Contents

Please read this owner’s manual before use and keep it at hand for reference.

Owner’sManual

FromthemakersofInCraJIG!• splitfencedesign• Microadjustable• universaldust

collectionport• adjustablefencegap• CompatiblewithallInCra

joint-makingaccessories

Safety . . . . . . . . . . . . . . . . . . . . . . . 2

Mounting to your Table FreestandingMode . . . . . . . . . . 2 AttachingtoyourINCRAJig . . . 3 AttachingtoyourINCRATS . . . 3

Operation Calibration . . . . . . . . . . . . . . . . . . 4 OffsetAdjustment . . . . . . . . . . . . 5 GapAdjustment . . . . . . . . . . . . . 5

In-line Fence Applications VerticalPanelRaising . . . . . . . . . 6 JointMaking . . . . . . . . . . . . . . . . 6

Offset Fence Applications Jointing . . . . . . . . . . . . . . . . . . . . 7 Shaping . . . . . . . . . . . . . . . . . . . . 7

Zero Clearance Subfences 8

Hi-Rise Fence Cap 10

Fence Squaring Adjustment 11

hemicroadjustablesplitfencedesignoftheINCRAWonderFenceprovidesaccesstomany

operationspreviouslyreservedforspecialtymachines .Fromthestraightedgecuttingabilitiesofthejointertothemanyedgeformingfunctionsperformedbytheshaper,yournewWonderFenceoffersahostofexcitingnewpossibilitiesforyourroutertable .

Itallstartswithintelligentdesignfeatures .Theopposingwedgedesignoftheinfeed/outfeedoffsetmechanismspermitsveryfinecontinuousadjustmentsofthefenceoffsetfromzeroto1⁄ 8",andeachoffsetmechanismhasitowncursorandscalemarkedoffin2⁄ 1000"increments .Withtheincludedtableclamps,youcanusetheINCRAWonderFenceasafree-standingroutertablefenceoryoucanmountitdirectlytotheINCRAJigUltrafortheultimateroutertablefencesetup .IfyouhavepurchasedtheTS/WonderFencetablesawfenceupgradekit,youcanmountthefencesdirectlytoyourINCRATStablesawfenceforusewitharoutertableextensionwing .TheuniqueHi-Rise™fencecapandanadjustablefenceopeningtakethehassleoutofworkingwithlargepanelsandlargediameterrouterbitsforpanelraisingoperations .TheWonderFenceisalsocompatiblewithallINCRAjoint-makingaccessoriesincludingtheINCRARightAngleFixture,INCRAStopandINCRAShopStop .AllthesefeaturescombinedwiththeuniversaldustcollectionportmaketheINCRAWonderFencetheintelligentchoiceforyourroutertablestation .

2

MountingInstructionsforyourInCrawonderFence

YournewINCRAWonderFencecanbeusedeitherbyclampingdirectlytotheroutertable(freestandingmode)orbyattachingfirsttoyourINCRAJigUltra(routertablemodel) .IfyouhavepurchasedtheTS/WonderFencetablesawfenceupgradekit,you’llbeattachingtheWonderFencedirectlytotheTSfenceforusewithyourroutertableextensionwing .Findtheinstructionstofollowthatcoveryourapplication .

Fig. 1 Attach table clamps

FreestandingMode(Showninphotoonfrontcover)

attachtableclampsandclamptoroutertablePositiontheWonderFenceonyourroutertablewiththeopeninginthefencecenteredonyourroutercollet .Loosenthe1⁄ 4-20x2"socketheadcapscrewlocatedoneachofthe(2)tableclampsusingthesuppliedhextool .NowslidetherectangularnutonthetableclampintotheupperT-slotontherearoftheWonderFence(Fig.-1) .Slidethetableclamptotheedgeofyourtableandclampinplace .Repeatforthesecondclampattheoppositeedgeoftheroutertable .Tightenbothsocketheadcapscrewsusingthesuppliedhextool .Detail 1

Slide 1⁄4-20 rectangular nut into upper T-slot

safety

■ Aftermakingadjustmentstothefencepositions,besuretotightenthetwosocketheadcapscrewsthroughthelargeholesinboththeinfeedandoutfeedfences .

■ Whenusingfencesettingsinwhichtherouterbitispartiallyrecessedinthefenceopening,alwaysinsurethatthebitiscenteredwithintheopening .

■ NeverlettherouterbitcomeintocontactwiththealuminumbodyoftheINCRAWonderFence .

■ Wheneverusinglargediameterverticalorhorizontalpanelraisingbitsoranyotherlargediameterbit,alwaysfollowthatrouterbitmanufacturer’soperationandsafetyrecommendations .

■ Wheneveritisnecessarytoremovelargeamountsofstock,alwaysusemultipleside-by-sidepassestoachievethefinalcut .Severalshallowcutsaresaferandwillyieldbetterresults .

Important safety instructions for using the INCRA Wonder Fence:

■ WhenusingtheINCRATS/WonderFencetablesawfenceupgradekitinconjunctionwithyourINCRA-TStablesawmodel,ALWAYSremovetheWonderFencebeforemakinganycutswithyourtablesawblade .

■ NeverattemptanycutwithyourtablesawbladewhiletheWonderFenceisinstalledonyourTSfence .

■ BeforeusingtheINCRAWonderFence,readandfollowalloftheinstructionsandsafetyinformationinthismanual .

■ WhenusingtheINCRAWonderFenceinconjunctionwithanyothertool,firstreadandfollowallinstructionsandsafetyinformationinthattool’smanual .

■ Useappropriatesafetydevices .Alwaysuseapushstick,rubbersoledpushblock,orothersafetydevicestokeepyourhandssafelyawayfromthecuttingtool .

■ Whenusedinthefree-standingmodewiththesuppliedtableclamps,alwaysmakesuretheclampingknobsaretightenedsecurelyinplacebeforemakinganycuts .

■ IfattachingtheINCRAWonderFencetoyourINCRAJigUltra,alwaysmakesurethecarriageclampontheIncraJigisinthelockedpositionandthebaseisheldsecurelyinplacebeforemakinganycuts .

■ AlwaysturnoffthepowerandmakesurethattherouterbithascometoacompletestopbeforechangingthesettingofanypartoftheINCRAWonderFence .

■ Whenadjustingthefenceopening,neverpositiontheinfeedoroutfeedfenceendscloserthan1⁄ 8"fromtherouterbit .

Detail 1 View from back of fence

nOTe:The table clamps are designed to work on router tables from 11 ⁄ 8" to 13⁄ 8" thick. To increase the thickness of a table less than 11 ⁄ 8" thick, use double faced tape to attach a wooden strip to the underside of the table edge.

First: Slide table clamp to edge of table and clamp in place

Second: Tighten 1⁄4 -20 x 2" socket head cap screw

Thefenceanglecanbeadjusted

perfectlysquaretoyourroutertable

bylooseningthetwophillipshead

screwsonthetableclamps .

attachingtoyourInCraTs(TablesawModel)

3

IMPOrTanT:Your Incra Jig Ultra must be mounted to a 3⁄4" thick wooden base and the carriage clamp must be in the locked position before installing the Wonder Fence.

Fig. 2Attach Wonder Fence to ULTRA

#10-32 x 1 1⁄8" phillips head screw with 5⁄8" o.d. gold washer

#10 -32 rectangular nut slides into upper T-slot on rear of Wonder Fence

Fig. 4Slide view panel

Do not remove rectangular nuts

CauTIOn: When using the Wonder Fence in conjunction with your INCRA TS table saw model, ALWAYS remove the Wonder Fence before making cuts with your table saw blade. Never attempt any cut with your table saw blade with the Wonder Fence installed on your TS Fence.

Witharoutertableextensionwinginplaceatyourtablesaw,you’llfindaddingtheTS-WonderFencetablesawfenceupgradekittoyourINCRATSfencecreatesasuperiorworkstationforrouting,jointingandshaping .CombinedwiththeINCRARightAngleFixture,theINCRAStopandtheINCRA Master Reference Guide and Template Library,you’llalsobeabletocreatealloftheexcitingINCRAjoinery .

loosenattachmentfastenersInsertthesuppliedhextoolthroughthe(2)largediameteraccessholeslocatedinthefrontofeachWonderFencehalfandloosenthe(2)socketheadcapscrews . (Do not remove the rectangular nuts.) Forabetterviewofthefasteners,loosenthethumbscrewandslidetheblackplasticviewpanellocatedonthetopofeachfencehalf .See Figs. 3 and 4 .

slidewonderFenceintopositiononTsFenceSlidethetworectangularnutsoneachWonderFencehalfintotheT-slotlocatedonthefrontfaceoftheTSFence .PositiontheWonderFencesothatyourroutercolletiscenteredintheopeningbetweenthefences,thentightenthetwosocketheadcapscrewsoneachfencehalf .Slidetheviewpanelbackinplaceandtightenthethumbscrew .SeeFig. 5 .

Slide view panel to see cap screws Thumbscrew

attachwonderFencetotheultraPlaceathickgoldwasher(5⁄8"o .d .)oneachofthe(2)#10-32x-11⁄8"phillipsheadscrews .Insertonescrewthrougheachofthetwoslottedholesonthefencemountingbracketandlooselythreadonthe#10-32-rectangularnutsasshowninFig. 2.

NowslidetherectangularnutsintotheupperT-slotlocatedontherearoftheWonderFence .Positiontheopeningbetweenthetwofencehalvesdirectlyoveryourroutercollet,thentightenmountingscrews .

Fig. 5Slide Wonder Fence onto the TS Fence

Use hex tool to loosen fasteners through the two larger holes

aTTaCHInGTOYOurInCraJIGulTra(routerTableModel,showninFig12,page6)

Fig. 3Loosen fasteners

ULTRA Fence mounting bracket

4

Fig. 6Offset and gap adjustments

ReferringtoFig. 7,usethesuppliedhexkeytoloosenthetwosocketheadscrewsthroughthe

largeholesinthefrontofeachWonderFencehalf .Alsoloosenthewedgelockingscrew .Theaccessholeforthewedgelockingscrewislocatedbetweenthetwolargeholes .Foraclearviewofthescrewheads,loosenthethumbscrewandslidetheblackviewpanellocatedonthetopoftheWonderFence .Looseneachofthe(3)screwsonefullturn .

Slidetheblackrearwedgeoneachfencetoaligntheendsoftherearwedgeflushwiththeendsofthe

frontwedge .Thispositionsthewedgesatmid-range .CauTIOn:To avoid disengaging the nut, do not loosen any of the socket head screws more than one or two full turns.

Inorderfortheetchedscalesonthetwoblackrearwedgestoprovideanaccuratereadoutoffenceoffset,thetwofencesmustfirstbepositionedin-linewithoneanotherwiththeadjustmentwedgesatmid-range .Thetwocursorscanthenbepositionedtoreadzeroonthewedgescales .Oncethesecursorsareset,you’llfinditeasytoreturnthefencestothein-line/mid-rangepositionforstandardin-linefenceapplications .Here’show .

Tightenallfasteners,thentestthein-linesetupbyslidingastraightedgedownthelengthof

thefences .Ifanyoffsetexists,fine-tunebyadjustingthewedgesontheoutfeedfence .Make sure to tighten all fasteners after each adjustment.

Fig. 7 Calibration: In-line/mid-range position

FIRST: Loosen (3) socket head screws through access holes in each fence half.

SECOND: Align ends of front and rear wedges

THIRD: Tighten all fasteners and test with a reliable straightedge. Fine-tune outfeed fence as necessary.

Outfeed fence Infeed fence

Calibration:In-line/mid-rangePosition

Oncethefencesarelocatedin-linewithoneanother,loosenthenylonscrewthatsecures

thecursoroneachfencehalfandslidethecursortopointto“0”ontheetchedscale,Fig. 8 .

1

2

3 4

Fig. 8Slide cursor to read “0”

With fences in-line, loosen nylon screw and slide cursor to read zero on each fence half.

Rear wedge

OPeraTIOnTheinfeedandoutfeedfencesoftheWonderFencecanbemovedindependentlyintwodirectionstoprovideavarietyofsetupconfigurations .Bymakingtheoffset adjustmentsdescribedonpage5,youcanpositionthefences“in-line”forstandardoperationssuchasgrooving,rabbeting,orjoint-making,oryoucan“offset”theinfeedandoutfeedfencesforspecialitycuttingapplicationssuchasshapingorjointinganedge .Thegap adjustment allowsadjustmentoftheopeningbetweentheinfeedandoutfeedfences .Followthestep-by-stepinstructionsbelowtofirstcalibrateyourWonderFence,thenfollowthestep-by-stepproceduresintheoffsetandgapadjustmentsectionstofamiliarizeyourselfwiththesetwoimportantfunctionsshowninFig. 6 .

Front wedge

5

Adjustthefencebyslidingtheblackrearwedge:

+ Tomovethefenceforward,slidethewedgetotheleft .(This moves the + end of the scale towards the cursor.)

– Tomovethefencebackward,slidethewedgetotheright .(This moves the –end of the scale towards the cursor.)

Tightenthethreesocketheadcapscrewstosecurethefencepositionthenslide

theviewpanelbackinplaceandtightenthethumbscrew .

Usingthesuppliedhextool,loosenthetwosocketheadscrewsthroughthelargeholes

inthefrontoftheWonderFencehalf .Alsoloosenthewedgelockingscrew .Theaccessholeforthewedgelockingscrewislocatedbetweenthetwolargeholes .Looseneachofthe(3)screwsonetotwofullturnsdependingontheamountofadjustmentrangeneeded .Foraclearviewofthescrewheads,loosenthethumbscrewandslidetheblackviewpanellocatedonthetopoftheWonderFence .

Offsetadjustment

Fig. 9Offset adjustment

FIRST: Loosen (3) socket head screws through access holes in fence.

THIRD: Retighten (3) socket head screws and slide view panel back in place.

Black rear wedge

1 2 3

Slide view panel to the side

Usingthesuppliedhexkey,loosenthetwosocketheadscrewsthroughthelargeaccessholes

locatedinthefrontofeachWonderFencehalf .DONOTloosenthewedgelockingscrewlocatedbetweenthetwolargeholes .Foraclearviewofthescrewheads,loosenthethumbscrewsandslidetheblackviewpanelslocatedonthetopofeachhalfoftheWonderFence .

SECOND: Slide fences to open or close fence gap.

THIRD: Tighten (2) socket head screws on each fence and slide view panels back in place.

CauTIOn:When adjusting the fence gap, never position the ends of the aluminum fences closer than 1⁄8" from the router bit.

1

Gapadjustment

Followthesestepstoadjusttheopeningbetweentheinfeedandoutfeedfences,seeFig 10 .

Fig. 10Gap adjustment

Tightenthetwosocketheadscrewsoneachfencehalf,thenslidetheviewpanels

backinplaceandtightenthethumbscrews .

3Slidetheinfeedand/oroutfeedfencestoopenorclosethefencegap .

2

FIRST: Loosen (2) socket head screws through large access holes in each fence half.

nOTe:The numbers on the scale represent hundredths of an inch fence offset. Each of the smaller tick marks on the scale represent .002" (2 thousandths of an inch).

SECOND: Slide black rear wedge left to move fence forward or right to move fence backward.

Followthesestepstoadjusteithertheinfeedoroutfeedfencefor“in-line”or“offset”fenceapplications .SeeFig. 9 .

CauTIOn:To avoid disengaging the nut, do not loosen any of the socket head screws more than one or two full turns.

6

Fig. 11Vertical panel raising

Adjustinfeed/outfeedfencestothein-line/mid-rangepositionasdescribedonpage4 .

UseastraightedgetoadjusttheHi-Risefencecapinlinewiththeinfeedandoutfeedfences .(See

page10)

Remember:Donotmakethefullwidthofthecutinasinglepass .Instead,useseverallightside-

by-sidepasses,movingthefenceback1⁄ 16"orsoaftereachpass .

In-lineFenceapplications

Oncesettothein-line/mid-rangepositionasdescribedonpage4,yournewINCRAWonderFencecanbeusedforavarietyoftypicalin-linefenceapplications,includinggrooving,dadoing,andedgeformingoperations

suchasrabbeting,chamfering,androundovers .You’llalsofindthein-linepositionusefulformanyspecialtyoperations .WiththeHi-Risefencecap,you’llbeabletouseverticalpanelraisingbitstomakeraisedpanels

forcabinetry,andsinceitsdesigniscompatiblewithallINCRAjoint-makingaccessories,you’llbeabletousetheWonderFenceinconjunctionwithyourINCRAJigUltraasajoint-makingfence .

Theintroductionoftheverticalpanelraisingbithasmadecuttingtherevealonaraisedpanelarelativelysimpleoperationfortheroutertable .You’llfindyournewWonderFence,withitsbuilt-industcollection,adjustablefencegap,andHi-Risefencecap,perfectforthisoperation .Thesetupisasfollows:Fig. 11:

Installverticalpanelraisingbitandsetappropriatedepthofcut .

Adjustfencegapasnecessary(seeGapAdjustmentonpage5) .

❒ Wheneverusinglargediameterverticalorhorizontalpanelraisingbitsoranyotherlargediameterbit,alwaysfollowthatrouterbitmanufacturer’soperationandsafetyrecommendations .

❒Wheneveritisnecessarytoremovelargeamountsofstock,alwaysusemultipleside-by-sidepassestoachievethefinalcut .Severalshallowcutsaresaferandwillyieldbetterresults .

safety

AddinganINCRAJigUltratoyourWonderFencemakespreciseplacementofmultipleside-by-sidecutsacinch .Onesuchoperationrequiringthiskindofprecisionisjointmaking .Onceplacedinthein-line/mid-rangeposition,yournewWonderFencebecomesaperfectreplacementforthestandardstraightfencecommonlyusedwiththeINCRAJig .ItiscompletelycompatiblewithalloftheINCRAjoint-makingaccessories,includingtheINCRARightAngleFixture,Stop,andjoinerytemplates .Thesetupfollows,seeFig. 12:

Adjustinfeed/outfeedfencestothein-line/mid-rangeposition,seepage4 .

Adjustfencegapasdescribedonpage5 .

FollowtheinstructionsforthejointyouwishtocutasdetailedintheINCRA Master Reference

Guide and Template Library.

Fig. 12Joint Making

JointMaking(INCRA Jig Ultra required)

ClearanceisprovidedforbetweentheHi-Risefencecap,thebraces

andallINCRAjoint-makingaccessories .However,sincetheHi-Risefence

capandbracesarenotnecessaryforjoinery,youmayremovethemfromthe

WonderFenceifyouprefer .Justloosenthe(2)socketheadfastenersthat

securethefencecapbraces,andslidetheassemblyoffoftheWonderFence .

1

2

3

4

5

1

2

3

VerticalPanelraising

7

Mostwoodworkingprojectsrequirethatyourboardsbeginwithatleastonestraightedge .Thisonestraightedgethenbecomesthereferencesurfaceforsubsequentperpendicularorparallelcuts .ByusingyourWonderFenceandthetechniquedescribedbelow,you’llbeabletoputaperfectlystraightedgeonyourboardattheroutertableand,becauseofthehigherRPMoftherouter,you’llfindthefreshlyjointededgefarsmootherthananyjointermachinecanproduce .

Installa1⁄ 2"diameter(orlarger)straightbitandsetthedepthofcuttoslightlygreaterthanthethicknessofstocktobejoined .

Adjustfencegapasnecessary(seeGapAdjustmentonpage5) .

Adjustinfeed/outfeedfencestothein-line/mid-rangepositionasdescribedonpage4 .

AdjustthelocationoftheWonderFenceatyourroutertabletoplacetheoutfeedfenceinlinewiththeoutermostcuttingarcoftherouterbit .(Astraightedge

placedagainsttheoutfeedfencecanbeusedtohelpalignthefencewiththecutter .)Fig. 14 .

Microadjusttheinfeedfencebackward(-) .Thereadingonthescalewillrepresenttheamountofstockyouwishtoremovefromtheboard’sedgeoneachpass .A

lightcut(infeedcursorreadingbetween-1and-2)willyieldthesmoothestresults .

OneofthemostvaluablefeaturesoftheWonderFenceistheabilitytooffsettheinfeedandoutfeedfences .Theoffsetfenceaddsawholenewdimensiontotheroutertable,allowingittoperformtwonewoperations –jointing,andshaping .

Fig. 13Jointing

OffsetFenceapplications

Fig. 14Jointing setup

First: Position Wonder Fence to align fence with cutting wing on the router bit

Straightedge

Fig. 15Shaping

Fig. 16Shaping setup

Outfeed fence

Infeed fence

Manyshapingoperationsinvolvetheremovaloftheentireedgeofasquarepieceofstockasitismovedpastthecutter .Oncethestockisremovedfromtheedge,itbecomesnecessarytosupportthefreshlycutsurfacebymovingtheoutfeedfenceforward .Althoughsimilartojointing,thesetupisslightlydifferent .Here’show:

Installrouterbitandsetdesireddepthofcut .

Adjustfencegapasnecessary(seeGapAdjustmentonpage5) .

Adjustinfeed/outfeedfencestothein-line/mid-rangepositionasdescribedonpage4 .

AdjustthelocationoftheWonderFenceatyourroutertabletoachievethedesiredcutprofile .Useascrappieceofwoodandmaketrialcutstohelpindeterminingthefenceposition .

Makeafreshtestcutabout3"longonapieceofscrapstock,thenturnofftherouter .You’llnoticeagapbetweenthefreshlycutsurfaceandtheoutfeedfence,

Fig. 16 .Simplymicroadjusttheoutfeedfenceforwardbythisamounttosupportthestock’sedgeasitpassesthecutter .

2

1

4

3

5

Outfeed fence

21

43

5

Second: Micro

adjust infeed fence

backward (-)

Infeed fence

Jointing

shaping

Distance between stock and outfeed fence – micro adjust outfeed fence forward (+) by this amount

AddingazeroclearancesubfencetoyourWonderFenceisaperfectsolutiontoprovidingtearoutcontrolandadditionalsupportforyourworkpiecewhenusinglargediametercutters .Typicallyazeroclearancesubfenceisalongpieceofwoodwiththeprofileofaparticularcutterbandsawnintotheface .Whenattachedtotheroutertablefenceandmovedintoposition,therouterbitnestlesintothecutout .Thisclosefitaroundthecutterprovidesthetearoutcontrolandsupportforyourworkpiece,Fig. 17 .Here’showtoprepareazeroclearancesubfenceforyourWonderFence:

MakingazeroclearancesubfenceblankBeginwithonepieceof3⁄ 4"mediumdensityfiberboard31⁄ 16"x32" .Layoutthedrillandcounterbore

centersasshowninFig.-18,thencuttothelengthasshown .DrillandcounterboreateachcentermarkusingthedimensionsinDetail-18 .

8

Fig. 17Zero clearance subfence

1

Fig. 18Subfence dimensions

Detail 18

3⁄4" dia. x 3⁄8"deep counterbore

5⁄16" dia. through hole 3 3⁄4"

3 3⁄4"

1 3⁄4"

Fig. 19Slot dimensions

ConnectthethroughholeswithaslotInordertolateraccessthefenceoffsetadjustmentscrewsonyourWonderFence,you’llneedtoconnect

thethroughholesonyourzeroclearancefencehalveswithaslot .SeeFig 19 .Installa5⁄16"straightbitinyourroutertableandsetthedepthofcutto1⁄4" .Positionyourfencesothattherouterbitwillnestleintothethroughholelocatedatoneendofthesubfence .Clampastoponyourinfeedfenceagainsttheendofthezeroclearancefence .Liftthezeroclearancefenceoffoftherouterandplacetheendofthezeroclearancefenceagainstthestop .Nowslowlylowerthepieceontothecutter .Slidethezeroclearancefenceforwarduntiltherouterbitisseenenteringtherearhole .Slidethepiecebacktothestartingpositionandturnofftherouter .

2

ZeroClearancesubfences

Fig. 20Connect through holes with slot

1st Pass: 5⁄16"diameter cutter, 1⁄4 depth of cut2nd Pass: 1⁄2"depth of cut3rd Pass: 3⁄4"depth of cut

Double face tape holds scrap of wood to stock for use as handle

Tomakethiscuttingoperation safer,usedouble-facedtapeto attachascrapblockofwoodtothezeroclearancefence .Thescrapcanbeusedasahandletosafelyraiseandlowerthestock .

Repeatthiscutfortheotherzeroclearancefence .Next,increasethedepthofcutby1⁄4"andrepeatthecuttingprocessforbothpieces .Finallyraisethebittocutcompletelythroughthestockandrepeatthecuts .

First: Turn on router and lower stock onto cutter

Second: Slide stock forward. Stop cut when router bit is seen entering rear hole.

Third: Slide stock back to starting position and turn off router.

CauTIOn: The cutter will be cutting through the top of the stock. Keep your fingers clear of the line of cut. (See TIP above and Fig. 20.)

15 1⁄2"

15 1⁄2"

8"

8"

5⁄16" wide slot connecting both 5⁄16" through holes

9

Fig. 22Position fence for initial cut

attachsubfencestoinfeedandoutfeedfences.Placeawasheroneachofthe(4)1⁄4 -

20-x3⁄4"socketheadcapscrewsprovidedandinsertintothecounterbores .Looselythreadonthe1⁄4-20rectangularnuts,thenslidethenutsintotheT-slotlocatedonthefrontoftheWonderFence .Bothsubfencesmustbeinsertedfromtheendoftheinfeedfence .Slidebothsubfencestoaligntheendsflushwiththeendsofthealuminumfences(nearestthecutarea)andtightenthefasteners .Fig. 21 .

PositionfenceforinitialprofilecuttingInstalldesiredcutterandsetthefence

gapasdescribedonpage5 .Thefenceendsshouldbenocloserthan1⁄8"fromthecutter .Tightenthefasteners .SlidetheentireWonderFenceuptothecutterandpositionitsotherearfaceofthesubfenceisinfrontofthecenterofthecutter .Seeoverheadview,Fig. 22 .LockyourIncraJig’scarriageclampor,ifusingtheWonderFenceinthefreestandingmode,tightenthetwotableclamps .

MaketheprofilingcutsLoosenthetwosocketheadcapscrewsthatsecuretheinfeedsubfence .Nowturn

ontherouterand,usingagoodrubbersoledpushblock,advancethesubfenceforwardintothecut .Whenthesubfencetouchestheoutfeedfence(orthebearingonsomecutters),backthesubfenceoutofthecutandturnofftherouter .UnlockyourIncraJig,orloosenthetableclampsifusinginthefreestandingmode,andmovetheWonderFenceback1⁄8" .Relocktheclamps,thenrepeatthecut .Continuethisprocessuntilyouhavecutcompletelythroughthesubfence .

1 Fig. 21Attach subfences

2

3

Slide 1⁄4-20 rectangular nut

into T-slot on Wonder Fence

CuttingtheZeroClearanceProfile

1⁄8" minimum

Rear face of subfence in front of center line of cutter

slidethesubfenceintofinalpositionNowyoucanslidethecompletedsubfence

intoitsfinalpositionontheinfeedfenceandtightenthemountingscrews .Finalpositioningshouldalwaysbedonewiththerouterturnedoffandthecarriageclamplocked .

4

CauTIOn: The nature of zero clearance places the subfence

very close to the cutter. NEVER attempt to move your fence or

make any adjustment to the setup until the router bit has come to a

complete stop.

Front of subfence

Rear of subfence

Hi-riseFenceCap

You’llfindtheHi-Risefencecapgreatforsupportinglargeverticalpanelwork .Here’showtoattachtheFenceCapandbraces .

attachthefencecapbracesPlacea1⁄4 "washeroneachof(2)1⁄4 -20x1⁄2"socketheadcap

screwsandinsertthroughtheholeonthefrontofeachfencebrace .Looselythreadona1⁄4 -20rectangularnut(theraisedrimonthenutshouldfaceawayfromthebrace),thenslidethenutintotheforwardT-slotlocatedinthetopoftheWonderFenceassembly .SeeFig.-23andDetail 23 .Locatethetwobracesonthefence75⁄8"apart .Tightenthefastenerswiththesuppliedhextool .

10

Fig. 23 Attach fence cap braces Fence cap brace

1

Fig. 25Attach and align fence cap

Extend fence cap out to touch straight edge

FIRST: Attach fence cap to cap extender with (2) 1⁄4-20 x 5⁄8" socket head screws, washers and lock nuts

Fence cap

1⁄4 -20 x 1⁄2" socket head cap screw with 1⁄4" washer

Detail 23

--Slide rectangular nut into

Forward T-slot

Fig. 24Attach cap extender

First: Insert fasteners and slide #10-32 hex nuts into T-slot on top of braces

Second: Position cap extender to allow future access to socket head cap screws through slotted hole.

#10-32 x 1⁄2" phillips screw with 1⁄4" washer

attachandalignfencecapPlacethe24"longfencecapontopofthecapextenderand

attachusingthe(2)1⁄4 -20x5⁄8"socketheadcapscrewswith1⁄4 "washersandlocknuts .UseastraightedgetoaligntheleadingedgeofthefencecapwiththefrontfaceoftheWonderFenceandtightenthetwocapmountingscrews .SeeFig. 25 .Toremovethefencecapandbraces,justloosenthetwosocketheadcapscrewsthatsecurethebracesandslidetheentireassemblyoffoftheWonderFence .

3

attachthecapextenderPlacea1⁄4 "washeroneachofthe(2)panheadphillipsscrewsandinsertthroughtheslottedholeslocatedinthe

fencecapextender .Looselythreada#10-32hexnutontoeachfastener,thenslidethehexnutsintotheT-slotlocatedonthetopofeachfencecapbrace .Positionthecapextendersoyoucanlatergainaccesstothesocketheadfastenersoneachfencecapbracethroughtheslottedholes .Pullthecapextenderforwarduntilitfirmlycontactsthebackofeachbraceandtightenthe(2)phillipsheadscrews .SeeFig.-24andDetail 24 .

2

Detail 24

nOTe: When removing the fence cap assembly from the INCRA TS Tablesaw Fence, loosen the fasteners and tilt the assembly to clear the fence mounting bracket.

SECOND: Use a straightedge to align fence cap with Wonder Fence, then tighten fasteners.

7 5⁄8"

Third: Slide cap extender forward to contact brace, then tighten screws

Brace

Cap extender

Fence cap extender

11

ThefenceandHi-Risefencecap

providethesupportnecessaryfor

largeverticalpanelwork .Ifyou

wanttoaddanauxiliaryfence

tobridgethegapbetweenthe

two,usethedrillandcounterbore

dimensionsshowninthe

illustration .Use1⁄ 4 -20x3⁄4"

machinescrewswithwashers

andhexnutstoattachthe

auxiliary-fence .

9⁄16" dia. x 3⁄8" deep counterbore

Hex nut captured in T-slot

5⁄16" dia. through hole

1⁄4 -20 x 3⁄4" machine screw w/ washer

Fencesquaringadjustments

Toadjusttheangleofthefenceperfectlysquarewithyourroutertable,loosenallfiveofthesocketheadscrewsthroughtheholesinthefrontfaceofeachWonderFencehalf .Slideoneormoreofthesuppliedplasticshimsbetweenthegoldwedgeandtherearofthefence .Placetheshimabovethefastenerstodecreasetheangle .Placetheshimbelowthefastenerstoincreasetheangle .Tightenallfasteners .

Fig. 26

7 15⁄16"

1 3⁄4"

Fence

3 ⁄4" stock

Gold wedge

Shim below fastener to increase angle

Fastener

For a product information brochure, call, write or fax to:

Taylor Design Group, Inc. P.O. Box 810262, Dallas, TX 75381 Tel: (972) 242-9975 Fax: (972) 243-4277

Or for the most up to date product information see our web site: www.incra.com

ForaproductinformationupdateonthecompleteINCRAlineoftools,pleaseseeyournearestdealer .Ifyouareunabletolocateastorenearby,orifyouhavetroublefindingaparticularproduct,wewillhonoryourorderdirectly .

12

Madeinamericaby:TaylorDesignGroup,Inc .■P .O .Box810262■Dallas,Texas75381 03-2011

PrintedintheU .S .A .©2011,TaylorDesignGroup,Inc . INCRAisaregisteredtrademarkofTaylorDesignGroup,Inc .

warranTYTaylorDesignGroup,Inc .warrantsthisproductforoneyearfrom

dateofpurchase .Wewillrepairanydefectsduetofaultymaterialor

workmanship,oratouroption,replacetheproductfreeofcharge .

Pleasereturnthefailingcomponentonly,postageprepaid,alongwith

adescriptionoftheproblemtotheaddressbelow .Thiswarranty

doesnotapplytopartswhichhavebeensubjectedtoimproperuse,

alteration,orabuse .

lIFeTIMewarranTYOnPOsITIOnInGraCKs

IfanINCRApositioningrackinthistoolbecomesdamagedforANY

reason,TaylorDesignGroupwillreplaceitfreeofchargeforaslong

asyouownyourtool .Returnthedamagedrack,postageprepaid,and

allow1to2weeksfordelivery .

nOTe:Replacementscannotbesentunlessdamagedrackshavebeen

receivedbyTaylorDesignGroupatP .O .Box810262,Dallas,TX75381