12
Contents Please read this owner’s manual before use and keep it at hand for reference. OWNER’S MANUAL From the makers of INCRA JIG! Split fence design Micro adjustable Universal dust collection port Adjustable fence gap Compatible with all INCRA joint-making accessories Safety . . . . . . . . . . . . . . . . . . . . . 2 Mounting to your Table Freestanding Mode . . . . . . . . . . 2 Attaching to your INCRA Jig . . . 3 Attaching to your INCRA TS . . . 3 Operation Calibration . . . . . . . . . . . . . . . . 4 Offset Adjustment . . . . . . . . . . . 5 Gap Adjustment . . . . . . . . . . . . 5 In-line Fence Applications Vertical Panel Raising . . . . . . . . 6 Joint Making . . . . . . . . . . . . . . . 6 Offset Fence Applications Jointing . . . . . . . . . . . . . . . . . . . 7 Shaping . . . . . . . . . . . . . . . . . . 7 Zero Clearance Subfences . . . . . 8 Hi-Rise Fence Cap . . . . . . . . . . .10 Fence Squaring Adjustment . . . .11 he micro adjustable split fence design of the INCRA Wonder Fence provides access to many operations previously reserved for specialty machines. From the straight edge cutting abilities of the jointer to the many edge forming functions performed by the shaper, your new Wonder Fence offers a host of exciting new possibilities for your router table. It all starts with intelligent design features. The opposing wedge design of the infeed/outfeed offset mechanisms permits very fine continuous adjustments of the fence offset from zero to 1 8", and each offset mechanism has it own cursor and scale marked off in 2 1000" increments. With the included table clamps, you can use the INCRA Wonder Fence as a free-standing router table fence or you can mount it directly to the INCRA Jig Ultra for the ultimate router table fence setup. If you have purchased the TS/Wonder Fence table saw fence upgrade kit, you can mount the fences directly to your INCRA TS table saw fence for use with a router table extension wing. The unique Hi-Risefence cap and an adjustable fence opening take the hassle out of working with large panels and large diameter router bits for panel raising operations. The Wonder Fence is also compatible with all INCRA joint-making accessories including the INCRA Right Angle Fixture, INCRA Stop and INCRA Shop Stop. All these features combined with the universal dust collection port make the INCRA Wonder Fence the intelligent choice for your router table station.

From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

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Page 1: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

Contents

Please read this owner’s manual beforeuse and keep it at hand for reference.

OWNER’S MANUAL

From the makers ofINCRA JIG!• Split fence design• Micro adjustable• Universal dust

collection port• Adjustable fence gap• Compatible with all INCRA

joint-making accessories

Safety . . . . . . . . . . . . . . . . . . . . . 2

Mounting to your TableFreestanding Mode . . . . . . . . . . 2Attaching to your INCRA Jig . . . 3Attaching to your INCRA TS . . . 3

OperationCalibration . . . . . . . . . . . . . . . . 4Offset Adjustment . . . . . . . . . . . 5Gap Adjustment . . . . . . . . . . . . 5

In-line Fence Applications Vertical Panel Raising . . . . . . . . 6Joint Making . . . . . . . . . . . . . . . 6

Offset Fence ApplicationsJointing . . . . . . . . . . . . . . . . . . . 7Shaping . . . . . . . . . . . . . . . . . . 7

Zero Clearance Subfences . . . . . 8

Hi-Rise Fence Cap . . . . . . . . . . .10

Fence Squaring Adjustment . . . .11

he micro adjustable split fence design of the INCRAWonder Fence provides access to many operationspreviously reserved for specialty machines. From the straightedge cutting abilities of the jointer to the many edge formingfunctions performed by the shaper, your new Wonder Fence offers ahost of exciting new possibilities for your router table.

It all starts with intelligent design features. The opposing wedge design of theinfeed/outfeed offset mechanisms permits very fine continuous adjustments of thefence offset from zero to 1Ú 8", and each offset mechanism has it own cursor andscale marked off in 2 Ú 1000" increments. With the included table clamps, you can usethe INCRA Wonder Fence as a free-standing router table fence or you can mount itdirectly to the INCRA Jig Ultra for the ultimate router table fence setup. If you havepurchased the TS/Wonder Fence table saw fence upgrade kit, you can mount thefences directly to your INCRA TS table saw fence for use with a router table extensionwing. The unique Hi-Rise� fence cap and an adjustable fence opening take thehassle out of working with large panels and large diameter router bits for panel raisingoperations. The Wonder Fence is also compatible with all INCRA joint-makingaccessories including the INCRA Right Angle Fixture, INCRA Stop and INCRA ShopStop. All these features combined with the universal dust collection port make theINCRA Wonder Fence the intelligent choice for your router table station.

Page 2: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

2

Mounting Instructions for your INCRA Wonder Fence

Your new INCRA Wonder Fence can be usedeither by clamping directly to the router table(freestanding mode) or by attaching first toyour INCRA Jig Ultra (router table model). Ifyou have purchased the TS/Wonder Fencetable saw fence upgrade kit, you�ll beattaching the Wonder Fence directly to theTS fence for use with your router tableextension wing. Find the instructions tofollow that cover your application.

Fig. 1 Attach table clamps

Freestanding Mode(Shown in photo on front cover)

Attach table clamps andclamp to router tablePosition the Wonder Fence on yourrouter table with the opening in thefence centered on your router collet.Loosen the 1Ú 4-20 x 2" socket headcap screw located on each of the (2)table clamps using the supplied hextool. Now slide the rectangular nut onthe table clamp into the upper T-sloton the rear of the Wonder Fence(Fig. 1). Slide the table clamp to theedge of your table and clamp in place.Repeat for the second clamp at theopposite edge of the router table.Tighten both socket head cap screwsusing the supplied hex tool. Detail 1

Slide 1⁄4-20rectangular nutinto upper T-slot

Safety

■ After making adjustments to the fencepositions, be sure to tighten the twosocket head cap screws through thelarge holes in both the infeed andoutfeed fences.

■ When using fence settings in which therouter bit is partially recessed in thefence opening, always insure that thebit is centered within the opening.

■ Never let the router bit come intocontact with the aluminum body of theINCRA Wonder Fence.

■ Whenever using large diametervertical or horizontal panel raisingbits or any other large diameter bit,always follow that router bitmanufacturer�s operation and safetyrecommendations.

■ Whenever it is necessary to removelarge amounts of stock, always usemultiple side-by-side passes to achievethe final cut. Several shallow cuts aresafer and will yield better results.

Important safety instructions for using the INCRA Wonder Fence:

■ When using the INCRA TS/WonderFence table saw fence upgrade kit inconjunction with your INCRA-TS tablesaw model, ALWAYS remove theWonder Fence before making any cutswith your table saw blade.

■ Never attempt any cut with your tablesaw blade while the Wonder Fence isinstalled on your TS fence.

■ Before using the INCRA Wonder Fence,read and follow all of the instructionsand safety information in this manual.

■ When using the INCRA WonderFence in conjunction with any othertool, first read and follow allinstructions and safety information inthat tool�s manual.

■ Use appropriate safety devices.Always use a push stick, rubbersoled push block, or other safetydevices to keep your hands safelyaway from the cutting tool.

■ When used in the free-standing modewith the supplied table clamps,always make sure the clampingknobs are tightened securely inplace before making any cuts.

■ If attaching the INCRA WonderFence to your INCRA Jig Ultra,always make sure the carriageclamp on the Incra Jig is in thelocked position and the base isheld securely in place beforemaking any cuts.

■ Always turn off the power and makesure that the router bit has come to acomplete stop before changing thesetting of any part of the INCRAWonder Fence.

■ When adjusting the fence opening,never position the infeed or outfeedfence ends closer than 1Ú 8" from therouter bit.

Detail 1 View from back of fence

NOTE: The table clamps are designed towork on router tables from 11 ⁄ 8" to 13⁄ 8"thick. To increase the thickness of a tableless than 11 ⁄ 8" thick, use double faced tapeto attach a wooden strip to the underside ofthe table edge.

First: Slide tableclamp toedge oftable and clamp in place

Second:Tighten 1⁄4 - 20 x 2"socket head cap screw

The fence angle can be adjusted

perfectly square to your router table

by loosening the two phillips head

screws on the table clamps.

Page 3: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

Attaching to your INCRA TS (Table Saw Model)

3

IMPORTANT: Your Incra Jig Ultra must bemounted to a 3⁄4" thick wooden base and thecarriage clamp must be in the locked position beforeinstalling the Wonder Fence.

Fig. 2Attach WonderFence to ULTRA

#10-32 x 1 1⁄8" phillips headscrew with 5⁄8"o.d. gold washer

#10 -32 rectangular nutslides into upper T-slot onrear of Wonder Fence

Fig. 4Slide viewpanel

Do not remove rectangular nuts

CAUTION: When using the Wonder Fence inconjunction with your INCRA TS table saw model,ALWAYS remove the Wonder Fence before makingcuts with your table saw blade. Never attempt any cutwith your table saw blade with the Wonder Fenceinstalled on your TS Fence.

With a router table extension wing in place at your table saw,you�ll find adding the TS-Wonder Fence table saw fenceupgrade kit to your INCRA TS fence creates a superiorworkstation for routing, jointing and shaping. Combined withthe INCRA Right Angle Fixture, the INCRA Stop and theINCRA Master Reference Guide and Template Library, you�llalso be able to create all of the exciting INCRA joinery.

Loosen attachment fastenersInsert the supplied hex tool through the (2) large diameteraccess holes located in the front of each Wonder Fence halfand loosen the (2) socket head cap screws. (Do not removethe rectangular nuts.) For a better view of the fasteners,loosen the thumbscrew and slide the black plastic view panellocated on the top of each fence half. See Figs. 3 and 4.

Slide Wonder Fence into position on TS FenceSlide the two rectangular nuts on each Wonder Fence halfinto the T-slot located on the front face of the TS Fence.Position the Wonder Fence so that your router collet iscentered in the opening between the fences, then tightenthe two socket head cap screws on each fence half. Slidethe view panel back in place and tighten the thumbscrew. See Fig. 5.

Slide view panel tosee cap screws Thumbscrew

Attach Wonder Fence to the UltraPlace a thick gold washer (5Ú8" o.d.) on each of the (2)#10-32 x 11Ú8" phillips head screws. Insert one screwthrough each of the two slotted holes on the fencemounting bracket and loosely thread on the#10-32 rectangular nuts as shown in Fig. 2.

Now slide the rectangular nuts into the upper T-slotlocated on the rear of the Wonder Fence. Position theopening between the two fence halves directly overyour router collet, then tighten mounting screws.

Fig. 5Slide Wonder Fenceonto the TS Fence

Use hex tool to loosen fastenersthrough the two larger holes

ATTACHING TO YOUR INCRA JIG ULTRA (Router Table Model, shown in Fig 12, page 6)

Fig. 3Loosen fasteners

ULTRA Fencemountingbracket

Page 4: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

4

Fig. 6Offset and gap adjustments

Referring to Fig. 7, use thesupplied hex key to loosen thetwo socket head screws through

the large holes in the front of eachWonder Fence half. Also loosen thewedge locking screw. The access holefor the wedge locking screw is locatedbetween the two large holes. For a clearview of the screw heads, loosen thethumbscrew and slide the black viewpanel located on the top of the WonderFence. Loosen each of the (3) screws

one full turn.

Slide the black rear wedge on eachfence to align the ends of the rear

wedge flush with the ends of the frontwedge. This positions the wedges atmid-range. CAUTION: To avoiddisengaging the nut, do not loosen anyof the socket head screws more thanone or two full turns.

In order for the etched scales on thetwo black rear wedges to provide anaccurate readout of fence offset, thetwo fences must first be positionedin-line with one another with theadjustment wedges at mid-range. Thetwo cursors can then be positioned toread zero on the wedge scales. Oncethese cursors are set, you�ll find it easyto return the fences to thein-line/mid-range position for standardin-line fence applications. Here�s how.

Tighten all fasteners, then testthe in-line setup by sliding astraightedge down the length of

the fences. If any offset exists, fine-tuneby adjusting the wedges on the outfeedfence. Make sure to tighten allfasteners after each adjustment.

Fig. 7 Calibration: In-line/mid-range position

FIRST: Loosen (3) socket head screwsthrough access holes in each fence half.

SECOND: Align ends offront and rear wedges

THIRD: Tighten all fasteners andtest with a reliable straightedge.Fine-tune outfeed fence as necessary.

Outfeed fence Infeed fence

Calibration: In-line/mid-range Position

Once the fences are locatedin-line with one another, loosenthe nylon screw that secures the

cursor on each fence half and slide thecursor to point to �0� on the etchedscale, Fig. 8.

1

2

3 4

Fig. 8Slide cursor to read “0”

With fences in-line, loosennylon screw and slide cursor toread zero on each fence half.

Rear wedge

OPERATIONThe infeed and outfeed fences of the WonderFence can be moved independently in twodirections to provide a variety of setupconfigurations. By making the offsetadjustments described on page 5, you canposition the fences �in-line� for standardoperations such as grooving, rabbeting, or joint-making, or you can �offset� the infeed andoutfeed fences for speciality cutting applicationssuch as shaping or jointing an edge. The gapadjustment allows adjustment of the openingbetween the infeed and outfeed fences. Followthe step-by-step instructions below to firstcalibrate your Wonder Fence, then follow thestep-by-step procedures in the offset and gapadjustment sections to familiarize yourself withthese two important functions shown in Fig. 6.

Front wedge

Page 5: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

5

Adjust the fence by sliding theblack rear wedge:

+ To move the fence forward, slide thewedge to the left. (This moves the +end of the scale towards the cursor.)

– To move the fence backward, slidethe wedge to the right. (This moves the– end of the scale towards the cursor.)

Tighten the three socket headcap screws to secure thefence position then slide the

view panel back in place andtighten the thumbscrew.

Using the supplied hex tool,loosen the two socket headscrews through the large holes

in the front of the Wonder Fence half.Also loosen the wedge locking screw.The access hole for the wedge lockingscrew is located between the two largeholes. Loosen each of the (3) screwsone to two full turns depending on theamount of adjustment range needed.For a clear view of the screw heads,loosen the thumbscrew and slide theblack view panel located on the top ofthe Wonder Fence.

Offset Adjustment

Fig. 9Offset adjustment

FIRST: Loosen (3) socket headscrews through access holes in fence.

THIRD: Retighten (3) socket headscrews and slide view panel back in place.

Black rear wedge

1 2 3

Slide view panel to the side

Using the supplied hex key, loosenthe two socket head screwsthrough the large access holes

located in the front of each WonderFence half. DO NOT loosen the wedgelocking screw located between the twolarge holes. For a clear view of the screwheads, loosen the thumbscrews and slidethe black view panels located on the topof each half of the Wonder Fence.

SECOND: Slide fences toopen or close fence gap.

THIRD: Tighten (2) socket head screwson each fence and slide view panelsback in place.

CAUTION: When adjusting thefence gap, never position theends of the aluminum fencescloser than 1⁄ 8" from the router bit.

1

Gap Adjustment

Follow these steps to adjust theopening between the infeed andoutfeed fences, see Fig 10.

Fig. 10Gap adjustment

Tighten the two socket headscrews on each fence half,then slide the view panels

back in place and tighten thethumbscrews.

3Slide the infeed and/or outfeedfences to open or close thefence gap.

2

FIRST: Loosen (2) socket headscrews through large accessholes in each fence half.

NOTE: The numbers on the scale represent hundredths of an inch fence offset.Each of the smaller tick marks on the scale represent .002" (2 thousandths of an inch).

SECOND: Slide black rear wedge left to movefence forward or right to move fence backward.

Follow these steps to adjust either the infeed or outfeed fence for �in-line� or �offset� fence applications.See Fig. 9.

CAUTION: To avoid disengaging thenut, do not loosen any of the socket headscrews more than one or two full turns.

Page 6: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

6

Fig. 11Vertical panelraising

Adjust infeed/outfeed fences tothe in-line/mid-range position asdescribed on page 4.

Use a straightedge to adjust theHi-Rise fence cap in line with theinfeed and outfeed fences. (See

page 10)

Remember: Do not make the fullwidth of the cut in a single pass.Instead, use several light

side-by-side passes, moving the fenceback 1Ú 16" or so after each pass.

In-line Fence Applications

Once set to the in-line/mid-rangeposition as described on page 4, yournew INCRA Wonder Fence can beused for a variety of typical in-linefence applications, including grooving,dadoing, and edge forming operations

such as rabbeting, chamfering, androundovers. You�ll also find the in-lineposition useful for many specialtyoperations. With the Hi-Rise fencecap, you�ll be able to use vertical panelraising bits to make raised panels for

cabinetry, and since its design iscompatible with all INCRAjoint-making accessories, you�ll beable to use the Wonder Fence inconjunction with your INCRA Jig Ultraas a joint-making fence.

The introduction of the vertical panelraising bit has made cutting the reveal ona raised panel a relatively simpleoperation for the router table. You�ll findyour new Wonder Fence, with its built-indust collection, adjustable fence gap, and Hi-Rise fence cap, perfect for thisoperation. The setup is as follows: Fig.

11:

Install vertical panel raising bit andset appropriate depth of cut.

Adjust fence gap as necessary (see Gap Adjustment on page 5).

❒ Whenever using large diametervertical or horizontal panel raising bits or any other largediameter bit, always follow that router bit manufacturer�soperation and safetyrecommendations.

❒ Whenever it is necessary toremove large amounts of stock, always use multiple side-by-side passes to achievethe final cut. Several shallowcuts are safer and will yieldbetter results.

Safety

Adding an INCRA Jig Ultra to your WonderFence makes precise placement of multipleside-by-side cuts a cinch. One suchoperation requiring this kind of precision isjoint making. Once placed in thein-line/mid-range position, your newWonder Fence becomes a perfectreplacement for the standard straight fencecommonly used with the INCRA Jig. It iscompletely compatible with all of the INCRAjoint-making accessories, including theINCRA Right Angle Fixture, Stop, andjoinery templates. The setup follows, seeFig. 12:

Adjust infeed/outfeed fences tothe in-line/mid-range position,see page 4.

Adjust fence gap as described onpage 5.

Follow the instructions for thejoint you wish to cut as detailed in

the INCRA Master Reference Guide andTemplate Library.

Fig. 12Joint Making

Joint Making (INCRA Jig Ultra required)

Clearance is provided for between the Hi-Rise fence cap, the braces and

all INCRA joint-making accessories. However, since the Hi-Rise fence

cap and braces are not necessary for joinery, you may remove

them from the Wonder Fence if you prefer. Just loosen the (2) socket head

fasteners that secure the fence cap braces, and slide the assembly off of the

1

2

3

4

5

1

2

3

Vertical Panel Raising

Page 7: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

7

Most woodworking projects require that your boards beginwith at least one straight edge. This one straight edge thenbecomes the reference surface for subsequent perpendicularor parallel cuts. By using your Wonder Fence and thetechnique described below, you�ll be able to put a perfectlystraight edge on your board at the router table and, becauseof the higher RPM of the router, you�ll find the freshly jointededge far smoother than any jointer machine can produce.

Install a 1Ú 2" diameter (or larger) straight bit and set thedepth of cut to slightly greater than the thickness ofstock to be joined.

Adjust fence gap as necessary (see Gap Adjustment onpage 5).

Adjust infeed/outfeed fences to the in-line/ mid-rangeposition as described on page 4.

Adjust the location of the Wonder Fence at your routertable to place the outfeed fence in line with theoutermost cutting arc of the router bit. (A straightedge

placed against the outfeed fence can be used to help alignthe fence with the cutter.) Fig. 14.

Micro adjust the infeed fence backward (-). Thereading on the scale will represent the amount of stockyou wish to remove from the board�s edge on each

pass. A light cut (infeed cursor reading between -1 and -2) willyield the smoothest results.

One of the most valuable features of the Wonder Fence is theability to offset the infeed and outfeed fences. The offset fenceadds a whole new dimension to the router table, allowing it toperform two new operations � jointing, and shaping.

Fig. 13Jointing

Offset Fence Applications

Fig. 14Jointing setup

First: Position WonderFence to align fence withcutting wing on therouter bit

Straightedge

Fig. 15Shaping

Fig. 16Shapingsetup

Outfeedfence

Infeedfence

Many shaping operations involve the removal of the entireedge of a square piece of stock as it is moved past the cutter.Once the stock is removed from the edge, it becomesnecessary to support the freshly cut surface by moving theoutfeed fence forward. Although similar to jointing, the setup isslightly different. Here�s how:

Install router bit and set desired depth of cut.

Adjust fence gap as necessary (see Gap Adjustment onpage 5).

Adjust infeed/outfeed fences to the in-line/mid-rangeposition as described on page 4.

Adjust the location of the Wonder Fence at your routertable to achieve the desired cut profile. Use a scrappiece of wood and make trial cuts to help in determiningthe fence position.

Make a fresh test cut about 3" long on a piece of scrapstock, then turn off the router. You�ll notice a gapbetween the freshly cut surface and the outfeed fence,

Fig. 16. Simply micro adjust the outfeed fence forward by thisamount to support the stock�s edge as it passes the cutter.

2

1

4

3

5

Outfeedfence

21

43

5

Second:Micro

adjust infeed fence

backward(-)

Infeedfence

Jointing

Shaping

Distance betweenstock and outfeedfence –microadjust outfeedfenceforward(+) by thisamount

Page 8: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

Adding a zero clearance subfence to your WonderFence is a perfect solution to providing tearout controland additional support for your workpiece when usinglarge diameter cutters. Typically a zero clearancesubfence is a long piece of wood with the profile of aparticular cutter bandsawn into the face. When attachedto the router table fence and moved into position, therouter bit nestles into the cutout. This close fit aroundthe cutter provides the tearout control and support foryour workpiece, Fig. 17. Here�s how to prepare a zeroclearance subfence for your Wonder Fence:

Making a zero clearance subfence blankBegin with one piece of3Ú4" medium densityfiberboard 3 1Ú16" x 32".

Layout the drill andcounterbore centers as shownin Fig. 18, then cut to thelength as shown. Drill andcounterbore at each centermark using the dimensions inDetail 18.

8

Fig. 17Zero clearance subfence

1

Fig. 18Subfence dimensions

Detail 18

3⁄4" dia. x 3⁄8"deep counterbore

5⁄16" dia. through hole 3 3⁄4"

3 3⁄4"

1 3⁄4"

Fig. 19Slot dimensions

Connect the through holes with a slotIn order to later access the fence offset adjustmentscrews on your Wonder Fence, you�ll need to connect

the through holes on your zero clearance fence halves with aslot. See Fig 19. Install a 5Ú16" straight bit in your router tableand set the depth of cut to 1Ú4". Position your fence so that therouter bit will nestle into the through hole located at one end ofthe subfence. Clamp a stop on your infeed fence against theend of the zero clearance fence. Lift the zero clearance fenceoff of the router and place the end of the zero clearance fenceagainst the stop. Now slowly lower the piece onto the cutter.Slide the zero clearance fence forward until the router bit isseen entering the rear hole. Slide the piece back to thestarting position and turn off the router.

2

Zero Clearance Subfences

Fig. 20Connect throughholes with slot

1 st Pass: 5⁄16"diameter cutter, 1⁄4 depth of cut2 nd Pass: 1⁄ 2"depth of cut3rd Pass: 3⁄4"depth of cut

Double face tapeholds scrap ofwood to stock foruse as handle

To make this cutting operation safer, use double-faced tape to

attach a scrap block of wood to thezero clearance fence. The scrap can beused as a handle to safely raise andlower the stock.

Repeat this cut for the other zero clearancefence. Next, increase the depth of cut by 1Ú4"and repeat the cutting process for both pieces.Finally raise the bit to cut completely throughthe stock and repeat the cuts.

First: Turn onrouter and lowerstock onto cutter

Second: Slidestock forward.Stop cut whenrouter bit is seenentering rear hole.

Third: Slide stockback to startingposition and turnoff router.

CAUTION: The cutter will be cuttingthrough the top of the stock. Keep yourfingers clear of the line of cut. (See TIP above and Fig. 20.)

15 1⁄2"

15 1⁄2"

8"

8"

5⁄16" wide slotconnecting both 5 ⁄16"through holes

Page 9: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

9

Fig. 22Position fencefor initial cut

Attach subfences to infeed andoutfeed fences. Place a washer on each of the (4)

1Ú4 -20 x 3Ú4" socket head cap screws providedand insert into the counterbores. Loosely threadon the 1Ú4-20 rectangular nuts, then slide thenuts into the T-slot located on the front of theWonder Fence. Both subfences must beinserted from the end of the infeed fence. Slideboth subfences to align the ends flush with theends of the aluminum fences (nearest the cutarea) and tighten the fasteners. Fig. 21.

Position fence for initial profilecutting Install desired cutter and set the fence

gap as described on page 5. The fence endsshould be no closer than 1Ú8" from the cutter.Tighten the fasteners. Slide the entire WonderFence up to the cutter and position it so the rearface of the subfence is in front of the center ofthe cutter. See overhead view, Fig. 22. Lockyour Incra Jig�s carriage clamp or, if using theWonder Fence in the freestanding mode, tightenthe two table clamps.

Make the profiling cutsLoosen the two socket head cap screwsthat secure the infeed subfence. Now

turn on the router and, using a good rubbersoled push block, advance the subfence forwardinto the cut. When the subfence touches theoutfeed fence (or the bearing on some cutters),back the subfence out of the cut and turn off therouter. Unlock your Incra Jig, or loosen the tableclamps if using in the freestanding mode, andmove the Wonder Fence back 1Ú8". Relock theclamps, then repeat the cut. Continue thisprocess until you have cut completely throughthe subfence.

1 Fig. 21Attach subfences

2

3

Slide 1⁄4- 20rectangular nut

into T-slot onWonder Fence

Cutting the Zero Clearance Profile

1⁄8" minimum

Rear face ofsubfence in front ofcenter line of cutter

Slide the subfence into finalposition Now you can slide the completed subfence

into its final position on the infeed fence andtighten the mounting screws. Final positioningshould always be done with the router turned offand the carriage clamp locked.

4

CAUTION: The nature of zero clearance places the subfence

very close to the cutter. NEVER attempt to move your fence or

make any adjustment to the setup until the router bit has come to a

complete stop.

Front ofsubfence

Rear ofsubfence

Page 10: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

Hi-Rise Fence Cap

You�ll find the Hi-Rise fence cap great for supportinglarge vertical panel work. Here�s how to attach theFence Cap and braces.

Attach the fence capbraces Place a 1Ú4 " washer on each of

(2) 1Ú4 -20 x 1Ú2" socket head capscrews and insert through the hole onthe front of each fence brace. Looselythread on a 1Ú4 -20 rectangular nut (theraised rim on the nut should face awayfrom the brace), then slide the nut intothe forward T-slot located in the top ofthe Wonder Fence assembly. SeeFig. 23 and Detail 23. Locate the twobraces on the fence 7 5Ú8" apart. Tighten thefasteners with the supplied hex tool.

10

Fig. 23 Attach fence cap braces Fence cap brace

1

Fig. 25Attach and align fence cap

Extend fence cap out totouch straight edge

FIRST: Attach fence cap to cap extenderwith (2) 1⁄4-20 x 5⁄8" socket head screws, washers and lock nuts

Fencecap

1⁄4 -20 x 1⁄2" socket headcap screw with 1⁄4" washer

Detail 23

Sliderectangularnut intoforwardT-slot

ForwardT-slot

Fig. 24Attach capextender

First: Insert fasteners and slide#10-32 hex nuts into T-slot ontop of braces

Second: Position cap extender toallow future access to socket head cap screws through slotted hole.

#10-32 x 1⁄ 2" phillipsscrew with 1⁄4" washer

Attach and align fencecapPlace the 24" long fence cap on

top of the cap extender and attach usingthe (2) 1Ú4 -20 x 5Ú8" socket head capscrews with 1Ú4 " washers and lock nuts.Use a straightedge to align the leadingedge of the fence cap with the front faceof the Wonder Fence and tighten the twocap mounting screws. See Fig. 25. Toremove the fence cap and braces, justloosen the two socket head cap screwsthat secure the braces and slide theentire assembly off of the WonderFence.

3

Attach the cap extender Place a 1Ú4 " washer on each of the (2)pan head phillips screws and insert

through the slotted holes located in the fencecap extender. Loosely thread a #10-32 hexnut onto each fastener, then slide the hexnuts into the T-slot located on the top of eachfence cap brace. Position the capextender so you can later gain accessto the socket head fasteners on eachfence cap brace through the slottedholes. Pull the cap extender forwarduntil it firmly contacts the back of eachbrace and tighten the (2) phillips headscrews. See Fig. 24 and Detail 24.

2

Detail 24

NOTE: When removing the fencecap assembly from the INCRA TSTablesaw Fence, loosen thefasteners and tilt the assembly toclear the fence mounting bracket.

SECOND: Use a straightedge toalign fence cap with Wonder Fence,then tighten fasteners.

7 5 ⁄8"

Third: Slide capextender forward to contactbrace, then tighten screws

Brace

Cap extender

Fencecapextender

Page 11: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

11

The fence and Hi-Rise fence cap

provide the support necessary for

large vertical panel work. If you

want to add an auxiliary fence to

bridge the gap between the two,

use the drill and counterbore

dimensions shown in the

illustration. Use 1Ú 4 -20 x 3 Ú4"

machine screws with washers

and hex nuts to attach the

auxiliary fence.

9⁄16" dia. x 3⁄8" deep counterbore

Hex nut capturedin T-slot

5⁄16" dia.throughhole

1⁄4 -20 x 3⁄4" machinescrew w/ washer

Fence Squaring Adjustments

To adjust the angle of the fenceperfectly square with your routertable, loosen all five of the sockethead screws through the holes in thefront face of each Wonder Fencehalf. Slide one or more of thesupplied plastic shims between thegold wedge and the rear of thefence. Place the shim above thefasteners to decrease the angle.Place the shim below the fastenersto increase the angle. Tighten allfasteners.

Fig. 26

7 15⁄16"

1 31 ⁄32"

Fence

3 ⁄4" stock

Gold wedge

Shim below fastenerto increase angle

Fastener

Page 12: From the makers ofLSES.pdf · TS fence for use with your router table extension wing. Find the instructions to follow that cover your application. Fig. 1 Attach table clamps Freestanding

For a product information brochure,call, write or fax to:

Taylor Design Group, Inc.P.O. Box 810262, Dallas, TX 75381Tel: (972) 418-4811 Fax: (972) 243-4277

Or for the most up to date productinformation see our web site:www.incra.com

For a product information update onthe complete INCRA line of tools,please see your nearest dealer. If you are unable to locate a storenearby, or if you have trouble findinga particular product, we will honoryour order directly.

12

Made in America by:Taylor Design Group, Inc. ■ P.O. Box 810262 ■ Dallas, Texas 75381 09-2000

Printed in the U.S.A. © 2000, Taylor Design Group, Inc. INCRA is a registered trademark of Taylor Design Group, Inc.

WARRANTYTaylor Design Group, Inc. warrants this product for one year from date

of purchase. We will repair any defects due to faulty material or

workmanship, or at our option, replace the product free of charge.

Please return the failing component only, postage prepaid, along with

a description of the problem to the address below. This warranty does

not apply to parts which have been subjected to improper use,

alteration, or abuse.

LIFETIME WARRANTY ON POSITIONING RACKS

If an INCRA positioning rack in this tool becomes damaged for ANY

reason, Taylor Design Group will replace it free of charge for as long

as you own your tool. Return the damaged rack, postage prepaid, and

allow 1 to 2 weeks for delivery.

NOTE: Replacements cannot be sent unless damaged racks have been

received by Taylor Design Group at P.O. Box 810262, Dallas, TX 75381