PARTS MANUAL (A974) GLP050LX, GDP50LX · 2019. 2. 8. · 5 fuel system 6 electrical system 7 transmission 8 drive axle 9 steering system 10 brake system 11 hydraulic system ... mazda

GLP050LX, GDP50LX(A974)

PARTS MANUAL

Yale Materials Handling Corporation1400 Sullivan DriveCaller No. 12011Greenville, NC 27834-2011

550013968©Yale Corp.

01/2012

MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used todetermine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model andserial number are stamped into the nameplate. See for further information.

SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 MAST-THREE STAGE FULL FREE-LIFT

13 OPTIONS

14 NUMERICAL INDEX

15 USER SUPPORT INFORMATION

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections canbe made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pagesto the corresponding tab.

TABLE OF CONTENTS

DESCRIPTION PAGE

AAIR FILTER ASSEMBLY ................................................................................................................................. 5-4AIR INTAKE SYSTEM

MAZDA 2.0L ................................................................................................................................................ 5-2YANMAR 2.6L DIESEL ............................................................................................................................... 5-22

ALTERNATOR AND MOUNTINGYANMAR 2.6L DIESEL ............................................................................................................................... 6-31

ASSEMBLED ENGINEMAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-6

AUDIBLE BACKUP ALARM ............................................................................................................................ 13-3

BBATTERY AND CABLES ................................................................................................................................ 6-8BRAKE ASSEMBLY ........................................................................................................................................ 10-2BRAKE PEDAL LINKAGE ............................................................................................................................... 10-4

CCAMSHAFT AND DRIVE GEAR

YANMAR 2.6L DIESEL ............................................................................................................................... 2-40CAMSHAFT AND VALVES

MAZDA 2.0L, GASOLINE AND LPG - 2010 EMISSION COMPLIANT ENGINES ...................................... 2-26CARRIAGE

THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-18CENTER SECTION ......................................................................................................................................... 8-6CHARGE PUMP .............................................................................................................................................. 7-18COOLING SYSTEM

MAZDA 2.0L ................................................................................................................................................ 4-2YANMAR 2.6L - DIESEL ............................................................................................................................. 4-4

COUNTER/REVERSE CLUTCHSINGLE SPEED TRANSMISSION .............................................................................................................. 7-24

COUNTERWEIGHT ........................................................................................................................................ 1-6COWL MOUNT ................................................................................................................................................ 1-10CRANKSHAFT AND PISTONS

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-14YANMAR 2.6L DIESEL ............................................................................................................................... 2-42

CYLINDER BLOCKMAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 2-10YANMAR 2.6L DIESEL ............................................................................................................................... 2-44

CYLINDER HEADYANMAR 2.6L DIESEL ............................................................................................................................... 2-36

CYLINDER HEAD AND COVERMAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 2-8

DDISPLAY CLUSTER ........................................................................................................................................ 6-12DRIVE AXLE ASSEMBLY ............................................................................................................................... 8-2DRIVE TIRE AND WHEEL .............................................................................................................................. 8-8

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE

EELECTRICAL ARRANGEMENT

MAZDA ........................................................................................................................................................ 6-2ELECTRONIC PRESSURE REGULATOR ASSEMBLY

MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 5-14ELECTRONIC PRESSURE REGULATOR KIT

(MAZDA 2.0L LPG) ..................................................................................................................................... 5-16EMISSION CONTROL SYSTEM

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-22ENGINE CONTROL MODULE

MAZDA 2.0L LPG ........................................................................................................................................ 6-6ENGINE COOLING SYSTEM

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-20ENGINE ELECTRICAL COMPONENTS

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 6-4ENGINE ELECTRICAL SYSTEM

YANMAR 2.6L DIESEL ............................................................................................................................... 6-28ENGINE MOUNTING ...................................................................................................................................... 2-4EXHAUST MANIFOLD

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-18EXHAUST SYSTEM

YANMAR 2.6L DIESEL ............................................................................................................................... 3-6EXHAUST SYSTEM WITH CATALYTIC CONVERTER

MAZDA 2.0L, LPG ....................................................................................................................................... 3-2MAZDA 2.0L, LPG - LATIN AMERICAN SERIES ....................................................................................... 3-4

FFIRE EXTINGUISHER .................................................................................................................................... 13-4FLOORPLATES AND COVERS ...................................................................................................................... 1-12FLYWHEEL AND HOUSING

YANMAR 2.6L DIESEL ............................................................................................................................... 2-30FLYWHEEL AND HOUSING ASSEMBLY

MAZDA 2.0L ................................................................................................................................................ 2-2FORKS ............................................................................................................................................................ 1-2

OPTIONAL .................................................................................................................................................. 1-3FREE LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT .............................................................................................................. 12-16FUEL FILTER

YANMAR 2.6L DIESEL ............................................................................................................................... 5-24FUEL INJECTION

YANMAR 2.6L DIESEL ............................................................................................................................... 5-26FUEL SYSTEM

MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 5-8YANMAR 2.6L DIESEL ............................................................................................................................... 5-20

FUEL SYSTEM HOSES AND ATTACHING PARTSMAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 5-10

FUEL SYSTEM SENSORSMAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 6-7

GENERAL INFORMATION

ii ©2012 Yale Materials Handling Corporation A974


DESCRIPTION PAGE

FUEL TANK COVERSLATIN AMERICAN SERIES ........................................................................................................................ 5-5

FULL SUSPENSION SEATMANUAL HYDRAULIC - NON-SWIVEL ...................................................................................................... 1-20SHEET 2 OF 2 ............................................................................................................................................ 1-24

GGEAR HOUSING

YANMAR 2.6L DIESEL ............................................................................................................................... 2-32GEAR PUMP ASSEMBLY ............................................................................................................................... 11-4

HHAND LEVERS

2 AND 3 FUNCTION ................................................................................................................................... 11-14HEADER HOSE AND ATTACHING PARTS

3 FUNCTION ............................................................................................................................................... 12-20HOOD .............................................................................................................................................................. 1-16HYDRAULIC CONTROL VALVE

MANUAL - 3 FUNCTION ............................................................................................................................. 11-16HYDRAULIC FILTER HOUSING ..................................................................................................................... 11-10HYDRAULIC HOSES

STEERING .................................................................................................................................................. 11-6HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2

IINPUT/FORWARD CLUTCH

SINGLE SPEED TRANSMISSION .............................................................................................................. 7-22INTAKE AND EXHAUST MANIFOLD

YANMAR 2.6L DIESEL ............................................................................................................................... 2-28INTAKE MANIFOLD

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-16INTEGRAL SIDE-SHIFT CARRIAGE

THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-10INTEGRAL SIDE-SHIFT HYDRAULIC HOSES

THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8

LLABELS

SHEET 1 OF 2 ............................................................................................................................................ 1-26SHEET 2 OF 2 ............................................................................................................................................ 1-28

LIGHTSSTOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 6-10

LOAD BACKREST EXTENSION ..................................................................................................................... 1-4LPG FUEL TANK AND MOUNTING ............................................................................................................... 5-6LUBRICATION SYSTEM

YANMAR 2.6L DIESEL ............................................................................................................................... 2-48

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation iii


DESCRIPTION PAGE

MMAIN LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT .............................................................................................................. 12-12MAST ASSEMBLY

INNER MAST AND FREE-LIFT .................................................................................................................. 12-8INTERMEDIATE MAST AND MAIN LIFT .................................................................................................... 12-4OUTER MAST ............................................................................................................................................. 12-2

MIRRORS ........................................................................................................................................................ 13-2MIXER AND THROTTLE BODY ASSEMBLY

MAZDA 2.0L - 2010 EMISSION COMPLIANT ENGINES ........................................................................... 5-12

NNON SUSPENSION SEAT

WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-18

OOIL PAN

YANMAR 2.6L DIESEL ............................................................................................................................... 2-34OIL PUMP AND FILTER

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-24OVERHEAD GUARD ...................................................................................................................................... 1-8

PPARK BRAKE .................................................................................................................................................. 10-6

SSTATOR SUPPORT HOUSING ...................................................................................................................... 7-20STEER TIRE AND WHEEL ............................................................................................................................. 9-12STEERING AXLE AND ATTACHING PARTS ................................................................................................. 9-8STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4

ISOLATED, DIESEL .................................................................................................................................... 9-6STEERING CYLINDER ................................................................................................................................... 9-10STEERING WHEEL AND COLUMN ............................................................................................................... 9-2

TTHROTTLE CABLE LINKAGE

YANMAR 2.6L DIESEL ............................................................................................................................... 5-28THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. 5-18TILT AND AUXILIARY HOSES ....................................................................................................................... 11-8TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-11TILT CYLINDER ASSEMBLY .......................................................................................................................... 11-12TIMING GEAR COVER AND OIL PAN

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-12TORQUE CONVERTER .................................................................................................................................. 7-8TORQUE CONVERTER HOUSING AND ATTACHING PARTS

SINGLE SPEED (→ 2/2011) ...................................................................................................................... 7-10SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ......................................................................... 7-14

TRANSMISSION COOLINGMAZDA 2.0L LPG ........................................................................................................................................ 7-2YANMAR DIESEL ....................................................................................................................................... 7-4

GENERAL INFORMATION

iv ©2012 Yale Materials Handling Corporation A974


DESCRIPTION PAGE

TRANSMISSION HOUSING AND ASSEMBLYSINGLE SPEED (→ 2/2011) ...................................................................................................................... 7-12SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ......................................................................... 7-16

TRANSMISSION MOUNTSINGLE SPEED .......................................................................................................................................... 7-6

VVALVE ASSEMBLY, AUXILIARY

MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-20VALVE ASSEMBLY, LIFT AND TILT

MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-18VALVE ASSEMBLY, OUTLET SECTION

MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-22

WWATER PUMP

YANMAR 2.6L DIESEL ............................................................................................................................... 2-46WIRE HARNESS

MAZDA 2.0L LPG - POWERTRAIN ............................................................................................................ 6-14RH CHASSIS - SHEET 1 OF 2 (→ S/N A974V01949J) ............................................................................. 6-18RH CHASSIS - SHEET 2 OF 2 (→ S/N A974V01949J) ............................................................................. 6-20RH CHASSIS - SHEET 1 OF 2 (S/N A974V01950J →) ............................................................................. 6-22RH CHASSIS - SHEET 2 OF 2 (S/N A974V01950J →) ............................................................................. 6-24YANMAR 2.6L DIESEL - POWERTRAIN .................................................................................................... 6-32YANMAR 2.6L DIESEL - FUSED ALTERNATOR ....................................................................................... 6-36

WIRE HARNESS ADAPTERLOW FUEL PRESSURE ............................................................................................................................. 6-26

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation v

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:spacerTERM DEFINITION

Amp AmperesAR As RequiredBDI Battery Discharge IndicatorsBWI Brush Wear IndicatorCE Communicator EndCRE Corrosive EnvironmentD/B Date BreakdbA Decibel "A" ScaleDE Drive EndECH Empty Container HandlerECH-3 Empty Container Handler - 3 High

StackingECH-4 Empty Container Handler - 4 High




StackingECM Electronic Control ModuleECN Engineering Change NoticeEEPROM Electrically Erasable Programmable

Read Only MemoryEPA US Environmental Protection AgencyEPROM Electrically Programmable Read Only

Memory

TERM DEFINITION

FRE Freezer Environmentin. inchesLPG Liquefied Petroleum GasMAP Manifold Absolute Pressuremm millimetersMSTS Microprocessor Spark Timing SystemNPT National Pipe ThreadsO/S OversizePTO Power Take OffRPM Revolutions per MinuteS/N Serial NumberTMM Truck Management ModuleUL Type D Diesel-Powered Safety RatingUL Type DS Diesel-Powered Safety RatingUL Type E Battery-Powered Safety RatingUL Type EE Battery-Powered Safety RatingUL Type ES Battery-Powered Safety RatingUL Type G Gasoline-Powered Safety RatingUL Type GS Gasoline-Powered Safety RatingUL Type LP Gas-Powered Safety RatingUL Type LPS LP Gas-Powered Safety RatingU/S UndersizeUL Underwriters LaboratoryV Volts

GENERAL INFORMATION

vi ©2012 Yale Materials Handling Corporation A974

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies,subassemblies, and detail parts needed for servicereplacement.

The different constructions are indicated by keys andfootnotes. The callouts correspond to descriptionsfound on the next page.

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation vii

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXTHIGHER ASSEMBLY IS NOT KNOWN:

1. Determine the function and application of the partrequired. Turn to the Sections Page. Choose thegeneral area of reference most likely to include thepart.

2. Turn to the section you chose. Use the SectionTable of Contents to determine the assemblywhich would normally contain the part required.Then locate the part on the assembly breakdownpage.

WHEN THE PART NUMBER IS NOT KNOWNAND THE NEXT HIGHER ASSEMBLY ISKNOWN:

3. Determine the assembly the required part is usedon. Turn to the Table of Contents (Page i).

4. Locate the assembly the required part is used onand turn to the page indicated for that assembly.Then locate the part on the assembly breakdownpage.

WHEN THE PART NUMBER IS KNOWN:5. Use the Numerical Index (Page 14-1) to find the

part number. Turn to the page listed and locate thepart as indicated by the item number.

GENERAL:

The assembly breakdowns include part numbers,descriptions, quantities required, keys andfootnotes to help in selecting correct parts.

6. Parts Supersession Information. Part numbers thathave this history will be displayed in the parts listin the order that they were superseded (from oldestto newest). The superseded part numbers will beshown with a line through them.

Five periods in the PART NO. column (. . . . .)indicate that the part is either Not ServicedSeparately or there is a reference to another figure.A figure reference is denoted by a pointing handfollowed by a parts page number in theDESCRIPTION column (F7A56)

7. Keys are used to show two or more similarassemblies, RH and LH assembly parts, etc.Select the appropriate key, "A", "B", "C", "D", or "E"and the corresponding quantity column to find therequired parts. Two periods in the QTY column (..)indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTIONcolumn are used to indicate assemblies and

subparts of assemblies. In the example on theprevious page, BEARING CAP (Item 2) is asubpart of the major assembly CASE.

9. Quantities shown are for one assembly. Thequantities of the subpart BEARING CAP areindicated as two and two. This means two perCASE assembly.

10. Serial number breaks identify the most currentparts information and are shown as follows:

→ S/N A810N2639Indicates last serial number affected.S/N A810N2640 →Indicates the first serial number affected.S/N A810N1553 ↔ S/N A810N3291Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers areshown to allow for the inclusion of the most currentparts information and are identified as follows:

→ S/N Pending Per ECN 63243Indicates a pending serial number for last unitaffected.S/N Pending Per ECN 63243 →Indicates a pending serial number for first unitaffected.

Date breaks are used to indicate when a changeoccurred but a subsequent serial number breakwas not recorded. This is an arbitrary date usuallybased on the ECN release and are identified asfollows:

→ D/B 3/00Indicates that a change occurred sometimewithin that month for the item affected.D/B 3/00 →Indicates that a change occurred sometimewithin that month for the item affected.D/B 3/00 ↔ D/B 4/00Indicates a range of production dates of the itemaffected.

Contact your local dealer for Yale lift trucks forserial number information for items with a ECN ora date break.

ORDERING PARTS:

When ordering replacement parts, give the unit serialnumber, part number, name of part and quantityrequired.

For any further information on parts, service, orordering, consult your local dealer for Yale lift trucks.

GENERAL INFORMATION

viii ©2012 Yale Materials Handling Corporation A974

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.(1) and (2) The first letter and three numbers indicate the truck unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number of the truck.(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation ix

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number of the mast.(5) Carriage travel in millimeters stamped just below the serial number.Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION1. Fork part number, capacity rating, plant code letter,

and date of manufacture are stampedapproximately six inches below the top of mostforks.

2. The carriage group number is stamped on the righthand side of the top crossmember (pin type) or onthe back of the right hand end of the bottomcrossmember (hook type). A date code has twoletters in line with or below the carriage groupnumber.

3. The mast identification number has a unit code, aletter indicating the plant of manufacture, and aserial number. Underneath the productionsequence number is a four digit number thatindicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped onthe cylinder shell.

Always refer to the group, serial, or part numberwhen ordering service parts.

Modification of masts and carriages by SPED(Special Products Engineering Department) areidentified by a model prefix code beginning with theletter "S". contact your dealer for Yale lift trucks forinformation on these assemblies.

GENERAL INFORMATION

x ©2012 Yale Materials Handling Corporation A974

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number.For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identifythe attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) areidentified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for informationon these assemblies.

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation xi

PUBLICATIONS

Every new lift truck is provided with an OPERATINGMANUAL. This manual has information that theoperator must know for inspection and operation of thelift truck.

SERVICE MAINTENANCE MANUALS, which provideservice and overhaul procedures, and PARTS

MANUALS with complete replacement partidentification, are available at a nominal fee from yourYale dealer to assist users in effectively maintainingYale lift trucks in a safe, useful condition. See the listbelow for information on ordering specific publicationsfor this model lift truck.

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550013965

Service Manual (Complete)..................................................................................................... 550013971

Parts Manual........................................................................................................................... 550013968

GENERAL INFORMATION

xii ©2012 Yale Materials Handling Corporation A974

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found afterthe description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of theparts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 132 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE

P21394..................................2-40P21596..................................1-18P21895..................................1-10P21896....................................1-6P21897..................................1-12P21898....................................1-8P21899..................................1-16P21900..................................1-26P21901..................................1-28P21902....................................1-4P21903....................................2-4P21904....................................3-2P21905....................................3-4P21906....................................2-2P21907....................................2-8P21908..................................2-10P21909..................................2-12P21910..................................2-14P21911..................................2-16P21912..................................2-18P21913..................................2-20P21914..................................2-22P21916..................................2-24P21917....................................2-6P21918....................................4-2P21949....................................5-5P21950....................................5-6P21951....................................5-2P21952....................................5-8P21953..................................5-10P21954..................................5-12P21955..................................5-14P21956..................................5-16P21957....................................7-8P21958..................................7-16P21959..................................7-14

PART SHEET PAGE

P21960..................................7-22P21961..................................7-24P21962....................................7-6P21963....................................7-2P21976..................................11-2P21977..................................11-6P21978..................................11-8P21979................................11-10P21980................................11-11P21981................................11-12P21982................................11-14P21983................................11-16P21984................................11-18P21985................................11-20P21986................................11-22P22004..................................12-2P22005..................................12-4P22006..................................12-8P22007................................12-12P22008................................12-16P22009................................12-20P22010..................................6-10P22011..................................6-12P22012....................................6-6P22013..................................6-18P22014..................................6-20P22015..................................6-14P22028....................................8-2P22029....................................8-6P22030....................................8-8P22031....................................9-8P22032....................................9-2P22033....................................9-4P22034..................................13-2P22035..................................13-3P22036..................................13-4

PART SHEET PAGE

P22041..................................5-18P22042....................................6-2P22043....................................6-8P22046..................................7-10P22050................................12-18P22051..................................13-6P22052..................................13-8P22053................................13-10P22054..................................10-2P22055..................................10-4P22056..................................10-6P22060..................................9-12P22063....................................5-4P22063....................................1-2P22064....................................1-3P22064..................................9-10P22068..................................1-20P22075..................................6-26P22082..................................1-24P22083..................................11-4P22407..................................7-12P22408..................................7-18P22409..................................7-20P22411....................................6-4P22412....................................6-7P22717..................................2-26P23073..................................5-20P23189..................................2-28P23190..................................2-30P23191..................................2-32P23192..................................2-34P23193..................................2-36P23195..................................2-42P23196..................................2-44P23197..................................2-46P23198..................................2-48

GENERAL INFORMATION

A974 ©2012 Yale Materials Handling Corporation xiii

PART SHEET PAGE

P23199....................................3-6P23200....................................4-4P23201..................................5-22P23202..................................5-24P23203..................................5-26

PART SHEET PAGE

P23204..................................5-28P23205..................................6-28P23206..................................6-31P23207..................................6-32P23208..................................6-36

PART SHEET PAGE

P23209....................................7-4P23335..................................6-22P23336..................................6-24P23485....................................9-6

GENERAL INFORMATION

xiv ©2012 Yale Materials Handling Corporation A974

1 GENERAL TRUCK

SECTION 1

SECTION 1GENERAL TRUCK

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................ 1-6COWL MOUNT ................................................................................................................................................ 1-10FLOORPLATES AND COVERS ...................................................................................................................... 1-12FORKS ............................................................................................................................................................ 1-2

OPTIONAL .................................................................................................................................................. 1-3FULL SUSPENSION SEAT

MANUAL HYDRAULIC - NON-SWIVEL ...................................................................................................... 1-20SHEET 2 OF 2 ............................................................................................................................................ 1-24

HOOD .............................................................................................................................................................. 1-16LABELS

SHEET 1 OF 2 ............................................................................................................................................ 1-26SHEET 2 OF 2 ............................................................................................................................................ 1-28

LOAD BACKREST EXTENSION ..................................................................................................................... 1-4NON SUSPENSION SEAT

WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-18OVERHEAD GUARD ...................................................................................................................................... 1-8

CONTENTS

A974 ©2012 Yale Materials Handling Corporation 1-1

FORKS (FIGURE 1-1)


1 504111202 Fork (42 in.) ........................................................................................................ 21 504111203 Fork (48 in.) ........................................................................................................ 22 580034999 Knob ................................................................................................................... 23 580035001 Pin ....................................................................................................................... 24 580026749 Spring ................................................................................................................. 25 580035000 Pin ....................................................................................................................... 2

580035002 Kit-Latch .............................................................................................................. 2

P22063 05-10

1-2 ©2012 Yale Materials Handling Corporation A974

FORKS (FIGURE 1-2)OPTIONAL


1 524199303 Fork (42 in.) ........................................................................................................ 22 580006844 Roll Pin ............................................................................................................... 23 580006843 Latch ................................................................................................................... 24 580006842 Spring ................................................................................................................. 25 580049861 Pin ....................................................................................................................... 2

580049860 Kit-Latch (Class II) .............................................................................................. 1

05-10 P22064


LOAD BACKREST EXTENSION (FIGURE 1-3)

P21902 04-10


LOAD BACKREST EXTENSIONKEY:A: For Use With Standard Carriage OnlyB: For Use With Integral Side-Shift Carriage Only

QTYITEM PART NO. DESCRIPTION A B

1 524310196 Load Backrest (38.5 in.) ............................................................................. 1 ..1 524310197 Load Backrest (42 in.) ................................................................................ .. 12 501749901 Capscrew ................................................................................................... .. 42 505960578 Capscrew ................................................................................................... 4 ..3 504233271 Washer ....................................................................................................... 4 44 061278200 Washer ....................................................................................................... 4 45 909882405 Nut .............................................................................................................. 4 4

04-10 P21902


COUNTERWEIGHT (FIGURE 1-4)

P21896 11-09


COUNTERWEIGHT


1 580051185 Seal ..................................................................................................................... 12 550005006 Counterweight ..................................................................................................... 13 580080171 Tow Pin ............................................................................................................... 14 580002019 Washer ............................................................................................................... 15 955400911 Washer ............................................................................................................... 16 449001406 Capscrew ............................................................................................................ 1

11-09 P21896


OVERHEAD GUARD (FIGURE 1-5)

P21898 03-10


OVERHEAD GUARD


1 524240422 Overhead Guard ................................................................................................. 12 582015340 Capscrew ............................................................................................................ 23 580004218

580056528 Nut (Shoulder) .................................................................................................... 24 580056526 Handle (Grab) ..................................................................................................... 15 580056815 Capscrew ............................................................................................................ 26 580044861 Insert ................................................................................................................... 47 580090887 Grommet ............................................................................................................. 28 524208883 Grommet ............................................................................................................. 19 258979300 Plug ..................................................................................................................... 4

10 524240692 Plug ..................................................................................................................... 111 580058212 Capscrew ............................................................................................................ 212 580041704 Insert ................................................................................................................... 213 580063390 Grommet ............................................................................................................. 114 500136904 Grommet ............................................................................................................. 115 580026812 Clip ...................................................................................................................... 116 580056613 Fastener .............................................................................................................. 117 580051747 Handle Assembly ................................................................................................ 117 580050959 Handle ............................................................................................................ 117 580058447 Push Button Switch ........................................................................................ 117 580022893 Connector ....................................................................................................... 117 505968540 Connector (Secondary Lock) .......................................................................... 117 505968514 Terminal (Pin) ................................................................................................. 118 580056667 Capscrew ............................................................................................................ 618 580051941 Capscrew (Optional) ........................................................................................... 6

03-10 P21898


COWL MOUNT (FIGURE 1-6)


1 580056815 Capscrew ............................................................................................................ 21 580030966 Capscrew (Optional) ........................................................................................... 22 550007449 Cowl .................................................................................................................... 13 580074879 Insert ................................................................................................................... 73 580055652 Nut (Optional) ..................................................................................................... 73 504071785 Washer (Optional) ............................................................................................... 74 580064483 Capscrew ............................................................................................................ 7

P21895 03-10


NOTES

03-10 P21895


FLOORPLATES AND COVERS (FIGURE 1-7)

P21897 04-11


FLOORPLATES AND COVERS


1 582001890 Capscrew ............................................................................................................ 22 582001885 Washer ............................................................................................................... 23 580041704 Insert ................................................................................................................... 64 580061815 Seal (LH) ........................................................................................................ 14 580061814 Seal (RH) ........................................................................................................ 14 580058734 Screw ............................................................................................................. 24 449021001 Washer ........................................................................................................... 24 507353800 Retaining Ring ................................................................................................ 24 524195752 Cover (Radiator) ................................................................................................. 15 922365300 Cap ..................................................................................................................... 46 580092936 Tail Light Base (RH) ........................................................................................... 17 580058212 Capscrew ............................................................................................................ 48 580048561 Cover (Rear) (Crossmenber) .............................................................................. 19 580041711 Capscrew ............................................................................................................ 3

10 580092937 Tail Light Base (LH) ............................................................................................ 111 580044859 Insert ................................................................................................................... 312 580046138 Cover (Steering Column Lower) ......................................................................... 113 580083020 Cover (Steering Column Upper) ......................................................................... 114 909904403 Screw .................................................................................................................. 215 580046139 Clip ...................................................................................................................... 616 582001891 Capscrew ............................................................................................................ 517 580044859 Insert ................................................................................................................... 518 580053146 Panel (Kick) ........................................................................................................ 119 580046139 Clip ...................................................................................................................... 620 580052910 Dash Panel ......................................................................................................... 120 580052409 Cup Holder ..................................................................................................... 121 580026621 Nut ...................................................................................................................... 1722 580055698 Seal ..................................................................................................................... 123 580038033 Grommet ............................................................................................................. 124 580056531 Cover Plate Assembly ........................................................................................ 124 580052974 Cover .............................................................................................................. 125 580045192 Seal ................................................................................................................ 126 580056815 Capscrew ............................................................................................................ 1727 524188740 Panel (Front) ....................................................................................................... 128 580087185 Step Panel (LH) .................................................................................................. 129 582010050 Plate (LH Tread) ................................................................................................. 130 580050478 Mud Flap ............................................................................................................. 231 580042963 Locknut ............................................................................................................... 432 580096406 Plate (RH Tread) ................................................................................................. 133 582004500 Capscrew ............................................................................................................ 634 580056003 Washer ............................................................................................................... 635 580012987 Nut (Clip) ............................................................................................................. 636 580054070 Floormat .............................................................................................................. 137 524188745 Panel (Front) ....................................................................................................... 138 580087184 Step Panel (RH) .................................................................................................. 139 580056224 Trim Seal ............................................................................................................ 240 550028659 Panel (Rear) ....................................................................................................... 141 580050773 Seal ..................................................................................................................... 242 582015453 Floorplate ............................................................................................................ 143 b 550028661 Panel (Rear) (LH) ............................................................................................... 143 a 550028660 Panel (Rear) (LH) ............................................................................................... 1

04-11 P21897


FLOORPLATES AND COVERS


44 580054710 Seal (LH) ............................................................................................................. 145 580052993 Seal (RH) ............................................................................................................ 146 a 524149438 Shield (Splash) ................................................................................................... 147 a 580026621 Nut ...................................................................................................................... 248 a 580056815 Capscrew ............................................................................................................ 250 a 580049758 Fastener .............................................................................................................. 451 b 580070654 Plug (Yellow) ....................................................................................................... 1

FOOTNOTES:

a Diesel Engine b LPG Engine

P21897 04-11


NOTES

04-11 P21897


HOOD (FIGURE 1-8)

P21899 12-09


HOOD


550015595 Hood ................................................................................................................... 11 550015378 Hood ............................................................................................................... 12 580084480 Boot ................................................................................................................ 13 580054201 Seal ................................................................................................................ 14 524255979 Plug (Gold) ..................................................................................................... 25 580054196 Hinge .............................................................................................................. 26 580049231 Capscrew ....................................................................................................... 107 580084478 Latch ............................................................................................................... 18 580004592 Nut .................................................................................................................. 29 580058383 Bumper (Hood) ............................................................................................... 2

10 580039900 Capscrew ....................................................................................................... 611 580087164 Seat Pan ......................................................................................................... 112 580065405 Hood Reinforcement .................................................................................. 113 580065388 Bracket ....................................................................................................... 214 518805632 Nut .............................................................................................................. 1015 580058135 Bracket ....................................................................................................... 116 580064907 Bracket ....................................................................................................... 117 580065386 Capscrew ................................................................................................... 618 580049011 Capscrew ................................................................................................... 419 580091885 Nut .............................................................................................................. 420 580085970 Plate ........................................................................................................... 121 580023008 Capscrew ............................................................................................................ 422 580027572 Nut ...................................................................................................................... 423 580051832 Grommet ............................................................................................................. 123 582014835 Grommet (Alternate Part) ................................................................................... 124 580084483 Striker Bolt .......................................................................................................... 125 580049229 Capscrew ............................................................................................................ 226 580044860 Insert ................................................................................................................... 227 580056664 Gas Spring (RH) ................................................................................................. 127 580056664 Gas Spring (LH) .................................................................................................. 127 a 582004571 Gas Spring (LH) .................................................................................................. 128 580049915 Ball Stud (RH) ..................................................................................................... 228 580049915 Ball Stud (LH) ..................................................................................................... 228 a 582004516 Ball Stud (LH) ..................................................................................................... 229 580004592 Nut ...................................................................................................................... 230 580086342 Hood Support ...................................................................................................... 131 580056815 Capscrew ............................................................................................................ 232 580044860 Insert ................................................................................................................... 233 580049758 Fastener .............................................................................................................. 834 580058137 Plug ..................................................................................................................... 1

FOOTNOTES:

a With lift and latch option

12-09 P21899


NON SUSPENSION SEAT (FIGURE 1-9)WITHOUT ELECTRONIC CONTROLS

P21596 11-09


NON SUSPENSION SEATWITHOUT ELECTRONIC CONTROLS


582003574 Seat-Non Suspension (Vinyl) .............................................................................. 11 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 12 580049892 Hip Restraint (LH) ........................................................................................... 13 580090679 Kit-Seat Rail ................................................................................................... 14 580097531 Sensor (Operator Presence) .......................................................................... 15 582000813 Bracket (Operator Presence Sensor) ............................................................. 16 582005028 Wire Harness .................................................................................................. 17 580049893 Hip Restraint (RH) .......................................................................................... 18 580056926 Storage Box .................................................................................................... 19 580018614 Cover .............................................................................................................. 1

10 580062078 Kit-Seat Belt (Black) ............................................................................................ 110 524281279 Kit-Seat Belt (Red) .............................................................................................. 111 449015098 Nut ...................................................................................................................... 412 580087659 Stud .................................................................................................................... 413 520082877 Capscrew ............................................................................................................ 214 580056005 Washer ............................................................................................................... 615 502097909 Locknut ............................................................................................................... 216 580092987 Cover (Seat Side Electrical) ................................................................................ 117 582002621 Cover Plate ......................................................................................................... 118 940400905 Washer ............................................................................................................... 219 580092732 Capscrew ............................................................................................................ 220 449001412 Capscrew ............................................................................................................ 221 016103500 Washer ............................................................................................................... 122 580046396 Clamp ................................................................................................................. 123 580060018 Nut ...................................................................................................................... 224 023021000 Roll Pin ............................................................................................................... 1

11-09 P21596


FULL SUSPENSION SEAT (FIGURE 1-10)MANUAL HYDRAULIC — NON-SWIVEL

P22068 05-10


FULL SUSPENSION SEATMANUAL HYDRAULIC – NON-SWIVEL


582003582 Seat-Full Suspension (Vinyl) (Non-Swivel) ......................................................... 11 b 580095476 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 12 b 580095474 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 12 . . . . . Back Cushion ......................................................................................... 12 . . . . . Screw ..................................................................................................... 23 b 580095475 Kit-Seat Cushion (Vinyl) ............................................................................. 13 . . . . . Seat Cushion ......................................................................................... 13 . . . . . Spring .................................................................................................... 23 . . . . . Cotter Pin ............................................................................................... 24 b 580095462 Kit-Weight Adjuster ......................................................................................... 14 . . . . . Knob ........................................................................................................... 14 . . . . . Bushing ...................................................................................................... 14 . . . . . Washer ....................................................................................................... 14 . . . . . Pin .............................................................................................................. 15 b 580095463 Kit-Service (Front Panel) (Non Swivel) ........................................................... 15 . . . . . Front Panel ................................................................................................. 15 . . . . . Socket Head Capscrew .............................................................................. 25 . . . . . Roll Pin ....................................................................................................... 16 b 582018841 Kit-Seat Rail ................................................................................................... 16 . . . . . Locking Rail ................................................................................................ 16 . . . . . Slave Rail ................................................................................................... 16 . . . . . Bolt ............................................................................................................. 46 . . . . . Nut .............................................................................................................. 47 b 582005028 Wire Harness .................................................................................................. 18 582004126 Armrest (Left-Hand Side) .................................................................................... 18 582013862 Armrest (Left-Hand Side) (Alternate Part) .......................................................... 19 311207098 Screw .................................................................................................................. 2

10 580057451 Washer ............................................................................................................... 211 502097909 Locknut ............................................................................................................... 212 580056005 Washer ............................................................................................................... 613 520082877 Capscrew ............................................................................................................ 214 582002534 Cover Plate ......................................................................................................... 115 023021000 Roll Pin ............................................................................................................... 116 524281279 Kit-Seat Belt (Red) .............................................................................................. 116 580062078 Kit-Seat Belt (Black) ............................................................................................ 117 580084956 Armrest (Right-Hand Side) ................................................................................. 118 582002535 Spacer ................................................................................................................ 219 518803677 Nut ...................................................................................................................... 420 940600907 Washer ............................................................................................................... 221 062151600 Capscrew ............................................................................................................ 222 580092732 Capscrew ............................................................................................................ 223 940400905 Washer ............................................................................................................... 224 580092987 Cover (Seat Side Electrical) ................................................................................ 125 504230271 Nut ...................................................................................................................... 426 580087659 Stud .................................................................................................................... 427 203142800 Capscrew ............................................................................................................ 228 582014024 Capscrew ............................................................................................................ 1

c 312850042 Strap Clamp ........................................................................................................ 1bc 580014465 Information Case (Kit) ......................................................................................... 1

b 582012046 Bracket (Angle Controller) .................................................................................. 1

05-10 P22068


FULL SUSPENSION SEATMANUAL HYDRAULIC – NON-SWIVEL


b 580049884 Sensor (Operator Presence) ............................................................................... 1580095465 Kit-Service Internal Tether-80 MM Travel ........................................................... 1

a 582015786 Kit Non Swivel Set .............................................................................................. 1

FOOTNOTES:

a Also includes Tether and 580095461 Kit-Reclineron Sheet 2

b Included with Seat

c Not Illustrated

P22068 05-10


NOTES

05-10 P22068


FULL SUSPENSION SEAT (FIGURE 1-11)SHEET 2 OF 2

P22082 06-10


FULL SUSPENSION SEATSHEET 2 OF 2


1 b 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 12 . . . . . Knob ............................................................................................................... 13 . . . . . Lever .............................................................................................................. 14 580018642 Plate ............................................................................................................... 15 . . . . . Spring ............................................................................................................. 16 580018643 Latch ............................................................................................................... 17 580057307 Nut .................................................................................................................. 28 a 580095460 Kit-Damper Service ............................................................................................. 19 580057260 Damper ........................................................................................................... 1

10 580057307 Nut .................................................................................................................. 211 580057266 Bolt ................................................................................................................. 2

FOOTNOTES:

a Included with Seat b Included with Seat and Non Swivel/Swivel Sets

06-10 P22082


LABELS (FIGURE 1-12)SHEET 1 OF 2

P21900 03-10


LABELSSHEET 1 OF 2


1 504231215 Label (Mast Warning) ......................................................................................... 12 504231296 Label (Operator Restraint) .................................................................................. 13 a . . . . . Nameplate Tag ................................................................................................... 14 580008064 Nameplate Cover ................................................................................................ 15 505976530 Rivet .................................................................................................................... 45 501904907 Rivet (Optional) ................................................................................................... 46 524232141 Label (Standard Transmission) ........................................................................... 17 524162256 Label (Patents and Trademarks) ........................................................................ 18 504231248 Label (No Riders) ................................................................................................ 29 524208880 Label (Yale) ........................................................................................................ 1

10 524310789 Label (Yale Logo) ............................................................................................... 111 505977565 Label (Flammable LP-Gas) ................................................................................. 112 a . . . . . U.L. Plate ............................................................................................................ 113 580051779 Lens (Lift) ............................................................................................................ 114 580051780 Lens (Tilt) ............................................................................................................ 115 580051790 Lens (Side-Shift) ................................................................................................. 115 580052203 Lens (Blank) ........................................................................................................ 116 505976530 Rivet .................................................................................................................... 416 640032905 Rivet (Optional) ................................................................................................... 116 505977584 Gripnail (Optional) ............................................................................................... 417 580056430 Label (Parking Brake Warning) ........................................................................... 118 550016119 Label (Capacity) .................................................................................................. 2

FOOTNOTES:

a Contact your local Yale dealer

03-10 P21900


LABELS (FIGURE 1-13)SHEET 2 OF 2

P21901 02-10


LABELSSHEET 2 OF 2


1 580058821 Label (Mast Warning) ......................................................................................... 22 504231252 Label (Pinch Point) ............................................................................................. 23 582006614 Label ................................................................................................................... 14 580026933 Nameplate (LP Tank) .......................................................................................... 15 580055312 Label (Operator Warning) ................................................................................... 16 a . . . . . Overhead Guard ................................................................................................. 17 580058357 Label (Locking Gas Spring) ................................................................................ 17 580058356 Label (Locking Gas Spring) ................................................................................ 18 505976556 Label (Fan Warning) ........................................................................................... 19 505976545 Label (Antifreeze) ............................................................................................... 1

10 518806645 Label (Boron-Free Antifreeze) ............................................................................ 1

FOOTNOTES:

a Contact your local Yale dealer

02-10 P21901


NOTES

P21901 02-10


2 ENGINE ASSEMBLY

SECTION 2

SECTION 2ENGINE ASSEMBLY

DESCRIPTION PAGE

ASSEMBLED ENGINEMAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-6

CAMSHAFT AND DRIVE GEARYANMAR 2.6L DIESEL ............................................................................................................................... 2-40

CAMSHAFT AND VALVESMAZDA 2.0L, GASOLINE AND LPG - 2010 EMISSION COMPLIANT ENGINES ...................................... 2-26

CRANKSHAFT AND PISTONSMAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-14YANMAR 2.6L DIESEL ............................................................................................................................... 2-42

CYLINDER BLOCKMAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 2-10YANMAR 2.6L DIESEL ............................................................................................................................... 2-44

CYLINDER HEADYANMAR 2.6L DIESEL ............................................................................................................................... 2-36

CYLINDER HEAD AND COVERMAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 2-8

EMISSION CONTROL SYSTEMMAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-22

ENGINE COOLING SYSTEMMAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-20

ENGINE MOUNTING ...................................................................................................................................... 2-4EXHAUST MANIFOLD

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-18FLYWHEEL AND HOUSING

YANMAR 2.6L DIESEL ............................................................................................................................... 2-30FLYWHEEL AND HOUSING ASSEMBLY

MAZDA 2.0L ................................................................................................................................................ 2-2GEAR HOUSING

YANMAR 2.6L DIESEL ............................................................................................................................... 2-32INTAKE AND EXHAUST MANIFOLD

YANMAR 2.6L DIESEL ............................................................................................................................... 2-28INTAKE MANIFOLD

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-16LUBRICATION SYSTEM

YANMAR 2.6L DIESEL ............................................................................................................................... 2-48OIL PAN

YANMAR 2.6L DIESEL ............................................................................................................................... 2-34OIL PUMP AND FILTER

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-24TIMING GEAR COVER AND OIL PAN

MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-12WATER PUMP

YANMAR 2.6L DIESEL ............................................................................................................................... 2-46

CONTENTS


FLYWHEEL AND HOUSING ASSEMBLY (FIGURE 2-1)MAZDA 2.0L

P21906 05-10


FLYWHEEL AND HOUSING ASSEMBLYMAZDA 2.0L


1 580048123 Flywheel Housing ............................................................................................... 12 940102909 Washer ............................................................................................................... 63 930903905 Capscrew ............................................................................................................ 64 580032011 Capscrew ............................................................................................................ 45 449001138 Capscrew ............................................................................................................ 66 504057795

449022013 Lockwasher ......................................................................................................... 67 580050042 Dowel .................................................................................................................. 28 580039900 Capscrew ............................................................................................................ 59 580070914 Dust Cover .......................................................................................................... 1

10 580046451 Capscrew ............................................................................................................ 211 580056439 Hub Adapter ........................................................................................................ 112 580064311 Flywheel (With Ring Gear) .................................................................................. 112 580056441 Flywheel (With Ring Gear) .................................................................................. 113 502566902 Washer ............................................................................................................... 614 580056440 Capscrew ............................................................................................................ 615 582005953 Bracket ................................................................................................................ 1

501702901 Loctite ................................................................................................................. AR

05-10 P21906


ENGINE MOUNTING (FIGURE 2-2)

P21903 06-11


ENGINE MOUNTINGKEY:A: Mazda EngineB: Yanmar Diesel Engine

QTYITEM PART NO. DESCRIPTION A B

1 580060600 Mount (RH) ................................................................................................. 1 ..1 580060601 Mount (LH) ................................................................................................. 1 ..2 580048472 Mount ......................................................................................................... .. 23 931017918 Capscrew ................................................................................................... 2 24 580027945 Washer ....................................................................................................... 2 25 580048458 Washer ....................................................................................................... 4 46 580051383 Isolator ....................................................................................................... 4 47 580051384 Nut (Flange) ............................................................................................... 2 28 580056444 Bolt (Flange) ............................................................................................... 8 8

06-11 P21903


ASSEMBLED ENGINE (FIGURE 2-3)MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

P21917 05-10


ASSEMBLED ENGINEMAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES


1 580078922 Long Block ........................................................................................................

Documents

PARTS MANUAL (A974) GLP050LX, GDP50LX · 2019. 2. 8. · 5 fuel system 6 electrical system 7 transmission 8 drive axle 9 steering system 10 brake system 11 hydraulic system ... mazda