
Metal seated
Two-piece (cast) and three-piece (forged) end entry designs for tight shut-off on gas and liquid services
FeatUres• Fullorreducedbore• Firesafeapproveddesign• Endconnections:flanged,buttweldor
clamped• ToAPI6DorAPI6A• DesigntoASMEB16.34• Variationsincludedivertingmulti-port
designs, and piggable valves• Soft,metal/softormetal/metalseating• Manualorpoweredoperation• DoubleBlockandBleed
teCHnICal DataPressure class:ASME150/300/600/900/1500/2500API3000/5000/10000sizes:DN50-1500(NPS2-60)three-piecetemperature range:-196°Cto+350°C
MaterIalsComplies with naCe Mr0175 - 2002wide range of materials available, in cast or forged version, including but not limited to:- Carbon steel- Superduplex(25%Cr)- low alloy steels- Stainless steel- Inconel625and718- Duplex(22%Cr)- 6Mo- TitaniumSeat area weld overlays or coatings available
Used in mixing or dividing fluid, minimizing space & reducing piping stress
FeatUres• Positiveflowstemindicator• Firesafedesign• Lockingdevice• MeetsNACEMR0175• Positiveshut-off• Integralmountingflange• Blow-outproofstem• Lowtorqueoperation• Availableforhightemperatureapplication
teCHnICal DataPressure class:ASMEclass150to300sizes:DN15-200(FB)(NPS½-8)DN150-250(RB)(NPS6-10)temperature range:-29°Cto+270°C(+500°Casoption)end connection:FlangedFace to face dimension:KTM standard
MaterIalsBody: Carbon steel, stainless steelOther materials on requestBall and stem:Stainlesssteel(304SS,316SS)seat: PTFe, rTFe, PeeK & graphite
three-way 2 & 4 seats (l & t port)
End entry, split bodytrunnion mounted
Overview
FCt FCt, raIMonDI FasanI, raIMonDI, rMI
6 |
InDUstrIal valves
ideal construction for high pressures and high temperatures. Mainly installed on offshore applications (topsides, sub-sea valves)
FeatUres• One-piecebodyconstruction• Internalaccesswithoutdismantling
flanges• Boltedorpressuresealedbonnet• Firesafeapproveddesign• Endconnections:flanged,buttweld,clampedortransition/puppieces
• ToAPI6DorAPI6A• DesigntoASMEB16.34• Soft,metal/softormetal/metalseating• Manualorpoweredoperation• DoubleBlockandBleed
teCHnICal DataPressure class:ASME150/300/600/900/1500/2500API3000/5000/10000/15000sizes:DN50-1400(NPS2-56)temperature range:-196°Cto+350°C
MaterIalsComplies with naCe Mr0175 - 2002wide range of materials available, in cast or forged version, including but not limited to:- Carbon steel- Superduplex(25%Cr)- low alloy steels- Stainless steel- Inconel625and718- Duplex(22%Cr)- 6Mo- TitaniumSeat area weld overlays or coatings available
top entry fully welded gate valves
The one-piece fully welded body construction offers the minimum risk of outside pressure leakage. This design is recommended for gas transportation and storage
FeatUres• Fullorreducedbore• Firesafeapproveddesign• ToAPI6D• DesigntoASMEB16.34/B31.3/ASMEVIII
Div 1&2• Extensionsavailableformechanical
driving, vent and drains• Soft,metal/softormetal/metalseating• Manualorpoweredoperation• DoubleBlockandBleed
teCHnICal DataPressure class:ASME150/300/600/900/1500sizes:DN50-1500(NPS2-60)temperature range:-196°Cto+350°C
MaterIalsComplies with naCe Mr0175 - 2002wide range of materials available, in cast or forged version, includingbut not limited to:- Carbon steel- low alloy steels- Stainless steelSeat area weld overlays or coatings available
Suitable for oil, gas and petrochemical plants, for throttling and shut-off services
FeatUres• DesignedtoASMEB16.34,API600andBS1414
• Boltedbonnetandpressuresealdesigns• Bellowssealeddesigns• Hazardousservicemodelsavailable,includingChlorine,HFAlkylation,LAB,etc.
• TestedaccordingtoAPI598• MaterialcompliancetoNACEavailable
teCHnICal DataPressure class:ASME150to4500sizes:DN15-1800(NPS½-72)larger sizes on requesttemperature range:-196°Cto+650°Cend connections:FlangedRFandRTJ,buttweld,hubends
MaterIalsBody: Carbon, alloy and stainless steels, Monel,Hastelloy,Incoloy,Inconel,duplex,6Mo,etc.Other materials on request
valveS & CONTrOlS
FasanI, raIMonDI, seMPell HanCoCK KleIn
| 7
ideal for throttling and shut-off service in oil, gas and petrochemical applications
FeatUres• DesignedtoASMEB16.34andBS1873• Boltedbonnetandpressuresealdesigns• Bellowssealeddesigns• TestedaccordingtoAPI598• MaterialcompliancetoNACEavailable
teCHnICal DataPressure class:ASME150to4500sizes:DN15-600(NPS½-24)larger sizes on requesttemperature range:-196°Cto+650°Cend connections:FlangedRFandRTJ,buttweld,hubends
MaterIalsBody: Carbon, alloy and stainless steels, Monel,Hastelloy,Incoloy,Inconel,duplex, 6Mo,etc.Other materials on request
globe valves gate, globe and check valves bellows sealed globe valves
Complete range of gate, globe and check valves suitable for low and medium pressure applications in power generation
FeatUres• Bolted&weldedbonnetdesigns• Caststeelorone-piecedieforgedbodies• DifferenttrimsaccordingtoAPIavailable• Dependingonvalvetype:conventionalor
full port design• Gateandglobevalveshaveanintegral
machined backseat• Graphitepacking• Forgedgateandglobevalveshaveswing
bolts hardened pins• Internalsurfacesareaccuratelymachined
to provide maximum performance
teCHnICal DataPressure class:ASME150/300/600/800/1500sizes:Forged:DN15-50(NPS½-2)Cast: DN50-600(NPS2-24)temperature range:+649°C(1200°F)forA351CF8+425°CforA216WCBend connections:BWtoASMEB16.25SWtoASMEB16.11FlangetoASMEB16.5RFTestedtoAPI598
MaterIals- Carbon steel- Stainless steelOther alloy steel on request
For non critical hazardous services such as thermal oil, steam, vacuum and chemicals
FeatUres• Suitableforthermaloilapplications• Proventechnologiesfortightsealingon
high temperature services (metal or soft seating)
• Steamtracing• ShafttightnessinaccordancewithTALuft(3.1.8.4)
• Manual,actuatedandcontrolvalves
teCHnICal DataPressure class:ASME150/300/600/800PN10/16/25/40/50/100sizes:DN15-350(NPS½-14)temperature range:-60°Cto+420°C
MaterIalsBody and bonnet: Carbon steel, cast iron or stainless steellow temperature carbon steel on request
Overview
KeYstone KeYstone KeYstone, WInn
8 |
InDUstrIal valves
wafer type valves in highly engineered composite material, according iSO standards
FeatUres• Valvebodyanddiscinhighengineered
composite material• Patentedwaferstylebodyanddisc• Excellentinternalandexternalchemical
resistance• Extremelylightweightconstruction• Allfastenersinstainlesssteel316as
standard• PressurerangeuptoPN16• Canbeusedinhighlinevelocityapplicationsupto12m/sec.
• Canbeusedinvacuumapplications• ThindiscresultinginhighCv value• 4integratedlocatingholes• ActuatorflangetoISO5211• Sustainableproductionphilosophyasthevalvematerialsare100%recyclable
teCHnICal DataPressure class:PN10/16sizes:DN40-300(NPS1½-12)temperature range:-40°Cto+150°CFlange connections:DINPN6/10/16,ASME150Face to face:EN558-1/T5,API609
MaterIalsBody: CompositeXP1600/XP1620Disc: CompositeXP1620liner: ePDM
composeal innovative resilient seated valves
resilient seated butterfly valves
high performance butterfly valves
wafer, lugged and double flanged versions are available for both general and heavy duty industrial applications
FeatUres• ActuatorflangetoISO5211• Highsolid,glossy,siliconefreepaint
system• Extendedbodyneckallowspipeinsulation• FacetofacedimensionsaccordingtoEN558-1(ISO5752)
• Polisheddiscedgesforlongerseatlifeand bubble-tight shut-off
• Topbushingabsorbsactuatorsidethrustloads
• TALuftapproved
teCHnICal DataPressure class:FullvacuumtoPN25sizes:DN40-2400(NPS1½-96)temperature range:-40°Cto+160°CFlange accommodation:PN6/10/16/25,ASME125/150,JIS10/16K
MaterIalsBody: Cast and ductile iron, carbon steel, stainless steelDisc: Ductile iron, stainless steel, nickel aluminum bronzeseat: NBr, white NBr, ePDM, XP ePDM, FKM,PTFE/EPDMOther materials on request
wafer, lugged and double flanged, double eccentric butterfly valves in compliance with iSO or aSMe standards
FeatUres• ActuatorflangetoISO5211• Integratedtravelstop• Accessiblepackingadjustmentwithout
operator removal• Bi-directionalshut-offperformance• End-of-lineservice• Softseat,fire-safeandmetalseat• Compactdesign,lowweight• Doubleeccentricoperatingprinciple• Shaftbearingstoensurestabilityduring
high pressure, high cycle applications• TALuftapproved
teCHnICal DataPressure class:FullvacuumtoPN40,ASME150/300/600sizes:DN50-900(NPS2-36)temperature range:-50°Cto+400°CFlange accommodation:PN10/16/25/40,ASME150/300/600
MaterIalsBody: Carbon steel, stainless steelDisc: Carbon steel, stainless steelseat: rTFe, stainless steel, fire safeOther materials on request
valveS & CONTrOlS
DeWranCe, FasanI, FloCHeCK, GUlF, KeYstone, PrInCe, raIMonDI, saPaG, seMPell Vanessa
ClarKson, KeYstone, l&M ValVe, roValVe
| 9
wafer, lugged and double-flanged check valves for all utility, industrial and process applications
FeatUres• Single,dualplatedortorpedoshapeddisc
design• Swing,liftortiltingdiscprinciple• Spring,weightorhydraulicassisteddisc
action• Non-slamaction• CompatiblewithDIN,ASME,BS,PNandJISstandards
• Lowcostofmaintenance• Suitableforinstallationinvertical
pipelines• MaterialcompliancetoNACEavailable• Rubberlinedversionsforallwaterrelated
and industrial applications
teCHnICal DataPressure class:UptoASME4500sizes:DN40-1600(NPS1½-64)temperature range:-196°Cto+650°Cend connections:FlangedRFandRTJ,buttweld,hubends,wafer, lugged
MaterIalsBody: Cast and ductile iron, carbon steel, stainless steel, nickel aluminum bronzeDisc: Carbon steel, stainless steel, nickel aluminum bronzeseat: NBr, ePDM, FPM, stelliteOther materials on request
Bi-directional, zero leakage shut-off, suitable for extremes of pressure and temperature
FeatUres• Torque-generatedresilientmetalseal
provides zero leakage performance (API598resilientseated)
• Quarterturn,tripleoffsetgeometryachieves non-rubbing design
• Hardfaced,integralmetalseating• All-metalconstructiongivesinherentfire
safety• Blow-outproofstem,retainedboth
externally and internally• Suitableforcryogenicandhigh
temperature services • Designcodes:ASME&EN
teCHnICal DataPressure class:ASME150to1500 PN10to160sizes:DN 80-2800 (NPS 3-112)temperature range:-254°Cto+815°C
MaterIalsBody and disc: Carbon, stainless and duplex steels, aluminum bronzeseat: all-metallic, stelliteOther materials on request
Knife gate valves for service in polluted media such as sewage water, soft solids, coal dust, emulsions, granulates, powders, pastes, etc.
FeatUres• Two-partbodywithmetallicgateguides• Canbeinstalledasinlet/outletvalveor
between flanges• Tightshut-offinbothdirections• Self-adjustingtransversesealingto
atmosphere• Flush-outcornersensureflushingofthe
seat area• Segmentalgateradiusavoidsapossible
jam effect• Cuttingedgeinlowerbody• Handwheel,electric,pneumaticor
hydraulic available• Face-to-facetoEN558-1(DIN3202part1)
teCHnICal DataPressure range:Fromvacuumupto25barsizes:DN50-1400(NPS2-56)temperature range:Upto400°CFlange accommodation:PN10/16/25,ASME
MaterIalsBody: Cast iron, ductile iron, stainless steel, HastelloyGate:Stainlesssteel,Hastelloy,specialmaterialsealing: NBr, ePDM, FPM, PTFe, ceramic fiber
check valves triple offset valves knife gate valves
Overview
KeYstone, MorIn KtM, MorIn BIFFI
10 |
rack and pinion pneumatic actuators, developing a constant output torque, ideal for the smooth operation of quarter turn valves, etc.
FeatUres• Compactrackandpiniondesign• Doubleactingorspringreturn• Topandbottombearings• Antifrictionpistonpads• HardanodisedandESPCfinish• Fieldreversible• ISO,DIN,NAMURandKeystonemounting
standards• Bi-directionaladjustabletravelstops• Aluminumhousingforlowerweight• Antiblow-outshaftdesign• SuitableforSIL2applications
teCHnICal Datatorque outputs:Double acting models:Upto2054Nm(5.5barg)Spring return models:Upto1414NmMax supply pressure:10 bargtemperature range:-30°Cto+90°C
MaterIalsBody:HardanodisedaluminumPistons: aluminumo-ring seals: NBrBearing pads: Polyamide
Scotch yoke, pneumatic actuators for efficient on-off or modulating control of quarter turn valves
FeatUres• Double acting or spring return• Stainlesssteelorductileironhousing• Stainlesssteelcylindersforunrivalled
corrosion protection• Easydisarmingofspringforsafe
maintenance• ISO5211mountingpattern• Bi-directionaltravelstops• Symmetricalorcantedyoke
Optional features- Jackscrewoverride- Partial stroke test device- integral lock out device
teCHnICal Datatorque outputs:Double acting models:Upto124,256Nm(5.5barg)Spring return models:Upto65,903Nm(springendtorque)supply pressure:2.8 to 8.3 bargtemperature range:-30°Cto+100°Coption:-45°Cto+150°Cangular rotation:90°±8°
MaterIalsBody: Ductile iron, stainless steelCylinders: Carbon steel Xylan coated, stainless steelshaft:HighstrengthalloysteelBushings: Sintered bronzeGuide bands: PTFe
Heavydutyscotchyoke,pneumaticactuators suitable for quarter turn on-off or modulating service
FeatUres• Doubleactingorspringreturn• Carbonsteelconstructionformaximum
strength• Totallyenclosed,weatherproofhousing• Idealforlargervalveswithhighbreak-
out torques and valves with high working pressures
• Fullyencapsulated,weldedspringcartridge for maximum safety and ease of assembly
• Externaltravelstopsforprecisestrokeadjustment
• Specialcoatingsavailableforoffshoreorcorrosive environments
• ‘GasoverOil’andhydraulicversions
teCHnICal Datatorque outputs:Double acting models:Upto226,400Nm(5barg)Spring return models:Up to 78,900 Nm (spring end torque)supply pressure:10.5bargmaxtemperature range:-30°Cto+100°COther ranges on request
MaterIalsBody: Carbon steelCylinders: eNP and polishedPiston rods and guide bars: Hardchromeplated and polishedBushings: Bronze or sintered bronze, charged with PTFe
Quarter turn pneumatic actuators
pneumatic actuators heavy duty pneumatic actuators
Controls & instrumentation
valveS & CONTrOlS
aVID aVID aVID
| 11
Highflow,pilotoperatedsolenoidvalvesfordirect mounting to pneumatic actuators
FeatUres• Compactdesign,constructedonthe
diaphragm-operated poppet valve principle
• Positivesealingandhighairflowcharacteristics
• 5/2or3/2selectableviaadapterplate• 3/2operationprovidesspringchamber
purge function• MeetsinternationallyacceptedNAMUR
standards for use in aggressive environments
• Availableversionsinclude: - WeatherprooftoIP65 - Explosion-prooftype‘ed’,‘m’ - intrinsically safe
teCHnICal Dataair pressure range:2-8 bargVoltage:24-230Vtemperature range:-25°Cto+55°CPort size:ISO228-G1/4
MaterIalsSee individual product datasheets for details of construction and materials
a complete range of aviD®, quarter turn valve position monitoring devices
FeatUres• ModelCR–economicalIP66enclosure
with solenoid valve integration as standard• ModelXA–ruggedenclosure,suitablefor
hazardous area, ex d applications• ModelZR–corrosionresistantIP67
enclosure, for general purpose and intrinsically safe applications
• ModelZRPlus–forpositioningmonitoringand integrated solenoid valve control in a single housing
• Lowprofileswitchbox–simplifiedsettingof switches or sensors in an aluminum enclosure
• AllmodelsfeatureaHiVuebeaconforlong distance visibility, an easifix shaft for screwless switch adjustment and a Modmount assembly for direct mounting to the r&P actuators
teCHnICal DataOptions available for all hazardous area classificationsConformstoVDI/VDE3845Standard
MaterIalsSee individual product datasheets for details of construction and materials
The aviD® range of pneumatic and electro-pneumatic positioners for proportional operation and advanced digital control of actuated valves
FeatUres• Analog - auto calibration via push buttons or
infrared - Corrosion resistant enclosure - HiVuelocaldisplay - Optional switches or sensors for fully
open or close position detection• Programmable - For advanced control of rotary and
linear actuators - AutocalibrationviakeypadorHART - Diagnosticinformationavailable(FDT/
DTM) - Programmable PiD characteristics - remote mount sensor option
for high vibrating environments (max.15m/50ft)
teCHnICal DataWorking pressure:2.8 to 8 barsignal:0.2 to 1.0 bar4-20mAtemperature range:-40°Cto+75°C
MaterIalsSee individual product datasheets for details of construction and materials
solenoid valves position monitoring devices positioners
Overview
KeYstone BIFFI BIFFI, KeYstone
12 |
Controls & instrumentation
For the operation of quarter turn valves or dampers
FeatUres• Compact,epicyclicgearedactuatorinrobustconstruction(IP68)suitableforcorrosive environments
• Interchangeablebaseplatesforsimpleconnection to all valve types
• Adjustable(+/-10°)travelstopsinbothdirections
• Manualoverrideisindependentofthemotor drive
• Aninnovativemotoroperatingwiththewhole range of voltages; duty rated at 100%
• Incorporatesalocalvalvepositionindicator
• UniversalvoltagesupplyforDCor1-phAC(3-ph optional)
• Variablespeedcontrolindependentlyadjustable in both directions
• Accurateandadjustabletorquecontrolfrom40%to100%ofnominaltorque
• Optionalmodulesforvariousfeatures
teCHnICal Datatorque:Up to 2,000 NmVoltage supply ranges:24Vupto240VDCorsinglephaseAC (3-phase optional)Control voltages range:24Vupto120VDCorsinglephasetemperature range:-40°Cto+70°Cspeed range:adjustable
MaterIalsanodized aluminum gear case and enclosureelectro static powder coating
compact electric actuators intelligent programmable actuators
accessories
The new generation of intelligent electric actuators will set a further step into the integration in automated process plants
FeatUres• Easyset-upandcommissioning• Non-intrusiveconfiguration• Reducedset-uptime• Doubledisplays• Positionindicationincaseofpowerfailure• Localpushbuttonsforfullactuatoraccess• Passwordprotectiontoavoidunauthorized
access• Diagnosticsaredisplayedinachoiceof
languages for both alarms and warnings• Bluetoothinterfaceasstandard• Reducednumberofpartsensureshigher
reliability and lower maintenance cost• FDT/DTMsupport
teCHnICal Datatorque:Upto340,000NmVoltage:110-690Vtemperature range:-55°Cto+85°Cspeed range:6to180secs
MaterIalsanodized aluminum enclosures with epoxy-vinyl paint protection ral 9007 (grey)
a complete range of accessories to ensure maximum performance from the whole range of compact electric actuators with integrated electronic controls
FeatUres• Multi-functional module with features as
follows: - analog position input:
4-20mA(0-10VDC) - Analogpositionoutput:4-20mA - 4additionalSPSToutputcontacts - Motor relay - Blinker for motor running• Localinterfacedevicewithlocal/remoteselector,OP/CLpushbuttonsand2LEDsfor local indication
• Optionalmodulesfor3-phasevoltagesupply
• Backupalkalinebatteryorexternal24VDCtoupdateremoteindicationsduring power supply failure
• Fieldbuscommunicationmodulesfordifferent bus protocols:
- DeviceNet - Profibus DP - Foundation Fieldbus - Modbus - Bluetooth module
teCHnICal DataSee individual product datasheets for further technical details
MaterIalsSee individual product datasheets for details of construction and materials
valveS & CONTrOlS
| 13
aVID, KeYstone aVID, BIFFI, KeYstoneaVID, KeYstone aVID, BIFFI, KeYstone
as-interface devicenet profibus fieldbus foundation
reduced wiring reduced installation
Diagnostics control Diagnostics and control, including hazardous areas and redundancy
CaBle
DIstanCe
aDDresses
sPeeD
toPoloGY
InPUts
oUtPUts
DIaGnostICs
reDUnDanCY
on/oFF
Control
eleCtrIC aCtUator
PneUMatIC aCtUator
HazarDoUs
CoMMUnICatIon
2 core
100 m [1]
62[2]
167kb/s
Line,tree,star,trunk/drop
4
4
Yes [3]
No
Yes
Yes [3]
Yes
Yes
eexna, eex d [4]
Gateway
2 twisted pairs
500m[1]
63
125/250/500kb/s
Trunk/drop,daisychain
4
2
Yes
No
Yes
Yes
Yes
Yes
eex d
Scanner card
2 twisted pairs
1200 m [1]
126
9.6/19.2/93.75/187.5kb/s
Trunk/drop(max0.3m), daisy chain
6
2
Yes
No
Yes
Yes
Yes
Yes
eex d, eex ia [5]
Scanner card
will communicate with higher level fieldbus via a gateway ie. ProfiBus, DeviceNet, interBus
will communicate directly with PlC or DCS
will communicate directly with PlC or DCS
Diagnostics and control, including hazardous areas and redundancy
Twisted pair
1900 m [1]
126
93.75kb/s
Trunk/drop,star daisy chain
4
2
Yes
Yes
Yes
Yes
Yes
Yes
eex d, eex ia [5]
Scanner card
will communicate directly with PlC or DCS
[1] repeaters may be used to extend the distance limits[2] version 2.1[3] For further information, please contact your local
Pentair Sales Office[4] Hermeticallysealedhousing[5] Numberofaddressesreducesforintrinsicallysafe
hazardous areasNote: The system designer must give due consideration
to the constraints of distance and speed
Overview
14 | valveS & CONTrOlS
anDerson GreenWooD, CrosBY anDerson GreenWooD, CrosBYanDerson GreenWooD, CrosBY, saPaG, seMPell, trIanGle
| 15
pilot operated spring operated asME 1- boiler
For premium tightness on difficult services such as gas liquid, steam, flashing fluids, cryogenics etc.
FeatUres• Popormodulatingaction• Bubbletightperformance• Low-costmaintenance• Notsensitivetobackpressure• Externallyadjustableblowdown• Stableevenintwo-phaseflow• In-situtestingavailable• Highcapacity/highpressure• Configurationstosuitdirtyservices
teCHnICal DataPressure range:1to425bar(upto690baroptional)sizes:NPS 1 x 2 to NPS 8 x 10 (single or dual outlet)temperature range:-252°Cto+538°C
MaterIals- Carbon steel- austenitic stainless steels- Hastelloy- Monel- Duplex- Inconel/Incoloy- TitaniumOther materials on request
Metal or soft seated range of safety valves for the oil & gas and process applications
FeatUres• Capacitycertified• Highcapacity• Fullnozzledesign• Conventional/bellowsopenbonnetdesign• DesigncodesaccordingtoASMEVIII/API526andTRD/AD2
• Liquidtrimdesign• In-situtesting• Cost-effectivemaintenance• Flanged,threaded,hub,socketandbutt
welded connections
teCHnICal DataPressure class:ASME150to2500PN10to400sizes:NPS½x1toNPS28x36temperature range:-196°Cto+815°Cend connections:ConformingtoASME/DINconnections
MaterIals- Carbon steel- austenitic stainless steels- Hastelloy- Monel- Duplex- Inconel/Incoloy- TitaniumOther materials on request
Drum, superheater, reheater and economizer valves for all types of boiler and steam systems
FeatUres• Seattightnessupto96%+ofsetpressure• Exceptionaltightnessminimises
maintenance resources and repair interval times
• Reducedlife-cyclecosts• Fullandseminozzledesignsavailable• LiftrestrictionfacilityavailableonHCI
style• Openandclosedbonnetsavailable• Weatherhoodsforoutdoorservice
teCHnICal DataPressure class:ASME150to2500flangedorbuttweldedinlets and flanged outletssizes:DN40-150(NPS1½-6)inletstemperature range:Saturatedsteamto593°C
MaterIalsBody and bonnet: Carbon steel, alloy steelOther body materials on requestStainless steel nozzleStainlesssteel/Inconeldiscinsert
saFetY relIeF valves
Overview
anDerson GreenWooD, CrosBY KUnKle seMPell
16 |
Dual pressure relief system for all process industry applications
FeatUres• Dualsafetyvalvessystem• Either1valveactiveand1stand-byor
2 valves in service with possibility to isolate one for maintenance
• Guaranteedlessthan3%pressuredrop• Bleedvalvesstandard• Enhancedexternaltightnesswithout
bellows• Integralflatseats• Risingnon-rotatingstem• Positivedrivechaininterlocking
teCHnICal DataPressure class:UptoASME2500sizes:DN50-300(NPS1-12)temperature range:-252°Cto+427°C
MaterIals- Carbon steel- Stainless steel- Duplex- other alloysseat: PTFe, PeeK or Grafoil
safety selector and changeover valves
commodity industrial pneumatic controlled
Metal or soft seated range of safety valves for all industrial applications
FeatUres• Capacitycertified• ASMEI,IV,VIII• Highcapacity• Fullorseminozzle• Conventional/openbonnetdesignASMEB16.47,BS3243
teCHnICal DataPressure class:ASME150to900PN10to63sizes:DN8-150(NPS¼-6)temperature range:-196°Cto+427°Cend connections:ToASME/DINstandards
MaterIals- Carbon steel- austenitic stainless steels- Bronze- iron- aluminum
The efficiency of plant operation can be increased by application of pneumatically controlled operation on a spring loaded safety valve
FeatUres• Hightightnessuptosetpressureby
supplement loading• Smallopeningandclosingdifferences• Highsettingaccuracyandreproducibility• Pressuresettingofsafetyvalveduring
normal plant operation• Onecontrolunitcanbecombinedwithtwo
or more valves
teCHnICal DataPressure class:ASME150to2500 PN10to400sizes:DN50-600(NPS2-24)temperature range:-20°Cto+700°Cend connections:ToASME/DINstandards
MaterIals- Carbon steel- Stainless steel- Hightemperaturealloysteel
saFetY relIeF valves
valveS & CONTrOlS
anDerson GreenWooD, CrosBY, MarVaC, WHessoe MarVaC, WHessoe
anDerson GreenWooD, CrosBY, lUCeat, MarVaC, WHessoe
| 17
tank blanketing regulators low pressure pilot operated safety valves
breather valves
For preservation of stored liquids and safe operation of low pressure storage tanks
FeatUres• Springloadedorpilotoperated• Perfecttightness• Singlestageupto14barofDP• Onesinglesetting• Reducedinstallationcosts• Low-costmaintenance
teCHnICal DataPressure range:Upto14barsizes:NPS½,1and2temperature range:Upto260°C
MaterIals- Carbon steel- Stainless steelseat: elastomeric
Safety valves for low pressure tanks, refrigerated, cryogenic and chemical processes and liquified gas carriers
FeatUres• Popormodulatingaction• Excelsincryogenicservice• Externallyadjustableblowdown• Notsensitivetobackpressure• In-situtesting• Perfecttightness• Largecapacities
teCHnICal DataPressure range:Fullvacuumto+3.5barsizes:NPS 2-12, vent or piped outlettemperature range:-252°Cto+205°C
MaterIals- aluminum- Stainless steel- Carbon steelseat: elastomeric or plastic
Pressure and vacuum relief valves for tank safety and integrity
FeatUres• Availablein’venttoatmosphere’and ‘pipe-away’models
• Replaceablepressureandvacuumseatrings reduce maintenance time
• Steamjacketsavailable• Optionsforseverechemicalservice• Weightloaded/springloadedmodels
available
teCHnICal DataPressure range:0.0025barto3.5barVacuum range:-0.0025barto-0.8barsizes:DN50-300(NPS2-12)end connections:Flanges to aSMe, DiN or other standards
MaterIals- aluminum- Cast iron- Carbon steel- Stainless steel- Monel- other alloys
Overview
aMal, MarVaC, WHessoe MarVaC, WHessoe WHessoe
18 |
a complete range of flame and detonation arresters for maximum protection against flame and explosion propagation
FeatUres• Suitableforlowflash-pointflammable
gases or vapours• In-line,end-of-line,orinconjunctionwith
pressure and vacuum relief valves• SuitableforgasgroupsIIA,IIBandIIC• Specialmodelsforengineprotection• Detonationanddeflagrationunitsavailable• Minimalpressuredrops• DesignedtoBS7244,UL,USCGandEN‘long-burn’requirements
teCHnICal Datasizes:DN8-600(NPS¼-24)temperature range:-30°Cto+150°C
MaterIals- aluminum- Cast iron- Carbon steel- Stainless steel- Hastelloy- other alloys
flame and detonation arresters
gauge hatches, vents and other tank accessories
floating suctions
emergency relief man hole covers, gauge hatches, emergency vents and other tank accessories
FeatUres• Emergencyvents - Combined vacuum relief available - air cushion seat available• Reservecapacityreliefvalves - For large lNG and lPG tanks - instantaneous opening - Highcapacity• Gaugehatches - locking mechanisms available• Internaltankvalves - For cryogenic, low temperature and
other tanks - Bottom or side mounted - Pivot or plug style for high capacities
teCHnICal DataSee individual product datasheets for further technical details
MaterIals- aluminum- Carbon steel- Stainless steelseats: Metal, NBr, PTFe
Prevents product contamination by tank debris or water
FeatUres• Facilitatesremovalofproductfrom
stratified tanks, without removal of water or tank debris
• Incorporatemaintenancefreeswivels• Designedtoavoidcreatingavortex
teCHnICal DataDesigned to suit particular service conditionssizes:DN50-600(NPS2-24)
MaterIals- aluminum- Steel- Stainless steel
saFetY relIeF valves
valveS & CONTrOlS
Marston DeWranCe, raIMonDI, seMPell
| 19
bursting discs and explosion panels
reheat isolation devices
Complete range of rupture discs and explosion vent panels for all applications
FeatUres• Foolproofingfeaturesforthepreventionof
incorrect installation• Non-torquesensitiveforeasierandsafer
installation• Forwardorreversebuckling,scoredor
not• Non-fragmentingdesignforuseupstream
of safety valves• Vacuum/reversesupportavailable• Allstylesofholders• Hygienicdesigns• CertifiedanddesignedperBS,ADA1,
iSPeSl, aSMe viii, iSO, UDT, etc.
teCHnICal DataPressure range:0.04to1,030bar (2.0 bar max for panels)sizes:DN6-1200(NPS⅜-48)temperature range:-200°Cto+600°C(+500°Cforpanels)Panels vent area:0.23to1.25m2
MaterIals- aluminum- Nickel- Stainless steel- inconel- Graphite- PTFe- PFa- Monel- Tantalum- etc.
For quick isolation of reheat section of boiler for testing, maintenance etc.
FeatUres• Pressuresealbonnet• Manufacturedfromcastorforgedsteel• Eliminatespressurelossexperienced
using normal isolation valves• Alleviatestheneedforcuttingintopipes
and fitting blanking flanges• Stelliteseatingfaces• Designsinacc.withASMEB16.34,API,
DiN, TrD codes
teCHnICal DataPressure class:ASME500to2500 PN 100 to 320sizes:DN65-900(NPS2½-36)temperature range:-30°Cto+425°Cend connections:Butt weld
MaterIals- Carbon steel- alloy steel- Highalloysteel
Overview
anDerson GreenWooD InstrUMentatIon
anDerson GreenWooD InstrUMentatIon
anDerson GreenWooD InstrUMentatIon
20 |
Hand,gaugevalvesandmanifoldsforinstrument isolating, draining, calibrating and venting service
FeatUres• Singleisolationvalvesforventingor
isolating service• 2,3,4or5valveversions• Closecouplingorremotemounted• Suitableforcoplanarorbiplanar
transmitter flange connections• VersiontoShellinternationalstandard• Gas,liquidorsteamservice• Adjustableglandpackingforlongervalve
life• Nonrotatingballendstemforbubbletight
shut off• Powerornaturalgasconfigurations
teCHnICal DataPressure range:414barasstandard690baravailablesizes:HandvalvesNPS¼-1,manifoldsNPS¼-½ManifoldshaveNPS2⅛(DN54)CTRStemperature range:Upto538°C
MaterIals- Carbon steel- Stainless steel- Monel- Duplex- and other exotic materials
Valves and manifolds primary isolation Enclosure systems
instrument primary isolation for block, block and bleed and double block and bleed service
FeatUres• Primaryisolationservice• Replacesconventionalbulkyvalve
assemblies• Closecouplingofinstruments• One-pieceforgedbody• FiresafetestedandcertifiedtoAPI607• Flangedorthreadedconnections• Needle/globe/ballvalvecombinations• MeetsASMEB16.5andB16.34standard• Choiceofblock,blockandbleedand
double block and bleed combinations
teCHnICal DataPressure class:ASME150to2500:10,000APIsizes:NPS½flangedtoNPS3temperature range:Upto538°C
MaterIals- Carbon steel- Stainless steel- Monel- Duplex- and other exotic materials
Protection of field instrumentation from cold temperatures and harsh environments
FeatUres• Choiceofenclosuresizes• Completedesignandinstallationservice• 2,3and5valveenclosuremanifolds
reduce internal brackets and pipe work• WeatherprooftoIP66• Completerangeofaccessories,windows,
cable glands and brackets• Heatedversionavailable• Insulatedversionavailable
teCHnICal DataPressure range:414barasstandard690baravailablesizes:5L(single330x400x428mm)15L(double500x495x600mm)24L(multiple800x495x600mm)temperature range:From-70°C
MaterIals- Tough fire resistant GrP- antistatic and insulated options available
InstrUMent valves & enclosures
valveS & CONTrOlS
FasanI, InterValVe, raIMonDI, saPaG raIMonDI, seMPell DeWranCe
| 21
wedge gate valves split wedge and parallel slide gate valves
Suitable for a wide range of power applications
FeatUres• Pressuresealbonnet• Manufacturedfromcaststeel• Variouswedgeconfigurations• Stelliteseatingfaces• Fullboredesign• DesignstoASMEB16.34
teCHnICal DataPressure class:ASME900to2500sizes:DN50-600(NPS2-24)temperature range:-30°Cto+650°Cend connections:Flanged and butt weld
MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther exotic materials on request
ideally suited for reliable isolation of high pressure and high temperature steam and water
FeatUres• Pressuresealbonnet• Manufacturedfromforgedsteel• Parallelslidedisc/splitwedge• Stelliteseatingfaces• Tailoredboredesignandinterpolated
ratings available• DesignstoASMEB16.34,DIN,TRD
teCHnICal DataPressure class:ASME900to4500PN160to720sizes:DN20-600(NPS¾-24)temperature range:-30°Cto+650°Cend connections:Butt weld
MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther exotic materials on request
parallel slide gate valves (Eyelet design)
Highpressureparallelslidegatevalves,with‘lowpressureloss’or‘highvelocityflow’specifications
FeatUres• Pressuresealbonnet• Manufacturedfromcaststeel• Parallelslidedisc• Eyeletfollower(conduit)• Stelliteseatingfaces• DesigntoASMEB16.34
teCHnICal DataPressure class:ASME1000to2850sizes:DN125-600(NPS5-24)temperature range:-30°Cto+650°Cend connections:Butt weld
MaterIals- Carbon steel- alloy steel- Highalloysteel
steaM & PoWer Products
Overview
DeWranCe, FasanI, HanCoCK, InterValVe, raIMonDI, saPaG, seMPell, YarWaY
DeWranCe, FasanI, HanCoCK, InterValVe, seMPell
DeWranCe, FasanI, InterValVe, raIMonDI, saPaG, seMPell
22 |
Globe and screw down non return valves suitable for a wide range of power applications
FeatUres• Boltedandpressuresealbonnetdesigns
available• Manufacturedfromcastandforgedsteel• ‘Y’,‘T’andelbowdownpattern
configurations available• Stelliteseatingfaces• DesignstoASMEB16.34,DINandTRD
codes• Screwdownnonreturnmodelsavailable
teCHnICal DataPressure class:aSMe 900 to 2700 PN160to500sizes:DN15-600(NPS½-24)temperature range:-30°Cto+650°Cend connections:Flanged, socket or butt weld ends
MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther materials on request
globe valves piston/lift check valves swing and tilting disc check valves
Suitable for non return duties in a wide range of power applications
FeatUres• Boltedandpressuresealbonnetdesigns
available• Manufacturedfromcastandforgedsteel• Stelliteseatingfaces• DesignstoASMEB16.34,DINandTRD
codes
teCHnICal DataPressure class:ASME150to2700 PN40to500sizes:DN50-600(NPS2-24)temperature range:-30°Cto+650°Cend connections:Flanged, socket or butt weld ends
MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther exotic materials on request
Suitable for non return duties in a wide range of power applications
FeatUres• Boltedandpressuresealbonnetdesigns
available• Manufacturedfromcastandforgedsteel• Stelliteseatingfaces• DesignstoASMEB16.34,DINandTRD
codes
teCHnICal DataPressure class:ASME900to2850 PN160to320sizes:DN50-600(NPS2-24)temperature range:-30°Cto+650°Cend connections:Flanged or butt weld ends
MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther exotic materials on request
steaM & PoWer Products
valveS & CONTrOlS
HanCoCK, YarWaY YarWaY DeWranCe, FasanI, seMPell
| 23
Blow-off and continuous blow-down valves
FeatUres• Seatlessvalves - No seat, live loaded packing and slow
opening• Unittandem - Combinationofhardseat/hardseator
hardseat/seatlessinasinglebody - reduces potential leaks - Fits into confined space• Hardseatvalves - Stellite valve and seat - Provides long service life - resistant to wear
teCHnICal DataPressure class:aSMe 300 to 2700sizes:DN25-65(NPS1-2½)end connections:Flanged, socket or butt weld ends to aSMe standards
MaterIals- Carbon steel- alloy steel
For use in dripleg, tracing and process applications
FeatUres• Non-repairabledripandtracersteam
traps - Thermostatic and thermodynamic
technologies• Repairabledripandtracersteamtraps - Thermostatic, thermodynamic and
variable orifice technologies - Unibody plus technology• Processsteamtraps - Thermostatic dual range for batch and
continuous process applications - Thermostatic: high capacities up to
100,000kg/hr - variable orifice technology for high
pressure applications - lever technology for high capacity
applications
teCHnICal DataPressure class:ASME150to4500PN25to640sizes:DN10-100(NPS⅜-4)end connections:Flanged, socket or butt weld ends to DiN and aSMe standards
MaterIals- Carbon steel- Stainless steel- alloy steel
Specificallydesigned,‘freetoswing’checkvalve for bled steam or cold reheat non-return applications
FeatUres• Boltedandpressuresealbonnetdesigns
available• Tiltingdiscorswingdisc• Stelliteseatfaces• Counterweightavailable• Sidemountedorcentrallymounted
actuator• Pneumaticorgravityoperation• DesignsinaccordancewithASMEB16.34,
DiN, TrD codes
teCHnICal DataPressure class:ASME150to1000PN40to100sizes:DN150-1000(NPS6-40)temperature range:-30°Cto+650°Cend connections:Butt weld
MaterIals- Carbon steel- alloy steel- Highalloysteel
boiler trim valves steam traps and strainers bled steam and cold reheat check valves
Overview
YarWaY narVIK, PenBertHY, YarWaY narVIK, YarWaY
24 |
automatic minimum flow valves or systems for the protection of centrifugal pumps
FeatUres• Singlevalvefunctionsas: - integral check valve - Flow sensing element - Bypass control valve - Bypass actuator - Multistage pressure letdown valve• Reducesinstallationandmaintenance
costs• Eliminatescavitationinvalveandpiping• Intrinsicallysafemechanicaldesignwith
static seals, packless design, no leak path to atmosphere
• Flowlooptestingandperformancecurveevaluation certification
• Multi-stageturbo-cascadecontrolvalve
teCHnICal DataPressure class:ASME150to4500PN25/40to640sizes:DN25-300(NPS1-12)end connections:Flanged or butt weld to aSMe or DiN standards
MaterIals- Carbon steel- Stainless steel- alloy steel- HighalloysteelOther exotic materials on request
a full range of control valves for precise and economical control of steam temperature
FeatUres• Multiplenozzle,steamassisted,high
temperature desuperheaters• Venturistyle,fixednozzledesignavailable• Easyinstallation:fewcomponents,
compact size• Excellentandnearuniformsprayquality• Watercapacitiesupto100m3/hr• Steamtemperature:controlwithin5°Cof
saturation• Repeatability±1%• Largecontrolrange>1:60• Stelliteseatforlonglifetightshut-off• ConstructiontoTRD100,ASMEB16.34,Stoomwezen(Holland),IBRIIIC(India),austrian TÜv
teCHnICal DataPressure class:ASME150to2500 PN25/40to400sizes:water side DN25-80(NPS1-3) Steam side DN80-100(NPS3-4)end connections: Flanged acc. eN, aSMe, DiN and BS and butt weld
MaterIals- Carbon steel- alloy steel- Stainless steelOther materials on request
pump protection valves and systems
boiler level gauges desuperheaters
steaM & PoWer Products
level visualization in power and process applications
FeatUres• Completerangeofproductstocover
mainly power applications:• Mechanical - Two colour readings - Belleville washers design for thermal
expansion - Highintensityilluminators - Highqualitymicaprotectionofinner
glass surface• Electronic - No moving parts - High/lowwaterleveltripsandalarms - redundant power supplies - Fault diagnostic modules - Self calibrating - Bi-color display indicator• Magnetic - anodised gold follower - Flag or follower design
teCHnICal DataGlasses:Transparent and reflex (lP and MP)Bullseyetype(HPsteam/water)steam/water application:Upto200baratsaturationT°Process applications:-198°Cto+315°Cupto413barWater column electronic types:Pressure rating:<45bar,138barand207barwatercolumnProbe temperature:648°Cmaximum
MaterIals- Carbon steel- Stainless steel- alloy steel- PlasticsOther materials on request
valveS & CONTrOlS
seMPell seMPell seMPell
| 25
reducing of steam pressure and temperature in one single unit
FeatUres• Singleunittakestheplaceofconventional
pressure reducing and desuperheating systems
• Steamatomizingattemperatorwithverysmall water droplets
• Nothermalshockprotectionsleeveneededtoprotectthesteampipe(HPdesign)
• Perforatedplug,singleormultiplestagereduces noise level
• LP,IPandHPturbinebypassvalveswithhydraulic or pneumatic actuators
• LP,IPandHPturbinebypassvalveswithquick opening safety function as per GermancodeTRD421
• Perforatedcageprotectsvalvesagainstthermal shocks
teCHnICal DataPressure class:ASME150to4500PN25/40to640sizes: DN10-600(NPS⅜-24)temperature range:+150°Cto+620°Cend connections:Flanged or butt weld
MaterIals- Carbon steel- alloy steel- Highalloysteel
Control valves in water and steam cycles of power generation plants
FeatUres• Lownoiselevelandcavitationsfree,due
to multiple stage trim system• Pressurebalancedpluggiveslowstem
forces• Enlargedoutletsizeforreductionof
velocity of steam-water mixture• Easytomaintainandtore-fitinternal
parts• Separatedthrottlingandsealingarea• Largevolumebodyreduceseffectsof
flashing• ConstructionaccordingtoDINandASME
standards
teCHnICal DataPressure class:ASME300to4500PN64to640sizes:DN15-700(NPS½-28)temperature range:+20°Cto+550°Cend connections:Flanged or butt weld
MaterIals- Carbon steel
Used to bypass the pipes in the preheater in case of pipe leaks
FeatUres• Medium-operatedacc.toreleasing
principle with blocking stem• Hightighteningforcesbythesystem
medium• Quickandsafeshut-offofthepreheaters
teCHnICal DataPressure class:ASME 900to4500PN160to500sizes:DN80-500(NPS3-20)temperature range:+100°Cto+360°Cend connections:Butt weld
MaterIals- Forged or cast carbon steel
steam conditioning valves and turbine bypass systems
steam and feed water control valves
feedwater bypass valves
Overview
neoteCHaKeYstone, neoteCHa GaCHot, neoteCHa
26 |
wafer, lugged and double flanged lined butterfly valves for highly corrosive liquids, gases and slurries
FeatUres• Mechanicallyloadedshaftseals• Polyestercoatedbodywithstandingsevere
atmospheric corrosion• Serratedbodyflangesreducethecoldflow
of the seat• HighCv value• ActuatorflangeaccordingtoISO5211• Self-lubricatingbearing• TALuftapproved
teCHnICal DataPressure class:Full vacuum to PN 10sizes:DN40-900(NPS1½-36)temperature range:-40°Cto+200°CFlange accommodations:PN10/16,ASME,JIS
MaterIalsBody: Ductile ironDisc: PFA,conductivePFA,UHMWPE,stainless steelseat: PTFE,TFM,conductiveTFM,UHMWPEBacking ring: Silicone, FKM
Highperformance,linedballvalvesfor isolation and control in corrosive applications
FeatUres• BodyfullylinedinPFA• Highintegrityshaftsealingandlinedshaft• Fugitiveemissiondetectionsystem
available• Fullbore• Constantoperatingtorque• One-pieceball/shaftconstruction• Captivityreducedtoaminimum• Modelsforcontrolservices• TALuftapproved
teCHnICal DataPressure class:Fullvacuumto16barandASME150sizes:DN15-150(NPS½-6)temperature range:-40°Cto+210°C
MaterIalsBody: Ductile iron or carbon steel PFa-linedBall: PFa-lined, ceramicseat: PTFeshaft: PFa-linedOther materials on request
Compact systems for the extraction of representative samples from pipelines or reaction vessels, without process interruption
FeatUres• Inlinesamplingguaranteesatrue
representative sample• Offeredwitheitherabottleorsyringe
collection method• PFAliningisavailableforaggressive
services• Thereliabilityofeachsampleisassured
due to the ease of assembly and disassembly for cleaning
• Theuseofauniversalseatforallsizesallows a quick and easy seat change
• TightnessaccordingEN12266,leakagerate a bubble tight
• TALuftapproved
teCHnICal Datasizes:Valve:DN25-100(NPS1-4)waferorflangedSyringe:20-250mlPressure:Valve:16/25barSyringe: 10 barvacuum: 0.1 mbartemperature:Valve:SSupto200°C PFAlinedupto180°CSyringe:Upto160°C
MaterIals- PFa lined- Stainless steel- Hastelloy
lined butterfly valves lined ball valves sampling valves
sPeCIal serVICe valves
valveS & CONTrOlS
neoteCHa KleIn lUnKenHeIMer
| 27
Designed to handle highly corrosive liquids. The lifting of the liquid sample takes place during the reaction process with a closed reactor. No toxic gases escape into the atmosphere
FeatUres• Canbedirectmountedonallreactors,
lined, enamelled or stainless steel• DirectconnectionofthePFAheavyduty
suction hose• AllwettedpartsarePFA,PTFEorglass• Ballcheckvalvewithsoftsealprotects
vacuum line and is suitable for an automated process
• Directmountingofallauxiliaryvalveswithintegrated 2-hole mounting flange
• EasyfittingofpH-probe• Transferdeviceeliminatestheneedto
stop the process or to open the reactor• Modulardesign,varioustransferdevices
and auxiliary valves can be mounted directly
teCHnICal DataPressure:Max. 10 bartemperature:Max.200°Csample volume:150/250/500ml
MaterIalsPFa lined stainless steel
Flanged Y angle and tank bottom slurry globe valve for the isolation and drainage of highly abrasive and scaling media
FeatUres• Splitandmonoblockbody• Venturebodyinlowpressureandfullbore
for high pressure• Overspecificationonwallthickness• Lowpressuredrop• Installationonpipeordirectmounton
tank• Manualandlargerangeofelectric,
pneumatic and hydraulic actuators• Provendesigninhighscaleandabrasive
slurries• PEDapproved
teCHnICal DataPressure class:ASME150to600sizes:DN50-800(NPS2-32)temperature range:-29°Cto+455°CFlange accommodations:aSMe
MaterIalsBody: Carbon steelDisc and seat: Carbon steel or stainless steel with stellited overlay
Flanged 90˚ angle, bayonet, 3-way combination and check slurry valve for isolation and diverting highly abrasive and scaling media
FeatUres• Boltedanglepistontypecheckvalve• Angle,bayonetand3-waycombination
valves are with in-line regrindable seat design
• Overspecificationonwallthickness• Largestemdiameterforstrengthand
stiffness• Pinionshaftarrangementforairmotor
operation• Optionalboltedclutcharrangementfor
hammerless operation• Manualandlargerangeofelectrical,
pneumatic and hydraulic actuators• Provendesigninhighscaleandabrasive
slurries• PEDapproved
teCHnICal DataPressure class:ASME150to600sizes:DN50-900(NPS2-36)temperature range:-29°Cto+455°CFlange accommodations:aSMe
MaterIalsBody: Carbon steelDisc and seat: Carbon steel or stainless steel with stellited overlayOther materials on request
reactor sampling systems 45˚ y type angle slurry valves 90˚ y type angle slurry valves
Overview
HoVaP, KeYstone HoVaP HoVaP, KeYstone
28 |
EHEDGand3Aapproved,lineardivertervalves suitable for all demanding hygienic applications in dairies, breweries and all related food processes
FeatUres• Availableinstop-,multi-wayandtank
bottom valves• One-piecebodydesign• Waterhammerproof• NoadditionalCIPconnectionsneeded• Patenteddoubleseatdesign,100%mixproof
• In-lineservicingandcleaning• Suitabletobuildmanifoldsupto150valves
• Integrated3positionpneumaticactuatorfor independent seat lifting
• Controlheadforlocalandremotepositiondetection and integral 3 solenoid valves available
• FieldbussupportforAS-interfaceandDeviceNet
teCHnICal DataPressure rating:Full vacuum to PN 10sizes:DN10-150(NPS⅜-6)temperature range:-40°Cto+110°Cend connections:Butt weld
MaterIalsBody: Stainless steelother parts: Stainless steelseat: PTFe, FPM
Mixproof process valves centrifugal pumps hygienic butterfly valves, actuators and controls
Stainless steel, centrifugal pumps designed to handle all food process related liquids
FeatUres• Standardelectricmotorsavailablein
eeX e and eeX d versions• StandardmechanicalsealstoDIN24960• FavourableNPSH• Lownoise• SuitableforCIP• Widevarietyofavailableoptionssuchas
heating jackets, frequency controllers, flushed seal, etc.
• Availablewithunions,planeendsorflanges
• DesignedtoEHEDGrecommendations• Selfprimingoptionsavailable
teCHnICal DataDischarge pressures:Upto60barMaximum flow capacity:230 m3/htemperature range:Upto110°C
MaterIalsall components: Stainless steelseals: Stainless steel, silicium coatedelastomers: NBr, ePDM, PTFe, FPMOther materials on request
Stainless steel butterfly valves in wafer, flanged, screwed or butt weld configurations for all shut off and control applications in hygienic processes
FeatUres• Offershugepotentialsavingsbygreatly
reducing maintenance time• Availabletosuitbothimperialandmetric
tubing• Approvedfoodgradeseatandseal
material options• Suitableforbothisolationorflowcontrol
functions• Bi-directionalcapability• One-piece,mirrorpolisheddiscandstem
assembly• HighCv, slim profile disc• Integralpadlocking
teCHnICal DataPressure rating:Full vacuum to PN 10sizes:DN25-150(NPS1-6)temperature range:-10°Cto+95°C
MaterIalsBody: Stainless steelDisc: Stainless steelseat: Silicone, ePDM, FPM
HYGIenIC services
valveS & CONTrOlS
anDerson GreenWooD, CrosBY, FasanI, FCt, HInDle, lUCeat, raIMonDI, Vanessa
| 29
CrYoGenIC services
cryogenic temperature service valves
Many of the valve brands incorporated in this brochure are suitable for, or can be readily modified for, use in low temperature and cryogenic service conditions
FeatUres• Expertiseinmanufacturingand
assembling to low temperature specifications
• In-housespecializedtestingfacilitiesforseat area and atmospheric leakage
• Capabilitytotestatspecifiedtemperaturesdownto-254°C
• Cleanareaassemblyfacilities• Trackrecordofmajorcontractexecution
in this specialised field• Extensivefamiliaritywithmajorenduser
specification requirements
teCHnICal DataPressure class:ASME150/300/600/900/1500sizes:DN8-1200(NPS¼-48)temperature range:-20°Cto-254°Cend connections:as specified
MaterIalsBody: Carbon steels, stainless steelsseats: PTFe or other, as specified
Overview
saBo, seMPell saBo, seMPell saBo, seMPell
30 |
Professional management of user’s valve population data to increase efficiency and reduce overall maintenance costs
FeatUres• Dataintegritymanagement - Proven methodology for managing valve
servicing - Data interface with clients Maintenance
Management System (MMS) - inventory reductions through spares
rationalisation, etc• Valvecriticalityreview - Maintenance strategy development - Spares optimization analysis• Riskbasedinspection - Development of models for valve rBi
management and reporting• Inventorymanagement - Stock profiling - Component identification - Storage and logistics - Pre-event coordination - inventory reduction• Safetyvalveperformanceanalysis - Increased‘meantime’betweenservice
and/orfailure - verification against process conditions
Valve management Valve repair services and valve testing
training
a full service capability of testing and repair, for all valve types, from all sources
FeatUres• Valverepairservice - Safety valves (spring or pilot), control
valves, isolation valves and actuators - Fully trained and experienced work
force - access to OeM technical data and
support - iSO 9002 accreditation - Onshore, offshore, marine - Fully equipped mobile workshops,
approved for hazardous areas - Co-ordination and supervision of
shutdowns, start-ups, etc.• Fullrangeofsafetyvalvetestequipment - Suitable for flanged or screwed
connections - Suitable for operation on gas, liquid or
both - Manual or automatic clamping - Safety interlock systems - Customised systems available - Test pressures up to 10,000 psi
(690bar)• In-situsafetyvalvetestdevice - Set pressure verification without
removing valve from the process line - Suitable for most spring operated safety
relief valves
Comprehensive range of training courses on valve/actuatorrelatedsubjects
FeatUres• Trainingcoursesatcustomer’spremises
or at any of the Pentair facilities throughout europe, Middle east, africa
• Safetyvalves - Maintenance, for technicians - appreciation courses for supervisors
and managers - refresher courses - individually structured courses to
customer’s requirements• Isolationvalves,including: - ‘Tripleoff-settechnologyand
application - ‘Quarter-turn’selectioncriteriaand
application - ‘Safesampling’devices.Selection,
application and maintenance• Controlandactuation - electro (bus), hydraulic, pneumatic
interface devices. Selection, application and maintenance conditions
aFtermarket
valveS & CONTrOlS
| 31Overview
PentaIr ValVes & Controls
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