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Performance
Optimization
for Oil & Gas
Extraction
Pump - OffController
INTECH’s value resides in software algorithms embedded in the Rugged PC, which
requires no external sensors, wires, load cells or other field devices. The POC uses
technology that analyzes the motor’s rotor relationship to the stator to determine
load and position. As with traditional Pump-Off Controllers, pump-off is determined
when the load is reduced at specific positions. Unlike traditional Pump-Off
Controllers, INTECH’s POC can be integrated via GSM, radio, fiber or Ethernet and
report problems such as pump-off, parted rod, leaking valve, high load and
minimum load, even shutting down if conditions warrant. All this data is available
via ModBus Ethernet as read and write values. INTECH’s POC allows you to monitor
and control rod pumps at the well site or by using telemetry and SCADA systems.
PUMP-OFF CONTROLLER (POC)
SYSTEM ARCHITECTURE
Pump-Off Processor
WIFI
RADIO
GPRS / GSM
COPPER / FIBER
Intelligent Motor Controller
1
23 4
5
6
PANEL SPECIFICATIONS
INTELLIGENT MOTOR CONTROLLER
INDUSTRY EDGE
PUMP-OFF PROCESSOR
Description
4- Port Ethernet Switch
Motor Contactor for 30-50 HP MotorEthernet Remote IO
Rod position sensor(wireless)
Description
Display Panel
Fanless Rugged PC
6-8 Port Ethernet Switch
Cloud Gateway
Wifi access point
FEATURES
BENEFITS DELIVERED
IMPROVE OPERATIONS EFFICIENCYRemote data collection from distant data points allows you to react more effectively and efficiently to real time changes in production conditions.
INTECH systems are easy to configure and allow faster and easier mapping over networks. The time you save in setting up the solution can be utilized in getting well pads running sooner.
FASTER DEPLOYMENT
MAXIMIZE LIFETIME PRODUCTIONINTECH’s easy and cost effective installation helps reduce costs and ensure better returns on asset investment. INTECH systems are safe and reliable; lowering OPEX costs through reduced disruptions, which also extends the production life of wells.
INTECH's solution sets a benchmark for quick andeasy installation, and enables production in remote locales and harsh weather conditions. The POC equipment is certified NEMA-4X.
HARSHCONDITIONS
EASY DISTRIBUTED SOLUTIONSINTECH's POC solution is easily networked on the wellpad wirelessly for faster system commissioning and monitoring, and faster production without need for trenching and wiring time delays.
INTECH’s ready-to-use solutions can be easily configured and attached to any network to increase network size. Wireless operations allow these solutions to be easily removed and installed at new locations.
SCALABLE AND REUSABLE
VSD (optional)
Protection Functions
Core Differentiation
Ambient Temperature
DC overvoltage
DC under voltage
Drive temperature
Input phase loss
Overcurrent
Power limits
Short circuit
Software FeaturesData Mining:
Torque computed through Current (and Voltage) and beam displacement
Non Linear (Current) function Model development
Visual interface:
Rod Pump Analytics
Dyno-graph with Calculations
Operational:
Automatic start & reset
Diagnostics & Notifications
60-Day Log for Pump Curve
Programmable I/O
OPC integration
Non-linear model for wells of all depths
Small footprint; less-intrusive, easy installation
Combined well-test data for accurate performance prediction
Derived DifferentiationEarly detection of anomalies and prevention
Flexible communication options
Quick to install and limited number of dependent sensors needed
Deployment DifferentiationRTU with Local Pump-Off Function
Power (incl. auxiliary equipment) under 30W
Base Function (Remote Server Based), Beaming to Cloud option
Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided solely by INTECH. © 2017. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomation
linkedin.com/company/intech-process-automation
Vendor Expertise Standards & Certifications
AmericasWORLD HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation Perú S.A.C.Av. República De Panamá N°3030 Oficina 7a San Isidro, Lima, Perú Tel: +511 606 6849Cel: +51 982117562
EuropeINTECH Process Automation Sarl168 Avenue Charles De Gaulle, 92 522 Neuilly-sur-seine Cedex, [email protected]
Central AsiaINTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
AsiaINTECH Process Automation Pte. Ltd600 North Bridge Road, #23-01 Parkview Square, Singapore 188778Tel: +65 68289118Fax: +65 68289112
PT INTECH Process AutomationRukan Permata Senayan, Blok C Nomor 5, 4th Floor,Jalan Tentara Pelajar, Kebayoran Lama,Jakarta Selatan, 12210 IndonesiaTel & Fax: +62 21 579 49 444
INTECH Process Automation (Shanghai) Co. Ltd.Room 1605c, 16f Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District,Shanghai 200030 – P.R.C.Tel: +86 21 2426 1951Fax: +86 21 2426 1877
INTECH Process Automation Pvt. Ltd.2nd Floor, Commercial Building #2PCSIR Phase – IILahore 54782, PakistanTel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
Middle EastINTERNATIONAL HQINTECH Process Automation FZCOP.O. Box 61479, RA08ZC01, JAFZA, DUBAI, United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
INTECH Process Automation Inc. Br.G-201 Al-salah Tower, P.O. Box 4270, Al-khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766
North Africa OperationsTel: +971 55 607 3230, +971 553768482
Email: [email protected]
AfricaINTECH Process Automation Nigeria Ltd.64b, Abacha Link Road, G.R.A. III,Port Harcourt, Rivers State, NigeriaTel: +234 905 3992976
Liaisons Office,Victoria IslandsLagos, NigeriaTel: +234 805 [email protected]
INTECH Process Automation Inc.(Sucursal De Angola)Casa Nº B07, Condominio Boulevard, Via Al16, Talatona, Luanda - Republica De AngolaTel: +244 222 720 471Fax: +1 281 377 3455 [email protected]
www.intechww.com
End User EPC
What Our Customers Say...“I commend you on your efforts in customizing the business analysis software for trial deployment for a Web Based Alarm Management Dashboard. It meets our objectives and has produced the desired results.”
Control & Automation Leader
“[We] commend INTECH’s knowledge of alarm management, dedication, commitment and effort. Most importantly, works have been completed safely and INTECH has been able to work successfully in our diverse environment”
Central Maintenance Coordinator
“INTECH’s team worked with extraordinary zeal & efforts at the Adhi Electronic Flow Metering Project which included on-line trends and alarms of sales gas parameters’ limits. The competency level and performance of their deputed team is satisfactory and commendable. “
Deputy Chief Engineer
PPL
OEM
