PowerFlex 700 Adjustable Frequency AC Drive â€“ Frames 06

Installation Instructions

PowerFlex 700 Adjustable Frequency AC Drive ndash Frames 0hellip6037hellip132 kW (05hellip200 Hp)

This document explains the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 700 (Series A or B) AC drive A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual

The information provided is intended for qualified installers only

Additional Resources These documents contain additional information concerning related products from Rockwell Automation

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradley distributor or Rockwell Automation sales representative

Resource Description

PowerFlex 700 Standard Control User Manual publication 20B-UM001

Provides detailed information onbull Parameters and programmingbull Faults alarms and troubleshooting

PowerFlex 700 Vector Control User Manual (v4001 amp up) publication 20B-UM002

PowerFlex 700 AC Drive Technical Data publication 20B-TD001

This publication provides detailed drive specifications option specifications and input protection device ratings

PowerFlex Comm Adapter Manuals publication 20COMM-UMhellip

These publications provide information on configuring using and troubleshooting PowerFlex communication adapters

PowerFlex 70 and PowerFlex 700 Reference Manual publication PFLEX-RM001

These publications provide detailed application specific information for programming and configuring the PowerFlex 700 drive

PowerFlex 70 Enhanced Control and PowerFlex 700 Vector Control Reference Manual publication PFLEX-RM004

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001

Provides basic information needed to properly wire and ground PWM AC drives

Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI-11

Provides general guidelines for the application installation and maintenance of solid-state control

Guarding Against Electrostatic Damage publication 8000-452

Provides practices for guarding against Electrostatic damage (ESD)

Product Certifications website httpabcom Provides declarations of conformity certificates and other certification details

PowerFlex 700 Adjustable Frequency AC Drive ndash Frames 0hellip6

Allen-Bradley Drives Technical Support

Use the contacts below for PowerFlex 700 technical support including spare parts information

Installation Instructions in Other Languages

Online athellip By Email athellip By Telephone athellip

wwwabcomsupportabdrives supportdrivesrarockwellcom 262-512-8176

English This instruction sheet is available in multiple languages at httpwwwrockwellautomationcomliteratureSelect publication language and type ldquo20B-IN019rdquo in the search field

Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unterhttpwwwrockwellautomationcomliterature gelesen werdenBitte Ihre Sprache anwaumlhlen und ldquo20B-IN019rdquo im Suchfeld eintippen

Franccedilais Ces instructions sont disponibles dans diffeacuterentes langues agrave lrsquoadresse suivantehttpwwwrockwellautomationcomliteratureSeacutelectionner la langue puis taper ltlt 20B-IN019 gtgt dans le champ de recherche

Italiano La presente scheda drsquoistruzione egrave disponibile in varie lingue sul sitohttpwwwrockwellautomationcomliteratureSelezionare la lingua desiderata e digitare ldquo20B-IN019rdquo nel campo di ricerca

Espantildeol Puede encontrar esta hoja de instrucciones en varios idiomas enhttpwwwrockwellautomationcomliteratureSeleccione el idioma de publicacioacuten y escriba ldquo20B-IN019rdquo en el campo de buacutesqueda

Portuguecircs Esta folha de instruccedilotildees estaacute disponiacutevel em vaacuterias liacutenguas emhttpwwwrockwellautomationcomliteratureSeleccione a liacutengua de publicaccedilatildeo e entre com ldquo20B-IN019rdquo no espaccedilo de busca

Chinese(simplified)

从以下网页可以获得本说明书的多种语言的版本 httpwwwrockwellautomationcomliterature 请选择出版物的语言并在搜索栏输入ldquo20B-IN019 印

2 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Table of Contents Catalog Number Explanation 4

Step 1 Read the Precautions and General Information 5EMC Instructions 7

Step 2 Mount the Drive 9Accessing the Terminals 9Environment 9Minimum Mounting Clearances 10Dimensions 11

Step 3 Wire the Drive ndash Power 21Special Considerations 21Cable Types Acceptable for 200hellip600 Volt Installations 22Single-Phase Input Power 24SelectingVerifying Fan Voltage (Frames 5hellip6 Only) 26Auxiliary Control Power Supply 27Power Terminal Blocks 28Power and Ground Wiring 31Motor Overload Protection 32Drive Fuse amp Circuit Breaker Ratings 33Output Devices 41Using InputOutput Contactors 42Disconnecting MOVs and Common Mode Capacitors 43

Step 4 IO Wiring 52IO Terminals 53IO Wiring Examples 56Hardware Enable Circuitry (Vector Control Only) 57Encoder Interface Option (Vector Control Only) 58Reference Control 59

Step 5 Start-Up Check List 62Prepare For Drive Start-Up 62

Supplemental Information 65Using PowerFlex Drives wRegen Units 65DC Input (Common Bus) and Precharge Notes 65Human Interface Module (HIM) Overview 66Start-Up Routines 67Drive Status Indicators 70Common IO Programming Changes 71Troubleshooting 72Common Symptoms and Corrective Actions 74Manually Clearing Faults 76

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 3

Catalog Number Explanation

aDrive

Code Type

20B PowerFlex 700

20B D 2P1 A 3 A Y N A E C 0 NN ADa b c d e f g h i j k l m n

bVoltage Rating

Code Voltage Ph Prechg Frames

B 240V AC 3 - 0hellip6

C 400V AC 3 - 0hellip6

D 480V AC 3 - 0hellip6

E 600V AC 3 - 0hellip6

F 690V AC 3 - 5hellip6

H 540V DC - N 5hellip6

J 650V DC - N 5hellip6

N 325V DC - Y 5hellip6

P 540V DC - Y 5hellip6

R 650V DC - Y 5hellip6

T 810V DC - Y 5hellip6

W 932V DC - Y 5hellip6

cND Output Rating

Example

Code Amps kW (Hp)

2P2 22 037 (05)

022 22 55 (75)

Code Operator Interface

0 Blank Cover

3 LCD Display Full Numeric Keypad

J diams Remote (Panel Mount) IP66 NEMAULType 12 Full Numeric LCD HIM

K diams Remote (Panel Mount) IP66 NEMAULType 12 Prog Only LCD HIM

diams Available with Frames 5hellip6 Stand-Alone IP54drives (Enclosure Code G)

lFeedback

Code Type

0 None

1 Encoder 12V5V

mFuture Use

nSpecial Firmware (Frames 0hellip6 Only)

Code Type

AD diams 60 Hz Maximum

AE diams Cascading FanPump Control

AX diams 82 Hz Maximum

BA diams Pump Off (for pump jack)

diams Must be used with Vector Control option C orD (Position k) Positions m-n are only requiredwhen custom firmware is supplied

dEnclosure

Code Enclosure

A IP20 NEMAUL Type 1

F spadesOpenFlange Mount

Front IP00 NEMAUL Type OpenBackHeatsink IP54 NEMA Type 12

G spades Stand-AloneWall MountIP54 NEMAUL Type 12

spades Only available for Frame 5 amp Frame 6 drives400hellip690V

kControl amp IO

Code Control IO Volts

A Standard 24V DCAC

B Standard 115V AC

C Vector Δ 24V DC

D Vector Δ 115V AC

N Standard None

Δ Vector Control Option utilizes DPI Only

fDocumentation

Code Type

A Manual

N No Manual

QNo Shipping Package

(Internal Use Only)

hInternal Braking Resistor

Code wResistor

Not available for Frame 3 drives or larger

iEmission

Code CE Filter sect CM Choke

A Yes Yes

B Yes No

N No No

sect Note 600V class drives below 77 Amps(Frames 0-4) are declared to meet the LowVoltage Directive It is the responsibility of theuser to determine compliance to the EMCdirective

Only available for 208hellip240V Frame 0-3 drives

jComm Slot

Code Network Type

C ControlNet (Coax)

D DeviceNet

E EtherNetIP

N None

gBrake

Code wBrake IGBT Dagger

Dagger Brake IGBT is standard on Frames 0-3optional on Frames 4-6

Step 1 Read the Precautions and General Information

Qualified Personnel

Personal Safety

ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery must plan or implement the installation start-up and subsequent maintenance of the system Failure to comply can result in personal injury andor equipment damage

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the following points (refer to pages 28 through 30 for locations)

bull +DC and -DC terminals of the Power Terminal Block

bull +DC terminal of the Power Terminal Block and the chassis

bull -DC terminal of the Power Terminal Block and the chassisThe voltage must be zero for all three measurements

ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner

ATTENTION The drive startstopenable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit can be required to remove the AC line to the drive An auxiliary braking method can be required

ATTENTION Loss of control in suspended load applications can cause personal injury andor equipment damage Loads must always be controlled by the drive or a mechanical brake Parameters 600hellip611 are designed for liftingtorque proving applications It is the responsibility of the engineer andor end user to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards

Product Safety

ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures can result in malfunction of the system

ATTENTION This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage can result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000-452 or any other applicable ESD protection handbook

ATTENTION The ldquoadjust freqrdquo portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the bus voltage is increasing toward a level that causes a fault However it can also cause either of the following two conditions to occur

bull Fast positive changes in input voltage (more than a 10 increase within 6 minutes) can cause uncommanded positive speed changes However an ldquoOverSpeed Limitrdquo fault (F25) occurs if the speed reaches [Maximum Speed] + [Overspeed Limit] (parameters 82 and 83) If this condition is unacceptable action must be taken to 1) limit supply voltages within the specification of the drive and 2) limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the ldquoadjust freqrdquo portion of the bus regulator function must be disabled (see parameters 161 and 162)

bull Actual deceleration times can be longer than commanded deceleration times However a ldquoDecel Inhibitrdquo fault (F24) is generated if the drive stops decelerating altogether If this condition is unacceptable the ldquoadjust freqrdquo portion of the bus regulator must be disabled (see parameters 161 and 162) In addition installing a properly sized dynamic brake resistor provides equal or better performance in most cases

Important These faults are not instantaneous Test results have shown that they can take between 2hellip12 seconds to occur

EMC Instructions

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated by using harmonized European Norm (EN) standards published in the Official Journal of the European Communities PowerFlex Drives(1) comply with the EN standards listed below when installed according to the information supplied in this publication and the Wiring amp Grounding Guidelines Manual

CE Declarations of Conformity are available online at httpwwwrockwellautomationcomrockwellautomationcertification

Low Voltage Directive (7323EEC)

bull EN50178 Electronic equipment for use in power installations

EMC Directive (89336EEC)

bull EN61800-3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods

General Notes

bull Some drives are equipped with an adhesive label on the top of the drive If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 125 mm (05 in) and top openings less than 10 mm (004 in) to maintain compliance with the LV Directive

bull The motor cable must be kept as short as possible to avoid electromagnetic emission as well as capacitive currents

bull Use of line filters in ungrounded systems is not recommended

bull PowerFlex drives can cause radio frequency interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary

bull Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machineinstallation compliance

bull PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system

bull When operated on a public supply system it is the responsibility of the installer or user to ensure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met

(1) 600V class drives below 77A (Frames 0hellip4) are declared to meet the essential requirements of the Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive

Essential Requirements for CE Compliance

Conditions 1hellip6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3

1 Standard PowerFlex 700 CE compatible Drive

2 Review important precautionsattention statements throughout this publication and the User Manual before installing the drive

3 Grounding as described in this publication and the User Manual

4 Output power control (IO) and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation

5 All shielded cables must terminate with the proper shielded connector

6 The following conditionsndash First Environment Restricted Distribution - For any drive and option a

filter is required for motor cable lengths greater than 150 m (492 ft)ndash Second Environment (Industrial) - Motor cable is limited to 30 m (98

ft) for installations without additional external line filters

External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258 and FN258 models are recommended Refer to Table 1 and httpwwwdem-ukcom and httpwwwmtecorpcom (USA) or httpwwwschaffnercom respectively

Table 1 - PowerFlex 700 Recommended Filters

Manufacturer FrameManufacturer Part No

Class A (Meters)

Class B (Meters)

Deltron 0 MIF316 mdash 150

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

2 without DC Common Mode Capacitor KMF350A 176 150

3 KMF370A 150 100

Schaffner 0 FN358-16-45 mdash

1 FN358-30-47 mdash

2 FN358-42-47 50

2 without DC Common Mode Capacitor FN358-42-47 150

3 FN358-75-52 100

Step 2 Mount the Drive Accessing the Terminals

Opening the Cover

Cable Entry Plate Removal

If additional wiring access is needed the Cable Entry Plate on 0hellip3 Frame drives can be removed Simply loosen the screws securing the plate to the chassis The slotted mounting holes assure easy removal

Power Wiring Access Panel Removal

Environment

Operating Temperatures

PowerFlex 700 drives are designed to operate at 0 to 40 degC ambient To operate the drive in installations between 41 and 50 degC (106hellip122 degF) see Table 2 and refer to pages 34 through 41 for exceptions

IMPORTANT Removing the Cable Entry Plate limits the maximum ambient temperature to 40 degC (104 degF)

Frame Removal Procedure (Replace when wiring is complete)

0 1 2 amp 6 Part of front cover see above

3 Open front cover and gently tapslide cover down and out

4 Loosen the 4 screws and remove

5 Remove front cover (see above) gently tapslide panel up and out

Exp Param

SMART Exit Lang Auto Man Remove

HOT surfaces can cause severe burns

CAUTION

Frames 0hellip4Locate the slot in the upper left corner Slide the locking tab up and swing the cover open Special hinges allow cover to move away from drive and lay on top of adjacent drive (if present) See below for frame 4 access panel removalFrame 5Slide the locking tab up loosen the right-hand cover screw and remove See below for access panel removalFrame 6Loosen 2 screws at bottom of drive cover Carefully slide bottom cover down amp out Loosen the 2 screws at top of cover and remove

Table 2 - Acceptable Surrounding Air Temperature amp Required Actions

Minimum Mounting Clearances

Specified vertical clearance requirements (indicated above) are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface Do not use standoffs or spacers In addition inlet air temperature must not exceed the product specification

Enclosure Rating Temperature Range Drive

IP20 NEMAUL Type 1 (with Top Label) (1)

(1) Removing the adhesive top label from the drive changes the NEMAUL enclosure rating from Type 1 to Open Frames 5 and 6 do not have a top label

0hellip40 degC (0hellip104 degF) Frames 0hellip4 All Ratings

0hellip50 degC (0hellip122 degF) Frames 5hellip6 Most Ratings (2)

(2) Refer to pages 34 through 41 for exceptions

IP20 NEMAUL Type Open (Top Label Removed) (1)

0hellip45 degC (0hellip113 degF) 20BC072 Only

IP00 NEMAUL Type Open (Top Label amp Vent Plate Removed)

0hellip50 degC (0hellip122 degF) 20BC072 Only (3)

(3) To remove vent plate (see page 11 for location) lift top edge of plate from the chassis Rotate the plate out from the back plate

Flange Mount Front IP00 NEMAUL Type OpenBackHeat Sink IP54 NEMAUL Type 12

0hellip55 degC (0hellip131 degF) Front (Inside Encl)0hellip40 degC (0hellip104 degF) Back (External)

Frames 5hellip6

Stand-aloneWall MountIP54 NEMAUL Type 12

0hellip40 degC (0hellip104 degF) Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Airflow through the drive must not be impeded

Refer to pages 11 through 20 for detailed dimension information

No Adhesive Label(see Table 2)

With Adhesive Label(see Table 2)

Dimensions

Frames 0hellip3 ndash IP20 NEMAUL Type 1

AD150 (059)

58 (023) dia

80(031)

55 (022) x 3 - Frames 0hellip170 (028) x 3 - Frames 2hellip3

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

(1) Weights include HIM and Standard IO

DriveDrive amp Packaging

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

Dimensions are in millimeters and (inches)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

287 (113) Dia2 Places

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

Frame 3All except 50 Hp 480V (37 kW 400V)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

Frame 350 Hp 480V (37 kW 400V) Normal Duty Drive

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

Frame 2Frame 1Frame 0

Frame 4 ndash IP20 NEMAUL Type 1

e Approx Weight (1) kg (lbs)

Drive Drive amp Packaging

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

(1) Weights include HIM and Standard IO Add 270 kg (60 lbs) for the 20BC140 drive

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Lifting Holes x 4127 (050) Dia

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

2 Places627 (247) Dia2 Places

Removable Junction Box

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

37 kW 208V (50 Hp 240V)75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

Frame 5 ndash IP54 NEMA Type 12 Standalone (400hellip690V drives only)

Description

Approx Weight (1) kg (lbs)

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

REMOTE SOURCE(S) OF POWERDISCONNECT ALL SOURCES OF POWERBEFORE OPENING THE DOOR

DANGER

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

135 (053) Dia x 4 127 (050) DiaLifting Holes

1400(551)

AirOutlet

Mount with 050 in UNC Grade 5 or higher screwsor

M12 Material Class 56 or higher screwsUse flat washer with each fastener

Frame 5 ndash IP54 NEMA Type 12 Flange Mount (400hellip690V drives only)

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

127 (050) Dia Lifting Holes x 4

AirOutlet

110 (043)

532(209)

USE 75 C CU WIRE ONLYWIRE RANGE 4-30 AWG (18-70 MM2)TORQUE 133 IN-LB (15 N-M)STRIP LENGTH 102 IN (26 MM)

POWER amp DC TERMINAL RATINGS

WIRE RANGE 14-10 AWG (25-50 MM2)TORQUE 32 IN-LB (36 N-M)STRIP LENGTH 067 IN (17 MM)

BRAKE TERMINAL RATINGS

GROUND TERMINAL RATINGS (PE)

OUTPUT INPUT AC

300 VDC EXT PWR SPLY TERM (PS+ PS-)

DANGER

RISK OF ELECTRICSHOCK AND DEATH

FIELD INSTALLED OPTIONS

6 MM HEX KEY6 MM HEX KEY

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

Frame 5 ndash Flange Mount Cutout

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

400 (0157) Dia x 40 minimum 14GA (19) steel mounting surface

Deburr Pilot Holes and Drive Cutout

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

New Style Junction Box

Old Style Junction Box

Dimensions are in millimeters and (inches)Junction Box can be removed if drive is mounted in a cabinet

(1) Weights include HIM and Standard IO Add 1360 kg (300 lbs) for 20BB260 20BC260 and 20BD248

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

Removable Junction Box222 (087) Dia4 Places

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

M12 Material Class 56 or higher screws Use flat washer with each fastener

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

USE 75C COPPER WIRE ONLY TORQUE 52 IN-LB (6 N-M)22-1

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

Ground - M5 PEM Stud

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

400 (0157) Dia x 44 minimum14 GA (19) steel mounting surface Deburr pilot holes and drive cutout

Step 3 Wire the Drive ndash Power

Special Considerations

PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200000 rms symmetrical amperes

If a system ground fault monitor (RCD) is to be used only Type B (adjustable) devices must be used to avoid nuisance tripping

Unbalanced Ungrounded Resistive or B Phase Grounded Distribution Systems

If phase to ground voltage exceeds 125 of normal line to line voltage or the supply system is ungrounded refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001

Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories

1 All drivesbull The power system has power factor correction capacitors switched in

and out of the system either by the user or by the power companybull The power source has intermittent voltage spikes in excess of 6000

volts These spikes could be caused by other equipment on the line or by events such as lightning strikes

bull The power source has frequent interruptions

2 5 Hp or Less Drives (in addition to ldquo1rdquo above)bull The nearest supply transformer is larger than 100 kVA or the available

short circuit (fault) current is greater than 100000Abull The impedance in front of the drive is less than 05

If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated by using the information supplied in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001

ATTENTION To guard against personal injury andor equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fusescircuit breakers specified on page 33

ATTENTION To guard against drive damage PowerFlex 700 drives contain protective MOVs and common mode capacitors that are referenced to ground These devices must be disconnected if the drive is not installed on a solidly grounded system See page 43 for details

EMC Compliance

Refer to page 7 for details

CabIe Trays and Conduit

If cable trays or large conduits are to be used refer to the guidelines presented in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001

Motor Cable Lengths

Typically motor lead lengths less than 30 meters (100 feet) are acceptable However if your application dictates longer lengths refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001 or the PowerFlex 700 Technical Data publication 20B-TD001

Cable Types Acceptable for 200hellip600 Volt InstallationsA variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 03 meters (1 foot) for every 10 meters (328 feet) of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils (04mm0015 in) Use Copper wire only Wire gauge requirements and recommendations are based on 75 degC Do not reduce wire gauge when using higher temperature wire

Unshielded Cable

THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space andor conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and must not have large variations in insulation concentricity

ATTENTION National Codes and standards (NEC VDE BSI etc) and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so can result in personal injury andor equipment damage

ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit must be disabled This helps minimize the possible shock hazard from ldquocross coupledrdquo motor leads

ShieldedArmored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable must be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that can be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable

Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable can help extend the distance that the motor is from the drive without the addition of motor protective devices such as terminator networks Refer to the Reflected Wave topic in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001

Consideration must be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield must be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment

A good example of recommended cable is Beldenreg 295xx (xx determines gauge) This cable has four (4) XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield (with drain wire) surrounded by a PVC jacket

Other types of shielded cable are available but the selection of these types can limit the allowable cable length Particularly some of the newer cables bundle 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known See Table 3

Table 3 - Recommended Shielded Wire

Location RatingType Description

Standard (Option 1)

600V 90 degC (194 degF) XHHW2RHW-2 Anixter B209500-B209507 Belden 29501-29507 or equivalent

bull Four tinned copper conductors with XLPE insulationbull Copper braidaluminum foil combination shield and tinned

copper drain wirebull PVC jacket

Standard (Option 2)

Tray rated 600V 90 degC (194 degF) RHHRHW-2 Anixter OLF-7xxxxx or equivalent

bull Three tinned copper conductors with XLPE insulationbull 5 mil single helical copper tape (25 overlap min) with three

bare copper grounds in contact with shieldbull PVC jacket

Class I amp IIDivision I amp II

Tray rated 600V 90 degC (194 degF) RHHRHW-2 Anixter 7V-7xxxx-3G or equivalent

bull Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor

bull Black sunlight resistant PVC jacket overallbull Three copper grounds on 10 AWG and smaller

Single-Phase Input Power

The PowerFlex 700 drive is typically used with a three-phase input supply Single-phase operation is possible with output current derated by 50 (at maximum ambient temperature of 25 degC) of the three-phase ratings Refer to tables 4 through 6

AC Input Phase Selection (Frames 5hellip6 Only)

Moving the ldquoLine Typerdquo jumper on the Precharge Board (see below) allows single or three-phase operation

Typical Location - Phase Select Jumper

Table 4 - 208240 Volt Single-Phase AC Input Ratings

ATTENTION To avoid a shock hazard ensure that all power to the drive has been removed before performing the following

IMPORTANT When selecting single-phase operation input power must be applied to the R (L1) and S (L2) terminals This ensures that the fan is properly powered

240V Single-Phase AC Input 208V Single-Phase AC Input

TempDrive Catalog Number Fr

ame Hp

RatingInput Amps

Three-Phase Output

Drive Catalog Number Fr

ame Hp

RatingInput Amps

Three-Phase Output

V AC Amps V AC Amps degC

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

Table 5 - 380hellip480 Volt Single-Phase AC Input Ratings

Table 6 - 600hellip690 Volt Single-Phase AC Input Rating

480V Single-Phase AC Input 380hellip400V Single-Phase AC Input

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

ndash ndash ndash ndash ndash ndash 20BC140 5 375 1174 0-400 70 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE1P7 0 05 11 0-575 09 ndash ndash ndash ndash ndash ndash 25

20BE011 1 5 85 0-575 55 ndash ndash ndash ndash ndash ndash 25

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

SelectingVerifying Fan Voltage (Frames 5hellip6 Only)

If your line voltage is different than the voltage class specified on the drive nameplate it can be necessary to change transformer taps as described DC input drives require user supplied 120 or 240V AC to power the cooling fans The power source is connected between ldquo0 VACrdquo and the terminal corresponding to your source voltage

Table 7 - Frames 5hellip6 Fan Connections

IMPORTANT Frames 5 amp 6 utilize a fan transformer to power the internal fan(s) This transformer is sized specifically for the internal fan(s) and must not be used to power other circuitry

Drive Type Enclosure

Rating (120VAC)

No of Fans Connect at hellip

DC Input

IP00 NEMAUL Type Open

100 VA (Frame 5)138 VA (Frame 6)

1 Power Terminal BlockRequires user supplied 120 or 240V AC See page 29 for TB locations and terminal designations

IP20 NEMAUL Type 1IP54 NEMAUL Type 12

AC Input

1 NA (Connected internally)A transformer matches the input line voltage to the internal fan voltage If line voltage is different than the voltage class specified on the drive nameplate the transformer taps may require changingThe transformer is behind the Power Terminal Block Access is gained by releasing the terminal block from the rail and removing the transformer cover plate 1 Locate the small metal tab at the bottom of the end

terminal block 2 Press the tab-in and pull the top of the block out Repeat

for the next block if desired3 Remove the transformer cover plate4 Select the appropriate transformer tap5 Replace cover and terminal block

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Auxiliary Control Power Supply

If desired an auxiliary control power supply can be used with certain drives to keep the control logic up when the main AC power is removed An auxiliary control power supply can only be used with

bull 400480 and 600690 Volt drives with Vector Control (15th position of the catalog number string equals ldquoCrdquo or ldquoDrdquo)

Using an auxiliary control power supply requires the use of some type of AC line monitoring as well as control of the Precharge Enable signal Consult the factory for additional guidance

Refer to page 29 for terminal block locations

ATTENTION An Auxiliary Control Power Supply Must Not be used with any PowerFlex 700 Standard Control drive or 200240 Volt Vector Control drive Using the power supply with these drives causes equipmentcomponent damage

Power supply must provide

UL Installation 300V DC plusmn10 Frames 0hellip3 40 W 165 mA Frame 5 80 W 90 mA

Non UL Installation 270hellip600V DC plusmn10

Power Terminal Blocks

No Name Frame Description

Wire Size Range (2)

(2) Maximumminimum wire sizes that the terminal block accepts - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

➊ Power Terminal Block

0hellip1 Input power and motor connections

40 mm2

(12 AWG)05 mm2

(22 AWG)17 Nbullm (15 lbbullin)

08 Nbullm(7 lbbullin)

2 Input power and motor connections

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

BR1 2 terminals 100 mm2

(8 AWG)08 mm2

14 Nbullm (12 lbbullin)

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

Input power DC+ DCndash BR1 2 PE motor connections

500 mm2

(10 AWG)40 mm2

(12 AWG)See Note (4)

(4) Refer to the terminal block label inside the drive

5 100 Hp

Input power DC+ DCndash and motor

700 mm2

(20 AWG)100 mm2

(8 AWG)

BR1 2 PE terminals 500 mm2

(10 AWG)40 mm2

(12 AWG)

6 Input power DC+ DCndash BR1 2 PE motor connections

1500 mm2

(300 MCM)see Note (3)

(3) If can be necessary to connect multiple wires in parallel to these terminals by using multiple lugs

25 mm2

➋ SHLD Terminal

0hellip6 Terminating point for wiring shields

mdash mdash 16 Nbullm(14 lbbullin)

➌ AUX Terminal Block

0hellip4 Auxiliary Control VoltagePS+ PSndash (1)

(1) External control power UL Installation-300V DC plusmn10 Non UL Installation-270hellip600V DC plusmn100hellip3 Frame - 40 W 165 mA 5 Frame - 80 W 90 mA Refer to the User Manual for further information

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

(22 AWG)06 Nbullm(53 lbbullin)

➍ Fan Terminal Block

5hellip6 User Supplied Fan Voltage

40 mm2

(12 AWG)05 mm2

Typical Terminal Block Location

For item number descriptions see page 28

SHLD SHLD

VT2 WT3 PE RL1 SL2 TL3

AUX IN+ AUX OUTndash

OptionalCommunications

Module

75C Cu Wire6 AWG [10MM2] Max

12 IN LBS14 N-M TORQUE

WIRESTRIP

BR1 BR2 DC+ DC- UT1 VT2 WT3 RL1 SL2 TL3

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

WIRE RANGE 14-10 AWG (25-35 MM2)TORQUE 32 IN-LB (36 N-M)STRIP LENGTH 067 IN (17 MM)USE 75 C CU WIRE ONLY

POWER TERMINAL RATINGS

INPUT ACOUTPUT

Module

L2L1T3T2T1 L3INPUTOUTPUT

USE 75CCOPPER WIRE

ONLYTORQUE52 IN-LB(6 N-M)

PSndash

BR1 DC+ DCndashUSE 75C COPPER WIRE ONLY TORQUE 52 IN-LB (6 N-M)

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

➋ ➊ ➋Frames 0hellip1

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

Junction Box supplied on37 kW 208V (50 Hp 240V)

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

Terminal Block Details

Frame Power Terminal Blocks

0hellip1 NotesShaded BR1 amp BR2 Terminals are only present on drives ordered with the Brake Option➊Precharge Resistor Fuse ndash DCT12-2(DC input drives wprecharge only)➋M8 Stud (All Terminals)Max Lug Width = 254 mm (1 in)➌M8 Stud (All Terminals)Max Lug Width = 318 mm (125 in)2

3hellip4

AC Input (Ratings are Normal Duty) DC Input (Ratings are Normal Duty)

5 240V 40 Hp 480V 75 Hp 690V 45hellip90 kW400V 55 kW 600V 75 Hp

240V 40 Hp 480V 75 Hp 690V 45hellip90 kW400V 55 kW 600V 75 Hp

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

6 125hellip200 Hp 125hellip200 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

0VACPE PEWT3VT2UT1DCndashDC+

BR1DC+BR2PSndash

TL3SL2RL1PEPE

WT3VT2UT1DCndashDC+BR1DC+BR2

PSndash

240VAC

120VAC

PEPEWT3VT2UT1DCndashDC+

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

TORQUE52 IN-LB(6 N-M)

DCndashDC+BR1BR2

INPUTOUTPUT

USE 75 C COPPER WIRE ONLY TORQUE 52 IN-LB (6 N-M)

22-10AWG

53 IN-LB(06 N-M)W

DCndashDC+BR1BR2USE 75 C COPPER WIRE ONLY TORQUE 52 IN-LB (6 N-M)

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

TORQUE52 IN-LB(6 N-M) OUTPUT

22-10 AWG53 IN-LB(06 N-M)

Power and Ground Wiring

The drive Safety Ground - PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations andor electrical codes Periodically check the integrity of all ground connections

For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel must be used All circuits including the AC input ground conductor must be grounded independently and directly to this pointbar

Typical Grounding

Safety Ground - PE

This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel (girder joist) a floor ground rod or bus bar (see above) Grounding points must comply with national and local industrial safety regulations andor electrical codes

Terminal Description Notes

BR1BR2

DC Brake (+)DC Brake (ndash)

DB Resistor Connection - Important Only one DB resistor can be used with Frames 0hellip3 Connecting an internal amp external resistor could cause damageTwisted pair wiring must be used from these terminals to the resistor Wiring must be routed separately from other cabling

DC+DCndash

DC Bus (+)DC Bus (ndash)

DC InputBrake Connections (chopper and resistor)

PE PE Ground Refer to page 29 for location on Frame 3 drives

PS+PSndash

AUX (+)AUX (ndash)

Auxiliary Control Voltage

Motor Ground Refer to page 29 for location on Frame 3 drives

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

AC Line Input PowerThree-Phase = R S amp TSingle-Phase = R amp S Only (refer to User Manual for details)

IMPORTANT Do Not discard or replace grounding hardware

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Shield termination at ldquoSHLDrdquo provides a grounding point for the motor cable shield The motor cable shield must be connected to this terminal on the drive (drive end) and the motor frame (motor end) A shield terminating cable gland can also be used

When shielded cable is used for control and signal wiring the shield must be grounded at the source end only not at the drive end

RFI Filter Grounding

Using an optional RFI filter can result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground Grounding must not rely on flexible cables and must not include any form of plug or socket that permits inadvertent disconnection Some local codes can require redundant ground connections Periodically check the integrity of all connections Refer to the instructions supplied with the filter

Motor Overload Protection

Drives with Standard Control

PowerFlex 700 drives with standard control identified by an N A or B in position 15 of the catalog number only provide Class 10 motor overload protection according to NEC article 430 They do not provide speed sensitive overload protection thermal memory retention and motor over-temperature sensing according to NEC article 430126 (A) (2) If such protection is needed in the end-use product it must be provided by additional means

Drives with Vector Control

PowerFlex 700 drives with vector control identified by a C or D in position 15 of the catalog number provide class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430126 (A) (2) UL 508C File E59272

Drive Fuse amp Circuit Breaker Ratings

The PowerFlex 700 can be installed with input fuses or an input circuit breaker National and local industrial safety regulations andor electrical codes can determine additional requirements for these installations

The tables on the following pages provide recommended AC line input fuse and circuit breaker information See Fusing and Circuit Breakers below for UL and IEC requirements Sizes listed are the recommended sizes based on 40 degC (104 degF) and the US NEC Other country state or local codes can require different ratings Tables with DC link fuse recommendations for DC input drives are also provided

Fusing

The recommended fuse types are listed below If available current ratings do not match those listed in the tables provided choose the next higher fuse rating

bull IEC ndash BS88 (British Standard) Parts 1 amp 2 EN60269-1 Parts 1 amp 2(1) type gG or equivalent must be used

bull UL - UL Class CC T RK1 or J must be used

Circuit Breakers

The ldquonon-fuserdquo listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers (motor circuit protectors) and 140M self-protected combination motor controllers If one of these is chosen as the desired protection method the following requirements apply

bull IEC ndash Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations

bull UL - Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers are acceptable for UL installations

ATTENTION The PowerFlex 700 does not provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided on pages 34 through 41

(1) Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH

208 Volt AC Input Protection Devices

Hp Rating

PWM Freq

Temp(11)

Input Ratings Output Amps

Dual Element Time Delay Fuse

Non-Time Delay Fuse

Circuit Breaker(3)

Motor Circuit Protector(4)

140M Motor Protector with Adjustable Current Range (5)(6)

ND HD kHz degC Amps kVA Cont 1 Min 3 Sec Min (1) Max (2) Min (1) Max (2) Max (8) Max (8)Available Catalog Numbers - 140hellip (7)

Min Enclosure Vol (in3) (14)

20BB2P2 0 05 033 4 50 19 07 25 28 38 3 6 3 10 15 3 M-C2E-B25 M-D8E-B25 ndash 726920BB4P2 0 1 075 4 50 37 13 48 56 7 6 10 6 175 15 7 M-C2E-B63 M-D8E-B63 ndash 726920BB6P8 1 2 15 4 50 68 24 78 104 138 10 15 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 726920BB9P6 1 3 2 4 50 95 34 11 121 17 12 20 12 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 726920BB015 1 5 3 4 50 157 57 175 193 263 20 35 20 70 70 30 M-C2E-C20 M-D8E-C20 M-F8E-C20 726920BB022 1 75 5 4 50 23 83 253 278 38 30 50 30 100 100 30 ndash M-D8E-C25 M-F8E-C25 726920BB028 2 10 75 4 50 296 107 322 38 506 40 70 40 125 125 50 ndash ndash M-F8E-C32 726920BB042 3 15 10 4 50 445 16 483 531 725 60 100 60 175 175 70 ndash ndash M-F8E-C45 1363020BB052 3 20 15 4 50 515 171 56 64 86 80 125 80 200 200 100 ndash ndash ndash ndash20BB070 4 25 20 4 50 72 259 782 93 124 90 175 90 300 300 100 ndash ndash ndash ndash20BB080 4 30 25 4 50 847 305 92 117 156 110 200 110 350 350 150 ndash ndash ndash ndash20BB104(12)

5 40 ndash 4 50 113 407 120 132 175 150 250 150 475 350 150 ndash ndash ndash ndashndash 30 4 50 847 305 92 138 175 125 200 125 350 300 150 ndash ndash ndash ndash

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

See page 38 for notes

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

140M Motor Protector with Adjustable Current Range(5)(6)

20BC1P3 0 037 025 4 50 (11) 11 077 13 14 19 3 3 3 6 15 3 M-C2E-B16 ndash ndash 7269

20BC2P1 0 075 055 4 50 (11) 18 13 21 24 32 3 6 3 8 15 3 M-C2E-B25 M-D8E-B25 ndash 7269

20BC8P7 0 4 22 4 50 (11) 79 55 87 99 132 15 175 15 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC022 1 11 75 4 50 (11) 206 143 22 242 33 30 45 30 80 80 30 ndash M-D8E-C25 M-F8E-C25 7269

20BC030 2 15 11 4 50 (11) 284 197 30 33 45 35 60 35 120 120 50 ndash ndash M-F8E-C32 7269

20BC043 3 22 185 4 50 (11) 407 282 43 56 74 60 90 60 150 150 60 ndash ndash ndash ndash

20BC072 3 37 30 4 50 (10)(11) 689 478 72 84 112 90 150 90 250 250 100 ndash ndash ndash ndash

20BC085(12)

4 45 ndash 4 45 (11) 814 564 85 94 128 110 200 110 300 300 150 ndash ndash ndash ndash

ndash 37 4 45 (11) 689 478 72 108 144 90 175 90 275 300 100 ndash ndash ndash ndash

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD1P1 0 05 033 4 50 (11) 09 07 11 12 16 3 3 3 6 15 3 M-C2E-B16 ndash ndash 7269

20BD3P4 0 2 15 4 50 (11) 26 22 34 45 6 4 8 4 12 15 7 M-C2E-B40 M-D8E-B40 ndash 7269

20BD8P0 0 5 3 4 50 (11) 69 57 8 88 12 10 15 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD022 1 15 10 4 50 (11) 199 166 22 242 33 25 50 25 80 80 30 ndash M-D8E-C25 M-F8E-C25 7269

20BD027 2 20 15 4 50 (11) 248 206 27 33 44 35 60 35 100 100 50 ndash ndash M-F8E-C32 7269

20BD052 3 40 30 4 50 (11) 477 397 52 60 80 60 110 60 200 200 70 ndash ndash ndash ndash

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

600 Volt AC Input Protection Devices (13)

Table 8 - 690 Volt AC Input Protection Devices (13)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

Motor Circuit Protector (4)

20BE1P7 0 1 05 4 50 13 14 17 2 26 2 4 2 6 15 3 M-C2E-B16 ndash ndash 7269

20BE3P9 0 3 2 4 50 3 31 39 43 59 6 9 6 15 15 7 M-C2E-B40 M-D8E-B40 ndash 7269

20BE6P1 0 5 3 4 50 53 55 61 67 92 9 12 9 20 20 15 ndash M-D8E-B63 ndash 7269

20BE9P0 0 75 5 4 50 78 81 9 99 135 10 20 10 35 30 15 ndash M-D8E-C10 M-F8E-C10 7269

20BE011 1 10 75 4 50 99 102 11 135 18 15 25 15 40 40 15 ndash M-D8E-C10 M-F8E-C10 7269

20BE022 2 20 15 4 50 202 21 22 255 34 30 50 30 80 80 30 ndash ndash M-F8E-C25 7269

20BE041 3 40 30 4 50 376 391 41 48 64 50 90 50 150 150 100 ndash ndash ndash ndash

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

ND HD kHz degC Amps kVA Cont 1 Min 3 Sec Min (1) Max (2) Min (1) Max (2) Max (8) Max (8)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

20BF119 (12) 6 110 ndash 2 50 (9) 115 137 119 131 179 150 250 150 400 ndash ndash

ndash 90 2 50 (9) 947 113 98 147 196 125 200 125 375 ndash ndash

Notes(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping(2) Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of

motor FLA Ratings shown are maximum(3) Circuit Breaker - inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum(4) Motor Circuit Protector - instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are

maximum(5) Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip(6) Manual Self-Protected (Type E) Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y277 or 600Y

347 Not UL listed for use on 480V or 600V DeltaDelta corner ground or high-resistance ground systems(7) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers can vary See Bulletin 140M Motor Protection Circuit Breakers

Application Ratings(8) Maximum allowable rating by US NEC Exact size must be chosen for each installation(9) UL Type 12IP54 (flange mount) heat sink ambient temperature rating is 40deg Cambient of unprotected drive portion (inside

enclosure) is 55deg C The ambient temperature for the UL Type 12IP54 stand-alone drives is 40deg C(10) Must remove top label and vent plate drive enclosure rating is IP00 NEMAUL Type Open(11) Drive frames 0hellip4 temperature rating is for NEMAUL Type Open The adhesive top label must be removed to operate drive at this

temperature Frames 5 amp 6 do not have a top label(12) Drives have dual current ratings one for normal duty applications and one for heavy duty applications The drive can be operated at

either rating(13) Note 600V class drives below 77 Amps (Frames 0hellip4) are declared to meet the Low Voltage Directive It is the responsibility of the

user to determine compliance to the EMC directive(14) When using a Manual Self-Protected (Type E) Combination Motor Controller the drive must be installed in a ventilated or non-

ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations can require a larger enclosure

325 Volt DC Input Protection Devices

ame Hp Rating

PWM Freq

Temp(1)

DC Input Ratings Output Amps

FuseNon-Time Delay Fuse (2) (11)ND HD kHz degC Amps Cont 1 Min 3 Sec

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Notes(1) Frames 0hellip4 temperature rating is for NEMAUL Type Open The adhesive top label must be removed to operate drive at this

temperature Frames 5 amp 6 do not have a top label(2) The power source to common bus inverters must be derived from AC voltages 600V or less as defined in NFPA70 Art 430-18 (NEC)

Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC BusDisconnects Allen-Bradley Bulletin 1494 30-400A 194 30-400A or ABB OESA 600 amp 800A OESL all sizesFuses Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3 or Ferraz Shawmut Type HSJ all sizes For any other devices please contact the factory

(3) Drives have dual current ratings one for normal duty applications and one for heavy duty applications The drive can be operated at either rating

(4) UL Type 12IP54 (flange mount) heatsink ambient temperature rating is 40 degCambient of unprotected drive portion (inside enclosure) is 55 degC The ambient temperature for the UL Type 12IP54 stand-alone drives is 40 degC

(5) Also applies to ldquoPrdquo voltage class(6) Also applies to ldquoJrdquo voltage class(7) Must remove top label and vent plate drive enclosure rating is IP00 NEMAUL Type Open(8) Two 630A Bussmann 170M6608 can also be used(9) Two 700A Bussmann 170M6611 can also be used(10) Bussmann or equivalent (11) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for fuse

self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing

Output Devices

Common mode cores are internal to the drive For information on output contactors see page 42 Other devices such as cable terminators and output reactors are discussed in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives publication DRIVES-IN001

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

Using InputOutput Contactors

Input Contactor Precautions

Output Contactor Precaution

Bypass Contactor Precaution

ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage occurs

ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors can be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motorsloads If a contactor is opened while the drive is operating power is removed from the respective motor but the drive continues to produce voltage at the output terminals In addition reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that can cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor must be wired to a drive digital input that is programmed as ldquoEnablerdquo This causes the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened

ATTENTION An incorrectly applied or installed bypass system can result in component damage or reduction in product life The most common causes are

bull Wiring AC line to drive output or control terminals

bull Improper bypass or output circuits not approved by Allen-Bradley

bull Output circuits that do not connect directly to the motorContact Allen-Bradley for assistance with application or wiring

Disconnecting MOVs and Common Mode Capacitors

The Powerflex 700 drive contains protective MOVs and Common Mode Capacitors referenced to ground (see below) To guard against unstable operation andor damage the drive must be properly configured as shown in Table 9 on page 44

Before proceeding ensure that all power to the drive has been removed

IMPORTANT All PowerFlex 700 drives are shipped with the DC bus common mode capacitors referenced to ground

ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery must perform maintenancerepair of the system Failure to comply can result in personal injury andor equipment damage

bull +DC terminal of the Power Block and the chassis

ATTENTION The following information is merely a guide for proper installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

RL1SL2TL3

DCndash

MOV and AC EMI Capacitor Phase to Ground Common Mode Capacitor to Ground

Jumper-Wire

Table 9 - Recommended Power Jumper Configurations

To connect or disconnect these devices refer to pages 45 through 51

In addition on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125 of the nominal line-to-line voltage an isolation transformer must be installed See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES-IN001 for more information on impedance grounded and ungrounded systems

Jumper Installation Removal and Storage

PowerFlex 700 drives utilize plug-in style jumpers and jumper wires Most drives have a jumper storage area inside the front cover Store extra jumpers or jumpers that have been removed in this location for use at a later time

Insulating Jumper Wires

Some drives are designed to utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis The components must be installed as shown

Power Source Type (1)

(1) It is highly recommended to accurately determine the power source type and then configure appropriately

MOV Input Filter Caps (2)

(2) When MOVs are disconnected the power system must have its own transient protection to ensure known and controlled voltages

DC Bus Common Mode Caps

Benefits Of Correct Configuration on Power Source Type

Solid Ground

bull AC fed solidly groundedbull DC fed from passive rectifier that

has an AC source and solid ground

Connected Connected bull Reduced electrical noisebull Most stable operationbull EMC compliancebull Reduced voltage stress on

components and motor bearings

Non-Solid Ground

bull AC fed ungroundedbull Impedance groundedbull High resistive groundbull B phase groundbull Regenerative unit such as common

DC bus supply amp brakebull DC fed from an active converter

Disconnected Disconnected bull Helps avoid severe equipment damage when ground fault occurs

IMPORTANT Common mode capacitors are used to conform with the EMC directives Removing these devices can withdraw the associated directive

Drive Identification

Refer to the drive nameplate and locate the ldquoVoltage Coderdquo ldquoCurrent Ratingrdquo ldquoFramerdquo and ldquoUL Typerdquo (Frames 5hellip6) Use this information to locate the proper procedure in the following tables

Jumper Settings and Locations

Cat No 20B D xxx x x xxxxxxx

Made in the USA (TAC 1J)Rockwell Automation Mequon WI 53092-4400

UL TYPE 1IP20

Mfd in 2007 on Aug 1 Frame 3Serial Number xxxxxxx

Series BIO 24VACDC (Standard)Original Firmware V xxxx

ListedInd ContEq 966X

Uc USLreg

Normal Duty PowerHeavy Duty Power

AC Voltage RangeAmps

Input 3 Phase 47-63Hz

Output 3 Phase 0-400 HzAC Voltage RangeBase Hz (default)Continuous Amps1 Min Overload Amps3 Sec Overload Amps

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

Current RatingUL TypeSeries

Factory Default Jumper Settings

Power Source TypeMOV Input Filter Caps

0hellip1 All Drives

BhellipE All PE_BInstalled

PE_A Installed

Solid Ground

bull Remove the IO Cassette (see page 53) Verify that jumpers are installed at the ldquoPE_Ardquo and ldquoPE_Brdquo locations on the Power Board

Non-Solid Ground

bull Remove the IO Cassette (see page 53) Remove jumpers at the ldquoPE_Ardquo and ldquoPE_Brdquo locations on the Power Board

2 BhellipE All PE_MOVInstalled

PE_CAP Installed

Solid Ground

bull Verify that jumpers are installed at the ldquoPE_CAPrdquo and ldquoPE_MOVrdquo locations

Non-Solid Ground

bull Remove jumpers at the ldquoPE_CAPrdquo and ldquoPE_MOVrdquo locations

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

BR1 BR2 DC+ DC- UT1 VT2 WT3

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

Power Source TypeMOV Input Filter Caps (1) (2)

3hellip4 All Drives (continued)

BhellipE All PE_MOVInstalled

PE-CAPInstalled

Solid Ground

Non-Solid Ground

5 IP20 NEMAUL Type 1 and Open Drives

BCDHJNPR

All except C140

Two greenyellow wires connected to the Power Terminal Block rail

Greenyellow wire is connected to ground

Solid Ground1 CM Cap jumper wire must be connected to

ground with a metal screw Verify and if necessarybull Newer Drives - Remove the nylon screw

spacer and insert a metal M5 x 8 screw Torque to 32 Nbullm (28 lbbullin)

bull Older Drives - Remove the IO Cassette (see page 53) The greenyellow CM Cap jumper wire is on the back of chassis and must be connected to ground with a metal screw Remove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw Torque to 32 Nbullm (28 lbbullin)

2 MOVInput Filter Cap jumper wires must be connected to ground with a metal screw Verify and if necessary remove the nylon screwspacer and insert a metal M5 x 12 screw

Non-Solid Ground1 CM Cap jumper wire must be insulated from

ground Verify and if necessarybull Newer Drives - Remove the metal screw

and insert a M5 x 15 nylon screwspacerbull Older Drives - Remove the IO Cassette (see

) Insulatesecure jumper wire to guard against unintentional contact with chassis or components

2 MOVInput Filter Cap jumper wires must be insulated from ground with a nylon screwspacer Verify and if necessary remove the metal screw and insert a M5 x 20 nylon screwspacer

Frame 5 continued on next page

(1) AC input drives only MOVrsquos and input filter caps do not exist on DC input drives

(2) When removing MOVrsquos the input filter capacitor must also be removed

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

CM Cap - Older Drives

MOV Input Filter Cap

CM Cap - Newer Drives

5 IP20 NEMAUL Type 1 and Open Drives (continued)

140052060

Greenyellow wire to CM Cap Board is connected to ground

ground with a metal screw Verify and if necessary remove the nylon screwspacer and insert a metal M5 x 8 screw Torque to 32 Nbullm (28 lbbullin)

ground with a nylon screwspacer Verify and if necessary remove the metal screw and insert a M5 x 15 nylon screwspacer

077082099098

Two greenyellow wires connected to chassis ground

2 MOV jumper wire must be connected to ground with metal screws Verify and if necessary remove the nylon screwspacers and insert a metal M5 x 12 screws

3 Input Filter Cap jumper wire must be connected to ground with a metal screw Verify and if necessary remove the nylon screwspacer and insert metal M5 x 8 screw

2 MOV jumper wire must be insulated from ground with a nylon screwspacer Verify and if necessary remove the metal screws and insert a M5 x 20 nylon screwspacer

3 Input Filter Cap jumper wire must be insulated from ground with a nylon screwspacer Verify and if necessary remove the metal screws and insert a M5 x 15 nylon screwspacer

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

5 IP54 NEMA Type 12 Drives

All Two greenyellow wires connected to chassis ground

bull Older Drives - Remove the IO Cassette (see page 53) The greenyellow CM Cap jumper wire is on the back of chassis and must be connected to ground with a metal screw Remove the insulation from the wire terminal and connect to chassis with a metal M5 x 10 screw Torque screw to 32 Nbullm (28 lbbullin)

and insert a M5 x 15 nylon screwspacerbull Older Drives - Remove the

IO Cassette (see page 53)Insulatesecure jumper wire to guard against unintentional contact with chassis or components

OUTPUT INPUT AC

DANGER

CM Cap - Older Drives CM Cap - Newer Drives

5 IP54 NEMA Type 12 Drives (continued)

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

All Two greenyellow wires connected to Power Terminal Block ldquoPErdquo

Greenyellow wire to CM Cap Board is connected to Power Terminal Block ldquoPErdquo

Solid Ground1 The greenyellow CM Cap jumper wire must be

connected to ldquoPErdquo2 The MOVInput Filter Cap jumper wires must

be connected to ldquoPErdquo

Non-Solid Ground1 The greenyellow CM Cap jumper wire must be

insulated from ground Verify and if necessary remove the jumper wire from ldquoPErdquo and insulatesecure it to guard against unintentional contact with chassis or components Important Do Not RemoveDisconnect the larger greenyellow wire

2 MOVInput Filter Cap jumper wires must be insulated from ground Verify and if necessary remove the jumper wires from ldquoPErdquo and individually insulatesecure each jumper wire to guard against unintentional contact with chassis or components

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter CapCM Cap

DO NOTREMOVE

All Two greenyellow wires connected to Power Terminal Block ldquoPErdquo and chassis

Solid Ground1 The greenyellow CM Cap and MOV jumper

wires must be connected to ldquoPErdquo 2 The Input Filter Cap jumper wire (top right)

must be connected to chassis ground with a metal screw Verify and if necessary remove the nylon screwspacer and insert a metal M5 x 10 screw Torque to 32 Nbullm (28 lbbullin)

Non-Solid Ground1 The greenyellow CM Cap and MOV jumper

wires must be insulated from ground Verify and if necessary remove them from ldquoPErdquo and individually insulatesecure each jumper wire to guard against unintentional contact with chassis or components Important Do Not RemoveDisconnect the larger greenyellow wire

2 The Input Filter Cap jumper wire (top right) must be insulated from ground with a nylon screwspacer Verify and if necessary remove the metal screw and insert a M5 x 15 nylon screwspacer

CDEFPRTW

2 MOVInput Filter Cap jumper wires must be insulated from ground Verify and if necessary remove the jumper wires from ldquoPErdquo and individually insulatesecure them to guard against unintentional contact with chassis or components

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Step 4 IO Wiring Important points to remember about IO wiring

bull Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Separate control and signal wires from power wires by at least 03 meters (1 foot)

Wire Recommendations

IMPORTANT IO terminals labeled ldquo(ndash)rdquo or ldquoCommonrdquo are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise

ATTENTION Configuring an analog input for 0hellip20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals

ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity

Type Wire Type(s) Description

Min Insulation Rating

Signal(1) (2) (3)

Standard Analog IO Belden 87609460 (or equivalent) 0750 mm2(18 AWG) twisted pair 100 shield with drain 300V 75hellip90 degC (167hellip194 degF)Belden 8770 (or equivalent) 0750 mm2 (18 AWG) 3 conductor shielded for remote pot only

EncoderPulse IOlt 30 m (100 ft)

Combined Belden 9730 (4) 0196 mm2 (24 AWG) individually shielded

EncoderPulse IO30 to 152 m (100 to 500 ft)

Signal Belden 97309728 (4) 0196 mm2 (24 AWG) individually shielded

Power Belden 8790 (5) 0750 mm2 (18 AWG)

Combined Belden 9892 (6) 0330 mm2 (22 AWG) or 0500 mm2 (20 AWG)

Digital IO(1)(2)(3)

Shielded Multi-conductor shielded cable such as Belden 8770 (or equivalent)

0750 mm2 (18 AWG) 3 conductor shielded 300V 60 degC (140 degF)

Unshielded Per US NEC or applicable national or local code ndash

(1) Separate control and signal wires from power wires by at least 03 meters (1 foot)

(2) If the wires are short and contained within a cabinet that has no sensitive circuits the use of shielded wire can not be necessary but is always recommended

(3) IO terminals labeled ldquo(ndash)rdquo or ldquoCommonrdquo are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise

(4) 9730 is 3 individually shielded pairs (2 channel + power) If 3 channel is required use 9728

(5) 8790 is 1 shielded pair

(6) 9892 is 3 individually shielded pairs (3 channel) + 1 shielded pair for power

IO Terminals

The figure below shows the IO Control Cassette and terminal block locations The cassette provides a mounting point for the various PowerFlex 700 IO options To remove the cassette follow the steps below Cassette removal is similar for all frames (Frame 0 drive shown)

PowerFlex 700 Typical Cassette amp IO Terminal Blocks

IO Terminal Block Specifications

Step Description

Disconnect the two cable connectors shown below

Loosen the two screw latches shown below

Slide the cassette out

Remove screws securing cassette cover to gain access to the boards

No Name Description

Wire Size Range (1)

(1) Maximumminimum that the terminal block accepts - these are not recommendations

Torque

➊ IO Cassette Removable IO Cassette

➋ IO Terminal Block Signal amp control connections

25 mm2

(14 AWG)030 mm2

➌ Encoder Terminal Block

Encoder power amp signal connections

075 mm2

(18 AWG)0196 mm2

BR1BR2DC+DC-PEUT1VT2WT3RL1 L2

➌➋

Detail

Vector Control Option IO Terminal Designations

No SignalFactoryDefault Description

RelatedParam

1 Analog In 1 (ndash) (1) (4) Isolated (5) bipolar differential plusmn10V0-20 mA 11 bit amp sign For 0-20 mA a jumper must be installed at terminals 17 amp 18 (or 19 amp 20) 88k ohm input impedance when configured for volt amp 953 ohm for current

320 -327

2 Analog In 1 (+) (1)

3 Analog In 2 (ndash) (1)

4 Analog In 2 (+) (1)

5 Pot Common ndash For (+) and (ndash) 10V pot references

6 Analog Out 1 (ndash) (4) Single-ended bipolar (current output is not bipolar) plusmn10V0-20 mA 11 bit amp sign Voltage mode - limit current to 5 mA Current mode - max load is 400 ohms

340 -347

7 Analog Out 1 (+)

8 Analog Out 2 (ndash)

9 Analog Out 2 (+)

10 HW PTC Input 1 ndash 18k ohm PTC Internal 332k ohm pull-up resistor 238 259

11 Digital Out 1 ndash NC (2) Fault Max Resistive Load240V AC30V DC ndash 1200VA 150WMax Current 5A Min Load 10 mAMax Inductive Load240V AC30V DC ndash 840VA 105WMax Current 35A Min Load 10 mA

380 -391

12 Digital Out 1 Common

13 Digital Out 1 ndash NO (2) NOT Fault

14 Digital Out 2 ndash NC (2) NOT Run

15 Digital Out 23 Com

16 Digital Out 3 ndash NO (2) Run

17 Current In Jumper (1) ndash Analog In 1

Placing a jumper across terminals 17 amp 18 (or 19 amp 20) configures that analog input for current

320 -327

21 ndash10V DC Pot Ref ndash 2k ohm minimum load

22 +10V DC Pot Ref ndash

23 HW PTC Input 2 ndash See above

24 +24V DC (6) ndash Drive supplied logic input power (6)

25 Digital In Common ndash

26 24V Common (6) ndash Common for internal power supply

27 Digital In 1 (3) Stop - CF 115V AC 5060 Hz - Control amp IO Cat No option DOpto isolatedLow State less than 30V ACHigh State greater than 100V AC 57 mA24V DC - Control amp IO Cat No option COpto isolatedLow State less than 5V DCHigh State greater than 20V DC 10 mA DC Digital Input Impedance 21k ohm

361 -366

28 Digital In 2 (3) Start

29 Digital In 3(3) AutoMan

30 Digital In 4(3) Speed Sel 1

32 Digital In 6Hardware Enable(3) see pg 57

Speed Sel 3

(1) Important 0hellip20 mA operation requires a jumper at terminals 17 amp 18 (or 19 amp 20) Drive damage can occur if jumper is not installed

(2) Contacts in unpowered state Any relay programmed as Fault or Alarm energizes (picks up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists Relays selected for other functions energize only when that condition exists and deenergizes when condition is removed

(3) A 10k ohm 2 watt burden resistor must be installed on each digital input when using a triac type device The resistor is installed between each digital input and neutral common

(4) These inputsoutputs are dependant on a number of parameters (see ldquoRelated Parametersrdquo)

(5) Differential Isolation - External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity

(6) 150 mA maximum load designed to power digital inputs only Not present on 115V versions

Standard Control Option IO Terminal Designations

RelatedParam

1 Anlg Volts In 1 (ndash) (2) Isolated (3) bipolar differential plusmn10V 11 bit amp sign 88k ohm input impedance

320 -327

2 Anlg Volts In 1 (+)

6 Anlg Volts Out 1 (ndash) (2) Bipolar plusmn10V 11 bit amp sign 2k ohm minimum load 340 -344

7 Anlg Volts Out 1 (+)

8 Anlg Current Out 1 (ndash) (2) 4-20mA 11 bit amp sign 400 ohm maximum load

9 Anlg Current Out 1 (+)

10 Reserved for Future Use

11 Digital Out 1 ndash NC (1) Fault Max Resistive Load240V AC30V DC ndash 1200VA 150WMax Current 5A Min Load 10mAMax Inductive Load240V AC30V DC ndash 840VA 105WMax Current 35A Min Load 10mA

380 -387

17 Anlg Current In 1 (ndash) (2) Isolated (3) 4-20 mA 11 bit amp sign 124 ohm input impedance

320 -327

18 Anlg Current In 1 (+)

21 ndash10VDC Pot Ref ndash 2k ohm minimum

27 Digital In 1 Stop - CF 115V AC 5060 Hz - Control amp IO Cat No option BOpto isolatedLow State less than 30V ACHigh State greater than 100V AC 50 mA24V ACDC 5060 Hz- Control amp IO Cat No option AOpto isolatedLow State less than 5V ACDCHigh State greater than 20V ACDC112 mA DCDigital Input Impedance 35k ohm

361 -366

28 Digital In 2 Start

29 Digital In 3 AutoMan

30 Digital In 4 Speed Sel 1

(2) These inputsoutputs are dependant on a number of parameters See ldquoRelated Parametersrdquo

(4) Differential Isolation - External source must be less than 10V with respect to PE

IO Wiring Examples

InputOutput Connection Example Required Parameter Changes

Potentiometer Unipolar Speed Reference (1) 10k Ohm Pot Recommended(2k Ohm Minimum)

bull Adjust ScalingParameters 9192 and 325326

bull View ResultsParameter 002

Joystick Bipolar Speed Reference (1)

plusmn10V Input

bull Set Direction ModeParameter 190 = ldquo1 Bipolarrdquo

Analog Input Bipolar Speed Referenceplusmn10V Input

Analog Voltage Input Unipolar Speed Reference0 to +10V Input

bull Configure Input with parameter 320bull Adjust Scaling

Parameters 9192 and 325326bull View results

Parameter 002

Analog Current Input Unipolar Speed Reference0-20 mA Input

bull Configure Input for CurrentParameter 320 and add jumper at appropriate terminals

bull View resultsParameter 002

Analog Input PTCPTC OT set gt 5VPTC OT cleared lt 4VPTC Short lt 02V

bull Set Fault Config 1Parameter 238 bit 7 = ldquoEnabledrdquo

bull Set Alarm Config 1Parameter 259 bit 11 = ldquoEnabledrdquo

bull View Status Drive Alarm 1Parameter 211 bit 11 = ldquoTruerdquo

HW PTC InputPTC OT set gt 5VPTC OT cleared lt 4VPTC Short lt 02V

Analog Outputplusmn10V 0-20 mA Bipolar+10V Unipolar (shown)

bull Configure with Parameter 340bull Select Source Value

Parameter 380 [Digital Out1 Sel]bull Adjust Scaling

Parameters 343344

2-Wire Control Non-Reversing(2)

24V DC internal supply

bull Disable Digital Input1Parameter 361 = ldquo0 Unusedrdquo

bull Set Digital Input 2Parameter 362 = ldquo7 Runrdquo

bull Set Direction ModeParameter 190 = ldquo0 Unipolarrdquo

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Hardware Enable Circuitry (Vector Control Only)

By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a ldquodedicatedrdquo hardware enable configuration can be utilized This is done by removing a jumper and wiring the enable input to ldquoDigital In 6rdquo

1 Remove the IO Control Cassette amp cover as described on page 53

2 Locate amp remove Jumper J10 on the Main Control Board (see diagram)

3 Re-assemble cassette4 Wire Enable to ldquoDigital In 6rdquo (see page 54)5 Verify that [Digital In6 Sel] parameter 366 is

set to ldquo1 Enablerdquo

2-Wire ControlReversing(1)

External supply(IO Board dependent)

bull Set Digital Input1Parameter 361 = ldquo8 Run Forwardrdquo

bull Set Digital Input 2Parameter 362 = ldquo9 Run Reverserdquo

3-Wire ControlInternal supply

bull No Changes Required

3-Wire ControlExternal supply (IO Board dependent) Requires 3-wire functions only ([Digital In1 Sel]) Using 2-wire selections causes a type 2 alarm

Digital InputPLC Output Card (Board dependent)

Digital OutputRelays (two at terminals 14hellip16) shown in powered state with drive faulted See page 54 and page 55

bull Select Source to ActivateParameters 380384

Enable Input bull Configure with parameter 366For dedicated hardware EnableRemove Jumper J10 (see below)

(1) Refer to the Attention statement on page 52 for important bipolar wiring information

(2) Important Programming inputs for 2 wire control deactivates all HIM Start buttons unless parameter 192 [Save HIM Ref] bit 1 [Manual Mode] = ldquo1rdquo This allows the HIM to control Start and Jog

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

Control fromProg Controller

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

Encoder Interface Option (Vector Control Only)

Encoder Terminal Designations

Encoder Specifications

Encoder Board Jumper Settings

No Description

See ldquoDetailrdquo on page 53

8 +12V (1) DC Power

(1) Jumper selectable +512V is available on 20B-ENC-1 Encoder Boards

Internal power source250 mA

7 +12V (1) DC Return (Common)

6 Encoder Z (NOT) Pulse marker or registration input (2)

(2) Z channel can be used as a pulse input while A amp B are used for encoder

5 Encoder Z

4 Encoder B (NOT) Quadrature B input

3 Encoder B

2 Encoder A (NOT) Single channel or quadrature A input

1 Encoder A

Type Incremental dual channel

Supply 12V 250 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum

Quadrature 90deg plusmn27 degrees at 25 degrees C

Duty Cycle 50 +10

Requirements Encoders must be line driver type quadrature (dual channel) or pulse (single channel) 8hellip15V DC output (35hellip6V DC when jumpers are in 5V position) single-ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square-wave with a minimum high state voltage of 70V DC With the jumpers in the 5V position the encoder accept a 5V DC square-wave with a minimum high state voltage of 31V DC In either jumper position the maximum low state voltage is 04V DC

512V(20B-ENC-2)

12V123

+5VREF

512V(20B-ENC-1 Series B)

OutputConfig

J3OutputConfig

J2IntputConfig

Sample Encoder Wiring

Reference Control

Auto Speed Sources

The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select digital inputs AutoManual digital inputs or reference select bits of a command word

The default source for a command reference (all speed select inputs are openmdash the default setting) is the selection programmed in [Speed Ref A Sel] If any of the speed select inputs are closed other parameters are used as the speed command source

Manual Speed Sources

The manual source for speed command to the drive can be selected several ways

bull The HIM can provide the manual source whenndash manual control is requested from the HIM (see ALT Functions on

) or hellip

ndash the IO terminal block requests manual control through a digital input programmed for ldquoAutoManualrdquo [TB Man Ref Sel] is then set to one of the DPI ports with a HIM connected to it (1)

bull The IO terminal block analog input can provide the manual source when a digital input is programmed for ldquoAutoManualrdquo when active [TB Man Ref Sel] is set to ldquoAnalog Inputrdquo

IO Connection Example IO Connection Example

Encoder Power ndashInternal Drive PowerInternal (drive) 12V DC 250mA (1)

(1) SHLD connection is on drive chassis (see page 29)

Encoder Power ndashExternal Power Source

Encoder Signal ndashSingle-Ended Dual Channel (2)

(2) Example applies to 20B-ENC-1 only

Encoder Signal ndashDifferential Dual Channel

(1) Requires drive firmware v7001 or greater and a Series B HIM with firmware v5004 or greater

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

to Power SupplyCommon

8 to SHLD (1)

Changing Speed Sources

The selection of the active Speed Reference can be made through digital inputs DPI command jog button or AutoManual HIM operation

Torque Reference Source

The torque reference is normally supplied by an analog input or network reference Switching between available sources while the drive is running is not available Digital inputs programmed as ldquoSpeed Sel 123rdquo and the HIM AutoManual function (see above) do not affect the active torque reference when the drive is in Vector Control Mode

Speed Reference Selection Chart (1)

AutoManual Examples

PLC = Auto HIM = ManualA process is run by a PLC when in Auto mode and requires manual control from the HIM during set-up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 [Speed Ref A Sel] is set to ldquoDPI Port 5rdquo with the drive running from the Auto source

bull Attain Manual Controlndash Press ALT then AutoMan on the HIM When the HIM attains

manual control the drive speed command comes from the HIM speed control keys

bull Release to Auto Controlndash Press ALT then AutoMan on the HIM again When the HIM releases

manual control the drive speed command returns to the PLC

(1) To access Preset Speed 1 set parameter 090 or 093 to ldquoPreset Speed 1rdquo

= Default

Speed Ref B Sel Parameter 093

Preset Speed 2 Parameter 102

TB Man Ref Sel Parameter 096 Digital Input

DPI Port Ref 1-6 See Parameter 209 DPI Command

Jog Speed Parameter 100 Jog Command

HIM Requesting AutoManual

Trim[Digital Inx Select]Speed Sel 3 2 1

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

to follower drive forFrequency Reference

Auto Speed Ref Options

Manual Speed Ref Options

Slip Compensation 1 Slip Comp

None 0 Open Loop

PI Output 2 Process PiSpeed Adders [Speed Mode]

PI Exclusive Mode[PI Configuration]Bit 0 Excl Mode = 0

Output Frequency

Mod Functions(Skip Clamp

Direction etc)

Speed Ref A Sel Parameter 090 0 0 0

PLC = Auto Terminal Block = ManualA process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 [Speed Ref A Sel] is set to ldquoDPI Port 5rdquo with the drive running from the Auto source Since the Manual speed reference is issued by an analog input (ldquoAnalog In 1 or 2rdquo) [TB Man Ref Sel] is set to the same input To switch between Auto and Manual [Digital In3 Sel] is set to ldquoAutoManualrdquo

bull Attain Manual Controlndash Close the digital input

With the input closed the speed command comes from the pot

bull Release to Auto Controlndash Open the digital input

With the input open the speed command returns to the PLC

PLC = Auto Terminal Block = Manual with speed reference from the HIM

A process is run by a PLC when in Auto mode and requires manual control from the terminal block with the speed reference provided by the HIM

The auto speed reference is produced by the PLC and transmitted to the drive through a communications module installed in the drive Since the internal communications is designated as Port 5 [Speed Ref A Sel] is set to ldquoDPI Port 5 with the drive running from the Auto source

When Manual mode is requested through the terminal block digital input the drive evaluates if Manual mode can be granted

If [TB Man Ref Sel] parameter 96 is set to a DPI Port and [Man Ref Preload] parameter 193 is enabled the drive transfers the last value of the automatic speed reference to the HIM The HIM is now the speed reference source The terminal block has exclusive control based on [Save HIM Ref ] parameter 192 bit 1 (Manual Mode)

If [TB Man Ref Sel] is set to a DPI Port and [Man Ref Preload] is disabled the HIM is now the speed reference source The terminal block has exclusive control based on [Save HIM Ref ] bit 1 (Manual Mode)

If [TB Man Ref Sel] is set to one of the DPI Ports a HIM must be connected on the DPI Port selected

IMPORTANT Requires drive firmware v7001 or greater and a Series B HIM with firmware v5004 or greater

IMPORTANT The HIM does not enter Manual mode it is only the reference source for the terminal block

With the input closed the speed command comes from the HIM

AutoManual Notes

1 Manual control is exclusive If a HIM or terminal block takes manual control no other device can take manual control until the controlling device releases manual control

2 If a HIM has manual control and power is removed from the drive the drive returns to Auto mode when power is reapplied

3 Parameter 192 - [Save HIM Ref ] bit 1 can enable Manual mode to allow starts and jogs from the HIM in 2-wire mode

Step 5 Start-Up Check List bull This check list supports the Basic Start-Up menu option See page 67 for information on other start-up routines

bull A Human Interface Module (HIM) is required to run the Basic Start-Up routine

bull The Basic Start-Up routine can modify parameter values for Analog and Digital IO Refer to Common IO Programming Changes on page 71

Prepare For Drive Start-Up1 Confirm that all inputs are connected to the correct

terminals and are secure

2 Verify that AC line power at the disconnect device is within the rated value of the drive

3 Verify that control power voltage is correct

4 The remainder of this procedure requires that a HIM be installed Connect a Human Interface Module (HIM) to Drive Peripheral Interface (DPI) Port 1 or 2 Use remote devices to start up the drive if an operator interface is not available

ATTENTION Power must be applied to the drive to perform the following start-up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel must perform the following procedure Thoroughly read and understand the procedure before beginning

Exp Param

CAUTION

DPI Ports ➊ and ➋

5 Apply AC power and control voltages to the drive

If any of the six digital inputs are configured to ldquoStop ndash CFrdquo(CF = Clear Fault) or ldquoEnablerdquo verify that signals are present or reconfigure [Digital Inx Sel] parameters 361hellip366 If an IO option is not installed (ie no IO terminal block) verify that [Digital Inx Sel] is not configured to ldquoStop ndash CFrdquo or ldquoEnablerdquo If this is not done the drive does not start Refer to Abbreviated Fault Listing on page 72 for a list of potential digital input conflicts

If the STS LED is not flashing green at this point refer to Drive Status Indicators on page 70

6 When prompted select a display language The PowerFlex 700 Start-Up Screen displays

7 Press the Enter key to display the Start-Up Menu

8 Use the Arrow keys to highlight ldquo2 Basicrdquo

9 Press the Enter key Follow the menu by using the Enter key to step you through the Start-Up routine

The Basic Start-Up routine asks simple questions and prompts you to input required information See also Common IO Programming Changes on page 71

Information About Start-Up Motor Tests

Control schemes vary based on the StartJog Source selected in Step 3 Motor Tests

During motor tests and tuning procedures the drive can modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361hellip366 If power is removed from the drive during the tests without aborting the auto-tune procedure these parameters can not reset to their original value If this situation occurs reset the drive to factory defaults (see page 71) and repeat the Start Up procedure

IMPORTANT When power is first applied the HIM can require approximately 5 seconds until commands are recognized (including the Stop key) An explanation of the LED indicators can be found on page 75

StartJog Source Control Source Description

Digital Inputs Digital In 1 = Stop Digital In 2 = Start Digital In 3 = Jog

Local Human Interface Module (HIM)ndashPort 1

Human Interface Module (HIM) connected to DPI Port 1 controls Stop Start JogDigital In 1hellip6 are temporarily disabled during motor tests

Remote HIM Human Interface Module (HIM) connected to DPI Port 2 controls Stop Start JogDigital In 1hellip6 are temporarily disabled during motor tests

First Powerup Menu StructureEnglishFranccedilaisEspantildeolItalianoDeutschPortuguecircsNederlandsNot Selected

Main MenuDiagnosticsParameterDevice SelectMemory StorageStart-UpPreferences

PowerFlex 700Start-UpStartup consistsof several stepsto configure adrive for basicapplications

PowerFlex 700Start-UpMake a selection1 SMART2 Basic3 Detailed4 More info

PowerFlex 700Start-UpComplete thesesteps in order1 Motor Control2 Motr DataRamp3 Motor Tests4 Speed Limits5 SpeedTrq Cntl6 StartStopIO7 DoneExit

Supplemental Information Using PowerFlex Drives wRegen Units

If a Regenerative unit (for example 1336 REGEN) is used as a bus supply or brake the common mode capacitors must be disconnected as described on page 43

Connections to the 1336 REGEN

Regen Brake Mode

Regenerative Bus Supply Mode

DC Input (Common Bus) and Precharge Notes

The following notes must be read and understood Also refer to pages 26 through 30 for additional DC input information

Important Application Notes

1 If drives without internal precharge are used (Frames 5 amp 6 only) thena precharge capability must be provided in the system to guard against

possible damage andb disconnect switches Must Not be used between the input of the drive

and a common DC bus without the use of an external precharge device

2 If drives with internal precharge (Frames 0hellip6) are used with a disconnect switch to the common bus thena an auxiliary contact on the disconnect must be connected to a digital

input of the drive The corresponding input (parameter 361hellip366) must be set to ldquo30 Precharge Enablerdquo This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus

b the drive must have firmware version 2002 or above

Frame(s)

Terminals

1336 REGEN PowerFlex 700

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

5hellip6 DC+ DC+ of Common Bus Drives

DCndash DCndash of Common Bus Drives

Human Interface Module (HIM) Overview

LCD Display Elements

Human Interface Module (HIM) Key Functions

Human Interface Module (HIM) Main Menu

Display Description

Direction⎥ Drive Status⎥ Alarm⎥ AutoMan⎥ Information

Commanded or Output Frequency

Programming Monitoring Troubleshooting

Key Description

Exit a menu cancel a change to a parameter value or acknowledge a faultalarm

Select a digit select a bit or enter edit mode in a parameter screen

Scroll through options increase a value or toggle a bit

Scroll through options decrease a value or toggle a bit

Enter a menu enter edit mode in a parameter screen or save a change to a parameter value

Access the function associated with a programming or numeric key Refer to the drive user manual for more information

Start the drive

Stop the drive or clear a fault

Jog the drive

Change direction These keys are active only when the HIM is granted Manual Control or Param 090 [Speed Ref A Sel] 093 [Speed Ref B Sel] is set toOption 18 ldquoDPI Port 1rdquo for a HIM installed in the drive coverorOption 19 ldquoDPI Port 2rdquo for a HIM connected by cable for handheld or remote installation option

Increase speed

Decrease speed

Main Menu Screen Menu Selections

F-gt Power Loss Auto

00 HzMain MenuDiagnosticsParameterDevice Select

Exp Param

SMART View Lang Auto Man Remove

Human Interface Module (HIM)

ALT Functions

To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the following functions

Start-Up Routines

The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately If you have an LCD HIM two methods are provided

bull SMART Start

This routine is accessible by using the ldquoALTrdquo function key on the LCD HIM This keystroke brings up a list of parameters needed to program the eight most commonly adjusted drive functions These include Start Stop Minimum Speed Maximum Speed Acceleration Time Deceleration Time Reference source (speed command) and Electronic Overload setting for the motor No knowledge of parameter organization or access is required SMART Start can commission the drive in just a few minutes See page 69

ALT Key then Function Function Description

SMART Displays the SMART screen This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions Refer to the User Manual for more information

Log InOut Log in to change parameter settingsLog out to protect parameter settingsChange a password

View Allows the selection of how parameters are viewed or detailed information about a parameter or component

Device Select a connected adapter for editing

Lang Displays the language selection screen The LCD Human Interface Module (HIM) on an architecture class drive allows you to change the display language any time

Auto Man Switches between Auto and Manual Modes If the Human Interface Module (HIM) requests Manual Mode the Speed Reference source is transferred to the Human Interface Module (HIM)

Remove Allows Human Interface Module (HIM) removal without causing a fault if the Human Interface Module (HIM) is not the last controlling device and does not have Manual control of the drive

Param Allows entry of a parameter number for viewingediting

+ndash

bull Assisted Start Up

Three levels of Assisted Start Up (Basic Detailed and Application) aid the user in commissioning the drive asking simple YesNo or ldquoEnter Datardquo questions The user is guided through the Start Up to reduce the amount of time necessary to get the drive ldquoup and runningrdquo The following are included in startupndash Input Voltage Ratingsndash Motor Datandash Motor Tests amp Auto-tuningndash SpeedTorque Control amp Direction Limitsndash Speed Referencendash Start amp Stop Modesndash Ramp Setupndash Digital and Analog IOndash Application Set-up (TorqProve Oil Well Pumps PositioningSpeed

Profiling)

See page 70 for details

IMPORTANT Power must be applied to the drive when viewing or changing parameters Previous programming can affect the drive status and operation when power is applied If the IO Cassette has been changed a Reset Defaults operation must be performedTorque Proving applications can use the Assisted Start Up to tune the motor However it is recommended that the motor be disconnected from the hoistcrane equipment during the routine If this is not possible refer to the manual tuning procedure in the User Manual

Start Up Menu

Running SMART Start

During a Start Up the majority of applications require changes to a few parameters The LCD HIM on a PowerFlex 700 drive offers SMART start which displays the most commonly changed parameters With these parameters you can set the following functions

S - Start Mode and Stop ModeM - Minimum and Maximum SpeedA - Accel Time 1 and Decel Time 1R - Reference SourceT - Thermal Motor Overload

To run a SMART start routine

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Motor Data andRamp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Specific Application

such as Auto Restart

Flying Start etc

Start-Up ContinueStart Over

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Selection1 SMART2 Basic3 Detailed4 Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Motor TestsPump Data StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Torque Alarm Process Display Done Exit

Selection1 Torq Prove2 PosSpd Profile3 Oil Well Pumps

Done Exit

(1) During Motor Tests and tuning procedures the drive can modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361hellip366 If power is removed from the drive during the tests without aborting the auto-tune procedure these parameters can not be reset to their original value If this situation occurs reset the drive to factory defaults and repeat the Start Up procedure

Step Key(s) Example LCD Displays

1 Press ALT and then Esc (SMART) The SMART start screen appears

2 View and change parameter values as desired For HIM information see Appendix B in the User Manual

3 Press Esc to exit the SMART start

ALT F-gt Stopped Auto

00 HzMain MenuDiagnosticsParameter

SMART ListDigital In2 SelStop Mode AMinimum Speed

Running an Assisted Start Up

The Assisted start-up routine prompts you to input required information Access Assisted Start Up by selecting ldquoStart Uprdquo from the Main Menu

To perform an Assisted Start-Up

Drive Status Indicators

IMPORTANT This start-up routine requires an LCD HIM

1 In the Main Menu press the Up Arrow or Down Arrow to scroll to ldquoStart Uprdquo

2 Press Enter

IMPORTANT DoneExit must be selected upon completion of the Start Up routine in order for any Start UpAutotune data to be saved

Name Color State Description

Green Steady Illuminates when power is applied to the drive

Green Flashing Drive ready but not running and no faults are present

Steady Drive running no faults are present

Yellow Flashing Drive Stopped

An inhibit condition exists the drive cannot be started Check parameter 214 [Start Inhibits]

Flashing Drive Running

An intermittent type 1 alarm condition is occurringCheck parameter 211 [Drive Alarm 1]

SteadyDrive Running

A continuous type 1 alarm condition existsCheck parameter 211 [Drive Alarm 1]

Red Flashing A fault has occurred

Steady A non-resettable fault has occurred

Refer to the Communication Adapter User Manual

Status of DPI port internal communications (if present)

Status of communications module (when installed)

Status of network (if connected)

Status of secondary network (if connected)

F-gt Stopped Auto

00 HzMain MenuMemory StorageStart UpPreferences

Common IO Programming Changes

Your application needs may require changing parameters from their factory default settings

Speed Reference A

Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer

1 Set Param 090 [Speed Ref A Sel] to option 1 ldquoAnalog In 1rdquoThis sets the speed reference input to IO terminals 1 amp 2 For 4hellip20 mA operation a jumper must be placed between terminals 17 amp 18

2 Set Param 096 [TB Man Ref Sel] to option 9 ldquoMOP LevelrdquoThis eliminates a potential Conflict alarm condition Analog In 2 is not a valid Speed Reference source if selected for any of the followingndash 117 [Trim In Select]ndash 126 [PI Reference Sel]ndash 128 [PI Feedback Sel]ndash 147 [Current Lmt Sel]ndash 179 [Sleep-Wake Ref ]

3 Set Param 091 [Speed Ref A Hi] to the upper value of the desired speed reference range in Hz

4 Set Param 092 [Speed Ref A Lo] to the lower value of the desired speed reference range in Hz

Control Scheme

Change from 3 Wire StartStop to 2 Wire RunNot Run at Digital In 1 amp Digital In 2

1 Set Param 361 [Digital In1 Sel] to option 7 ldquoRunrdquo or 9 ldquoRun Reverserdquo

2 Set Param 362 [Digital In2 Sel] to another option such as 8 ldquoRun Forwardrdquo or 10 ldquoJogrdquo

See IO Wiring Examples beginning on page 56

Restoring Factory Defaults

From the Human Interface Module (HIM) Main Menu select Memory Storage Reset To Defaults

IMPORTANT This disables the Start button on the HIM

Troubleshooting

For a complete listing of Faults and Alarms refer to the PowerFlex 700 User Manual publication 20B-UM002

Table 10 - Abbreviated Fault Listing

Fault No

(1) See the User Manual for a description of fault types

Description Action

Auxiliary Input

2 ➀ Auxiliary input interlock is open Check remote wiring

Decel Inhibit 24 ➂ The drive is not following a commanded deceleration because it is attempting to limit bus voltage

1 Verify input voltage is within drive specified limits

2 Verify system ground impedance follows proper grounding techniques

3 Disable bus regulation andor add dynamic brake resistor andor extend deceleration time Refer to page 6 for further info

4 Disable with parameter 238

FluxAmpsRef Rang

78 The value for flux amps determined by the Autotune procedure exceeds the programmed [Motor NP FLA] parameter 042

1 Reprogram [Motor NP FLA] with the correct motor nameplate value

2 Repeat Autotune

HW OverCurrent

12 ➀ The drive output current has exceeded the hardware current limit

Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current

IR Volts Range

77 ldquoCalculaterdquo is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values

Re-enter motor nameplate data

Motor Overload

7 ➀ ➂

Internal electronic overload tripEnableDisable with [Fault Config 1]

An excessive motor load exists Reduce load so drive output current does not exceed the current set by [Motor NP FLA]

OverSpeed Limit

25 ➀ Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in [Overspeed Limit] parameter 083

Remove excessive load or overhauling conditions or increase [Overspeed Limit]

OverVoltage 5 ➀ DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option

SW OverCurrent

36 ➀ Drive output current has exceeded the 1ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200hellip250 of the drive continuous rating

Check for excess load improper DC boost setting DC brake volts set too high

Table 11 - Abbreviated Alarm Listing

Alarm No

(1) See the User Manual for a description of alarm types

Description

Dig In ConflictA

17 ➁ Digital input functions are in conflict Combinations marked with a ldquo rdquo cause an alarm

Dig In ConflictB

18 ➁ A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a ldquo rdquo and cause an alarm

Dig In ConflictC

19 ➁ More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functionsForwardReverse Run Reverse Bus Regulation Mode BSpeed Select 1 Jog Forward Acc2 Dec2Speed Select 2 Jog Reverse Accel 2Speed Select 3 Run Decel 2Run Forward Stop Mode B

TB Man Ref Cflct

30 ➁ Occurs whenbull ldquoAutoManualrdquo is selected (default) for [Digital In3 Sel] parameter 363 and bull [TB Man Ref Sel] parameter 96 has been reprogrammedNo other use for the selected analog input can be programmed Example If [TB Man Ref Sel] is reprogrammed to ldquoAnalog In 2rdquo all of the factory default uses for ldquoAnalog In 2rdquo must be reprogrammed (such as parameters 90 117 128 and 179) Refer to the AutoManual Examples section of the PowerFlex 700 User ManualTo correctbull Verifyreprogram the parameters that reference an analog input orbull Reprogram [Digital In3] to another function or ldquoUnusedrdquo

Acc2Dec2 Accel 2 Decel 2 Jog 12 Jog Fwd Jog Rev FwdRev

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Start Stop-CF Run Run Fwd Run Rev Jog 12 Jog Fwd Jog Rev FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Common Symptoms and Corrective Actions

Drive does not Start from Start or Run Inputs wired to the terminal block

Drive does not Start from Human Interface Module (HIM)

Drive does not respond to changes in speed command

Cause(s) Indication Corrective Action

Drive is Faulted Flashing red status light

Clear fault

bull Press Stopbull Cycle powerbull Set [Fault Clear] to 1bull ldquoClear Faultsrdquo on the HIM Diagnostic

Incorrect input wiring Refer to the wiring examples starting on page 56

bull 2 wire control requires Run Run Forward Run Reverse or Jog input

bull 3 wire control requires Start and Stop inputs

bull Jumper from terminal 25 to 26 is required

None Wire inputs correctly andor install jumper

Incorrect digital input programming

bull Mutually exclusive choices have been made (ie Jog and Jog Forward)

bull 2 wire and 3 wire programming can be conflicting

bull Exclusive functions (ie direction control) can have multiple inputs configured

bull Stop is factory default and is not wired

None Program [Digital Inx Sel] parameters 361hellip366 for correct inputsStart or Run programming can be missing

Flashing yellow status light and ldquoDigIn CflctBrdquo indication on LCD HIM[Drive Status 2] shows type 2 alarm(s)

Program [Digital Inx Sel] to resolve conflictsRemove multiple selections for the same functionInstall stop button to apply a signal at stop terminal

Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control unless param 192 bit 1 = ldquo1rdquo

None If 2 wire control is required no action neededIf 3 wire control is required program [Digital Inx Sel] for correct inputs

No value is coming from the source of the command

LCD HIM Status Line indicates ldquoAt Speedrdquo and output is 0 Hz

1 If the source is an analog input check wiring and use a meter to check for presence of signal

2 Check [Commanded Speed] parameter 002 for correct source

Incorrect reference source has been programmed

None 3 Check parameter 213 [Speed Ref Source] for the source of the speed reference

4 Reprogram parameter 090 [Speed Ref A Sel] for correct source

Incorrect Reference source is being selected via remote device or digital inputs

None 5 Check parameter 209 [Drive Status 1] bits 12 amp 13 for unexpected source selections

6 Check parameter 216 [Dig In Status] to see if inputs are selecting an alternate source

7 Reprogram digital inputs to correct ldquoSpeed Sel xrdquo option

Motor andor drive do not accelerate to commanded speed

Motor operation is unstable

Drive does not reverse motor direction

Stopping the drive results in a Decel Inhibit fault

Acceleration time is excessive None Reprogram [Accel Time x]

Excess load or short acceleration times force the drive into current limit slowing or stopping acceleration

None Check [Drive Status 2] bit 10 to see if the drive is in Current LimitRemove excess load or reprogram [Accel Time x]

Speed command source or value is not as expected

None Check for the proper Speed Command by using Steps 1 through 7 above

Programming is preventing the drive output from exceeding limiting values

None Check [Maximum Speed] and [Maximum Freq] (parameters 082 and 055) to assure that speed is not limited by programming

Cause(s) Indication Corrective ActionMotor data was incorrectly entered or Autotune was not performed

None 1 Correctly enter motor nameplate data2 Perform ldquoStaticrdquo or ldquoRotaterdquo Autotune

procedure

Digital input is not selected for reversing control

None Check [Digital Inx Sel] Choose correct input and program for reversing mode

Digital input is incorrectly wired None Check input wiring

Direction mode parameter is incorrectly programmed

None Reprogram [Direction Mode] for analog ldquoBipolarrdquo or digital ldquoUnipolarrdquo control

Motor wiring is improperly phased for reverse None Switch two motor leads

A bipolar analog speed command input is incorrectly wired or signal is absent

None 1 Use meter to check that an analog input voltage is present

2 Check wiring Positive voltage commands forward direction Negative voltage commands reverse direction

Cause(s) Indication Corrective ActionThe bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltagesInternal timer has halted drive operation

Decel Inhibit fault screenLCD Status Line indicates ldquoFaultedrdquo

1 See Attention statement on page 62 Reprogram parameters 161162 to

eliminate any ldquoAdjust Freqrdquo selection3 Disable bus regulation (parameters 161 amp

162) and add a dynamic brake4 Correct AC input line instability or add an

isolation transformer5 Reset drive

Manually Clearing FaultsStep Key(s)

1 Press Esc to acknowledge the fault The fault information is removed so that you can use the Human Interface Module (HIM)

2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared

3 After corrective action has been taken clear the fault by one of these methodsbull Press Stopbull Cycle drive powerbull Set parameter 240 [Fault Clear] to ldquo1rdquobull ldquoClear Faultsrdquo on the Human Interface Module (HIM) Diagnostic menu

Allen-Bradley Rockwell Software Rockwell Automation PowerFlex RSLinx DriveExplorer DriveExecutive ControlFLASH and TechConnect are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

Rockwell Automation SupportRockwell Automation provides technical information on the Web to assist you in using its products At httpwwwrockwellautomationcomsupport you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at httpwwwrockwellautomationcomknowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates

For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnectSM support programs For more information contact your local distributor or Rockwell Automation representative or visit httpwwwrockwellautomationcomsupport

Installation Assistance

If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures

Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA-DU002 available at httpwwwrockwellautomationcomliterature

United States or Canada 14406463434

Outside United States or Canada Use the Worldwide Locator at httpwwwrockwellautomationcomsupportamericasphone_enhtml or contact your local Rockwell Automation representative

United States Contact your distributor You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process

Outside United States Please contact your local Rockwell Automation representative for the return procedure

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 E-mail supportdrivesrarockwellcomOnline wwwabcomsupportabdrives PN-211781

PN-211781

Front Page

Additional Resources



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions

Step 2 Mount the Drive

Accessing the Terminals

Environment


Dimensions



Cable Types Acceptable for 200hellip600 Volt Installations








Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control

Step 5 Start-Up Check List

Prepare For Drive Start-Up

Supplemental Information

Using PowerFlex Drives wRegen Units



Start-Up Routines



Troubleshooting


Manually Clearing Faults

Back Page

Introduction_Category Types

Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

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true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [597600 842400]gtgt setpagedevice

JIT Printing Specifications RA-QR005I-EN-P - 5172013

Printing Specification YOUR DATA HERE Instructions NO

(required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP

(required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT

(required) Publication Number 20B-IN019E-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER

Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE

Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3

Publication Title PowerFlex 700 AC Drive Installation Instructions ndash Frames 0hellip6 Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5

(required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6

(required) Cost Center 19134 - Power C If your Business Unit is Marketing Commercial add the appropriate division name after 19134 using the chart on the right All other Business Units Enter only the number as in DocMan no description Example - 19021 0000000 - My co 19134 - Commerc 19134 - Compone 19134 - Global 19134 - IA 19134 - IMC 19134 - Industr 19134 - Mkt Dig 19134 - OEM 19134 - Power C 19134 - Process 19134 - Service 19134 - Safety 19134 - Softwar 19134 - US Marke 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7

BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8

(required) Page Count of Publication 78 Total page count including cover 55rdquo x 85rdquo (half-size) A9

Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication

Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1

Stitching Location SIDE Blank Corner or Side 825rdquo x 10875rdquo B2

Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None

Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold

Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold

Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll

Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample

Fold Review key on right 425 x 550 Short (must specify dimensions between folds in Comments)

Comments C2 Z or Accordian Fold

Part Number PN-211781 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing

D1 Double Gate

D2

FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3

D4

D5

D6

D7

D8

D9

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan

Publication Type and Print Category

Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option

AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal

AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External

AR NA NA ArticleEditorialByline NA NA Presale Internal

(press releases should not be checked into DocMan or printed)

AT B3 B4 D5 Application techniques 5 100 Presale External

BR A2 Primary A1 NA Brochures 5 100 Presale External

CA C2 Primary C1 NA Catalogue 1 50 Presale External

CG NA NA Catalogue Guide 1 50 Presale External

CL NA NA Collection 5 50 Presale External

CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential

CP E-only E-only D5 Competitive Information 5 50 NA Confidential

DC E-only E-only Discount Schedules NA NA Presale Internal

DI A1 A3 NA Direct Mail 5 100 Presale Internal

DM NA NA Product Demo 5 50 Presale Internal

DS B3 D5 Dimensions Sheet 1 5 Post External

DU B3 D5 Document Update 1 5 Post External

GR B2 D6 Getting Results 1 5 Post External

IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External

LM NA NA Launch Materials 5 50 Presale Internal

PC B3 D5 Packaging Contents

PL E-only primary B3 E-only Price List 5 50 Presale Internal

PM B2 D6 Programming Manual 1 5 Post External

PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External

QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External

QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External

RM B2 D5 D6 Reference Manual 1 5 Post External

RN B3 D5 Release Notes 1 5 Post External

SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External

SG B2 D5 D6 Selection Guide BW 5 50 Presale External

SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal

SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External

TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External

TG B2 B3 D6 Troubleshooting Guide 1 5 Post External

UM B2 Primary B4 D6 User Manual BW 1 5 Post External

WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal

WP B3 Primary B5 D5 White Paper 5 50 Presale External

Minimum order quantities on all JIT items are based on the publication length

Publication length Minimum Order Quantity

77 or more pages 1 (no shrink wrap required)

33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100

Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better

Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements

A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text

A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text

A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text

A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text

A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text


A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text

A8 4 color cover Category being deleted 50 matte sheet text self cover

2 color text

Selection Guide

A9 2 color 100gsm bond 50 matte sheet text self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale Technical Communication


B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S

2 color text 50 matte sheet text

B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text

B3 1 color 100gsm bond 50 matte sheet text self cover



Catalogs


C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S

4 color text 45 Coated Sheet


2 color text 32-33 Coated Sheet

JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better


D1 4 color 170gsm white silk 80 gloss cover coated 2 sides

D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover

D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides

D4 1 color 160gsm tab 90 index

D5 1 color 80gsm bond 20 bond self cover

D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond




D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond


Just In Time (JIT) or Off Set (OS)

Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables

Black amp White Printing

Color Printing

Color Printing

Use the contacts below for PowerFlex 700 technical support including spare parts information

Online athellip By Email athellip By Telephone athellip

wwwabcomsupportabdrives supportdrivesrarockwellcom 262-512-8176

English This instruction sheet is available in multiple languages at httpwwwrockwellautomationcomliteratureSelect publication language and type ldquo20B-IN019rdquo in the search field

Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unterhttpwwwrockwellautomationcomliterature gelesen werdenBitte Ihre Sprache anwaumlhlen und ldquo20B-IN019rdquo im Suchfeld eintippen

Franccedilais Ces instructions sont disponibles dans diffeacuterentes langues agrave lrsquoadresse suivantehttpwwwrockwellautomationcomliteratureSeacutelectionner la langue puis taper ltlt 20B-IN019 gtgt dans le champ de recherche

Italiano La presente scheda drsquoistruzione egrave disponibile in varie lingue sul sitohttpwwwrockwellautomationcomliteratureSelezionare la lingua desiderata e digitare ldquo20B-IN019rdquo nel campo di ricerca

Espantildeol Puede encontrar esta hoja de instrucciones en varios idiomas enhttpwwwrockwellautomationcomliteratureSeleccione el idioma de publicacioacuten y escriba ldquo20B-IN019rdquo en el campo de buacutesqueda

Portuguecircs Esta folha de instruccedilotildees estaacute disponiacutevel em vaacuterias liacutenguas emhttpwwwrockwellautomationcomliteratureSeleccione a liacutengua de publicaccedilatildeo e entre com ldquo20B-IN019rdquo no espaccedilo de busca

Chinese(simplified)

从以下网页可以获得本说明书的多种语言的版本 httpwwwrockwellautomationcomliterature 请选择出版物的语言并在搜索栏输入ldquo20B-IN019 印

aDrive

Code Type

20B PowerFlex 700

bVoltage Rating

cND Output Rating

Example

Code Amps kW (Hp)

2P2 22 037 (05)

022 22 55 (75)

0 Blank Cover

lFeedback

Code Type

0 None

1 Encoder 12V5V

mFuture Use

Code Type

dEnclosure

Code Enclosure

kControl amp IO

A Standard 24V DCAC

B Standard 115V AC

C Vector Δ 24V DC

D Vector Δ 115V AC

N Standard None

fDocumentation

Code Type

A Manual

N No Manual

(Internal Use Only)

Code wResistor

iEmission

A Yes Yes

B Yes No

N No No

jComm Slot

Code Network Type

C ControlNet (Coax)

D DeviceNet

E EtherNetIP

N None

gBrake

Qualified Personnel

Personal Safety

Product Safety

EMC Instructions

CE Conformity

General Notes

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

aDrive

Code Type

20B PowerFlex 700

bVoltage Rating

cND Output Rating

Example

Code Amps kW (Hp)

2P2 22 037 (05)

022 22 55 (75)

0 Blank Cover

lFeedback

Code Type

0 None

1 Encoder 12V5V

mFuture Use

Code Type

dEnclosure

Code Enclosure

kControl amp IO

A Standard 24V DCAC

B Standard 115V AC

C Vector Δ 24V DC

D Vector Δ 115V AC

N Standard None

fDocumentation

Code Type

A Manual

N No Manual

(Internal Use Only)

Code wResistor

iEmission

A Yes Yes

B Yes No

N No No

jComm Slot

Code Network Type

C ControlNet (Coax)

D DeviceNet

E EtherNetIP

N None

gBrake

Qualified Personnel

Personal Safety

Product Safety

EMC Instructions

CE Conformity

General Notes

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

aDrive

Code Type

20B PowerFlex 700

bVoltage Rating

cND Output Rating

Example

Code Amps kW (Hp)

2P2 22 037 (05)

022 22 55 (75)

0 Blank Cover

lFeedback

Code Type

0 None

1 Encoder 12V5V

mFuture Use

Code Type

dEnclosure

Code Enclosure

kControl amp IO

A Standard 24V DCAC

B Standard 115V AC

C Vector Δ 24V DC

D Vector Δ 115V AC

N Standard None

fDocumentation

Code Type

A Manual

N No Manual

(Internal Use Only)

Code wResistor

iEmission

A Yes Yes

B Yes No

N No No

jComm Slot

Code Network Type

C ControlNet (Coax)

D DeviceNet

E EtherNetIP

N None

gBrake

Qualified Personnel

Personal Safety

Product Safety

EMC Instructions

CE Conformity

General Notes

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

Qualified Personnel

Personal Safety

Product Safety

EMC Instructions

CE Conformity

General Notes

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

Product Safety

EMC Instructions

CE Conformity

General Notes

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

EMC Instructions

CE Conformity

General Notes

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

Class A (Meters)

Class B (Meters)

KMF318A mdash 100

1 KMF325A mdash 150

2 KMF350A 200 150

3 KMF370A 150 100

1 FN358-30-47 mdash

2 FN358-42-47 50

3 FN358-75-52 100

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

Opening the Cover

Environment

Exp Param

CAUTION

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

























D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

Frames 5hellip6

1016 mm(40 in)

508 mm(20 in)

1016 mm(40 in)

Dimensions

AD150 (059)

58 (023) dia

80(031)

CAUTION

Frame 0 Shown

A B C D E

Weight (1) kg (lbs)

0 1100 (433) 3360 (1323) 2000 (787) 800 (315) 3200 (1260) 522 (115) 816 (18)

1 1350 (531) 3360 (1323) 2000 (787) 1050 (413) 3200 (1260) 703 (155) 998 (22)

2 2220 (874) 3425 (1348) 2000 (787) 1920 (756) 3200 (1260) 1252 (276) 1520 (335)

3 2220 (874) 5175 (2037) 2000 (787) 1920 (756) 4950 (1949) 1855 (409) 2268 (50)

947 (373)1053 (415)

1277(503)

1511(595)

1601(630)

1651(650)

1845(726)

222 (087) Dia

660 (260)970 (382)

1372 (540)1870 (736)

227 (089)290 (114)

947 (373)1053 (415)

1277(503)

1601(630)

1651(650)

1845(726)

Vent Plate

660 (260)1300 (512)1860 (732)

227 (089)290 (114)

1329(523)

1875(738)

302(119)

419 (165)561 (221)

960 (378)759 (299)

960 (378)

550 (217)750 (295)

350 (138)222 (087) Dia4 Places

1850(728)

1333(525)

1876(739)

255(100)

1851(729)

1623(639)

430 (169)700 (276)

960 (378)759 (299)

286 (113) Dia

1085 (427)

675 (266)475 (187)

875 (344)1675 (659)1569 (618)

1509(594)

1848(728)

1575(620)

1121(441)

287 (113) D3 Places

393 (155)572 (225)727 (286)

1060 (417)1394 (549)1774 (698)

4 2449 (540) 2903 (640)

2017 (794)

7382(2906)

80(031)

7588(2987)

70 (028) dia

70 (028) x 3

2200 (866)

1920 (756)150 (059)

Lifting Holes x 4

1419(559)

1051(414)

1579(621)

1779(700)

1897(747)

222 (087) Dia

268 (106)368 (145)507 (200)638 (251)

1120 (441)1800 (709)

653 (257)760 (299)

5 3719 (820) 4950 (1090)

CAUTION

6250 (2461)

125(049)

65(026)

6445(2537)

2250 (886)

3089 (1216)2591 (1020)

150 (059)

65 (026)

376 (148)

6170 (2429)

6896(2715)

2754 (1084)

Junction Box

960(378)

1595(628)

1840(724)

2200(866)

2295(904)

2419(952)

932 (367)1040 (409)

450 (177)850 (335)

1500 (591)2150 (846)

2550 (1004)

280 (110)

960(378)

1535(604)

1843(726)

1885(742)

2235(880)

2419(952)

319 (126)426 (168) 222 (087) Dia

349 (137) Dia

440 (173)664 (261)

1280 (504)2323 (915)

280 (110)

30 kW 208V (40 Hp 240V)55 kW 400V (75 Hp 480V)

455575 kW 690V (75 Hp 600V)

Description

5 Standalone 10251 (2260) 15468 (3410)

6096 (2400)254 (100)

1055 (415)

15748 (6200)

10615 (4179)

168 (066)

15430 plusmn15 (6275 plusmn006)

4507 (1775)

Max 4255(1675)

2870(1130)

5588 (2200)

DANGER

1400(551)

AirOutlet

Description

5 Flange Mount 6169 (1360) 8165 (1800)

3036(1195)

23 (009)Compressed

Gasket

970(382)

3840 (1512)420 (165)

10610(4177)

10390(4091)

110 (043)

5000 (1969)

4780 (1882)

55 (022) Dia x 40

AirOutlet

110 (043)

532(209)

OUTPUT INPUT AC

DANGER

2195 (864)1965 (774)

1850(730)

4496(1774)

1276(502)

1940(760)

GroundM5 PEM Nut

100(039)

4580 (1803)

10190(4012)

Cutout

10390(4091)

10265 (4041)

9485 (3734)

8705 (3427)

7925 (3120)

7145 (2813)

6365 (2506)

5585 (2199)

4805 (1892)

4025 (1585)

3245 (1278)

2465 (971)

1685 (663)

905(356)

125 (049) 100(039)590 (232)

1310 (516)2030 (799)

2750 (1083)3470 (1366)4190 (1650)4780 (1882)

8250(3248)

135(053)

1263(497)

85(033)

8500(3346)

3000 (1181) 2755 (1085)

4039 (1590)3606 (1420)

180 (071)

85 (033)

496 (195)

6 7144 (1575) 1009 (2220)

1166(459)

1485(585)

2223(875)

2420(953) 2190

1854(730)

1518(598)

456 (180)562 (221)

521 (205)691 (272)

1301 (512)

2801 (1103)3301 (1300)

2301 (906)

471 (185)

Description

6 Standalone 17690 (3900) 22907 (5050)

6631 (2610)241 (090)1236 (490)

18288 (7200)

12795 (5040)

168 (066)

17952 (7070)

4878 (1920) Max

7113 (2800)

2833(1120)

80(030)

Description

6 Flange Mount 9979 (2200) 11975 (2640)

DC-DC+BR1BR2 VT2

OUTPUT

5840 (2300)

140 (060)

5560 (2190)2010 (790)

11000(4330)

10780(4240)

110 (043) 55 (022) Dia x 44

1273(500)

7633(300)

1058(417)

1372(540)

2947(1160)

24 (010)Compressed

Gasket

1316(520)

4682 (1840)579 (230)

1937(760)

5320(2090)

120(050)

10430 (4110)

9710 (3820)

8990 (3540)

8270 (3260)

7550 (2970)

6830 (2690)

6110 (2410)

5390 (2120)

4670 (1840)

3950 (1560)

3230 (1270)

2510 (990)

1790(700)

1070(420)

350(140)

10780 (4240)

10540(415)

Cutout

120(050)440 (170)

1220 (480)2000 (790)

2780 (1090)3560 (1400)4340 (1710)5120 (2020)

EMC Compliance

Motor Cable Lengths

Unshielded Cable

Standard (Option 1)

Standard (Option 2)

ame Hp

RatingInput Amps

Three-Phase Output

ame Hp

RatingInput Amps

Three-Phase Output

20BB2P2 0 025 15 0-230 11 20BB2P2 0 025 17 0-200 13 25

20BB4P2 0 05 28 0-230 21 20BB4P2 0 05 32 0-200 24 25

20BB6P8 1 1 51 0-230 34 20BB6P8 1 1 59 0-200 39 25

20BB9P6 1 15 72 0-230 48 20BB9P6 1 15 83 0-200 55 25

20BB015 1 25 119 0-230 77 20BB015 1 25 136 0-200 88 25

20BB022 1 375 173 0-230 11 20BB022 1 375 199 0-200 127 25

20BB028 2 5 222 0-230 14 20BB028 2 5 257 0-200 161 25

20BB042 3 75 334 0-230 21 20BB042 3 75 385 0-200 242 25

20BB052 3 10 413 0-230 26 20BB052 3 10 446 0-200 28 25

20BB070 4 125 556 0-230 35 20BB070 4 125 623 0-200 391 25

20BB080 4 15 636 0-230 40 20BB080 4 15 733 0-200 46 25

20BB104 5 20 846 0-230 52 20BB104 5 20 979 0-200 60 25

20BB130 5 25 1057 0-230 65 20BB130 5 25 1061 0-200 65 25

20BB154 6 30 1252 0-230 77 20BB154 6 30 1444 0-200 885 25

20BB192 6 375 1561 0-230 96 20BB192 6 375 1803 0-200 1105 25

20BB260 6 50 2114 0-230 130 20BB260 6 50 2121 0-200 130 25

LINETYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1JP2JP3

AC InputPrecharge

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BD1P1 0 025 07 0-460 06 20BC1P3 0 02 1 0-400 07 25

20BD2P1 0 05 14 0-460 11 20BC2P1 0 04 16 0-400 11 25

20BD3P4 0 1 23 0-460 17 20BC3P5 0 075 27 0-400 18 25

20BD5P0 0 15 34 0-460 25 20BC5P0 0 11 39 0-400 25 25

20BD8P0 0 25 6 0-460 4 20BC8P7 0 2 69 0-400 44 25

20BD011 0 375 82 0-460 55 20BC011 0 275 93 0-400 58 25

20BD014 1 5 109 0-460 7 20BC015 1 375 125 0-400 77 25

20BD022 1 75 173 0-460 11 20BC022 1 55 178 0-400 11 25

20BD027 2 10 214 0-460 135 20BC030 2 75 246 0-400 15 25

20BD034 2 125 27 0-460 17 20BC037 2 925 303 0-400 185 25

20BD040 3 15 318 0-460 20 20BC043 3 11 352 0-400 215 25

20BD052 3 20 413 0-460 26 20BC056 3 15 459 0-400 28 25

20BD065 3 25 516 0-460 325 20BC072 3 185 597 0-400 36 25

20BD077 4 30 626 0-460 385 20BC085 4 225 705 0-400 425 25

20BD096 5 375 781 0-460 48 20BC105 5 275 87 0-400 525 25

20BD125 5 50 1016 0-460 625 20BC125 5 275 1036 0-400 625 25

20BD156 6 625 1268 0-460 78 20BC170 6 45 1426 0-400 85 25

20BD180 6 75 1464 0-460 90 20BC205 6 55 1719 0-400 1025 25

20BD248 6 100 2016 0-460 124 20BC260 6 66 2206 0-400 130 25

ame Hp

RatingInput Amps

Three-Phase Output

ame kW

RatingInput Amps

Three-Phase Output

20BE052 3 25 413 0-575 26 20BF052 5 225 431 0-690 26 25

20BE062 4 30 504 0-575 31 20BF060 5 275 499 0-690 30 25

20BE077 5 375 626 0-575 385 20BF082 5 375 684 0-690 41 25

20BE099 5 50 805 0-575 495 20BF098 5 45 82 0-690 49 25

20BE125 6 625 1016 0-575 625 20BF119 6 55 100 0-690 595 25

20BE144 6 75 1171 0-575 72 20BF142 6 66 1202 0-690 71 25

Rating (120VAC)

DC Input

AC Input

Secondary115V Fuse

35A 250V

Primary

Primary400480V

600690V

TerminalP2P3P2P3

Voltage400600480690

Wire Size Range (2)

Torque

40 mm2

(12 AWG)05 mm2

100 mm2

(8 AWG)08 mm2

250 mm2

(3 AWG)25 mm2

(8 AWG)08 mm2

350 mm2

(2 AWG)100 mm2

5 75 Hp 480V 100 Hp 600V

500 mm2

(10 AWG)40 mm2

5 100 Hp

700 mm2

(20 AWG)100 mm2

(8 AWG)

(10 AWG)40 mm2

(12 AWG)

1500 mm2

25 mm2

➋ SHLD Terminal

15 mm2

(16 AWG)02 mm2

(24 AWG)mdash mdash

5hellip6 40 mm2

(12 AWG)05 mm2

40 mm2

(12 AWG)05 mm2

SHLD SHLD

Module

WIRESTRIP

Module

WIRESTRIP

AUX IN+ ndash

BR1 BR2

INPUT ACOUTPUT

Module

USE 75CCOPPER WIRE

PSndash

22-10AWG

53 IN-LB(06 N-M)

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

Frame 2

Frame 6

➋ Frames 3hellip4

Frame 5

➍DC Input Drives

75 kW 400V (100 Hp 480V)90kW 690V (100 Hp 600V)

3hellip4

240V 50 Hp 480V 100 Hp400V 75 kW 600V 100 Hp

BR1BR2DC+DCndashPE

U (T1)V (T2)W (T3)R (L1)S (L2)T (L3)

PEDCndashDC+BR2BR1

DCndashDC+BR2BR1

TL3SL2RL1PEPEWT3VT2

UT1DCndash

DC+BR1DC+BR2PSndash

240VAC

120VAC

BR1DC+BR2PSndash

TL3SL2RL1PEPE

PSndash

240VAC

120VAC

BR1DC+BR2

PSndash

USE 75 CCOPPER WIRE

DCndashDC+BR1BR2

INPUTOUTPUT

22-10AWG

53 IN-LB(06 N-M)W

22-10AWG

53 IN-LB(06 N-M)W

USE 75 CCOPPER WIRE

22-10 AWG53 IN-LB(06 N-M)

Typical Grounding

Safety Ground - PE

BR1BR2

DC+DCndash

PS+PSndash

AUX (+)AUX (ndash)

U (T1)V (T2)W (T3)

To MotorLoad

R (L1)S (L2)T (L3)

U (T1)V (T2)W (T3)

R (L1)S (L2)T (L3)

Shield Termination

Fusing

Circuit Breakers

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

Hp RatingPWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BB130(12)

20BB154(12)

20BB192(12)

20BB260(12)

kW Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BC011 0 55 4 4 50 (11) 108 75 115 13 174 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BC015 1 75 55 4 50 (11) 144 10 154 172 231 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20BC085(12)

20BC105(12)

20BC125(12)

20BC140(12)

20BC170(12)

20BC205(12)

20BC260(12)

Hp Rating

PWM Freq Temp

Non-Time Delay Fuse

Circuit Breaker(3)

20BD011 0 75 5 4 50 (11) 95 79 11 121 165 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD014 1 10 75 4 50 (11) 125 104 14 165 22 175 30 175 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BD077(12)

20BD096(12)

20BD125(12)

20BD156(12)

20BD180(12)

20BD248(12)

Hp Rating

PWM Freq

Temp(11)

Non-Time Delay Fuse

Circuit Breaker(3)

20BE077 (12)

20BE099 (12)

20BE125 (12)

20BE144 (12)

kW Rating

PWM Freq Temp(11)

Non-Time Delay Fuse

Circuit Breaker (3)

20BF052 (12) 5 45 ndash 4 50 (9) 469 561 52 57 78 60 110 60 175 175 ndash

ndash 375 4 50 (9) 401 48 46 69 92 50 90 50 150 150 ndash

20BF060 (12) 5 55 ndash 4 50 (9) 577 689 60 66 90 80 125 80 225 225 ndash

ndash 45 4 50 (9) 469 561 52 78 104 60 110 60 175 175 ndash

20BF082 (12) 5 75 ndash 2 50 (9) 79 944 82 90 123 100 200 100 375 375 ndash

ndash 55 2 50 (9) 577 689 60 90 120 80 125 80 225 225 ndash

20BF098 (12) 5 90 ndash 2 40 (9) 947 113 98 108 127 125 200 125 375 375 ndash

ndash 75 2 40 (9) 79 944 82 123 140 100 200 100 375 375 ndash

ame Hp Rating

PWM Freq

Temp(1)

20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS-5

20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS-10

20BB6P8 1 2 15 4 50 69 68 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 97 96 106 144 20 HSJ20

20BB015 1 5 3 4 50 16 153 168 23 30 HSJ30

20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45

20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 462 63 90 HSJ90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 753 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 868 80 105 140 175 HSJ175

20BN104 (3) 5 40 ndash 4 50 1141 104 115 175 200 HSJ200

ndash 30 4 50 858 80 120 160 200 HSJ200

20BN130 (3) 5 50 ndash 4 50 1426 130 143 175 200 HSJ200

ndash 40 4 50 1141 104 156 175 200 HSJ200

20BN154 (3) 6 60 ndash 4 50 169 154 169 231 300 HSJ300

ndash 50 4 50 1426 130 195 260 300 HSJ300

20BN192 (3) 6 75 ndash 4 50 2106 192 211 288 350 HSJ350

ndash 60 4 50 169 154 231 308 350 HSJ350

20BN260 (3) 6 100 ndash 2 45 2853 260 286 390 400 HSJ400

ndash 75 2 50 2106 205 305 410 400 HSJ400

ame kW Rating

PWM Freq

Temp(1)

20BC1P3 0 037 025 4 50 13 13 14 19 3 JKS-3

20BC2P1 0 075 055 4 50 21 21 24 32 6 JKS-6

20BC3P5 0 15 075 4 50 37 35 45 6 8 JKS-8

20BC5P0 0 22 15 4 50 53 5 55 75 10 JKS-10

20BC8P7 0 4 3 4 50 93 87 99 132 15 HSJ15

20BC011 0 55 4 4 50 126 115 13 174 20 HSJ20

20BC015 1 75 55 4 50 168 154 172 231 25 HSJ25

20BC022 1 11 75 4 50 24 22 242 33 40 HSJ40

20BC030 2 15 11 4 50 332 30 33 45 50 HSJ50

20BC037 2 185 15 4 50 409 37 45 60 70 HSJ70

20BC043 3 22 185 4 50 475 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 619 56 64 86 100 HSJ100

20BC072 3 37 30 4 50 (7) 805 72 84 112 125 HSJ125

20BC085 (3)(5) 4 45 ndash 4 45 951 85 94 128 150 HSJ150

ndash 37 4 45 805 72 108 144 175 HSJ175

20BH105 (3)(5) 5 55 ndash 4 50 (4) 1202 105 116 158 175 HSJ175

ndash 45 4 50 (4) 951 85 128 170 200 HSJ200

20BH140 (3)(5) 5 75 ndash 4 40 (4) 159 140 154 190 225 HSJ225

ndash 55 4 40 (4) 1202 105 158 190 225 HSJ225

20BH170 (3)(5) 6 90 ndash 4 50 (4) 1923 170 187 255 300 HSJ300

ndash 75 4 50 (4) 159 140 210 280 300 HSJ300

20BH205 (3)(5) 6 110 ndash 4 40 (4) 226 205 220 289 350 HSJ350

ndash 90 4 40 (4) 1923 170 255 313 350 HSJ350

20BH260 (3)(5) 6 132 ndash 2 45 (4) 298 260 286 390 500 HSJ500

ndash 110 2 50 (4) 226 205 305 410 500 HSJ500

ame Hp Rating

PWM Freq

Temp(1)

20BD1P1 0 05 033 4 50 10 11 12 16 3 JKS-3

20BD2P1 0 1 075 4 50 19 21 24 32 6 JKS-6

20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS-6

20BD5P0 0 3 2 4 50 45 50 55 75 10 JKS-10

20BD8P0 0 5 3 4 50 81 80 88 12 15 HSJ15

20BD011 0 75 5 4 50 111 11 121 165 20 HSJ20

20BD014 1 10 75 4 50 147 14 165 22 30 HSJ30

20BD022 1 15 10 4 50 233 22 242 33 40 HSJ40

20BD027 2 20 15 4 50 289 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 364 34 405 54 60 HSJ60

20BD040 3 30 25 4 50 429 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 557 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 697 65 78 104 100 HSJ100

20BD077 (3) 4 60 ndash 4 50 845 77 85 116 150 HSJ150

ndash 50 4 50 697 65 98 130 150 HSJ150

20BR096 (3)(6) 5 75 ndash 4 50 (4) 1053 96 106 144 175 HSJ175

ndash 60 4 50 (4) 845 77 116 154 175 HSJ175

20BR125 (3)(6) 5 100 ndash 4 50 (4) 1371 125 138 163 200 HSJ200

ndash 75 4 50 (4) 1053 96 144 168 200 HSJ200

20BR156 (3)(6) 6 125 ndash 4 50 (4) 1712 156 172 234 300 HSJ300

ndash 100 4 50 (4) 1371 125 188 250 300 HSJ300

20BR180 (3)(6) 6 150 ndash 4 50 (4) 204 180 198 270 400 HSJ400

ndash 125 4 50 (4) 1712 156 234 312 400 HSJ400

20BR248 (3)(6) 6 200 ndash 2 45 (4) 272 248 273 372 400 HSJ400

ndash 150 2 50 (4) 204 180 270 360 400 HSJ400

ame Hp Rating

PWM Freq

Temp(1)

20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS-3

20BE2P7 0 2 15 4 50 24 27 36 48 6 JKS-6

20BE3P9 0 3 2 4 50 35 39 43 59 6 JKS-6

20BE6P1 0 5 3 4 50 62 61 67 92 10 JKS-10

20BE9P0 0 75 5 4 50 91 9 99 135 15 HSJ15

20BE011 0 10 75 4 50 115 11 135 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 187 255 30 HSJ30

20BE022 2 20 15 4 50 236 22 255 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 343 32 405 54 60 HSJ60

20BE041 3 40 30 4 50 439 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 557 52 615 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

20BT099 (3) 5 100 ndash 2 40 1086 99 109 126 150 HSJ150

ndash 75 2 40 845 77 116 138 150 HSJ150

20BT144 (3) 6 150 ndash 2 50 158 144 158 216 250 HSJ250

ndash 125 2 50 1371 125 188 250 250 HSJ250

Output Devices

ame kW Rating

PWM Freq

Temp(1)

20BW052 (3) 5 45 ndash 2 50 (4) 582 52 57 78 100 170M3691

ndash 375 2 50 (4) 469 46 69 92 100 170M3691

20BW098 (3) 5 90 ndash 2 50 (4) 1107 98 108 127 160 170M3693

ndash 75 2 50 (4) 923 82 123 140 160 170M3693

20BW142 (3) 6 132 ndash 2 50 (4) 1622 142 156 213 250 170M3695

ndash 110 2 40 (4) 1349 119 179 238 315 170M3696

RL1SL2TL3

DCndash

Jumper-Wire

Solid Ground

Non-Solid Ground

UL TYPE 1IP20

Uc USLreg

xxx kWxxx kW

342-440xxx

0-40050 Hz

xxxxxxxxx

xxx kWxxx kW

432-528xxx

400V 480V

0-46060 Hz

xxxxxxxxx N223

Voltage Code

0hellip1 All Drives

PE_A Installed

Solid Ground

Non-Solid Ground

PE_CAP Installed

Solid Ground

Non-Solid Ground

DCndash

Use 75C Wire Only

10-14 AWG

Torque to 7 in-lbs

DANGER

PE APE B

CM Cap

SHLD SHLD

PE RL1 SL2 TL3

MOV-PE JMPR

WIRESTRIP

PE 4 PE 3

PE_MOVCM Cap

PE_CAP

PE-CAPInstalled

Solid Ground

Non-Solid Ground

BCDHJNPR

All except C140

PE MOV

PE CAP

WIRESTRIP

AUX IN+ ndash

BR1 BR2

PE_CAP

PE_MOVCM Cap

INPUT ACOUTPUT

Module

140052060

077082099098

INPUT ACOUTPUT

Module

9CM CapMOV

INPUT ACOUTPUT

Module

CM Cap

Input Filter Cap

OUTPUT INPUT AC

DANGER

OUTPUT INPUT AC

DANGER

CM Cap MOV

BCDHJNPR

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

DO NOTREMOVE

CDEFPRTW

22-10AWG

53 IN-LB(06 N-M)W

PSndash

USE 75 CCOPPER WIRE

INPUTOUTPUT

Module

Input Filter Cap

MOVCM Cap

DO NOTREMOVE

INPUTOUTPUT

DO NOTREMOVE

Signal(1) (2) (3)

Digital IO(1)(2)(3)

IO Terminals

Step Description

No Name Description

Wire Size Range (1)

Torque

25 mm2

(14 AWG)030 mm2

075 mm2

(18 AWG)0196 mm2

➌➋

Detail

RelatedParam

320 -327

2 Analog In 1 (+) (1)

4 Analog In 2 (+) (1)

340 -347

7 Analog Out 1 (+)

9 Analog Out 2 (+)

380 -391

320 -327

361 -366

Speed Sel 3

RelatedParam

320 -327

380 -387

320 -327

361 -366

IO Wiring Examples

plusmn10V Input

Parameter 002

Parameters 343344

5 2122

Common+

332kOhm

18kPTC

FerriteBead

18kPTC

FerriteBead

+ ndash

242526

Stop-Run

Run Rev

Run Fwd

115V+24V

NeutralCommon

2425262728

115V+24V

NeutralCommon

10k Ohm 2 Watt

Power Source

111213141516

FaultNOT Fault

NOT RunRun

ENABLE

PER J10

No Description

8 +12V (1) DC Power

5 Encoder Z

3 Encoder B

1 Encoder A

Duty Cycle 50 +10

512V(20B-ENC-2)

12V123

+5VREF

OutputConfig

J3OutputConfig

J2IntputConfig

Reference Control

Auto Speed Sources

) or hellip

Common

+12V DC(250 mA)

to SHLD (1) + Comm

ExternalPowerSupply

toSHLD (1)

Z NOT to SHLD (1)

8 to SHLD (1)

AutoManual Examples

= Default

0 1 10 1 0

1 0 01 0 11 1 01 1 1

Drive Ref Rslt

CommandedFrequency

MinMax Speed

AccDec Rampand

S Curve

Pure Reference

Post Ramp

None 0 Open Loop

Output Frequency

Direction etc)

AutoManual Notes

Exp Param

CAUTION

Regen Brake Mode

Frame(s)

Terminals

0hellip4 DC+ BR1

DCndash DCndash

5hellip6 DC+ DC+

DCndash DCndash

Frame(s)

Terminals

0hellip4 DC+ DC+

DCndash DCndash

Display Description

Key Description

Start the drive

Jog the drive

Increase speed

Decrease speed

Exp Param

ALT Functions

Start-Up Routines

bull SMART Start

+ndash

Profiling)

Start Up Menu

Running SMART Start

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests (1)

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

StartStopIO

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure for a

Flying Start etc

Configures

Motor Control

Method

Motor ControlSelect

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Optimize Torque

Verify Direction

Motor Tests

Set MinMax

Speed and

Direction Control

Speed Limits

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

PosSpd Profile

Done Exit

Torq Proving

Detailed

Done ExitDone Exit

Application

Enter Motor NP

Data Stop Mode

AccelDecel

Ramp Times

Enter Pump

Well PumpType

Optimize Torque

Verify Direction

Configure

Control Method

(2 Wire3 Wire)

IO Digital IO

amp Analog Outputs

Configure

Source Value

and Scale for

Speed References

SpeedTorqueControl

Done Exit

2 Press Enter

SteadyDrive Running

F-gt Stopped Auto

Speed Reference A

Control Scheme

Troubleshooting

Fault No

Description Action

Auxiliary Input

FluxAmpsRef Rang

2 Repeat Autotune

HW OverCurrent

IR Volts Range

Motor Overload

7 ➀ ➂

OverSpeed Limit

SW OverCurrent

Alarm No

Description

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

TB Man Ref Cflct

Acc2Dec2

Accel 2

Decel 2

Jog 12

Jog Fwd

Jog Rev

FwdRev

Stop-CF

Run Fwd

Run Rev

Jog 12

Jog Fwd

Jog Rev

FwdRev

Clear fault

procedure

PN-211781

Front Page



Table of Contents



Qualified Personnel

Personal Safety

Product Safety

EMC Instructions



Environment


Dimensions











Output Devices



Step 4 IO Wiring

IO Terminals



Reference Control







Start-Up Routines



Troubleshooting



Back Page


Print Spec Sheet

MBD000CCD74bin

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D1 Double Gate

D2


D4

D5

D6

D7

D8

D9











































33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100











2 color text

Selection Guide


Selection Guide










Catalogs






















Color Printing

Color Printing

Documents

PowerFlex 700 Adjustable Frequency AC Drive â€“ Frames 06

Introduction_Category Types

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MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

Introduction_Category Types

Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

Introduction_Category Types

Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

Introduction_Category Types

Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin