PowerCube 1000 (With an ICC500-HA) Quick Installation Guide (V300R002C00_024 Reusing Existing DG & ATS)

HUAWEI TECHNOLOGIES CO., LTD.

PowerCube 1000 V300R002C00

Quick Installation Guide (with an ICC500-HA)

Issue: 01

Date: 2012-08-29

1

Safety Precautions

To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the

safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not

represent all the safety instructions. They are only supplements to the safety instructions. When operating Huawei

equipment, in addition to following the general precautions in this document, follow the specific safety instructions

given by Huawei. Huawei will not be liable for any consequences that are caused by the violation of safety regulations

and design, production, and usage standards.

Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations.

Personnel Requirements

Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.

You can modify default parameters only after being granted approval from Huawei technical support.

Symbols

■

Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss,

performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points in the main text.

■

■

■

Precautions

Human Safety

To prevent electric shocks, get the tool insulated and wear insulated gloves when connecting cables.

To prevent inhalation or eye contact with dust, take adequate preventive measures when drilling holes.

To prevent body injuries, wear protective shoes when moving storage batteries.

■

Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved.

Tools

Flat-head screwdriver

(M3 and M4)

Phillips screwdriver

(M3 and M4) Adjustable wrench Claw hammer Diagonal pliers COAX crimping tool

Wire stripper Hydraulic pliers Fuse extracting unit PVC insulation tape Electrician's knife

Hammer drill Heat gun Socket wrench Marker Heat shrink tubing

Cable tie Clamp meter

Crane (with

a capacity

of greater

than 2 t)

Hoist clamp and

lifting rope (7 m)

Antitheft wrench

Torque wrench

ESD gloves Protective gloves

Insulated gloves Combination pliers Cable cutter Protective shoes

2

ICC500-HA+FCB Scenario

DC power cable (d)

Signal cable (s)

AC power cable (a) Mains +DG+ FCB

Network Diagram

(s1) Communications cable between the energy control

center 500 (ECC) and the transport network(BBU)

(s2) Signal cable to the battery temperature sensor

(s3) Signal cable(DG remote start) between ECC and

DG control panel(DSE 5110)

(s4) Signal cable(DG operation) between ECC and ATS

(s5) Signal cable(mains failure) between ECC and ATS

(s6) Signal cable(DG low fuel) between ECC and DG

(d1) DC power cable between fast cycle batteries (FCBs)

and the DCDU

(d2) DC power cable between the DCDU and the DC-

powered load

(a1) AC power cable between ATS and ACDU

Appearance

Heat exchanger

Air channel panel

Direct current distribution unit

(DCDU)

ECC500

Filler panel

Subrack

DCDU

ICC500-HA

Cable hole

Battery rack

Positive busbar

Negative busbar

Front view (interior) Front view (exterior)

BBU/BSC

NetEco

DC-powered load

FCB

Mains

s1

d1

DCDU

ECC500

d2 a1 ACDU

s2

s3

s4 s5

Air-flow

channel panel

s6

3

Rear view (interior)

ACDU Alternating

current

distribution unit

(ACDU)

ICC500-HA

Ground bar

Rear view (exterior)

ICC500-HA

(1) Main control module (2) Extension DO module (3) GPRS module (optional) (4)

Extension DI module (5) D.G. IO module (need to be installed )

(6) Basic IO module

Appearance(ECC500 )

4

Recommended Cable Routes in the ICC500-HA

DC

po

we

r ca

ble

AC

po

we

r ca

ble

Front view Rear view

DC

po

we

r ca

ble

Gro

un

d c

ab

le

Sig

na

l ca

ble

Sig

na

l ca

ble

1. Bind AC power cables, signal cables, and communications cables separately.

2. Route cables by referring to the following figure. Secure the cables to the nearest cable bridge or binding hole.

Left side Right side

Route cables by referring to the following figure.

5

DC

po

we

r ca

ble

an

d S

ign

al ca

ble

at

left

DC

po

we

r ca

ble

an

d S

ign

al ca

ble

at

rig

ht

Front view

Bind cables by referring to the following figure.

6

Rear view

AC

po

we

r ca

ble

G

rou

nd

ca

ble

7

1 Installing Equipment

Determining the Position for Installing the ICC500-HA a

Installing MUE03A and PSUs

c

Ф16

M12x60 (4

PCS)

Socket wrench

Bolt Spring washer Flat washer

Expansion tube

Mark hole positions. Install expansion bolts.

52–60 mm

≥ 1000 mm

Edge of the wall or platform Floor

Mounting hole

Installing and Securing the ICC500-HA

b

Front

Black

Remove filler panels.

Insert PSUs into slot 1, then slot 2, and so on, until all required PSUs are installed.

1. A PSU delivers a rated output current of 50 A. A maximum of six PSUs

can be configured as required.

2. The following figure is for reference only.

`

1 2 3 4

5 6 7 8

L1 L2 L3 L1

L2 L3 L1 L2

Site ground bar

Rear view

Ground the cabinet immediately after it is installed.

Socket

wrench

Use the marking-off template delivered with the ICC500.

Install an MUE03A in the ECC500

Installing other equipments

Notes Front view

Rear view

Bind

Water

Front view

8

9

Installing FCBs d

1. Fast cycle batteries (FCBs) must be placed in strict accordance with the figure.

2. When connecting cables to FCBs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC

insulation tape).

3. After connecting one battery cable, partially tighten the bolts first. After connecting all battery cables, tighten all the bolts. The

reference torque for tightening bolts is 20–25 N.m.

4. Before connecting a cable to an FCB, remove the protective lid from the FCB and reinstall the protective lid after connecting the cable.

Route the cable for connecting front and rear FCBs in serial under the bottom layer of the battery rack from the front side of the

integrated controller and converter-HA (ICC500-HA) to the rear side. Leave the red terminal at the front side and the blue

terminal at the rear side.


Cable for connecting front and rear FCBs in serial

Cable for connecting adjacent FCBs in serial

Cable for

connecting FCBs in

adjacent layers in

serial


Bottom

layer of the

battery rack

Cable for connecting front and rear FCBs in serial Cable for connecting front and rear FCBs in serial

Connect battery cables in a sequence from 1 to 24 as shown in the following figure.

1 2 3

4 5 6

7 8 9

10 11 12 13 14 15

16 17 18

19 20 21

22 23 24

Before installing the cable for connecting front and rear FCBs in

serial, do not remove PVC insulation tape or protective lids from

both ends of the cable.

–48 V RTN

Remove baffle plates.

Place FCBs onto the battery rack and reinstall baffle plates.

PVC

insulation

tape

PVC

insulation

tape

10

Installing DC Power Cables to the DC-powered Load

d

ma

jor

loa

d

min

or

loa

d

DC-powered load

Front view

Rear view Step 1: Install negative battery cables. Step 2: Install positive battery cables.

Install battery cables between negative battery terminals and the negative busbar in the ICC500-HA, and then install

battery cables between positive battery terminals and the positive busbar in the ICC500-HA.

–48 V RTN

L1

L2

L3

N

Installing AC Power Cable to the output of ATS

e

The following figure is for reference only.

Connect DC power cables to the circuit breakers for controlling major or minor loads based on site requirements.

ATS

11

2 Installing Cables

Switching Off All Circuit Breakers

a

Cord end terminal OT terminal Heat shrink tubing

COAX crimping tool Hydraulic pliers Heat gun

Prepare terminals as required before connecting cables.

Remove battery fuses by using a fuse extracting unit, and switch off the DC load circuit breaker in the DCDU and the AC

input and output circuit breakers in the ACDU.

OFF

DCDU

Installing Battery Cables

b

Rear view

Positive battery cable route

Route positive battery cables from the rear side of the cabinet to the front side through the left clearance in the equipment

compartment between the cabinet and the rack. See the following figure for reference.

Clearance for routing positive battery cables

OFF

OFF

ACDU

To the RTN busbar on the front side

Positive battery cables must be insulated

before being routed.

12

Install a communications cable for in-band communication.

The ECC500 can connect to a base transceiver station (BTS) for in-band communication. The BTS is required to be later

than GBSS12.0 and support in-band networking.

BBU

ECC500

Installing Communications Cables

f

13

ECC500（extension DI + basic IO + DG IO）+ATS+DG(DSE5110) diagram

DG remote start Mains failure DG1 operation

DSE 5110 ATS

ECC500

1 10

DI5 DI2

DG1_CTL

COM_NC

1

3

ATS：Move this

cable

from 4 to

3

1

Smoke Water

AC SPD

DC air conditioner

DG low fuel

Spare

DG2

operation

1:red/12V

2:green/signal

3:white/GND

ATS signal bar 43

2

3 4 5 6

8 7

14

3 Powering On and Commissioning the ICC500-HA

Checking Before Power-On

a

No. Check That

1 Cables to the cabinet are secured.

2 All cables are correctly connected.

Reinstall battery fuses by using a fuse extracting unit, and flip the DCDU maintenance button to BATON.

Check that the busbar voltage ranges from 44.5 V DC to 57.6 V DC by using a clamp meter.

Powering on FCBs

b

Remove the panel from the DCDU, and flip the DCDU maintenance button to Normal.

Check that the battery voltage ranges from 44.5 V DC to 57.6 V DC by using a clamp meter.

Reinstall the panel.

- V

Black

- V

Red

Black

Black

- V

Red

- V

- V

OFF Normal

OFF

BATON

Setting ECC500 Parameters on the LCD c

3. The data on the LCD is for reference only.

1. The default user name is admin, and the default password is 001.

2. The following table describes the buttons on the panel.

Button Name Description

▲ or ▼ Arrow key Allows you to view menu items and set the value of a menu item.

Cancel Returns to the previous menu without saving the settings of the current

menu item.

Enter Enters the main menu from the standby screen, enters a submenu from

the main menu, or changes or saves the settings of a submenu item.

Note:

After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if no button is

pressed for 5 minutes.

LCD

Method 1: Select ENGLISH when starting the ECC500.

Method 2: Set LUI Language to English after starting the ECC500.

Main Menu Second-Level Menu Third-Level Menu Fourth-Level Menu Value

Func Para Set Syst Para LUI Language - English

Set time, date, and time zone.

Set the display language.


Func Para Set Syst Para Set Date N/A Actual date

Set Time N/A Actual time

Set Time Zone - Actual time

zone

Site ID - Obtained from

the network

management

center (NMC)

15

16

Set D.G. and FCB parameters.


Device

Para Set

Site Summary Battery Type N/A FCB

EXTIO DI2 Cond Open/Close( Set based on

fuel sensor requirements)

DG 1-2 (non-

intelligent)

Rated Power N/A Set based on site

requirements

Set FCB and DG parameters.


Func Para

Set

Batteries Basic Para Rated Capacity 650

Charge Para Timed BC En Disable

Method 1: Select ENGLISH when starting the ECC500.

Method 2: Set LUI Language to English after starting the ECC500.


Func Para Set Syst Para LUI Language - English

Set time, date, and time zone.

Set the display language.


Func Para Set Syst Para Set Date N/A Actual date

Set Time N/A Actual time

Set Time Zone - Actual time

zone

Site ID - Obtained from

the network

management

center (NMC)

17

Main Menu Second-Level Menu

Third-Level Menu Fourth-Level Menu

Value Range and Option

DG Ctrl Para DG Start DOD - 40（Unit：%） 0 to 90

Batteries Rated Capacity 650（Unit：Ah） 0 to 5000

Charge Para BC Voltage 56.4（Unit：V） 42.0 to 58.0

FC Voltage 53.5（Unit：V） 42.0 to 58.0

Current Limit 0.3（Unit：C10） 0.05 to 0.25

Over Cur THR 0.35（Unit：C10） 0.15 to 0.50

Charge Para BC Voltage 56.4（Unit：V） 42.0 to 58.0

Disconnect Para BLVD Enabled Enable Enable/Disable

Syst Para LUI Language - - 中文/English

Set Date - - -

Set Time - - -

Set Time Zone - - -

Device Para Set Site Summary Control Mode - Auto Manual/Auto

Battery Type - FCB DCB-A/DCB-

B/SCB/FCB

DG Cfg Mode - Single DG/No DG As per actual

scenario

DG Control Mode - Cycle Mode Cycle

Mode/Traditional

Mode

Door Alm Level - Open Open/Close

Smoke Alm Level - Close Open/Close

Water Alm Level - Close Open/Close

GPRS DI1 Cond - Close Open/Close





DG 1 to 2 Rated Volt Ph-N - 230（Unit：V） 80 to 500

Rated Power - 16（Unit：kw） 2 to 5000

Set communications parameters.

14

Flipping the DCDU Maintenance Button to Normal e

OFF

Connecting the Mains Supply d

DCDU

Switch on the AC input and output circuit breakers on the ACDU. Check that the AC input voltage of the ACDU is between 85 V

AC and 290 V AC, and that the DCDU busbar voltage is between 44.5 V DC and 57.6 V DC.

ACDU

Powering On Loads f

ma

jor

loa

d

min

or

loa

d

DC-powered load

Switch on a circuit breaker and measure the busbar voltage by using a clamp meter. If the busbar voltage is between 44.5

V DC and 57.6 V DC, switch on another circuit breaker. Perform such operations until all circuit breakers are switched on.

Verify that the voltage and current of the mains, loads, and FCBs are displayed on the ECC500 standby screen, and all

alarm indicators are off. If any alarm indicator is on, rectify the fault by referring to the PowerCube 1000 V300R002C00

Engineer Manual.

~ V

Red

Black

~ V

Red Black

- V

If no exception occurs after the ICC runs for 5 minutes, the commissioning is complete. Then block the cable holes by using

fireproof mud and close and lock the cabinet door, and hand the keys over to the person in charge.

- V

Normal

18

19

Scenario 1: out-of-band communication (over the GPRS)


Third-Level Menu

Fourth-Level Menu

Value

Func Para

Set

Comm Para NetWork Para Network Mode GPRS

APN Name Set based on site requirements

APN Number Obtained from the survey table

User Password Obtained from the survey table

User Password User name for accessing the GPRS

network (specified if the APN is used or

left blank if the APN is not used)

Active NMS IP Password for accessing the GPRS

network (specified if the APN is used or

left blank if the APN is not used)

Server Para Backup NMS IP Obtained from the NMC

Network Mode Obtained from the NMC

Set communications parameters.

Scenario 2: out-of-band communication (over the Ethernet)


Third-Level Menu

Fourth-Level Menu

Value

Func Para Set Comm Para NetWork Para Network Mode IP

IP Address Set according to the network plan

Subnet Mask Set according to the network plan

Default GW Set according to the network plan

Server Para Active NMS IP Obtained from the NMC

Backup NMS IP Obtained from the NMC

Scenario 3: in-band communication


Third-Level Menu Fourth-Level

Menu

Value

Func Para Set Comm Para Host Para Host Addr 27

Documents

PowerCube 1000 (With an ICC500-HA) Quick Installation Guide (V300R002C00_024 Reusing Existing DG & ATS)