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Number one in crankcase ventilation

Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

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Page 1: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Number one in crankcase ventilation

Page 2: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

A company started by Alfa Laval and Haldex

Page 3: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

The glimmering idea

In 1997 Volvo Penta approached Alfa Laval about an idea on cleaning crankcase gases with a separator.

Page 4: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Exhaust gases

Alfdex focus on engine Blow-by

Blow by gas

Page 5: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

With an open Blow-by such engine emits some 25-30 liters of oil per annum.

Open Blow-by

A typical solution from the past

Page 6: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Cyclones: Has a long lifetime but low efficiency

Filters: Medium efficiency but short lifetime and require maintenance

Traditional solutions

Page 7: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Alfdex principle and solution

Gas inlet - Escaping oil mist from crankcase

Gas outlet – Cleaned by Alfdex

Pressurized lube oil feed to rotate turbine wheel

Return of drive oil and separated oil to the engine

High-speed rotation at ~8000 rpm

2 500G

Page 8: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Closed or Open Crankcase ventilation

A cleaning device with high performance is needed in both applications

CCV OCV

Page 9: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Alfa Laval needed a partner

Alfa Laval needed to find a partner within the automotive industry.

Page 10: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

– The new partner

Haldex became that partner and later on Alfdex was formed as a joint venture.

Page 11: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Reg nr. 20059655

Customer Segments

Heavy Vehicles

66%

Light Vehicles

10%

Industrial Vehicles

8%

Products for

Combustion Engines

13%

01/30/04

Other = 3% Annual sales > 7.4 billion SEK

4,600 employees

Production in North & South America, Europe and Asia

Page 12: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Alfdex

Licence

Alfa

Laval Haldex

Design

Shareholders

Agreement 50/50%

Admin. Distr.

Lab.

Sourcing

Distr.

Customers (Marine

& Industry)

Board

Customers (Heavy

Com. Vehicles)

The Joint Venture

Page 13: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Different teams

Logistics

C-E.Linderholm

Product Engineering

and Validation

M.Olsson

Quality

L.Schultz

Order and

Planning

J.Mellblom

C.Weberg

Supplier Quality

Assurance

S.Hansson

L.Schultz

C-E.Linderholm

Technical

Preparation

J.Saxne

Product

Validation

A.Örtegren

Product

Validation

Vacant

Product

Development

M-Ö.Pogén

Alfdex in Landskrona

Alfdex AB

M.Ekeroth

”External Resources”

Haldex Brake producs

AB

Finance

HR

IT-IS

alfdex

Purchase

C-E.Linderholm

J.Mellblom

Dispatch

Storage

Building

3:rd part

certifications

MaintenanceProduct

Development

P.Stjernswärd

Production

L.Schultz

Manufaturing

J.Nilsson

Projects

M.Hansson

(Conslultant)

R.Lindell

(Consultant)

Quality

assurance

S.Hansson

D.Olsson

Production

engineering

T.Petersson

Production

Logistics

E.Inhammar

Prototype

technician

D.Olsson

Assembly

Team 1

I.Mustafic

Assembly

Team 2

H.Olsson

Assembly

Team 3

I.Grahn

Logistics

J.Mellblom

Research and

Development

S.Szepessy

Design

T.Eliasson

Alfdex in Tumba

Alfdex AB

M.Ekeroth

Marketing

M.Ekeroth

alfdex

Development

Engineer

O.Törnblom

Design

M.Walter

Design

P.Leander

External Resources

Alfa Laval Tumba AB

Design

T.Andersson

Marketing co-

ordination

F.Lans (La)

Marketing co-

ordination

A. Schmiterlöw

Finance

Human

Resources

IT-IS

Strength &

Materials

A.Stafrén

Laboratory

Technician

K.Lindh

Separation

C.G. Carlsson

Materials

B.Axelsson

L.Smuk

S.Blomberg

Alfdex

Management Group

Mats Ekeroth

Carl-Eric

LinderholmLars Schultz

Mats Olsson Stefan Szepessy

Alfdex Cross functional teams

alfdex

Logistics

Jonny mellblolm

Eva Inhammar

Cecilia Weberg

MRB

Stefan Hansson

Daniel Olsson

Johnny Saxne

Jonny Mellblom

Jesper Nilsson

Sales

Through Haldex

Hydraulics/Alfa Laval

Production

Quality Planning

Stefan Hansson

Daniel Olsson

Anders Örtegren

Tony Petersson

Product Changes

Johnny Saxne

Jonny Mellblom

Cecilia Weberg

Carl-Eric Linderholm

Jesper Nilsson

Tony Petersson

Stefan Hansson

Lars Schultz

Fredrik Lans

Mats Olsson

Customer

Engineering Activities

Mats Olsson

Stefan Szepessy

Mats-Örjan Pogen

Thomas Eliasson

Anders Örtegren

Mikael Walter

Johnny Saxne

Olle Törnblom

Per Stjärnswärd

Per Leander

Ola Ahlquist

Thomas Andersson

Fredrik Lans

Andreas Schmiterlöw

Operations

Lars Schultz

Jonny Mellblom

Jesper Nilsson

Carl-Eric Linderholm

Work Environment

Lars Schultz

Almir Kozo

Helene Olsson

Jesper Nilsson

Tony Petersson

Production Planning

Cecilia Weberg

Lars Schultz

Jesper Nilsson

5S

Eva Inhammar

Chumsai Fercau

Jay Pogen

Malgorzata Miller

Åsa Sandberg

TPM

Tony Petersson

Pierre Svensson

Slava Höi

Eva Inhammar

NGA

Thomas Eliasson

Mats-Örjan Pogen

Per Stjärnswärd

Olle Törnblom

Customer Adapt

Design

Mikael Walter

Thomas Andersson

Pär Leander

Olle Törnblom

Product Support

Thomas Eliasson

Johnny Saxne

Stefan Hansson

Anders Örtegren

Cross-functional

teams

Team in

Landskrona

Team in

Tumba

Page 14: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Cross-functional teams

Alfdex

Management Group

Mats Ekeroth

Carl-Eric

LinderholmLars Schultz

Mats Olsson Stefan Szepessy

Alfdex Cross functional teams

alfdex

Logistics

Jonny mellblolm

Eva Inhammar

Cecilia Weberg

MRB

Stefan Hansson

Daniel Olsson

Johnny Saxne

Jonny Mellblom

Jesper Nilsson

Sales

Through Haldex

Hydraulics/Alfa Laval

Production

Quality Planning

Stefan Hansson

Daniel Olsson

Anders Örtegren

Tony Petersson

Product Changes

Johnny Saxne

Jonny Mellblom

Cecilia Weberg

Carl-Eric Linderholm

Jesper Nilsson

Tony Petersson

Stefan Hansson

Lars Schultz

Fredrik Lans

Mats Olsson

Customer

Engineering Activities

Mats Olsson

Stefan Szepessy

Mats-Örjan Pogen

Thomas Eliasson

Anders Örtegren

Mikael Walter

Johnny Saxne

Olle Törnblom

Per Stjärnswärd

Per Leander

Ola Ahlquist

Thomas Andersson

Fredrik Lans

Andreas Schmiterlöw

Operations

Lars Schultz

Jonny Mellblom

Jesper Nilsson

Carl-Eric Linderholm

Work Environment

Lars Schultz

Almir Kozo

Helene Olsson

Jesper Nilsson

Tony Petersson

Production Planning

Cecilia Weberg

Lars Schultz

Jesper Nilsson

5S

Eva Inhammar

Chumsai Fercau

Jay Pogen

Malgorzata Miller

Åsa Sandberg

TPM

Tony Petersson

Pierre Svensson

Slava Höi

Eva Inhammar

NGA

Thomas Eliasson

Mats-Örjan Pogen

Per Stjärnswärd

Olle Törnblom

Customer Adapt

Design

Mikael Walter

Thomas Andersson

Pär Leander

Olle Törnblom

Product Support

Thomas Eliasson

Johnny Saxne

Stefan Hansson

Anders Örtegren

Page 15: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

A joint version was developed

September 2002 April 2003

Page 16: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Ostindiefararen Götheborg

Page 17: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

South Korea and Japan have, since 2002 & 2005 a legislation.

In North America “EPA 07” was introduced 2007 followed by “EPA 10” and “EPA 13”.

EU introduced Euro 6 in January 2014.

Market drivers – Legislation On-road

Page 18: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

How did the volume (units) develop?

Page 20: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Alfdex market share 2016

75%

25%

Alfdex

Others

USA Europe

Annual production volume is just above half a million separators

75%

25%

Alfdex

Others

Page 21: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Alfdex locations

The Alfdex separator is manufactured in Landskrona (south of Sweden) since 2004.

The Alfdex separator is developed in Tumba (Stockholm area).

Sales in Itasca (Chicago area)

135 employees whereof 125 in Landskrona

Sales and assembly in Kunshan, China

Sales in Itasca, USA

R&D in Tumba, Sweden

Page 22: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

South Korea and Japan have, since several years a CCV legislation.

In North America “EPA 07” was introduced 2007 followed by “EPA 10” and “EPA 13”.

EU introduced Euro 6 in January 2014.

Market drivers – Legislation On-road

Legi

slat

ion

in B

RIC

co

un

trie

s st

arti

ng

Jan

uar

y 2

02

0

Page 23: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

These are the customers we do not have!

Page 24: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Why successful?

1. Two competencies, one knowing the technology the other the market.

2. Governance at the right level, the board members from the group management leaving the Alfdex management to govern the company.

3. Of course, the right product at the right time supported by strong patents.

4. As always, blood, sweet & tears.

Page 25: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South

Thank you!