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Paddock to PlateNational Training Conference, April, 2016
What you need to do to support automation in the Meat Industry ?
Paul GekasService Manager
Scott Automation & Robotics
Meat Automation Technologies – where are we today ?
SCOTT – Meat Automation Technologies
SCOTT – Meat Automation Technologies - Lamb
Feather BoneSplitting
K-FatSteam VacSpinal Cord
BrisketBelly
Hock Cut
BungingBelly Open
Hock Cut
Hide OpenRear Hock Cut
Head Removal& Wash
Primal Break
Docking
Sortation /BufferPalletising
Chiller Automation
Evisceration
Bone BreakCarton Pack
Scribing
Primal Cut
Scott – Meat Automation Technologies - Beef
Carton Palletising AUTO – Container Loading BEEF Rib Cutting – OCM X-Ray
Beef Scribing Beef Hock Cutter Development – EG Beef Split
Scott – Meat Automation Technologies - Beef
Brisket Cutter BladeStop ROC – Robotic Ovine Cutter
Kidney Fat Removal Rear Steam Sani Vac Forequarter Steam Sani Vac
Scott – Meat Automation Technologies
PALLETISING – SORTATATION – CONBVEYOR - CONTROL SYSTEM AUTOMATION
MAR – Meat Automation Technologies
Plant Management - Lifecycle Approach
Time
Minor Failure
Major Failure
Commissioning Warranty Life of Installation
TraditionalLife-Cycle
Service & Training
Refurbishment& OEE
UpgradeValue
What are your concerns?
1.
What are your concerns?
1.Who needs to be trained ?
What are your concerns?
1.Who needs to be trained ?• Maintenance Technician• Line Operator• Production Supervisor
What are your concerns?
1.Who needs to be trained ?2.What equipment do we train in ?3.What processes to we train in ?4.What skill level ? 5.Cost of training ?6.Cost of support ?7.What are the fall backs ?8.What if we train staff and they leave ?9.Where can I find skilled people ?
• Training packages across a range of industries• Technologies, such as;
• Robots - (ABB, KUKA, FANUC, MOTOMAN, PANASONIC)• PLC and PC control Systems (Siemens, Omron, Allen Bradley)• Advance Sensing (3D and X-Ray)• Servo Drives (SEW, Siemens AB, ABB)• SCADA Systems• Safety Systems (Rockwell AB, Pilz, Schneider)• Mechanical
What Training Do We Offer
Technology Examples
Technology Examples
Vision and Sensing
Platforms(for meat processing)
X-ray - SEXA(Single Hardware)
X-ray - DEXA(Single Hardware)
X-ray - DEXA(Dual Hardware)
X-ray - MEXA(Multi-energy)
X-ray - SEXA(Dual Hardware)
CT - Helical(Single Energy)
CT - Cone Beam
(Single Energy)
CT - Cone Beam
(Dual Energy)
CT - Cone Beam
(Multi-energy)
Hyperspectral(380 - 2500 µm)
MRI
3D(& quasi 2D = 3D)
Colour Camera
X-Ray Defraction
Radar
Ultrasound(contant & non-
contact(
RamanSpectrometry
Terahertz
WearableVision
(Google glasses)
Time of Flight
ValueEvaluation
(A.MQA.0017)
Tech & Value
Tech & Value
Literature Research
Literature
Research
Literature Research
Literature Research
Literature Research
Po
Food SafetyInspection
(P.PSH.0747)
Obj. PrimalMeasure(P.PSH.0739)
Beef Grading
(Pending)
Obj. Primal Measure(P.PSJH.0739)
Auto Trim(Proposed)
Lamb Grade(by Murdoch)
Beef Grading
(Proposed
Be Gra
(Prop
Primal Defect
(Proposed)
Hide Grade(Pending)
(P.PSH.0739)
anon A
0735)
Carton Fill DEXA
(P.PSHP.0734)
Sheet1
Scott Vision and Sensing Centre of Excellance (Meat Processing Applications)
- Commercial in Confidence -
Legend
k
X-ray - SEXA(Single Hardware)
X-ray - DEXA(Single Hardware)
X-ray - DEXA(Dual Hardware)
X-ray - MEXA(Multi-energy)
X-ray - SEXA(Dual Hardware)
CT - Helical(Single Energy)
CT - Cone Beam(Single Energy)
CT - Cone Beam(Dual Energy)
CT - Cone Beam(Multi-energy)
Hyperspectral(380 - 2500 µm)
MRI
3D(& quasi 2D = 3D)
Colour Camera
X-Ray Defraction
Radar
Ultrasound(contant & non-contact(
Raman Spectrometry
Terahertz
Wearable Vision(Google glasses)
Time of Flight
Technology Platofrm
Investigation Project
Prototyping Project
Commerical Installation
Commercial End-point
Desktop Evaluation
Lamb Primal Cutting
Lamb Middle Cutting
Lamb FQ (Bone-in)
Frenching(A.TEC.XXX)
Lamb Weight Apportioning
Cold Lamb Grading(LMY)(A.MQA.0017)
Value Evaluation(A.MQA.0017)
Beef Rib Cutting(JBS Dinmore)
Tech & Value Evaluation(Project Pending)
Tech & Value Evaluation(A.MQA.0017)
Hot/Cold Beef DEXA(XXXXX)
Hot Lamb Grade (LMY)(Colalc P.PSH.XXX)
Cold Lamb DEXA(LMY)(Brooklyn)
Waterless Frenching
Literature Research
Hot Beef Grading(LMY)
Cold Beef Grading(LMY)
Possible End-point Use
Slauther Automation(Moving Animal)
Pick and Pack
Boning Room Traceability
Boneless Automation
Grading & Inspection
Subsurface Bone Local
Literature Research
Subsurface Bone Local
Obj. Primal Measure(P.PSJH.0739)
Boneless Automation
Grading & Inspection
Literature Research
Subsurface Bone Local
Boneless Automation
Literature Research
TBA
Inform Oper. from V&S
Literature Research
Improved Grading
Improved Automation
New Automation
Beef Bone-in Automation
Point Info. (i.e Marbling)
Food Safety Inspection(P.PSH.0747)
Obj. Primal Measure(P.PSH.0739)
Beef LMY( XXXX)
TBA
Beef Grading(Pending)
Obj. Primal Measure(P.PSJH.0739)
Manual Trim(Proposed)
Auto Trim(Proposed)
Objective Trimming
Lamb Grade(by Murdoch)
Beef Grading(Proposed)
Beef Grading(Proposed)
Beef Cut Grading
Lamb Cut Grading
Auto Pick & Pack Defects
Primal Defect (Proposed)
Hide Grade(Pending)
Hide Grading(Proposed)
Hide Grading
TBA
TBA
TBA
Stripln/Cube roll Auto(Chine Bone Remove)
Obj. Primal Measure(P.PSH.0739)
Stripln/Cuberoll Auto(Trim to Fat Spec
Bone Belt DEXA(P.PIP.0471)
Bone Canon DEXA(P.PSHP.0735)
Carton Fill DEXA(P.PSHP.0734)
Bone Belt Yield Opt
Bone Canon Yield Opt
Customer Presentation
Offal Inspection
Internet of things & Remote Connectivity
• Technology Introduction Sessions• Operator Basic Operations• Service and maintenance• Fault Finding Skills• Basic Programming & Setup• Advance Programming & Setup• System operational setup and configurations• System Peripherals (Safety, Tooling, Sensing )• Mechanical, Pneumatic, Hydraulic Maintenance
Training Course & Session Types
• Standard Pre-Defined Training Courses• Training Sessions Customised to suit
– Industry Specific– Technology Brands (e.g. SIEMENS vs. AB)– Technology use in Pant– Trainee level of knowledge– Specific Training Needs (client)– Hands On Training– Classroom Training
What Training Do We Offer
MAR – Mobile Meat Industry Robot Training Cell
Paddock to Plate�National Training Conference, April, 2016���What you need to do to support �automation in the Meat Industry ?��Paul Gekas�Service Manager�Scott Automation & Robotics�Slide Number 2Slide Number 3Slide Number 4Slide Number 5Slide Number 6Slide Number 7Slide Number 8Plant Management - Lifecycle ApproachWhat are your concerns?What are your concerns?What are your concerns?What are your concerns?Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 21Slide Number 22