Contents
Please read this owner’s manual before use and keep it at hand for reference.
Owner’sManual
FromthemakersofInCraJIG!• splitfencedesign• Microadjustable• universaldust
collectionport• adjustablefencegap• CompatiblewithallInCra
joint-makingaccessories
Safety . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting to your Table FreestandingMode . . . . . . . . . . 2 AttachingtoyourINCRAJig . . . 3 AttachingtoyourINCRATS . . . 3
Operation Calibration . . . . . . . . . . . . . . . . . . 4 OffsetAdjustment . . . . . . . . . . . . 5 GapAdjustment . . . . . . . . . . . . . 5
In-line Fence Applications VerticalPanelRaising . . . . . . . . . 6 JointMaking . . . . . . . . . . . . . . . . 6
Offset Fence Applications Jointing . . . . . . . . . . . . . . . . . . . . 7 Shaping . . . . . . . . . . . . . . . . . . . . 7
Zero Clearance Subfences 8
Hi-Rise Fence Cap 10
Fence Squaring Adjustment 11
hemicroadjustablesplitfencedesignoftheINCRAWonderFenceprovidesaccesstomany
operationspreviouslyreservedforspecialtymachines .Fromthestraightedgecuttingabilitiesofthejointertothemanyedgeformingfunctionsperformedbytheshaper,yournewWonderFenceoffersahostofexcitingnewpossibilitiesforyourroutertable .
Itallstartswithintelligentdesignfeatures .Theopposingwedgedesignoftheinfeed/outfeedoffsetmechanismspermitsveryfinecontinuousadjustmentsofthefenceoffsetfromzeroto1⁄ 8",andeachoffsetmechanismhasitowncursorandscalemarkedoffin2⁄ 1000"increments .Withtheincludedtableclamps,youcanusetheINCRAWonderFenceasafree-standingroutertablefenceoryoucanmountitdirectlytotheINCRAJigUltrafortheultimateroutertablefencesetup .IfyouhavepurchasedtheTS/WonderFencetablesawfenceupgradekit,youcanmountthefencesdirectlytoyourINCRATStablesawfenceforusewitharoutertableextensionwing .TheuniqueHi-Rise™fencecapandanadjustablefenceopeningtakethehassleoutofworkingwithlargepanelsandlargediameterrouterbitsforpanelraisingoperations .TheWonderFenceisalsocompatiblewithallINCRAjoint-makingaccessoriesincludingtheINCRARightAngleFixture,INCRAStopandINCRAShopStop .AllthesefeaturescombinedwiththeuniversaldustcollectionportmaketheINCRAWonderFencetheintelligentchoiceforyourroutertablestation .
2
MountingInstructionsforyourInCrawonderFence
YournewINCRAWonderFencecanbeusedeitherbyclampingdirectlytotheroutertable(freestandingmode)orbyattachingfirsttoyourINCRAJigUltra(routertablemodel) .IfyouhavepurchasedtheTS/WonderFencetablesawfenceupgradekit,you’llbeattachingtheWonderFencedirectlytotheTSfenceforusewithyourroutertableextensionwing .Findtheinstructionstofollowthatcoveryourapplication .
Fig. 1 Attach table clamps
FreestandingMode(Showninphotoonfrontcover)
attachtableclampsandclamptoroutertablePositiontheWonderFenceonyourroutertablewiththeopeninginthefencecenteredonyourroutercollet .Loosenthe1⁄ 4-20x2"socketheadcapscrewlocatedoneachofthe(2)tableclampsusingthesuppliedhextool .NowslidetherectangularnutonthetableclampintotheupperT-slotontherearoftheWonderFence(Fig.-1) .Slidethetableclamptotheedgeofyourtableandclampinplace .Repeatforthesecondclampattheoppositeedgeoftheroutertable .Tightenbothsocketheadcapscrewsusingthesuppliedhextool .Detail 1
Slide 1⁄4-20 rectangular nut into upper T-slot
safety
■ Aftermakingadjustmentstothefencepositions,besuretotightenthetwosocketheadcapscrewsthroughthelargeholesinboththeinfeedandoutfeedfences .
■ Whenusingfencesettingsinwhichtherouterbitispartiallyrecessedinthefenceopening,alwaysinsurethatthebitiscenteredwithintheopening .
■ NeverlettherouterbitcomeintocontactwiththealuminumbodyoftheINCRAWonderFence .
■ Wheneverusinglargediameterverticalorhorizontalpanelraisingbitsoranyotherlargediameterbit,alwaysfollowthatrouterbitmanufacturer’soperationandsafetyrecommendations .
■ Wheneveritisnecessarytoremovelargeamountsofstock,alwaysusemultipleside-by-sidepassestoachievethefinalcut .Severalshallowcutsaresaferandwillyieldbetterresults .
Important safety instructions for using the INCRA Wonder Fence:
■ WhenusingtheINCRATS/WonderFencetablesawfenceupgradekitinconjunctionwithyourINCRA-TStablesawmodel,ALWAYSremovetheWonderFencebeforemakinganycutswithyourtablesawblade .
■ NeverattemptanycutwithyourtablesawbladewhiletheWonderFenceisinstalledonyourTSfence .
■ BeforeusingtheINCRAWonderFence,readandfollowalloftheinstructionsandsafetyinformationinthismanual .
■ WhenusingtheINCRAWonderFenceinconjunctionwithanyothertool,firstreadandfollowallinstructionsandsafetyinformationinthattool’smanual .
■ Useappropriatesafetydevices .Alwaysuseapushstick,rubbersoledpushblock,orothersafetydevicestokeepyourhandssafelyawayfromthecuttingtool .
■ Whenusedinthefree-standingmodewiththesuppliedtableclamps,alwaysmakesuretheclampingknobsaretightenedsecurelyinplacebeforemakinganycuts .
■ IfattachingtheINCRAWonderFencetoyourINCRAJigUltra,alwaysmakesurethecarriageclampontheIncraJigisinthelockedpositionandthebaseisheldsecurelyinplacebeforemakinganycuts .
■ AlwaysturnoffthepowerandmakesurethattherouterbithascometoacompletestopbeforechangingthesettingofanypartoftheINCRAWonderFence .
■ Whenadjustingthefenceopening,neverpositiontheinfeedoroutfeedfenceendscloserthan1⁄ 8"fromtherouterbit .
Detail 1 View from back of fence
nOTe:The table clamps are designed to work on router tables from 11 ⁄ 8" to 13⁄ 8" thick. To increase the thickness of a table less than 11 ⁄ 8" thick, use double faced tape to attach a wooden strip to the underside of the table edge.
First: Slide table clamp to edge of table and clamp in place
Second: Tighten 1⁄4 -20 x 2" socket head cap screw
Thefenceanglecanbeadjusted
perfectlysquaretoyourroutertable
bylooseningthetwophillipshead
screwsonthetableclamps .
attachingtoyourInCraTs(TablesawModel)
3
IMPOrTanT:Your Incra Jig Ultra must be mounted to a 3⁄4" thick wooden base and the carriage clamp must be in the locked position before installing the Wonder Fence.
Fig. 2Attach Wonder Fence to ULTRA
#10-32 x 1 1⁄8" phillips head screw with 5⁄8" o.d. gold washer
#10 -32 rectangular nut slides into upper T-slot on rear of Wonder Fence
Fig. 4Slide view panel
Do not remove rectangular nuts
CauTIOn: When using the Wonder Fence in conjunction with your INCRA TS table saw model, ALWAYS remove the Wonder Fence before making cuts with your table saw blade. Never attempt any cut with your table saw blade with the Wonder Fence installed on your TS Fence.
Witharoutertableextensionwinginplaceatyourtablesaw,you’llfindaddingtheTS-WonderFencetablesawfenceupgradekittoyourINCRATSfencecreatesasuperiorworkstationforrouting,jointingandshaping .CombinedwiththeINCRARightAngleFixture,theINCRAStopandtheINCRA Master Reference Guide and Template Library,you’llalsobeabletocreatealloftheexcitingINCRAjoinery .
loosenattachmentfastenersInsertthesuppliedhextoolthroughthe(2)largediameteraccessholeslocatedinthefrontofeachWonderFencehalfandloosenthe(2)socketheadcapscrews . (Do not remove the rectangular nuts.) Forabetterviewofthefasteners,loosenthethumbscrewandslidetheblackplasticviewpanellocatedonthetopofeachfencehalf .See Figs. 3 and 4 .
slidewonderFenceintopositiononTsFenceSlidethetworectangularnutsoneachWonderFencehalfintotheT-slotlocatedonthefrontfaceoftheTSFence .PositiontheWonderFencesothatyourroutercolletiscenteredintheopeningbetweenthefences,thentightenthetwosocketheadcapscrewsoneachfencehalf .Slidetheviewpanelbackinplaceandtightenthethumbscrew .SeeFig. 5 .
Slide view panel to see cap screws Thumbscrew
attachwonderFencetotheultraPlaceathickgoldwasher(5⁄8"o .d .)oneachofthe(2)#10-32x-11⁄8"phillipsheadscrews .Insertonescrewthrougheachofthetwoslottedholesonthefencemountingbracketandlooselythreadonthe#10-32-rectangularnutsasshowninFig. 2.
NowslidetherectangularnutsintotheupperT-slotlocatedontherearoftheWonderFence .Positiontheopeningbetweenthetwofencehalvesdirectlyoveryourroutercollet,thentightenmountingscrews .
Fig. 5Slide Wonder Fence onto the TS Fence
Use hex tool to loosen fasteners through the two larger holes
aTTaCHInGTOYOurInCraJIGulTra(routerTableModel,showninFig12,page6)
Fig. 3Loosen fasteners
ULTRA Fence mounting bracket
4
Fig. 6Offset and gap adjustments
ReferringtoFig. 7,usethesuppliedhexkeytoloosenthetwosocketheadscrewsthroughthe
largeholesinthefrontofeachWonderFencehalf .Alsoloosenthewedgelockingscrew .Theaccessholeforthewedgelockingscrewislocatedbetweenthetwolargeholes .Foraclearviewofthescrewheads,loosenthethumbscrewandslidetheblackviewpanellocatedonthetopoftheWonderFence .Looseneachofthe(3)screwsonefullturn .
Slidetheblackrearwedgeoneachfencetoaligntheendsoftherearwedgeflushwiththeendsofthe
frontwedge .Thispositionsthewedgesatmid-range .CauTIOn:To avoid disengaging the nut, do not loosen any of the socket head screws more than one or two full turns.
Inorderfortheetchedscalesonthetwoblackrearwedgestoprovideanaccuratereadoutoffenceoffset,thetwofencesmustfirstbepositionedin-linewithoneanotherwiththeadjustmentwedgesatmid-range .Thetwocursorscanthenbepositionedtoreadzeroonthewedgescales .Oncethesecursorsareset,you’llfinditeasytoreturnthefencestothein-line/mid-rangepositionforstandardin-linefenceapplications .Here’show .
Tightenallfasteners,thentestthein-linesetupbyslidingastraightedgedownthelengthof
thefences .Ifanyoffsetexists,fine-tunebyadjustingthewedgesontheoutfeedfence .Make sure to tighten all fasteners after each adjustment.
Fig. 7 Calibration: In-line/mid-range position
FIRST: Loosen (3) socket head screws through access holes in each fence half.
SECOND: Align ends of front and rear wedges
THIRD: Tighten all fasteners and test with a reliable straightedge. Fine-tune outfeed fence as necessary.
Outfeed fence Infeed fence
Calibration:In-line/mid-rangePosition
Oncethefencesarelocatedin-linewithoneanother,loosenthenylonscrewthatsecures
thecursoroneachfencehalfandslidethecursortopointto“0”ontheetchedscale,Fig. 8 .
1
2
3 4
Fig. 8Slide cursor to read “0”
With fences in-line, loosen nylon screw and slide cursor to read zero on each fence half.
Rear wedge
OPeraTIOnTheinfeedandoutfeedfencesoftheWonderFencecanbemovedindependentlyintwodirectionstoprovideavarietyofsetupconfigurations .Bymakingtheoffset adjustmentsdescribedonpage5,youcanpositionthefences“in-line”forstandardoperationssuchasgrooving,rabbeting,orjoint-making,oryoucan“offset”theinfeedandoutfeedfencesforspecialitycuttingapplicationssuchasshapingorjointinganedge .Thegap adjustment allowsadjustmentoftheopeningbetweentheinfeedandoutfeedfences .Followthestep-by-stepinstructionsbelowtofirstcalibrateyourWonderFence,thenfollowthestep-by-stepproceduresintheoffsetandgapadjustmentsectionstofamiliarizeyourselfwiththesetwoimportantfunctionsshowninFig. 6 .
Front wedge
5
Adjustthefencebyslidingtheblackrearwedge:
+ Tomovethefenceforward,slidethewedgetotheleft .(This moves the + end of the scale towards the cursor.)
– Tomovethefencebackward,slidethewedgetotheright .(This moves the –end of the scale towards the cursor.)
Tightenthethreesocketheadcapscrewstosecurethefencepositionthenslide
theviewpanelbackinplaceandtightenthethumbscrew .
Usingthesuppliedhextool,loosenthetwosocketheadscrewsthroughthelargeholes
inthefrontoftheWonderFencehalf .Alsoloosenthewedgelockingscrew .Theaccessholeforthewedgelockingscrewislocatedbetweenthetwolargeholes .Looseneachofthe(3)screwsonetotwofullturnsdependingontheamountofadjustmentrangeneeded .Foraclearviewofthescrewheads,loosenthethumbscrewandslidetheblackviewpanellocatedonthetopoftheWonderFence .
Offsetadjustment
Fig. 9Offset adjustment
FIRST: Loosen (3) socket head screws through access holes in fence.
THIRD: Retighten (3) socket head screws and slide view panel back in place.
Black rear wedge
1 2 3
Slide view panel to the side
Usingthesuppliedhexkey,loosenthetwosocketheadscrewsthroughthelargeaccessholes
locatedinthefrontofeachWonderFencehalf .DONOTloosenthewedgelockingscrewlocatedbetweenthetwolargeholes .Foraclearviewofthescrewheads,loosenthethumbscrewsandslidetheblackviewpanelslocatedonthetopofeachhalfoftheWonderFence .
SECOND: Slide fences to open or close fence gap.
THIRD: Tighten (2) socket head screws on each fence and slide view panels back in place.
CauTIOn:When adjusting the fence gap, never position the ends of the aluminum fences closer than 1⁄8" from the router bit.
1
Gapadjustment
Followthesestepstoadjusttheopeningbetweentheinfeedandoutfeedfences,seeFig 10 .
Fig. 10Gap adjustment
Tightenthetwosocketheadscrewsoneachfencehalf,thenslidetheviewpanels
backinplaceandtightenthethumbscrews .
3Slidetheinfeedand/oroutfeedfencestoopenorclosethefencegap .
2
FIRST: Loosen (2) socket head screws through large access holes in each fence half.
nOTe:The numbers on the scale represent hundredths of an inch fence offset. Each of the smaller tick marks on the scale represent .002" (2 thousandths of an inch).
SECOND: Slide black rear wedge left to move fence forward or right to move fence backward.
Followthesestepstoadjusteithertheinfeedoroutfeedfencefor“in-line”or“offset”fenceapplications .SeeFig. 9 .
CauTIOn:To avoid disengaging the nut, do not loosen any of the socket head screws more than one or two full turns.
6
Fig. 11Vertical panel raising
Adjustinfeed/outfeedfencestothein-line/mid-rangepositionasdescribedonpage4 .
UseastraightedgetoadjusttheHi-Risefencecapinlinewiththeinfeedandoutfeedfences .(See
page10)
Remember:Donotmakethefullwidthofthecutinasinglepass .Instead,useseverallightside-
by-sidepasses,movingthefenceback1⁄ 16"orsoaftereachpass .
In-lineFenceapplications
Oncesettothein-line/mid-rangepositionasdescribedonpage4,yournewINCRAWonderFencecanbeusedforavarietyoftypicalin-linefenceapplications,includinggrooving,dadoing,andedgeformingoperations
suchasrabbeting,chamfering,androundovers .You’llalsofindthein-linepositionusefulformanyspecialtyoperations .WiththeHi-Risefencecap,you’llbeabletouseverticalpanelraisingbitstomakeraisedpanels
forcabinetry,andsinceitsdesigniscompatiblewithallINCRAjoint-makingaccessories,you’llbeabletousetheWonderFenceinconjunctionwithyourINCRAJigUltraasajoint-makingfence .
Theintroductionoftheverticalpanelraisingbithasmadecuttingtherevealonaraisedpanelarelativelysimpleoperationfortheroutertable .You’llfindyournewWonderFence,withitsbuilt-industcollection,adjustablefencegap,andHi-Risefencecap,perfectforthisoperation .Thesetupisasfollows:Fig. 11:
Installverticalpanelraisingbitandsetappropriatedepthofcut .
Adjustfencegapasnecessary(seeGapAdjustmentonpage5) .
❒ Wheneverusinglargediameterverticalorhorizontalpanelraisingbitsoranyotherlargediameterbit,alwaysfollowthatrouterbitmanufacturer’soperationandsafetyrecommendations .
❒Wheneveritisnecessarytoremovelargeamountsofstock,alwaysusemultipleside-by-sidepassestoachievethefinalcut .Severalshallowcutsaresaferandwillyieldbetterresults .
safety
AddinganINCRAJigUltratoyourWonderFencemakespreciseplacementofmultipleside-by-sidecutsacinch .Onesuchoperationrequiringthiskindofprecisionisjointmaking .Onceplacedinthein-line/mid-rangeposition,yournewWonderFencebecomesaperfectreplacementforthestandardstraightfencecommonlyusedwiththeINCRAJig .ItiscompletelycompatiblewithalloftheINCRAjoint-makingaccessories,includingtheINCRARightAngleFixture,Stop,andjoinerytemplates .Thesetupfollows,seeFig. 12:
Adjustinfeed/outfeedfencestothein-line/mid-rangeposition,seepage4 .
Adjustfencegapasdescribedonpage5 .
FollowtheinstructionsforthejointyouwishtocutasdetailedintheINCRA Master Reference
Guide and Template Library.
Fig. 12Joint Making
JointMaking(INCRA Jig Ultra required)
ClearanceisprovidedforbetweentheHi-Risefencecap,thebraces
andallINCRAjoint-makingaccessories .However,sincetheHi-Risefence
capandbracesarenotnecessaryforjoinery,youmayremovethemfromthe
WonderFenceifyouprefer .Justloosenthe(2)socketheadfastenersthat
securethefencecapbraces,andslidetheassemblyoffoftheWonderFence .
1
2
3
4
5
1
2
3
VerticalPanelraising
7
Mostwoodworkingprojectsrequirethatyourboardsbeginwithatleastonestraightedge .Thisonestraightedgethenbecomesthereferencesurfaceforsubsequentperpendicularorparallelcuts .ByusingyourWonderFenceandthetechniquedescribedbelow,you’llbeabletoputaperfectlystraightedgeonyourboardattheroutertableand,becauseofthehigherRPMoftherouter,you’llfindthefreshlyjointededgefarsmootherthananyjointermachinecanproduce .
Installa1⁄ 2"diameter(orlarger)straightbitandsetthedepthofcuttoslightlygreaterthanthethicknessofstocktobejoined .
Adjustfencegapasnecessary(seeGapAdjustmentonpage5) .
Adjustinfeed/outfeedfencestothein-line/mid-rangepositionasdescribedonpage4 .
AdjustthelocationoftheWonderFenceatyourroutertabletoplacetheoutfeedfenceinlinewiththeoutermostcuttingarcoftherouterbit .(Astraightedge
placedagainsttheoutfeedfencecanbeusedtohelpalignthefencewiththecutter .)Fig. 14 .
Microadjusttheinfeedfencebackward(-) .Thereadingonthescalewillrepresenttheamountofstockyouwishtoremovefromtheboard’sedgeoneachpass .A
lightcut(infeedcursorreadingbetween-1and-2)willyieldthesmoothestresults .
OneofthemostvaluablefeaturesoftheWonderFenceistheabilitytooffsettheinfeedandoutfeedfences .Theoffsetfenceaddsawholenewdimensiontotheroutertable,allowingittoperformtwonewoperations –jointing,andshaping .
Fig. 13Jointing
OffsetFenceapplications
Fig. 14Jointing setup
First: Position Wonder Fence to align fence with cutting wing on the router bit
Straightedge
Fig. 15Shaping
Fig. 16Shaping setup
Outfeed fence
Infeed fence
Manyshapingoperationsinvolvetheremovaloftheentireedgeofasquarepieceofstockasitismovedpastthecutter .Oncethestockisremovedfromtheedge,itbecomesnecessarytosupportthefreshlycutsurfacebymovingtheoutfeedfenceforward .Althoughsimilartojointing,thesetupisslightlydifferent .Here’show:
Installrouterbitandsetdesireddepthofcut .
Adjustfencegapasnecessary(seeGapAdjustmentonpage5) .
Adjustinfeed/outfeedfencestothein-line/mid-rangepositionasdescribedonpage4 .
AdjustthelocationoftheWonderFenceatyourroutertabletoachievethedesiredcutprofile .Useascrappieceofwoodandmaketrialcutstohelpindeterminingthefenceposition .
Makeafreshtestcutabout3"longonapieceofscrapstock,thenturnofftherouter .You’llnoticeagapbetweenthefreshlycutsurfaceandtheoutfeedfence,
Fig. 16 .Simplymicroadjusttheoutfeedfenceforwardbythisamounttosupportthestock’sedgeasitpassesthecutter .
2
1
4
3
5
Outfeed fence
21
43
5
Second: Micro
adjust infeed fence
backward (-)
Infeed fence
Jointing
shaping
Distance between stock and outfeed fence – micro adjust outfeed fence forward (+) by this amount
AddingazeroclearancesubfencetoyourWonderFenceisaperfectsolutiontoprovidingtearoutcontrolandadditionalsupportforyourworkpiecewhenusinglargediametercutters .Typicallyazeroclearancesubfenceisalongpieceofwoodwiththeprofileofaparticularcutterbandsawnintotheface .Whenattachedtotheroutertablefenceandmovedintoposition,therouterbitnestlesintothecutout .Thisclosefitaroundthecutterprovidesthetearoutcontrolandsupportforyourworkpiece,Fig. 17 .Here’showtoprepareazeroclearancesubfenceforyourWonderFence:
MakingazeroclearancesubfenceblankBeginwithonepieceof3⁄ 4"mediumdensityfiberboard31⁄ 16"x32" .Layoutthedrillandcounterbore
centersasshowninFig.-18,thencuttothelengthasshown .DrillandcounterboreateachcentermarkusingthedimensionsinDetail-18 .
8
Fig. 17Zero clearance subfence
1
Fig. 18Subfence dimensions
Detail 18
3⁄4" dia. x 3⁄8"deep counterbore
5⁄16" dia. through hole 3 3⁄4"
3 3⁄4"
1 3⁄4"
Fig. 19Slot dimensions
ConnectthethroughholeswithaslotInordertolateraccessthefenceoffsetadjustmentscrewsonyourWonderFence,you’llneedtoconnect
thethroughholesonyourzeroclearancefencehalveswithaslot .SeeFig 19 .Installa5⁄16"straightbitinyourroutertableandsetthedepthofcutto1⁄4" .Positionyourfencesothattherouterbitwillnestleintothethroughholelocatedatoneendofthesubfence .Clampastoponyourinfeedfenceagainsttheendofthezeroclearancefence .Liftthezeroclearancefenceoffoftherouterandplacetheendofthezeroclearancefenceagainstthestop .Nowslowlylowerthepieceontothecutter .Slidethezeroclearancefenceforwarduntiltherouterbitisseenenteringtherearhole .Slidethepiecebacktothestartingpositionandturnofftherouter .
2
ZeroClearancesubfences
Fig. 20Connect through holes with slot
1st Pass: 5⁄16"diameter cutter, 1⁄4 depth of cut2nd Pass: 1⁄2"depth of cut3rd Pass: 3⁄4"depth of cut
Double face tape holds scrap of wood to stock for use as handle
Tomakethiscuttingoperation safer,usedouble-facedtapeto attachascrapblockofwoodtothezeroclearancefence .Thescrapcanbeusedasahandletosafelyraiseandlowerthestock .
Repeatthiscutfortheotherzeroclearancefence .Next,increasethedepthofcutby1⁄4"andrepeatthecuttingprocessforbothpieces .Finallyraisethebittocutcompletelythroughthestockandrepeatthecuts .
First: Turn on router and lower stock onto cutter
Second: Slide stock forward. Stop cut when router bit is seen entering rear hole.
Third: Slide stock back to starting position and turn off router.
CauTIOn: The cutter will be cutting through the top of the stock. Keep your fingers clear of the line of cut. (See TIP above and Fig. 20.)
15 1⁄2"
15 1⁄2"
8"
8"
5⁄16" wide slot connecting both 5⁄16" through holes
9
Fig. 22Position fence for initial cut
attachsubfencestoinfeedandoutfeedfences.Placeawasheroneachofthe(4)1⁄4 -
20-x3⁄4"socketheadcapscrewsprovidedandinsertintothecounterbores .Looselythreadonthe1⁄4-20rectangularnuts,thenslidethenutsintotheT-slotlocatedonthefrontoftheWonderFence .Bothsubfencesmustbeinsertedfromtheendoftheinfeedfence .Slidebothsubfencestoaligntheendsflushwiththeendsofthealuminumfences(nearestthecutarea)andtightenthefasteners .Fig. 21 .
PositionfenceforinitialprofilecuttingInstalldesiredcutterandsetthefence
gapasdescribedonpage5 .Thefenceendsshouldbenocloserthan1⁄8"fromthecutter .Tightenthefasteners .SlidetheentireWonderFenceuptothecutterandpositionitsotherearfaceofthesubfenceisinfrontofthecenterofthecutter .Seeoverheadview,Fig. 22 .LockyourIncraJig’scarriageclampor,ifusingtheWonderFenceinthefreestandingmode,tightenthetwotableclamps .
MaketheprofilingcutsLoosenthetwosocketheadcapscrewsthatsecuretheinfeedsubfence .Nowturn
ontherouterand,usingagoodrubbersoledpushblock,advancethesubfenceforwardintothecut .Whenthesubfencetouchestheoutfeedfence(orthebearingonsomecutters),backthesubfenceoutofthecutandturnofftherouter .UnlockyourIncraJig,orloosenthetableclampsifusinginthefreestandingmode,andmovetheWonderFenceback1⁄8" .Relocktheclamps,thenrepeatthecut .Continuethisprocessuntilyouhavecutcompletelythroughthesubfence .
1 Fig. 21Attach subfences
2
3
Slide 1⁄4-20 rectangular nut
into T-slot on Wonder Fence
CuttingtheZeroClearanceProfile
1⁄8" minimum
Rear face of subfence in front of center line of cutter
slidethesubfenceintofinalpositionNowyoucanslidethecompletedsubfence
intoitsfinalpositionontheinfeedfenceandtightenthemountingscrews .Finalpositioningshouldalwaysbedonewiththerouterturnedoffandthecarriageclamplocked .
4
CauTIOn: The nature of zero clearance places the subfence
very close to the cutter. NEVER attempt to move your fence or
make any adjustment to the setup until the router bit has come to a
complete stop.
Front of subfence
Rear of subfence
Hi-riseFenceCap
You’llfindtheHi-Risefencecapgreatforsupportinglargeverticalpanelwork .Here’showtoattachtheFenceCapandbraces .
attachthefencecapbracesPlacea1⁄4 "washeroneachof(2)1⁄4 -20x1⁄2"socketheadcap
screwsandinsertthroughtheholeonthefrontofeachfencebrace .Looselythreadona1⁄4 -20rectangularnut(theraisedrimonthenutshouldfaceawayfromthebrace),thenslidethenutintotheforwardT-slotlocatedinthetopoftheWonderFenceassembly .SeeFig.-23andDetail 23 .Locatethetwobracesonthefence75⁄8"apart .Tightenthefastenerswiththesuppliedhextool .
10
Fig. 23 Attach fence cap braces Fence cap brace
1
Fig. 25Attach and align fence cap
Extend fence cap out to touch straight edge
FIRST: Attach fence cap to cap extender with (2) 1⁄4-20 x 5⁄8" socket head screws, washers and lock nuts
Fence cap
1⁄4 -20 x 1⁄2" socket head cap screw with 1⁄4" washer
Detail 23
--Slide rectangular nut into
Forward T-slot
Fig. 24Attach cap extender
First: Insert fasteners and slide #10-32 hex nuts into T-slot on top of braces
Second: Position cap extender to allow future access to socket head cap screws through slotted hole.
#10-32 x 1⁄2" phillips screw with 1⁄4" washer
attachandalignfencecapPlacethe24"longfencecapontopofthecapextenderand
attachusingthe(2)1⁄4 -20x5⁄8"socketheadcapscrewswith1⁄4 "washersandlocknuts .UseastraightedgetoaligntheleadingedgeofthefencecapwiththefrontfaceoftheWonderFenceandtightenthetwocapmountingscrews .SeeFig. 25 .Toremovethefencecapandbraces,justloosenthetwosocketheadcapscrewsthatsecurethebracesandslidetheentireassemblyoffoftheWonderFence .
3
attachthecapextenderPlacea1⁄4 "washeroneachofthe(2)panheadphillipsscrewsandinsertthroughtheslottedholeslocatedinthe
fencecapextender .Looselythreada#10-32hexnutontoeachfastener,thenslidethehexnutsintotheT-slotlocatedonthetopofeachfencecapbrace .Positionthecapextendersoyoucanlatergainaccesstothesocketheadfastenersoneachfencecapbracethroughtheslottedholes .Pullthecapextenderforwarduntilitfirmlycontactsthebackofeachbraceandtightenthe(2)phillipsheadscrews .SeeFig.-24andDetail 24 .
2
Detail 24
nOTe: When removing the fence cap assembly from the INCRA TS Tablesaw Fence, loosen the fasteners and tilt the assembly to clear the fence mounting bracket.
SECOND: Use a straightedge to align fence cap with Wonder Fence, then tighten fasteners.
7 5⁄8"
Third: Slide cap extender forward to contact brace, then tighten screws
Brace
Cap extender
Fence cap extender
11
ThefenceandHi-Risefencecap
providethesupportnecessaryfor
largeverticalpanelwork .Ifyou
wanttoaddanauxiliaryfence
tobridgethegapbetweenthe
two,usethedrillandcounterbore
dimensionsshowninthe
illustration .Use1⁄ 4 -20x3⁄4"
machinescrewswithwashers
andhexnutstoattachthe
auxiliary-fence .
9⁄16" dia. x 3⁄8" deep counterbore
Hex nut captured in T-slot
5⁄16" dia. through hole
1⁄4 -20 x 3⁄4" machine screw w/ washer
Fencesquaringadjustments
Toadjusttheangleofthefenceperfectlysquarewithyourroutertable,loosenallfiveofthesocketheadscrewsthroughtheholesinthefrontfaceofeachWonderFencehalf .Slideoneormoreofthesuppliedplasticshimsbetweenthegoldwedgeandtherearofthefence .Placetheshimabovethefastenerstodecreasetheangle .Placetheshimbelowthefastenerstoincreasetheangle .Tightenallfasteners .
Fig. 26
7 15⁄16"
1 3⁄4"
Fence
3 ⁄4" stock
Gold wedge
Shim below fastener to increase angle
Fastener
For a product information brochure, call, write or fax to:
Taylor Design Group, Inc. P.O. Box 810262, Dallas, TX 75381 Tel: (972) 242-9975 Fax: (972) 243-4277
Or for the most up to date product information see our web site: www.incra.com
ForaproductinformationupdateonthecompleteINCRAlineoftools,pleaseseeyournearestdealer .Ifyouareunabletolocateastorenearby,orifyouhavetroublefindingaparticularproduct,wewillhonoryourorderdirectly .
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Madeinamericaby:TaylorDesignGroup,Inc .■P .O .Box810262■Dallas,Texas75381 03-2011
PrintedintheU .S .A .©2011,TaylorDesignGroup,Inc . INCRAisaregisteredtrademarkofTaylorDesignGroup,Inc .
warranTYTaylorDesignGroup,Inc .warrantsthisproductforoneyearfrom
dateofpurchase .Wewillrepairanydefectsduetofaultymaterialor
workmanship,oratouroption,replacetheproductfreeofcharge .
Pleasereturnthefailingcomponentonly,postageprepaid,alongwith
adescriptionoftheproblemtotheaddressbelow .Thiswarranty
doesnotapplytopartswhichhavebeensubjectedtoimproperuse,
alteration,orabuse .
lIFeTIMewarranTYOnPOsITIOnInGraCKs
IfanINCRApositioningrackinthistoolbecomesdamagedforANY
reason,TaylorDesignGroupwillreplaceitfreeofchargeforaslong
asyouownyourtool .Returnthedamagedrack,postageprepaid,and
allow1to2weeksfordelivery .
nOTe:Replacementscannotbesentunlessdamagedrackshavebeen
receivedbyTaylorDesignGroupatP .O .Box810262,Dallas,TX75381