PARTS MANUAL · 2015. 1. 16. · eak Pilates – Deluxe & Reformer Models Parts Manual 6 SWIVEL PULLEY ASSEMBLY Nylon Sleeve 804-113 Axle Screw-F 804-118 Axle Screw-M 804-119 Flat

PARTS MANUALrev. 02 Apr 2007

sullivtNew Stamp

Peak Pilates – Deluxe & Reformer Models Parts Manual

1

TABLE OF CONTENTS

MAIN ASSEMBLY..............................................................................................................................................2

JUMP BOARD and PUSH THROUGH BAR ASSEMBLIES .........................................................................3

TOWER ASSEMBLY..........................................................................................................................................4

TOWER COMPONENTS ...................................................................................................................................5

SWIVEL PULLEY ASSEMBLY........................................................................................................................6

HEAD END ASSEMBLY COMPONENTS.......................................................................................................7

HEAD END FRAME COMPONENTS..............................................................................................................8

RAIL and FRONT LEG ASSEMBLIES............................................................................................................9

RAIL ASSEMBLY 2 ..........................................................................................................................................10

RAIL ASSEMBLY 3 ..........................................................................................................................................11

GEAR CHANGE BAR ASSEMBLY................................................................................................................12

HINGE RATCHET ASSEMBLY .....................................................................................................................13

FOOT BAR .........................................................................................................................................................14

CARRIAGE ASSEMBLY – TOP VIEW .........................................................................................................15

CARRIAGE ASSEMBLY – BOTTOM VIEW................................................................................................16

CARRIAGE STOPS – LEFT and RIGHT.......................................................................................................17

PACKAGE CONTENTS ..................................................................................................................................18

eak Pilates – Deluxe & Reformer Models Parts Manual

2

MAIN ASSEMBLY

Head AssyEnd Cap801-210

Head EndWooden Cap801-996Hex HeadStainless Steel(4)801-958

HEADEND

LEFT SIDE

RIGHTSIDE FOOT

END

End CapLabel801-995

Hex HeadStainless Steel(4)801-958

Foot EndWood Cap801-994

End Cap Assy801-950

End Cap Plastic801-950


3

JUMP BOARD AND PUSH THROUGH BAR ASSEMBLIES

Jump BoardWeldmentBracket (2)800-510

Hex HeadCap Screw (12)805-032

Jump BoardAssembly800-500

Button HeadCap Screws (4)M8X20804-503

Push Through BarPole Set Weldment804-900

FlangedBearing (2)804-513

Pad804-505


4

TOWER ASSEMBLY

Upper CrossBar Assembly804-300

Push ThroughAssembly Bar804-500

Upper LeftPole Extrusion804-003

Upper RightTower Extrusion804-004

PulleyDecal(2)884-001

Cap Screw(4)M6X20804-024


5

TOWER COMPONENTS

Vertical LowerBlock Coupler (2)804-002

Pole SetCover (2)804-008-1

Pulley PlateLock (2)804-006

Cap Screw(2)M6X70804-022

RubberBumper (2)804-055

Spacer (2)804-056

Quick ReleasePin (2) 804-510

Lock Washer (12)804-035

Eye Bolt (19)804-012

M6 Hex Nut (12)804-036

Push Through Block Mount (2)804-007

Pole Set Cover (2)804-008

Cap Screw (30)M6X35804-021

Cap Screw (8)M6X16Long804-014

Vertical UpperBlock Coupler (2)804-005


6

SWIVEL PULLEY ASSEMBLY

Nylon Sleeve804-113Axle Screw-F804-118Axle Screw-M804-119Flat Washer(2) M88.4 ID X 16 OD804-116Plastic Washer(2).375 ID X .56 OD804-117

Swivel Handle804-109Locknut M6804-111Jam Nut M6804-120M6 X 50 LSHCS804-123

White Teflon Washer804-114

Flat HeadSet Screw(7)M3X6 Long804-106

Pole Set Handle Block804-101

Pole Set Handle804-102Back Slide Bearing

804-103

Quick ReleasePull-Pin804-121

Pulley Bracket Yoke 804-112

Spring804-115


7

HEAD END ASSEMBLY COMPONENTS

Left Lock Handle Assy,880-020Lock Handle, LT800-705Set Screw (2)800-713Decal, LT880-001

Spring800-707

Torsion SpringBearing (2)800-023

Left Torsion Spring800-731

Spring Collar (3)800-001

Left Bar800-710

Jam Nut (2)800-701

Coupler Assy880-040Cap Screws (4)880-041

SpringMandrel800-109

Hex HeadCap Screw (7)M6X12802-020

Button HeadCap Screw (8)M6X35804-021

Right Bar800-720

Main TorsionRight Spring (2)800-732


Folding Stop800-733

Shoulder HeadCap Screw (2)

M6x20 Long800-105

Collar Clamp800-104

Collar Clamp800-101

Folding Strap802-036Plate Clamp802-037Plate down802-038Screw802-039

Serial Number Tag802-400


8

HEAD END FRAME COMPONENTS

Flat Head Cap Screw(2)M4X12802-024

Bushing Plate802-099-1Locating

Lock Block(2)802-115

Bushing Block802-098

Bearing802-026

Hex HeadCap Screw(4)801-071

Should HeadCap Screw(8)802-020

Caster(2)802-014


Main SupportWeldment802-100

Inside LeftCover802-010

Outside LeftCover802-011

Outside RightCover802-005

Inside RightCover802-006

Weldment802-300

Leveler(2)802-003


Shoulder HeadCap Screw(2)M8X20802-023

Hex HeadCap Screw(6)M6X8802-020

Bearing802-027

Flat Head Cap Screw(2)M6X12802-089

Bearing Assy802-090


9

RAIL AND FRONT LEG ASSEMBLIES

Rail Foot Right801-200

Rail foot Left801-400

Rail Head Right801-100

Rail Head Left801-300

Plate alignment hinge Foot801-202Screw801-102

Plate alignment hinge Foot801-202Screw801-102

Plate alignment hinge Head801-110Screw801-102

Plate alignment hinge Head801-110Screw801-102

Leg Weldment (Foot End)803-300


Right WheelBracket (2)803-001

Rubber Pad (2)803-003

Cap Screw (2)M6X25803-007

Folding Strap803-600

MountingPlate803-006

Wheel FootAssembly (2)803-500

Left WheelBracket (2)803-002

Shoulder HeadCap Screw (4)M6X25803-004


10

RAIL ASSEMBLY 2

Pivot Frame801-600

Screw802-022

Stop801-028Washer801-029Lock nut801-031

Plate801-010

Right Finger Guard801-001Screw801-026

Left finger Guard801-002Screw801-026

Grear Change Assembly

Block801-041Screw801-052

Instruction Decal802-030


11

RAIL ASSEMBLY 3

Gear Change Inst801-091Mat conversions Inst801-093

Right Lockbar801-801Left Lockbar801-809Screws (6)801-810Screws(4)801-071

Block800-088screw801-087

Rail Warning Decal881-003

Shim801-058

Screw801-025


12

GEAR CHANGE BAR ASSEMBLY

Gear Bushing(2)801-751Bolt(2) M8X25Long801-752

Left ChannelGear Assembly801-710Gear Channel, LT801-760

Right ChannelGear Assembly801-720Gear Channel, RT801-770Wear Strip801-753

Button HeadCap Screw(5)804-014

Wear Strip801-753

Top Cover801-783 Top Cover

801-782

Button HeadCap Screw(12)M4X8 Long801-784

Forged Eyebolt(5) M6X1801-785Jam Nut(5) M6801-786


13

HINGE RATCHET ASSEMBLY 801-900

PULL KNOB860-020

Cover801-989

Screw801-937

Screw801-937

Cover801-990

Ratchet Left801-939-1

Ratchet Housing Left801-830 Spring

801-988

Screw801-936

Screw801-936

Cross Bar801-910

Ratchet housing Right801-820

Pull Rod801-970

Ratchet Right801-919-1

Spring801-988

Washer805-055

Screw802-008

Cover Right801-951

Screw901-952

Spring801-987

Spring801-987


14

FOOT BAR

Locknut807-015

Washer807-019

Bar side807-055

Bar side807-055

Nylon Washer807-056

Lock807-057

Side Pad805-058

Screw807-060

Footbar Cap807-063

Screw807-091

Spacer807-071

Screw807-093

Padded Cross Tube807-430

H-Bar807-500

807-058


15

CARRIAGE ASSEMBLY – TOP VIEW

Flat HeadPhillips Screw(8)M6X20805-035

Flat HeadPhillips Screw(10)M6X16Long805-017

Head BoardPad Assembly805-040Rubber Pad(2)805-044

Head RestPad Assy805-100Pan HeadPhillips Screw(28)805-019

CarriageTop Board805-005

Base Board805-001

ShoulderPost(2)805-008

ShoulderBracket(2)805-006

Shoulder Pad(2)805-400

Velcro Hook(2)803-008

T-Nut(4)805-022Flat HeadPhillips Screw(4)805-037

Rope LockCam(2)805-024

Side Wheel(4)805-031

Main CarriageWheel(4)805-700

Button HeadCap Screw(4)M8X70 Long805-004

Side WheelSpacer805-030

Side WheelSpacer805-030-1

Button HeadCap Screw(4)M8X40805-035

Carriage Mat805-300

805-037


16

CARRIAGE ASSEMBLY – BOTTOM VIEW


UnthreadedSpacer(4)805-025

M8 Washer(10)803-504

M8 Locknut(8)805-012M8 Washer(2)805-042

M6 T-Nut(30)805-023

Flat Head PhillipsScrew(20)6X1-1/2 in Long805-011

Double HookSpring 805-026-1



M6 Washer(8)805-055Hex Head Cap Screw((8) M6X20805-056

Spring Strap Assembly 840-050Screw805-019

Board Hinge805-002



Velcro Loop(2)805-043Velcro Hook(2)803-008


Carriage WeldmentFrame 805-200

Carriage AngleSpring Mount805-007


17

CARRIAGE STOPS – LEFT AND RIGHT

Bumpers805-805

Coupler805-804

Nut805-806

Cap805-802

Rubber Spacer805-807

Bar805-803

Rubber shock805-801

Left Horn805-801

Right Horn805-910


18

PACKAGE CONTENTS

Description Part Number

Long/Short Box 810-000

Non-Slip Pad 830-007

Mat Set (2 mats) 806-000

Riser Cap 804-300

Screw - M6 x 35 mm 804-021

Plastic Trim 804-041

Neoprene Handle 830-200

Double Loop 830-120


19

PACKAGE CONTENTS

Description Part Number

Roll Down Bar 830-300

Short Box Foot Strap Assembly (with 2 Safety Links) 830-400

Leg Spring Assembly (each with 2 Double Ended Clips) (444 mm (21.4

in) long) 830-100

Arm Spring Assembly (each with 2 Double Ended Clips) (544 mm (17.5 in) long)

830-800

Push Through Bar Spring Assembly (with 1 Snap Clip, 1 Safety Link, and Cover)

830-700

Safety Chain Assembly (with 2 Safety Links) 830-600

Foot Loop 830-110

Rope Assembly (with Double Ended

Clip) 830-500

Jump Board 800-500


20

Documents

PARTS MANUAL · 2015. 1. 16. · eak Pilates – Deluxe & Reformer Models Parts Manual 6 SWIVEL PULLEY ASSEMBLY Nylon Sleeve 804-113 Axle Screw-F 804-118 Axle Screw-M 804-119 Flat