Product Catalogue 2008 P1 108 › data2 › FU › KX › MY-2936057 › compact-valve.pdfManifold - Type M003 ( for 5/2, 5/3 valves) 42 L1 32 33 20 6 L 2 6 20 G1/8 14 Hex 19 Hex Plug

3/2, 5/2, 5/3 valves

Suitable for 10 bar air pressure

External air pilot and Solenoid pilot operated versions

Solenoid coils suitable for continuous duty cycle

Available coil voltages : 220V, 110V, 48V, 24V, 12V, AC/DC

Compact ValveSeries : DS2

Sizes : G1/8, G1/4, G1/2

COMPACT VALVE - 1/8Series DS2

Cat No DS2 - 01 - 07

COMPACT VALVE - G1/8

3 / 2 Single Solenoid pilot operated valve with spring return

1 - Inlet, 2 - Outlet, 3 - Exhaust

Features

Suitable for manifold mounting

Mounting provision for individual unit

Compact size

Manual override

Wide range of manifolds available

Wide range of coil voltages

@ Inlet pressure 6 bar, and pressure drop 1 bar

Technical Specifications

1 3

2

1 3

* For ordering No, voltage to be added. Refer page no. 2.3.9

2.3.1

Model DS2

Type 3/2, 5/2, 5/3 Design Spool type Port Size Inlet, Outlet, Exhaust - G1/8, External pilot - M5 Medium Compressed air - Dry, filtered, lubricated Working Pressure range 2 - 8 bar External pilot pressure (ER model) 2 - 4 bar

Recommended oil for lubrication ISO VG32 (Servo system 32)

Ambient / Medium temperature 5° - 60° C Flow @ 450 lts/min

Materials of construction Aluminium, Nitrile, Brass, Acetal, PBT, Zinc Electrical Coil width 17 mm

AC ( 50 Hz ) - 24, 48, 110, 220 Voltage (V) ± 10%

DC - 12, 24, 48, 110 Power consumption AC - 3.6 VA, DC - 2.5 W Duty cycle Continuous Class of insulation Class F Type of coil protection IP65

Ordering No* DS234SR60 DS244SR60

Type Normally open Normally closed

Symbol

Ordering No* DS254SS60

Symbol 351

24

Ordering No* DS254SR60

Symbol


Cat No DS2 - 01 - 07

3 / 2 Double solenoid pilot operated valve


5 / 2 Single solenoid pilot operated valve with spring return


1 - Inlet, 2,4 - Outlet, 3,5 - Exhaust

1 3

2

31


4 2


2.3.2

Ordering No* DS234SS60 DS244SS60


Symbol

Ordering No* DS264SC60 DS274SC60 DS284SC60

Type Blocked Exhausted Energised

Symbol


Cat No DS2 - 01 - 07


315

24

513

4 224

315

5 / 3 Double solenoid pilot operated valve with spring centered


2.3.3


Cat No DS2 - 01 - 07

2.3.4

Ordering No DS254ER60

Symbol

1 - Inlet, 2,4 - Outlet, 3,5 - Exhaust, 14 - External pilot

513

4 2

14

5 / 2 Single External pilot operated valve with spring return

3 / 2 Double External pilot operated valve

1 - Inlet, 2 - Outlet, 3 - Exhaust 14,12 - External pilot

1 3

14 12

2

1

14

3

12


1 - Inlet, 2 - Outlet, 3 - Exhaust 14 - External pilot

2

1 3

14

2

31

14

Ordering No DS234ER60 DS244ER60


Symbol

Ordering No DS234EE60 DS244EE60


Symbol


Cat No DS2 - 01 - 07

2.3.5

Ordering No DS254EE60

Symbol

1 - Inlet, 2,4 - Outlet, 3,5 - Exhaust, 14,12 - External pilot

315

4 2

14 12



24

14 12315 513

24

14 12513

24

14 12

5 / 3 Double External pilot operated valve with spring centered

Ordering No DS264EC60 DS274EC60 DS284EC60


Symbol


Cat No DS2 - 01 - 07

2.3.6

MANIFOLDS FOR COMPACT VALVE

Manifold - Type M051 ( for 3/2 valves)

Manifold - Type M004 ( for 3/2, 5/2, 5/3 valves)

Note : While mounting compact valves in M004 type manifold, use only AS0160 silencers

Manifold - Type M003 ( for 5/2, 5/3 valves)

L142

32

33

20

L6

2

6

20

G1/8

14 Hex

19 HexPlug -WAP061

Ø5.5 x 4nos

G1/4

For mounting L L1 Ordering no

2 valves 49 65 M0510102

4 valves 87 103 M0510104

6 valves 125 141 M0510106

8 valves 163 179 M0510108


2 valves 49 65 M0030102

4 valves 87 103 M0030104

6 valves 125 141 M0030106

8 valves 163 179 M0030108

For mounting L L1 Ordering No

2 valves 68 111 M0040102

4 valves 108 151 M0040104 6 valves 148 191 M0040106 8 valves 188 231 M0040108

G1/

4G

1/4

922 42

25 L1

L6 611

Ø8 x 4.6deepØ4.5 x 2holes

21

6

G1/

4

= 21

=

G1/

4

21

60

L

L115

26.5

10

Ø8 x 4.6deep

Ø4.5 x 4holes

6

G1/

4


Cat No DS2 - 01 - 07

Cover plate assembly for Manifold Type M003

Application:The cover plate assembly can be used to plug the unutilised position in a manifold. For eg., if it is required tomount only 7 valves on manifold no. M0030108, the eighth position can be plugged and made dummy using acover plate assembly. (refer picture above)

SL NO Item Qty Ordering No

1 Cover plate 1

2 Screw - M3x8 2 A4C06

Application:The cover plate assembly can be used to plug the unutilised position in a manifold. For eg., if it is required tomount only 5 valves on manifold no. M0510106, the sixth position can be plugged and made dummy using acover plate assembly. (refer picture above)


ACCESSORIES FOR COMPACT VALVE

SL NO Item Qty Ordering No

1 Cover plate 1

2 Screw - M3x8 2 A4C07

2.3.7

Cat No DS2 - 01 - 07

Dummy plug for Manifold Type M004

Application:

This dummy plug can be used to plug the unutilised position in a manifold. For eg., if it is required to mount only5 valves on manifold no. M0040106, the sixth position can be plugged and made dummy using a dummy plug.(refer picture above)

Item Ordering No.

Dummy plug A4C08


2.3.8

Subject to change

2.3.9


Cat No DS2 - 01 - 07

Housing Colour & Indication

T0

Transparent housing with Bipolar LED indicator confirming supply voltage

T1

Transparent housing with Bipolar LED indicator confirming supply voltage plus varistor to give over voltage protection to the source and load

How to order

Solenoid valve + “ Connectors without LED ”

While ordering Solenoid operated valves, please mention the suffix given below along with the model numberto indicate the required voltage

A 220V AC Q 110V D CB 110V AC S 48V D CD 48V AC W 24V D CG 24V AC R 12V D C

Example

a. The ordering no. for 3/2 NC Single solenoid valve, 24V D.C coil with PG cable is DS244SR60-W

b. The ordering no. for 3/2 NC Single solenoid valve, 24V D.C coil with Moulded cable is DS244SR60-W1

1.

Solenoid valve + “ Connectors with LED ”

While ordering Solenoid operated valves with LED connectors, given below in the corresponding tables.

Example

The Ordering no for 3/2 NC Single solenoid valve (1/8"), 24V DC, connectors with LED of Transparentcolour housing with Bipolar LED and varistor, Red colour LED with moulded cable : DS244SR60-WT1R1

2.

Voltage

A 220V AC

G 24V AC

W 24V DC

R

LED colour

R Red

Connection type

0 PG Cable entry

1 Moulded cable (with 2metre length)


Cat No DS2 - 01 - 08


FeaturesSuitable for manifold mountingMounting provision for individual unitCompact sizeManual overrideWide range of manifolds availableWide range of coil voltages

ImportantTo prevent malfunctioning of the valve while operating the manual override (or) while operating the solenoidcoil, ensure to have a minimum air supply of 1200 lpm to the valve through a tube of minimum Ø8 outerdiameter (with minimum Ø5.5 internal diameter)

2.3.10

Technical Specification





1 3

2

1 3

Model DS2

Type 3/2 5/2 & 5/3 Design Spool type

Port Size Inlet, Outlet, Exhaust - G1/4, External pilot - G1/8

Inlet, Outlet - G1/4, Exhaust, External pilot - G1/8

Medium Compressed air, filtered, lubricated Working Pressure range 2 - 10 bar External pilot pressure (ER model) 2 - 4 bar Recommended oil for lubrication ISO VG32 (Servo system 32)



AC ( 50 Hz ) - 24, 48, 110, 220 Voltage (V) ± 10%

DC - 12, 24, 48, 110 Power consumption AC - 6 VA, DC - 5 W Duty cycle Continuous Class of insulation Class F Type of coil protection IP65



Symbol


Cat No DS2 - 01 - 08

2.3.11




Symbol


351

24


Symbol



4 2



1 3

2

31



Symbol

38

136

70

38

19 26

INEXH EXH

43

OUT OUT

10

11

13.5

84

124

22

17.5 17.5

4.5

G1/4 G1/8Ø4.3 x 2 holes

Ø4.3 x 2 holes

Manual operator


Cat No DS2 - 01 - 08

2.3.12




315

24

513

4 224

315



Symbol


Cat No DS2 - 01 - 08

2.3.13



513

4 2

14


Symbol



1 3

14 12

2

1

14

3

12



2

1 3

14

2

31

14



Symbol



Symbol


Cat No DS2 - 01 - 08

2.3.14



24

14 12315 513

24

14 12513

24

14 12



315

4 2

14 12


Symbol



Symbol






Note : While mounting 3/2 compact valves in M004 type manifold, use only AS0161 silencers

Cat No DS2 - 01 - 08

2.3.15

For mounting L Ordering No

2 valves 92 M0040202 4 valves 148 M0040204 6 valves 204 M0040206 8 valves 260 M0040208


2 valves 65 85 M0030202 4 valves 119 139 M0030204 6 valves 173 193 M0030206 8 valves 227 247 M0030208


2 valves 65 85 M0510202 4 valves 119 139 M0510204 6 valves 173 193 M0510206 8 valves 227 247 M0510208 29.5

17

2638 49

G3/

8G

3/8

8 L

L1

8

Ø9 x 5deep Ø5.5 x 2holes

25.5

25.5

70 74

Ø5.5 x 4 holesØ9 X 5 deep

G3/

8G

3/8

G3/

8

=25.

5=

29.5 8 L 8

12

17

L1

EXH

IN

EXH

4

27 Hex G1/4

28

Plug WAP062

14 Hex

45

L

54

40 8

Ø6.6-4Nos

25

G3/8

8



Application:

The cover plate assembly can be used to plug the unutilised position in a manifold.For eg., if it is required to mount only 5 valves on manifold no. M0510206, the sixthposition can be plugged and made dummy using a cover plate assembly. (referpicture above)



Application:

The cover plate assembly can be used to plug the unutilised position in a manifold.For eg., if it is required to mount only 7 valves on manifold no. M0030208, the eighthposition can be plugged and made dummy using a cover plate assembly. (refer pictureabove)

Cat No DS2 - 01 - 08

2.3.16

Sl. No. Item Qty. Ordering No

1 Cover plate 1

2 Screw – M4X0.7 2 A4C03

SL. NO. Item Qty. Ordering No

1 Cover plate 1

2 Screw – M4X0.7 2 A4C02

EXH2

1IN



Application:

This dummy plug can be used to plug the unutilised position in a manifold. For eg., if it is required to mount only7 valves on manifold no. M0040208, the eighth position can be plugged and made dummy using a dummy plug.(refer picture above)

Cat No DS2 - 01 - 08

2.3.17

Item Ordering No

Dummy plug A4C01

IN


T0


T1



Cat No DS2 - 01 - 08

How to order




Example



1.



Example

The Ordering no for 3/2 NC Single solenoid valve (1/4"), 24V DC, connectors with LED of Transparentcolour housing with Bipolar LED and varistor, Red colour LED with moulded cable: DS245SR61-WT1R1

2.

Voltage

A 220V AC

G 24V AC

W 24V DC

R

LED colour

R Red

Subject to change

2.3.18

Connection type

0 PG Cable entry



Cat No DS2 - 01 - 09


FeaturesSuitable for manifold mounting

Mounting provision for individual unit

Compact size

Manual override

Wide range of manifolds available

Wide range of coil voltages

2.3.19



1 3

2

1 3



Technical Specifications



Symbol

Model DS2

Type 3/2, 5/2, 5/3 Design Spool type Port Size Inlet, Outlet, Exhaust - G1/2, External pilot - G1/8 Medium Compressed air - Dry, filtered, lubricated Working Pressure range 2 - 10 bar External pilot pressure (ER model) 2 - 4 bar

Recommended oil for lubrication ISO VG32 (Servo system 32)



AC ( 50 Hz ) - 24, 48, 110, 220 Voltage (V) ± 10%

DC - 12, 24, 48, 110 Power consumption AC - 6 VA, DC - 5 W Duty cycle Continuous Class of insulation Class F Type of coil protection IP65


Cat No DS2 - 01 - 09

2.3.20




1 3

2

31


351

24



Symbol


Symbol



4 2



Symbol


Cat No DS2 - 01 - 09



315

24

513

4 224

315



Symbol

2.3.21




Symbol


Cat No DS2 - 01 - 09

2.3.22


513

4 2

14



Symbol



1 3

14 12

2

1

14

3

12



2

1 3

14

2

31

14



Symbol


Cat No DS2 - 01 - 09

2.3.23



315

4 2

14 12


Symbol



24

14 12315 513

24

14 12513

24

14 12



Symbol


Cat No DS2 - 01 - 09


Note : While mounting 3/2 compact valves in M004 type manifold, use only ASC0163, ASR0163 silencers




2.3.24

For mounting L Ordering No

2 valves 132 M0040402

4 valves 204 M0040404 6 valves 276 M0040406 8 valves 348 M0040408


2 valves 86 107 M0510602

4 valves 158 179 M0510604

6 valves 230 251 M0510606

8 valves 302 323 M0510608


2 valves 86 107 M0030602

4 valves 158 179 M0030604

6 valves 230 251 M0030606

8 valves 302 323 M0030608

18

34

32 6160

8 L 8

L1

G1/

2G

1/2

Ø6.6 x 2holesØ11 x 6deep

8

G1/

2G

1/2

= 33

=

G1/

2

8 L

L1

15

37

3333

21

93 95

Ø11 x 6deep

Ø6.6 x 4holes

EXH

EXH

IN

10

36

4

22 Hex

41 HexPlug -WAP064G3/4

G1/2

L1054

36

66 58

36

Ø7 x 4nos


Cat No DS2 - 01 - 09

2.3.25


Application:

The cover plate assembly can be used to plug the unutilised position in a manifold. For eg., if it is required tomount only 7 valves on manifold no. M0510608, the eighth position can be plugged and made dummy using acover plate assembly. (refer picture above)



1 Cover plate 1

2 Screw - M4x15 2 A4C05


Application:

The cover plate assembly can be used to plug the unutilised position in a manifold. For eg., if it is required tomount only 7 valves on manifold no. M0030608, the eighth position can be plugged and made dummy using acover plate assembly. (refer picture above)


1 Cover plate 1

2 Screw - M4x15 2 A4C04


Application:

This dummy plug can be used to plug the unutilised position in a manifold. For eg., if it is required to mount only5 valves on manifold no. M0040406, the sixth position can be plugged and made dummy using a dummy plug.(refer picture above)


Cat No DS2 - 01 - 09

Item Ordering No

Dummy plug A4C09

2.3.26


T0


T1



Cat No DS2 - 01 - 09

How to order




Example



1.



Example

The Ordering no for 3/2 NC Single solenoid valve (1/2"), 24V DC, connectors with LED of Transparentcolour housing with Bipolar LED and varistor, Red colour LED with moulded cable : DS247SR63-WT1R1

2.

Voltage

A 220V AC

G 24V AC

W 24V DC

R

LED colour

R Red

Subject to change

2.3.27

Connection type

0 PG Cable entry


Documents

Product Catalogue 2008 P1 108 › data2 › FU › KX › MY-2936057 › compact-valve.pdfManifold - Type M003 ( for 5/2, 5/3 valves) 42 L1 32 33 20 6 L 2 6 20 G1/8 14 Hex 19 Hex Plug