Power Xpert® C445 - Eaton

© 2012 Eaton Corporation. All rights reserved.

Power Xpert® C445 Global intelligent motor management relay

Key Facts Training Presentation

2© 2013 Eaton Corporation. All rights reserved.

C441

“Eaton’s C400 series of advanced motor protection allows customers to utilize

varying levels of electronic overload devices to increase energy awareness,

improve diagnostic capability, and maximize uptime through superior

monitoring and protection”

Eaton’s C400 Series

Advanced Motor Protection

Eaton C400 SeriesAdvanced Motor Protection

30%

20%

50% Intelligent

Mid-Level

Basic

Expanding

C440

C445

Global Motor Protection Market

Ca

pa

bility

Inte

lligen

tM

id-L

evel

Basic

Key SegmentsOil & Gas / Petro

Nuclear

Water

Process

Mining (Metals)

Key SegmentsIrrigation

Pump OEM

Mining (Coal)

Key SegmentsHVAC

Commercial

Construction

MOEM


NEMA IEC

Eaton’s Global Intelligent Motor Management Relay

Motor Control Centers

Power Xpert® C445 System OverviewC400 Series Advanced Motor Protection

Power Xpert®

C445

Freedom CXH


The C445 is fully configurable, providing the highest level of monitoring accuracy

and protection for the entire power system – from the incoming power source

feeding the motor all the way to the individual pump or load.

Customer Value:

• Multiple embedded fieldbus options

• Global ratings & support

• Pre-defined operation modes

• Best in class footprint

• Energy metering and efficiency algorithms

• Industry standard software tool for configuration and monitoring tool

Offering:• Voltage Range:

0 - 690V (4,160V w/ PT’s)• Current Range:

0.3 - 800A• Frequency Range:

20 – 80Hz

Power Xpert® C445 System OverviewProduct Summary


Product

• UL 60947-4-1A (formerly

UL508)

• IEC/EN 60947-4-1

• IEC/EN 60947-5-1

Certifications

• UL, CE, CSA, C-Tick,

CCC, RCC, ATEX 95,

RoHS, REACH, WEEE,

Lloyd’s, LCA, SIL 1

EMC

• IEC 60947, degree 3

Global Acceptance Environmental

• Operating Temp:

-40°C to 60°C

• Pollution Degree: 3

• Altitude: 2,000m

Control Power (AC)

• 93-264 VAC:

• 110-120 VAC/60 Hz,

• 220-240VAC/50 Hz,

• +10% to – 15%

Control Power (DC)

• 24V DC Nominal

• 18-30 VDC

Power Xpert® C445 System OverviewApprovals and Ratings


Power Xpert® C445 System OverviewFunctional description

USB

Optional Fieldbus Card

PROFIBUS (or)

EtherNet/IP / Modbus TCP

Optional

Modbus Serial

(CH-1)

Base Control Module Motor Protection & Monitoring, Power, Efficiency

• Multiple Operation Modes

• Power Options 93-265 VAC or 24 VDC

• IO Options 120 VAC or 24 VDC (4 in 3 out)

• Real-time Clock option

• USB

Measurement Module Current Measurement with CT’s

• Voltage Measurement option

• Binary Thermistor (PTC) option

Control User Interface Seven Indicators, Five Pushbuttons, USB

• Upload / Download Configurations

• NEMA & IEC Color Schemes

L1

L2L3

M

POWER CIRCUIT CONTROL CIRCUIT

24vdc (o

r)

120/2

40vac

M

(CH-2)

AUTOMATION CIRCUIT

USB

PTC

(Optional)


Power Xpert® C445 System OverviewModule Overview

Base Control Module Measurement Module Control User Interface

Software Tool

Power Xpert® inControl

Accessories

Samples the current, voltage, power, and energy

data consumed by the electric motor. Passes data

electronically to the base control module via cable

connection on CH-1 or CH-2 port.

* A measurement module is always required when using the

C445 system

The core of the C445 system. Houses all of the

protection, monitoring, and control algorithms.

Contains native I/O and has communication

options.

* A base control module is always required when using the

C445 system.

Controls the motor application and mounted on

the outside of the panel door. Provides

diagnostic LEDs and a USB port for

upload/download of configuration parameters.

* A control user interface is not required (but often utilized)

when using the C445 system

Industry standard software package that allows for

programming, commissioning, controlling, and

monitoring of the C445 system.

* Power Xpert® inControl is not required (but often utilized)


Spare Parts Kits CT Kits

(136 – 800A)

Communication

Cards

Connection

Cables

Various accessories expand the capability of the C445 system including

communication options, current-transformers (high-current), memory and

real-time clock boards, connection cables, and spare parts kits.

* With the exception of connection cables, these accessories are not required (but often

utilized) when using the C445 system

Real-Time-Clock

Option Module


Power Xpert® C445 System OverviewBase Control Module

The core of the C445 system. Houses all of the

protection, monitoring, and control algorithms.

Contains native I/O and has communication

options.

* A base control module is always required when using the C445 system.

Motor Protection & Monitoring, Power, Efficiency

Pre-Configured Operation Modes:• Overload Only• Direct on-line starter (with or without reversing)• Wye/Delta (non-reversing) • Two speed Dahlander winding (non-reversing)• Auto transformer• HMCP/MCCB actuation• Contactor feeder control• Valve control • Pole changing (two speed, non-reversing)

Power Options: 93-265 VAC or 24 VDC

I/O Options: 120 VAC or 24 VDC

4 Inputs, 3 Outputs (2 NO, 1 NO/NC)

Communication Options: Profibus DPV1 & DVP0

EtherNet/IPModbus TCPWeb ServicesModbus Serial (3-Pin Terminal)

USB On-The-Go (OTG): Micro-AB connector

Supports Device/Mass StorageSave or upload device configuration

Real-time Clock / Memory Module Option

Front Bottom Top


Power Xpert® C445 System OverviewMeasurement Module

Pass-through device that samples current data

(option for voltage/power/energy) consumed by the

electric motor and passes that data electronically

to the base control module via a cable connection.

Various frame sizes are available depending on

the application.

* A measurement module is always required when using the

C445 system.

Standard: 0.3 – 800A Current Measurement & Protection

2% Accuracy (30-125% of FLA)

Factory Options: 110-690V Voltage Measurement & Protection

• 2% Accuracy (110-690 VAC)

• 4,160VAC with PT Ratios

• Voltage option enables power/energy

measurement and protection

Positive Temperature Coefficient (PTC) Protection

• Binary PTC Protection (60947-8)

Line Frequency: 20-80Hz (VFD output capability)

Mounting DIN or Panel-Mount Option (screw)

Note: C445 Base Control Modules can be attached

directly to the 45mm Measurement Module (stacked)

Advanced Monitoring Algorithms

• Efficiency: Provides % Value = Shaft Power / Input Power

• Torque: Provides estimate of motor torque

• Speed: Provides estimate of current motor speed

• Peak Demand: Allows user to set a peak demand threshold and

provides alarm to user when it increases

45mm

55mm

90mm

0.3 – 45A

9 – 72A

17 – 136A

60 – 800A

CT Kits


Power Xpert® C445 System OverviewControl User Interface

Provides motor control and status indication

capability to the C445 overload system viewable

from the outside of an electrical enclosure.

Diagnostic LEDs and push buttons are provided for

motor control logic, but can also be used to upload

and download parameter configuration data from

the base control module.

* A control user interface is not required (but often utilized)


Motor Control and Status Indication

(12) Total Indicators

• (1) Status – Red/Green/Amber LED provides status of communications bus

• (1) USB – Red/Green/Amber LED provides status of the USB port

• (3) Fixed Indicators – Provide status of fault, warning, trip

• (4) Control Indicators – Provides status of control pushbuttons

• (3) User-Definable Status Indicators

NEMA & IEC Color Schemes

1/8 DIN Cutout Panel Mounting and IP54 Rating (NEMA 12)

USB On-The-Go Port (micro AB)

• Serial Device Mode

• Mass Storage Device Mode

(4) Additional 24VDC Digital Inputs

Various application overlay options available

• Start / Stop

• Reset Only w/ Various LED Indicators

• Hand / Off / Auto

• Start / Stop / Auto

• Forward / Reverse / Off / Auto

• Slow / Fast / Off / Auto

• Close / Off (Feeder Control)

• Close / Off Auto (Feeder Control)

• Test / Auto (Overload)

NEMA Color Scheme

Example Overlay

Forward / Reverse / Off / Auto

IEC Color Scheme


Power Xpert® C445 System OverviewAccessories

Spare Parts Kits Communication Modules Connector Cables

Current Transformer (CT) Kits Real Time Clock (RTC)

Option Module

C445XS-TERM – Bag of the most common I/O

terminal connectors on C445 for customers who

misplace / damage them.

C445XS-PMT – Bag of the 45mm Panel Mounting

feet for customers who misplace /damage them.

C445XS-USBCBL – Cable � USB 2.0 to Micro

C445XS-USBMOD– Cable � USB 2.0 to Leads

RJ-12 Connector Cables

used to connect BCM, MM,

and User Interface

C445XC-P – Profibus DPV1/DVP0 Communication

Card

C445XC-E – Ethernet Communication Card

(Includes EtherNet/IP & ModbusTCP)

* Communication cards plug directly in to the Base Control

Module and do not require separate power

XCT300-5 – 300:5 Single Phase CTs



* Use CTs and 1-5A Measurement Module

(MM). CT kit does not include MM (order

separately)

D77E-QPIP13 – 13cm, 600V Rated





D77E-QPIP13-HV – 13cm, 1000V Rated



D77E-QPIP300-HV– 300cm, 1000V Rated

C445XO-RTC – Real Time Clock Option Board

Accessory board that plugs into Base Control

Module. Provides continuous time-stamping

when even when power is removed

User Interface Inputs

Wire Harness

Wiring harnesses that

allow the user to utilize

the (4) 24VDC inputs

included on the back of

the Control User

Interface

C445XU-50 – 50cm Inputs Wire Harness





“The Power Xpert® C445 global motor management is fully configurable and provides industry leading

intelligent motor protection solutions for the entire system – from the incoming power source feeding

the motor all the way to the individual pump or load”

Power Xpert® C445 System OverviewProtections

Power & Energy

(Load)

Current

(Motor)

Voltage

(Incoming Line)


Power Xpert® C445 System OverviewOperation Modes: Multiple Starter Control Profiles

The Power Xpert® C445 relay can be configured to one of several predefined operation modes.

The selection of a predefined operation mode defines the relay inputs and outputs for that

application and they cannot be changed.

Each operation mode is designed to meet the requirements of a common application configuration.

Operation modes can be controlled via 2-wire or 3-wire control schemes.

Available Operation Modes• Overload – Used for traditional motor overload applications (no control of the contactor)

• Direct Online Starter (DOL) – Used for direct on-line motor starting applications (FVNR)

• Reversing Starter – Similar to DOL but adds a reverse relay output (FVR)

• Star/Delta Starter – Initiates start in the Star winding configuration. Transitions to Delta winding once motor is up to speed

• Two Speed Starter – Two speed pole changing profile. Logic controls a two speed type starter

• Two Speed Dahlander Starter – Logic controls a Dahlander type starter

• Auto Transformer Starter – Logic controls an auto transformer connected motor

• Solenoid Valve – Uses open and close commands to operate the control relays

• HMCP/MCCP– Provides two modes of operation for feeder control: With actuation and without actuation

• Contactor Control – Uses an open command to deactivate contactor control relays and a close command to activate

• General Purpose I/O – Enables individual on/off control for the four inputs and the three outputs (testing purposes).


An Eaton developed FDT/DTM device configuration and control tool assisting in streamlining network

commissioning over fieldbus communication systems.

Customer Value:• Standardized Configuration

interface• Remote parameter download

and upload abilities• Monitoring and data logging

capabilities• Device parameter backup

files available

Compatible Products:• PowerXL DG1 Drives• C445 Overload Relay• Planned future integration of

other Eaton product platforms

Competitive Products:• Industry standard software

allowing integration of non-Eaton devices

Power Xpert® C445 Software ToolPowerXpert inControl


• Best-in-industry configurable protections offer 20% more trip and alarming functionality than competition

providing greater system coverage• Competition has fewer protections – voltage/power often tend to be for monitoring only.

• Most flexible communications offering allows for connection to widest array of systems• SIMOCODE: PROFIBUS/PROFINET

• Rockwell: EtherNet/IP & DeviceNet

• Schneider: Modbus Serial, DeviceNet, PROFIBUS, CANOpen

• Eaton C445: Modbus Serial, ModbusTCP, PROFIBUS, EtherNet/IP

• Smallest physically footprint in the industry enables high-density Motor Control• Best in Class size

• Stacked configuration available

• Voltage option does not add any size to the Base Control Module

• USB on the User Interface allows monitoring/tuning of parameters without opening control door• Standard USB micro port – no special connector/module required to connect

• Voltage Loss Restart with (3) independent modes for reacceleration• Competition has power failure restart however not with Auto, Short, and Long Time options

• Multiple Control User Interface options to match appropriate Operation Mode• Competition either requires users to hand-write symbols/labels or use overpriced touchscreen for each motor load

• Open industry-standard software tool with multiple product support – Free of charge• Configuration of C445 does not require user to purchase expensive software package – downloadable from website with free technical support

Power Xpert® C445List of unique features in the market


Documents

Power Xpert® C445 - Eaton