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Performance
Optimization
for Oil & Gas
Extraction
Pump - OffController
INTECH’s value resides in software algorithms embedded in the Rugged PC, which
requires no external sensors, wires, load cells or other field devices. The POC uses
technology that analyzes the motor’s rotor relationship to the stator to determine
load and position. As with traditional Pump-Off Controllers, pump-off is determined
when the load is reduced at specific positions. Unlike traditional Pump-Off
Controllers, INTECH’s POC can be integrated via GSM, radio, fiber or Ethernet and
report problems such as pump-off, parted rod, leaking valve, high load and
minimum load, even shutting down if conditions warrant. All this data is available
via ModBus Ethernet as read and write values. INTECH’s POC allows you to monitor
and control rod pumps at the well site or by using telemetry and SCADA systems.
PUMP-OFF CONTROLLER (POC)
SYSTEM ARCHITECTURE
Pump-Off Processor
WIFI
RADIO
GPRS / GSM
COPPER / FIBER
Intelligent Motor Controller
1
23 4
5
6
PANEL SPECIFICATIONS
INTELLIGENT MOTOR CONTROLLER
INDUSTRY EDGE
PUMP-OFF PROCESSOR
Description
4- Port Ethernet Switch
Motor Contactor for 30-50 HP MotorEthernet Remote IO
Rod position sensor(wireless)
Description
Display Panel
Fanless Rugged PC
6-8 Port Ethernet Switch
Cloud Gateway
Wifi access point
FEATURES
BENEFITS DELIVERED
IMPROVE OPERATIONS EFFICIENCYRemote data collection from distant data points allows you to react more effectively and efficiently to real time changes in production conditions.
INTECH systems are easy to configure and allow faster and easier mapping over networks. The time you save in setting up the solution can be utilized in getting well pads running sooner.
FASTER DEPLOYMENT
MAXIMIZE LIFETIME PRODUCTIONINTECH’s easy and cost effective installation helps reduce costs and ensure better returns on asset investment. INTECH systems are safe and reliable; lowering OPEX costs through reduced disruptions, which also extends the production life of wells.
INTECH's solution sets a benchmark for quick andeasy installation, and enables production in remote locales and harsh weather conditions. The POC equipment is certified NEMA-4X.
HARSHCONDITIONS
EASY DISTRIBUTED SOLUTIONSINTECH's POC solution is easily networked on the wellpad wirelessly for faster system commissioning and monitoring, and faster production without need for trenching and wiring time delays.
INTECH’s ready-to-use solutions can be easily configured and attached to any network to increase network size. Wireless operations allow these solutions to be easily removed and installed at new locations.
SCALABLE AND REUSABLE
VSD (optional)
Protection Functions
Core Differentiation
Ambient Temperature
DC overvoltage
DC under voltage
Drive temperature
Input phase loss
Overcurrent
Power limits
Short circuit
Software FeaturesData Mining:
Torque computed through Current (and Voltage) and beam displacement
Non Linear (Current) function Model development
Visual interface:
Rod Pump Analytics
Dyno-graph with Calculations
Operational:
Automatic start & reset
Diagnostics & Notifications
60-Day Log for Pump Curve
Programmable I/O
OPC integration
Non-linear model for wells of all depths
Small footprint; less-intrusive, easy installation
Combined well-test data for accurate performance prediction
Derived DifferentiationEarly detection of anomalies and prevention
Flexible communication options
Quick to install and limited number of dependent sensors needed
Deployment DifferentiationRTU with Local Pump-Off Function
Power (incl. auxiliary equipment) under 30W
Base Function (Remote Server Based), Beaming to Cloud option
What Our Customers Say...“The experience, knowledge and dedication of INTECH Process Automation team was instrumental in executing a professional job towards the Control and Safety Systems of the Project.”
Sr. I&E Engineer
“I would personally like to thank you for your vendor support based on my experiences over the last 12 to 18 months you are well ahead of the industry curve on this aspect. We will be sure to let others in the industry know.”
Sr. Systems Engineer
“[We] commend INTECH’s knowledge of alarm management, dedication, commitment and effort. Most importantly, works have been completed safely and INTECH has been able to work successfully in our diverse environment”
Central Maintenance Coordinator
OEMEnd User EPC
Vendor Expertise Standards & Certifications
* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided
solely by INTECH. © 2015. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomationlinkedin.com/company/intech-process-automation
CIS
Americas
Europe Office
World HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation SARL168 Avenue Charles de Gaulle, 92 522 Neuilly-sur-seine Cedex, [email protected]
INTECH Process Automation Perú S.A.C.Calle Juan Del Carpio N° 195,San Isidro, LIMA-PERU Tel: 511 606 6849, Cel: 51 982117562
INTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
Middle EastInternational HQINTECH Process Automation FZCOP.O. Box 61479, Office No. 16618 Lob 16,Jebel Ali, Dubai, United Arab EmiratesTel: +971 4 8808423Fax: +971 4 8876553P.O. Box 61479, WT01FD06,Jebel Ali, Dubai United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
North Africa OperationsTel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766Mnawi Basha, Basra, IraqTel: +964 780 131 2198, +964 770 831 9073
Asia PacificINTECH Process Automation Pte. Ltd.21 Merchant Road #04-01, Royal Merukh S.E.A Building,Singapore 058267 Tel: +65 6828 9128Fax: +65 6828 9112
PT INTECH Process AutomationRukan Permata Senayan, Blok C Nomor 5, 4th FloorJalan Tentara Pelajar, Kebayoran Lama,Jakarta Selatan. 12210 Indonesia.Telephone & Fax : +62 21 579 49 444
South AsiaINTECH Process Automation (Pvt.) Ltd.2nd Floor, Club and Community Center,PCSIR Society Phase II,Lahore Pakistan 54782Tel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
INTECH Process Automation (Shanghai) Co. Ltd.Room 1605C, 16F Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District,Shanghai 200030 – P.R.C.Tel: +86 21 2426 1951Fax: +86 21 2426 1877
Africa
Sales Email: [email protected] E-mail: [email protected]
INTECH Process Automation Nigeria Ltd.64B, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, NigeriaTel: +234 0 84462776Dream Plaza, 4th Floor, 7, Bishop Aboyade Cole Street,Off Adetokunbo Ademola Street, VI Lagos, NigeriaTel: +234 805 9330560
INTECH Process Automation Inc.(Sucursal de Angola)Esc. n. 309/310, 3º Andar - Edíficio Cunene,Belas Business Park, Talatona, Luanda,Republica de AngolaTel: +244 222 720 471Fax: +1 281 377 3455
www.intechww.com
