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Machining can be this exciting. Plastics

Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Page 1: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

Machining can be this exciting.

Plastics

Page 2: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

2 | 3 A decision for generations: MARTIN know-how

Our know-how are your opportunities

With almost 100 years of experience in mechanical engineering

MARTIN has become one of the leading manufacturers of

sliding table saws, planers and spindle moulders for professio-

nal use. Our machines are produced according to the latest

knowledge and standards and we are completely committed

to future-oriented technologies.

Plastic processing with MARTIN.

Page 3: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Page 4: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

4 | 5 A decision for generations: MARTIN know-how

MARTIN sets standards.

For decades the name MARTIN has not only stood for

excellence in woodworking, but also for our expertise

in machining plastics . In short, it’s all about machining

and finishing semi-finished products like panels,

blocks, rods, tubes and other forms of thermo- and

duroplastics. We are very proud to count among our

customers, large international enterprises as well as

small innovative businesses.

For those companies that are engaged in craft trades

and produce individual parts or medium size production

series, the possibility of machining plastics on our

machines may be of special interest. With our machines

you can also process plastic material that cannot

normally or only with great effort be processed by

production methods like injection moulding, extrusion

or blow moulding.

Page 5: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Page 6: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

6 | 7 A decision for generations: Planers in plastic processing

Planing, profiling, recycling.The MARTIN planer.

Planers in plastic processing

Motor rating 7.5 kW

Continuously controllable feed 2 – 12 m/min

2. Rubber discharge roller

Vacuum table

Vacuum fan

TERSA cutter block for plastic processing

Thickness size adjustment precisely adjustable to 0,05 mm

Suvamatic guard

Control panel travelling

If you want to perfectly plane a workpiece, with the T54

surface planer you create the best conditions. Since only

perfectly aligned workpieces can be processed further with

the highest quality.

The central role of the T45 planer on the other hand is the

precise processing of surfaces. Along with the demand of

bringing the material precisely to a defined thickness, often

the visual quality of the surface is at the forefront. With the

T45 you are in the right place. Even materials of under 1.5 mm

residual thickness can be processed absolutely safely – our

vacuum technology makes it possible.

Recycling and separating

Our T45 also offers the ideal setting for recycling tasks thanks

to its impressive features and options. Increasingly our machine

is expected to separate thin and thinnest co-extruded or fabric

laminated materials again. A task that the T45 carries out

perfectly. Thanks to our technology you enhance the treasures

that lie dormant in your waste.

These planers also produce the ideal requirements for modern plastic processing.

Page 7: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Page 8: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

9 8 | A decision for generations: Planers in plastic processing

Profiling and planing in one machine.

With the T45 Contour you have the most unique

solution in the world for efficient profiling of areas

one pass. There you have the choice between the

Contour15 and the Contour25, which can profile up to

15.5 mm or 25 mm depth respectively. If no knives

are inserted into the cutterhead knife pockets, the

T45 Contour15 is a fully fledged planer. With the T45

Contour profiles of up to 630 mm can be machined,

a process that normally requires more expensive

specialist machinery.

Page 9: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Flexible, quick and precise with TERSA.

For more than 25 years MARTIN has relied on the in-

house produced TERSA – solid steel cutterhead, with

which thanks to a wide range of cutting tools – you can

react geometrically flexibly, quickly and precisely to the

most varied of material requirements. Along with this

very variable cutterhead, which can also be delivered

with specially adapted cutting angles, the traditional

cutterblock as well as a special Helix cutterblock are

also available to you. All cutterblocks can optionally be

delivered with special speeds of up to 6,000 rpm. In

order to process thin and thinnest materials safely and

without impacts we recommend the combination of

smooth polished thicknessing table and vacuum support.

Through the finely dosed vacuum the material is quietly

held and so perfectly processed while running through.

Page 10: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

10 | 11 A decision for generations: Planers in plastic processing

The perfect interaction of material and machine.

Control | Standard Planing height from 2.8 to 300 mm | Standard

The continuous adjustment of the feed, we offer two regulation

ranges here, ensures a perfect interaction of material, tool,

feed and chip removal. Thanks to the series electronic control

of the planing height the most precise material thicknesses

are achievable, on demand the control system operates at a

resolution of 0.05 mm. These values are realistically achievable,

as the thicknessing table has four load-bearing spindles and

two precise feed-absorbing prism guides. Incidentally the

sound-absorbing construction in modern industrial design

ensures working as quiet as a whisper.

Page 11: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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The guidance that you need.

Along with the planar preparation of the first area on the

workpiece also angular edges are processed in great precision

by the T54. Because only with perfect surface planing results

can you get the perfect end result. That is why the T54

provides the optimum basis for the most precise thickness

planing results. The smooth running fence with integrated

auxiliary fence enables a quick, precise and safe working.

The ball bearing guided planing stop runs softly on hardened

rails and without twisting – precisely for years just like on the

first day. Even chamfers can be planed in an instant, because

any angle between 90° and 45° can be set quickly. with the

manually operated control.

Surfacing fence | Standard

Page 12: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

12 | 13 A decision for generations: Sliding table saws in plastic processing

Trimming, ripping, formatting. The sliding table saws from MARTIN.With MARTIN sliding table saws you will always get the best cut.

Along with the precise separation, cutting and formatting of materials the dimensionally

accurate cutting of angles in the area and on the edge with a sliding table saw are

at the forefront. If the cuts do not take place at the correct angle, quick extensive

calculations are required in order to be able to produce dimensionally accurate work-

piece at any time and precisely. MARTIN gives you machines which best support you

in these demanding tasks. Since being able to set precise cuts regardless of the

saw blade selected, the modern controllers work with powerful tool conversion as

well as numerous calculation aids and assistants. All electronically controlled axes

of the machine always work on the basis of current tool dimensions. So dimensional

deviations that might come up when tasks are repeatable are now a thing of the past.

The repetitive accuracy of the controlled setting ranges from ± 0.05 mm or ± 0.005°

Sliding table saws in plastic processing

Storage of all tool data in database

Repetition accuracies of ± 0.05 mm or ± 0.005°

RadioCompens angle cutting system

Continuous speed control 2,000 – 6,000 rpm

Minimal quantity cooling lubrication device

Page 13: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Page 14: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

14 | 15 A decision for generations: Sliding table saws in plastic processing

Precise results even with delicate materials.

Minimal quantity spraying device | T7080

A minimal quantity spraying device

also allows you to cut heat-sensitive

plastics, as well as non-ferrous metals

in steps with a cool head. The cooling

lubricant is dosed at the point and

precisely where it’s needed.

Numerous options for workpiece clamp-

ing, including a solid sectional pressure

bar support the accuracy and the

safety, with which the workpieces are

processed.

Page 15: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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With many details to the perfect saw.

Speed change by the table plate | Standard

10,4" touchscreen | T70

Speed on demand.

A motor, which is continuously regulated at between 2,000

and 6,000 rpm, ensures that every material can be processed

with the optimum cutting speed. Powerful motors from 7.5 to

11 kW output allow you to make powerful use of the cutting

height at all times. The saw blade is always precisely set to

0.01° – just like you need for the most precise angle cuts.

Command centre

Along with precision and process security machine operation

with a modern touchscreen also simply makes working a

pleasure. Settings fit to a tee, complicated settings and cuts

work the first time. This saves money and is just fun.

More powerful cut up to 204 mm.

The T75 PreX, MARTIN’s flagship is the first saw worldwide

that combines a cutting height of more than 200 mm and a

tilting range of 2 x 46° in one machine. The doubling of the

cutting angle range to 92° opens up a limitless variety of new

options in the processing of plastics to you. On the T75 PreX

cuts, which so far could not be carried out with sliding table

saws, or only with a lot of effort, can be done without much

ado. The T65 and T60 formatting saws work with a tilting

range of 0 – 46° and also with a 204 mm cutting height.

Saw blade can be tilted to both sides | T75 PreX

Page 16: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

16 | 17 A decision for generations: Sliding table saws in plastic processing

Page 17: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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RadioCompens | T7050

Angle cutting system RadioCompens.

The optional RadioCompens angle cutting system

reduces the setup times for precise length angular

cuts on the MARTIN saws by up to 80 %. You simply

set the mitre cross-cut table wirelessly connected to the

control system to the desired cutting angle – and

the intelligent radio-controlled electronics takes care

of the rest. You will always see the correctly calculated

length on both displays of the digital stop which belong

to the package.

Page 18: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

18 | 19 A decision for generations: Spindle moulders in plastic processing

Spindle moulding in plastic processing

Use of shank cutters for T-groove-production

Tilting angle of the 2 x 46° cutter spindle

Tool data stored in tool data memory

Control of up to 7 axes from the control system

Setup time reduction of up to 80 %

Highest process safety

Repetition accuracies of ± 0.05 mm or ± 0.005°

Rebating, chamfering, profiling.The spindle moulder from MARTIN.With a MARTIN spindle moulder no challenge is too great.

The list of processing, which you can precisely and cheaply perform with a MARTIN

spindle moulder is almost endless. Through the integrated tool conversion you can

also equip complex moulding patterns with tilted spindles in an instant. Only this

enables the wide tilting range of 2 x 46° to be used efficiently. No matter whether

you work with a fixed spindle or with the spindle tilted to the front or to the back, the

controller prompts you in settig up the moulding process. After activating the tool,

the controller will indicate the location to reference the tool in relation to the table

and fence jaws. This way set-up times that used to be very time-consuming can be

performed rapidly – a major step in the direction of more flexibility, efficiency and

process safety for the operator.

Page 19: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Page 20: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

Continuous distancing for perfect results.

For the quality of the surface alongside the optimum

cutting speed the good and safe workpiece support or

guidance is crucial too. The patented electrically-adjust-

able table rings can be variably adapted to the diameter

of the tool directly in the programme or by a single

keystroke. With machines from other manufacturers

this is not always an easy task especially when the

spindle is tilted.

20 | 21 A decision for generations: Spindle moulders in plastic processing

Electric motor positionable table opening | T2714

Page 21: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Collet arbor | T2763

Page 22: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

22 | 23 A decision for generations: Spindle moulders in plastic processing

Options which perfect your moulder.

HSK Quick change system | T2770

Touchscreen 10,4" | T2710

You can setup in seconds thanks to the HSK Option.

With the tried and test MARTIN DornFix quick change system

you can change the arbor in a few minutes and so you can

vary the arbor diameter without any problems. If your working

situation requires very frequent tool and/or arbor changes,

you can choose the optional, pneumatic HSK system. This is

recommended for all, who see their spindle moulder as an

effective supplement to a CNC processing centre.

Adjustment in seconds with the rotational speed control.

The tool speed can, depending on model and design, vary

in 5 or 6 stages via belt change. A perfect adaptation of the

cutting speed to the materials being processed is enabled by

the optionally available continuous speed control of the tool

speed. The rotational speeds range from 1,000 to 12,000 rpm,

motor powers of up to 11 kW are available.

Page 23: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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With optimum control to stylish results.

Feed support | T2715

Depending on machine and equipment you work with up to

seven motorised and controlled axes. Depending on the

equipment chosen you have the option, along with the cutting

height of controlling the cutting angle, the cutting depth,

the infeed jaw of the fence, the table opening, the height

adjustment of the feed support as well as the feed speed

with the highest precision with the controller. You can store up

to 1,000 tools and 1,000 programmes in the control system.

A powerful search function, as well as groups and favourite

functions assist you in selecting the needed profiles.

The positionable feed support

considerably accelerates set-up times.

With the motorised feed support the

feed position can be adjusted quickly

and accurately. And if you don’t need the

feed support you simply tilt it to the side

without losing the previous settings.

Page 24: Plastics - MARTINoptions in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can

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Otto Martin Maschinenbau GmbH & Co. KG Langenberger Str. 6, 87724 Ottobeuren/Germany T +49 (0) 8332 911 - 0 www.martin.info [email protected]

MARTIN Woodworking Machines Corp. 8715 Sidney Circle, Ste. 100, Charlotte, NC 28269/USA T (704) 921 0360 www.martin-usa.com [email protected]

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+49 (0) 8332 911 - 0

[email protected]