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8/16/2019 Power Management System.ppt
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2 0 0 7
Power Management System
for Industrial Plants
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IndustrialIT for PMS
Introduction
Electrical Process
System configuration
Functionality PMS
ReferencesBenefits
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Tasc of Power Management Systems
A!oiding "lac#outs in industrial $lants% Po&er S'aring
(oad S'edding
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Critical Loads
Limited In-plant Generation
Insufficient reliability of grid supply
Operational Driers for IndustrialIT for PMS
Load S!edding
}
Seeral Generators
Power S!aring wit! ot!er plants"grids Power Control }
Generator Modes and Operation
Transformer Control and
Monitoring Circuit #rea$erOperation
Ob%ect Control}
Connection to ot!er plants"grids
#us-Tie operationSync!roni&ation}
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'!y (## IndustrialIT for PMS)
In-de$t' #no&ledge of t'e electrical $rocess
20 years e+$erience in PMS im$lementations across t'e &orld,green-field and "ro&n-field $lants
Standard soft&are. &ell documented. tested. $ro!en tec'nology
Fast Res$onse /ime for (oad S'edding and Po&er ontrol
ig' Resolution and Accuracy of Seuence of E!ent recording
om$ly to class EM immunity Single res$onsi"ility3 4ne su$$lier for PMS integrated &it'
s&itc'gear. $rotection. go!ernor. e+citation. transformer. ta$c'anger.Motor ontrol entre. 5aria"le S$eed 6ri!e. etc
E+$erience &it' EP8s li#e3 ABB (ummus. Bec'tel. 'iyoda. Fluor
6aniel. Foster 9'eeler. :;.
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*unctionality Power Management Systems
(oad S'edding
Acti!e and Reacti!e Po&er ontrol
Su$er!ision. ontrol and 6ata Acuisition ,SA6A3
;enerator and /ur"ine
/ransformer and /a$c'anger ircuit"rea#er. 6isconnector and Eart'ing s&itc'es
Motor
Sync'roni?ation
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Different names for t!e same system
PMS 3 Po&er Management System
E@M 3 +lectrical ,et&or# Monitoring and Control system
E(IS 3 +Lectrical Integrated Control System
P6S 3 Po&er Distri"ution and Control System
(MS 3 Load Management System ES 3 +lectrical Control System
etc
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Information +nabled Product
.tilities
*onts
Driers
/
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Ob%ect approac!
Simulation Model
Test 0eport
Control Program
+lec Diagram
Mec! Drawing
Tec!nical Spec
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T!e global standard common for I+C and (,SI T!e global standard common for I+C and (,SI
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1223( arc!itecture for Power Management System
/PCIP @et&or#
Plant = Enter$rise Management Systems
Remote Dsers
Serer Operator Station
+ngineeringStation
Su"station @
M M M M
M4
G
I+C 56172
L4
(C122MController
6S
Profi,et IO
ontrol @et&or#
Su"station 1 Su"station 2 Su"station
0outer
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ControlIT (C 122M 8ardware
A 00M
Built in redundant Et'ernet 5ery lo& $o&er consum$tion
ommunication = field"us
interfaces
ot s&a$ of communication- and
IC4 modules
(ocal and remote IC4 o$tions
Industry uality 'ard&are &it'
e+cellent EM and M/BF
$ro$erties
ControlIT
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(oad S'edding
*unctionality IndustrialIT for PMS
)
'it!out Load S!edding'it! Load S!edding
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Load S!edding9 T!e types
Fast (oad S'edding on (oss of Po&er Resources
(oad S'edding on Freuency 6ro$ Slo& (oad S'edding on 4!erload
Slo& (oad S'edding for Pea# S'a!ing
Manual (oad S'edding
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Load S!edding9 :eywords
Fast
E+act Fle+i"le
o-ordinated
6eterministic
Security and Relia"ility
Accurate E!ent (ogging
4$erator ;uidance
Inde$endent Bac#-u$ System
,lic# 'ere for details
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(##;s starting-point for Load S!edding
Secure electrical $o&er to
critical loads
Minimal distur"ance to
$lant o$eration
@o s$urious o$eration
0M920M91*M9
;2;1
M1 M2 M M) M7M>M*
M9
,*
>M9
,
1M9
,
20M9
,1
10M9
,2
7M9
,)
12M9
,*
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M MMM M MMM MMM M MM MM M MMM
M MMM
G G
M MM M
G G
M MM M
G G G
GGG GGG
MM
?22 4 leel
=bac$-up>
Contingency Load S!edding
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0+D bays =Load S!ed Groups>9
Open Command 7-62 ms
C# position 6 s
Power *low 6 s
G G
M MM M
G G
M MM M
5 $4
GGG GGG
MM
9
C# position 7-62 ms
Power *low 6 s
5 $4
Substation ,
*ast Load S!edding @ 0eAuired data
Substation B
Substation 6
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*ast Load S!edding @ #usbar Load Tables
Bus"ar (eft
1 0 M92 2 M9 2 M9) 2 M9* 7 M9
> M97 M9 M9
Bus"ar Rig't
1 0 M92 0 M9 * M9) * M9* * M9
> * M97 10 M9 12 M9
2M9
,2
2M9
,>
*M9
,*
*M9
,1
*M9
,
2M9
,)
2M9
,
1> M9
G6
1> M9
GB
*M9
,7
M6 MB M< M?
M1MM7 M5
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*ast Load S!edding @ Contingency Load Table
Bus"ar (
1 0 M9 2 2 M9 2 M9) 2 M9* 7 M9
> M97 M9 M9
Bus"ar R G
0 M9 0 M9* M9* M9* M9
* M910 M912 M9
ont 1
0 M9 2 M9 7 M9 7 M912 M9
1) M91 M921 M9
PIn'i"it G P;eneration H P(oads G 2 H 21 G 11 M9
2M9
,2
2M9
,>
*M9
,*
*M9
,1
*M9
,
2M9
,)
2M9
,
1> M9
G6
1> M9
GB
*M9
,7
M6 MB M< M?
M1MM7 M5
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*ast Load S!edding @ Trip of Generator B
Po&er Balance3
P;en PSR J P(oad PIn'i"it PSR G * M9
1> * J 21 11
21 J 2 S'ed 11 M9
'ec# /a"le S'ed K Prio * S'ed M1. M and M*
2M9
,2
2M9
,>
*M9
,*
*M9
,1
*M9
,
2M9
,)
2M9
,
1> M9
G6
1> M9
GB
*M9
,7
M6 MB M< M?
M1MM7 M5
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Display Load S!edding SLD =before>
BB 61 61 B6
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Display Load S!edding SLD =after>
22 61 61 B6
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Display Load S!edding SLD =after>
22 61 61 B6
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Display (ccumulated LoadS!ed table
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*unctionality IndustrialIT for PMS
(oad S'edding
Acti!e and Reacti!e Po&er ontrol
Minimum
E+citation
Rotor Insta"ility (ine
4$erating
Minimum
/ur"ine Ma+imum
P
E-LagE-Lead
Ma+imum E+citation
,Rotor eating
M5A-circle
,Stator eating
Minimum
PF-(eading
MinimumPF-lagging
Display Generator Capability Diagram
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A B
B
A S
- 2
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B
A S
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Turbine Control
Primary /ur"ine ontroller
6roo$ or isoc'ronous
PMS $ro!ides3
Manual control ,6roo$
Manual M9 set$oint
Automatic freuency control
Automatic set$oint control
,M9 s'aring
Automatic mode c'ange3
B tri$
/ur"ine tri$ etc
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B
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Generator Control
Primary A5R3
6roo$ or !oltage control
PMS $ro!ides3
Manual control ,6roo$
Manual set$oint control
,set$oint is PF
Automatic 5oltage ontrol
,A5R recei!es raiseClo&er
from PMS
Automatic set$oint control,M5ar s'aring
Automatic mode c'ange3
B tri$
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A B
B
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P
E-LagE-Lead
(ctie and 0eactie Power Control
In island o$eration3
Maintain system freuency
Maintain system !oltage
onnected to grid3
ontrol acti!e $o&er e+c'ange
ontrol re-acti!e $o&er e+c'ange
S'are acti!e and reacti!e $o&er amongst t'e mac'ines
Partici$ation factors
Efficient Po&er ;eneration o$timi?ation
S$inning Reser!e o$timi?ation
Stand"y o$timi?ation
@4+ constraints
4"Lecti!es
oordinated control of $o&er generation
Ac'ie!e sta"le o$eration
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A B
B
A S
- 2
Generator Control
BB 61 61 B6
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B
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Measuring of D.I.E.calculation of P =
Monitoring = ontrol
Interloc#ings
Alarm annunciation
E!ent /ime /agging
6istur"ance Recording
(ocal storage of tri$-e!ents
ommunication to PMS
Integration wit! Protection F Control .nits
Protection
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A B
B
A S
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Automatic Sync'ronisation
Manual Sync'ronisation AdLust !oltage magnitude
AdLust !oltage freuency
AdLust !oltage angle
Roug' adLustments "y PMS
Fine tuning "y a Sync'roniser
lose t'e "rea#er "y t'e Sync'oniser
Sync!ronisation
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A B
B
A S
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Customer;s needs Relia"le Electrical Po&er
Sta"le o$eration to a!oid "lac#outs
(##;s response
Po&er Management system including
(oad S'eding system "ased on dynamic fast
load"alance Po&er ontrol
Customer;s benefits
@o more "lac#outs due to tri$ c'ain of o&n
generation units
Reduced consum$tion electrical $o&er from utility
com$any due to "etter in-'ouse generation
control
@1 $ur$ose
Industrial plants " comple3es " platforms
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A B
B
A S
- 7
EatarGas II L,GCustomer;s needs
E+$erienced PMS su$$lier to "e a"le to co$e &it'
ne& conce$t for (@; om$ressor dri!es systems(##;s response
Intelligent Po&er Management System controlling3
N S/;8s ,eac' )) M9
1N ;/; , M9
>N 5F6C;/; ,eac' )* M9including3
N @4+ constrains considerations
N Po&er flo& limitations to ; 1 and ; = )
N ontingency (oad S'edding
Customer;s benefits
Relia"le o$eration and
a!oiding "lac#-outs
8/16/2019 Power Management System.ppt
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A B
B
A S
-
Malaysia ML,G Petronas"S!ell
Customer;s needs
E+tension of Po&er 6istri"ution System &it'100 M9 to 00 M9 for t&o e+tra (@; trains
(##;s response
Intelligent Po&er Management System including
(oad S'edding and Po&er ontrol
Is-limiters "et&een t'e t'ree #5 su"stations
,triangle configuration
Customer;s benefits
@o need for a 12 #5 su"station including si+
12C #5 Po&er /ransformers
Relia"le o$eration and a!oiding "lac#-outs
A B B "
!
- > 0
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A B
B
A S
-
,amed Pro%ect 0eferences
AR. refinery in ;reece
S'ell Pernis refinery in t'e @et'erlands
S'ell B(@; in Brunei
S'ell P64 in 4man
/'ai4il. /'ai(u"e. RR refineries in /'ailand
(a Roc'e. P in D<
Petro"ras3 REPAR. RE6D. R(AM refineries in Bra?il
Reliance3 a?ira. :amnagar = aldia refineries in India
AFP. 4mar refinery in Syria
ABF. Petronas M(@; Satu. 6ua = /iga in Malaysia
Stat4il ;ullfa#s. (@; ammersfest = BP Amoco 5al'all
atar;as II. III = I5. PS2 = PS in atar
8/16/2019 Power Management System.ppt
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A B
B
A S
- ) 0
,amed Customer 0eferences
http://../OVERHEAD/Displays-Jamnagar.ppthttp://../OVERHEAD/Displays-ThaiOil.ppt
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B
B
A S
- ) 1
M i t i i d P F t
/'e total accumulated s&itc'ed-off
s'ortcurrents "y a circuit"rea#er or
t'e num"er of generator starts
t i f i t@ d f "i i i f i i t
Po&er ontrol. Stand"y 4$timi?ation.n1 riteria. SA6A. etc are $erformed "y
t' t d t " t' t
/'e uman Mac'ine Interfaces for all t'eelectrical su"-systems can "e integrated in
t' E M t S t
Serial interfaces &it' $rotection = control
it id ' tti i i = "l d t
A B B T r a n sm it O y
N e t w o r k P a r tn e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r tn e r
Uaux = 80...265 Vdc/ac
fn = 50 Hz
In = 1/5 A (I)
1MRS xxxxxx
98150Un = 100/110 V (U)
U o n = 1 0 0 / 1 1 0 V ( U o )
Ion = 1/5 A (Io)
9 5 0 9
(## PMS allows you to9
A!oid "lac#-outs ,u$ to *00 #DS6 C 'our Po&er control including !oltage control. freuency control. s'aring $o&er
among generators and tie-line,s ig' S$eed ontingency (oad S'edding ,O 100 ms
Reduce electricity costs Pea#-s'a!ing
Re-acti!e Po&er ontrol = S'aring
In case of a s'ortage of electrical $o&er. secure
t'e a!aila"le $o&er to critical loads "y
s&itc'ing off t'e none im$ortant loads
di t d i l d t "l
)
(imit electrical im$ort during $ea# time and
d # " d '
Minimi?e o$erational costs 6ecreased num"er of o$erators
E!ent dri!en maintenance
Single 9indo& conce$t
/ransformer 4!erload Management
In case of a s'ortage of electrical $o&er.secure t'e a!aila"le $o&er to critical loads"y s&itc'ing off t'e none im$ortant loads
di t d i l d t "l
)
4$timi?ing t'e sta"ility of t'e o$eration of
t'e electrical generation- and distri"ution
t # f l t
Minimi?ed ca"ling and engineering
4$timi?ed net&or# design
Reduce in!estment costs