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NSRP Electrical Panel – July 2018 OLED – Evolution of Solid State Lighting https://www.youtube.com/watch?v=76sX5v4ufSk OLEDWorks LLC

NSRP Electrical Panel July 2018

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Page 1: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

NSRP Electrical Panel – July 2018

OLED – Evolution of Solid State Lightinghttps://www.youtube.com/watch?v=76sX5v4ufSk

OLEDWorks LLC

Page 2: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Purpose

▪ Provide NSRP Electrical Panel background / technical basis / Features, Advantages, Benefits of OLED

▪ Discuss shipboard / shipyard application potential

▪ Demo – as opportunity presents – OLED light engine

▪ ID interest / potential partners

OLEDWorks LLC

Page 3: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

NAVSEA Habitability NSTM - Extract

1.4 LIGHTING.

Fluorescent lighting or Solid State Lighting (SSL) (see MIL-DTL-16377) shall be the primary source of general illumination in living and work spaces.

SSL, such as Light Emitting Diodes (LEDs), Organic Light Emitting Diodes (OLEDs), or Polymer Light Emitting Diodes (PLEDs) should be considered, as much as practicable, to support reduced energy usage, reduced environmental impact, improved reliability and durability, longevity, recyclability, and reduced man-hours from fewer light replacements. Wherever general illumination is inadequate for efficient performance of specific tasks, detail illumination shall be provided for the specific functions. Lighting fixtures shall be arranged to provide uniform illumination so that the ratio of maximum footcandles under a lighting fixture to the minimum footcandles between it and the nearest adjacent fixture shall not be greater than two to one. Excessive brightness contrasts between “seeing task” and background immediately surrounding such task shall not exceed a ratio of ten to one. Arrangement of lighting fixtures shall be coordinated with ventilation terminals and other overhead interferences and integrated with equipment/furniture arrangement to achieve the best possible illumination within these requirements. …..

Technical Authority: ‘Consider OLED as Part of Shipboard SSL Implementation’

OLEDWorks LLC

Page 4: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

LED Baseline vs OLED Footprint

LED Baseline OLED

8mm (0.32”) thicknessOLED Surface Mount Fixtures

0.5mm (0.02”) thickness

Curved Modules and Panels

OLEDWorks LLC

Space / Weight – Potential to Save Tons/Ship

Page 5: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

History of OLED Lighting

19871st functional OLED (Eastman Kodak)

2018 OLED lighting >80 LPWWorld’s brightest, highest efficacy and longest life(OLEDWorks)

20031st Active Matrix camera display(EK/Sanyo)

2001UDC patents high efficacy phosphorescent materials

2016DOE Gateway siteOLED lit accounting firmFive fixture makers using OLEDWorks panels

2010Kodak sells OLED patentsOLEDWorks founded for SSL

2003Kodak demonstrates 6” white light, >25 LPWDOE Funded

2015 OLEDWorks buys Philips OLED assets in Germany

2016OLEDWorks launches internal light extraction product, >60 LPW

2014 Acuity Brands sells OLED lighting fixtures in Home Depot

OLEDWorks LLC

Page 6: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

➢ OLEDWorks -- OLED light engine manufacturing company, based in Rochester, NY➢ 2010: OLEDWorks established by former members of Eastman Kodak Co. OLED team➢ 2014: Corning®/OLEDWorks exclusive JDA for bendable OLED lighting panels➢ 2015: Acquisition of Philips OLED Lighting business➢ State-of-the-Art Manufacturing in U.S. and Germany ➢ US partnerships for suppliers and integrators➢ World’s highest brightness (4X), longest lifetime (3X), highest quality OLED lighting panels➢ DOE Funding supporting performance improvements (2X) and cost reductions (3X)

technology➢ ISO 9001, ISO 14001, OHSAS 18001 certified

Introduction to OLEDWorks

Only US-based OLED Manufacturer in the World

OLEDWorks LLC

Page 7: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

OLED Value Proposition

Lighting panels that are ultrathin

(microns to mm) lightweight (grams), cool to the touch,

both rigid and bendable

No hazardous materials

Sustainability: fewer parts, glass

recyclable

No photo-biological risks (IEC 62471)

OLEDWorks LLC

Page 8: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Organic Light Emitting Diodes: OLED

Organic (carbon containing) materials layered between an

anode and a cathode to create a large area diode

~0. 2 -1mm

Most of this is the glass substrate! The OLED is less than a micron!

Reflective cathodeOrganics

Transparent anode

Substrate (glass)

Emitting light is naturally diffuse

OLEDWorks LLC

Page 9: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

OLED: How Do You Make White Light?

▪ OLED lights are composed of broad band emitters

▪ Unlike LED, NO phosphors required

▪ White light with desirable Color Rendering (CRI), Ra, R9 achievable

▪ Control OLED formulation to dial in specified white color temp (CCT)

▪ Rich colors include red, green, yellow and amber▪ Light extraction needed to get the light out

Source: Kodak, 2009 Source: UDC

OLEDWorks LLC

Page 10: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

OLEDWorks Light Panels

White 3000K and 4000KEfficacy 85 LPW (3000K)

Industry brightest 8400cd/m2Excellent color rendering >90

L70: 30 - 100K hrs

AmberIndustry brightest,

2000 cd/m2SAE ColorNo Blue

L70: 25K hrs

Custom Panels

Example: Tail light SAE Color

Automotive Environmental

Testing Segmented

Function

Commercially Released In Commercialization

White 3000K, 4000KEfficacy 60 LPW

2 – 3 gramsIndustry brightest 8400cd/m2Excellent color rendering >90

L70: 20K – 50K hrs

OLEDWorks LLC

Page 11: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Solid-State Lighting SolutionsOLED LED

PhotometricsNaturally

Diffuse

No Glare

Waveguide

& Opticshttp://cltc.ucdavis.edu

Usually High Glare

Color (TM-3)Broad

Spectrum

CRI > 90

Narrow Emitters

with Phosphors

CRI >80

http://energy.gov/s i tes/prod/fi les/2015/09/f26/tm30-intro-

Simplicity

Cool to the touch

Building material or tile

InstallationLow voltage (24VDC), Cat 2 wiring capable

Compatible with standard controls and

dimmers

Low voltage (24VDC), Cat 2 wiring capable

Compatible with standard controls and

dimmers

Key MetricsEfficacy: >80 lumens / watt

Lifetime: 30K to 100K hrs depending on

brightness

Efficacy: >100 lumens / watt

Lifetime: 50K to 100K hrs

Solid State Lighting Solutions: Synergistic Technologies

OLEDWorks LLC

Page 12: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Current PartnershipsCustomers:

▪ Many US, European and Asian lighting fixture manufacturers

▪ Two major automotive manufacturers (tail-lights and other)

▪ Manufacturers of other specialty lighting applications

Suppliers:

▪ Corning – flexible glass and technology partner

▪ Leading OLED materials suppliers

▪ Light extraction materials suppliers

▪ Driver partner

Government:

▪ DOE – Only official DOE OLED Test Facility and recipient of multiple SBIR and EERE grants

OLEDWorks LLC

Page 13: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Dept of Energy: Solid State Lighting

Application Efficiency

OLEDWorks LLC

Page 14: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Potential Shipboard & Shipyard Applications

▪ Berthing & Messing Spaces▪ Cool, full-spectrum ambient light

▪ Ultra-low footprint

▪ Engineering Spaces▪ < Space & weight

▪ Cool OLED mitigates heat stress

▪ High-quality task lighting

▪ Topside / UNREP Lighting▪ Stability: < Topside Weight = < CG

▪ < glare

▪ Navigation Lights (?)▪ Similar to Automotive tail lights

▪ Production: Machine Vision, Quality Control

OLEDWorks LLC

Page 15: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Total Cost of Ownership Factors

Factor Impact

Efficiency Energy savings; leverage application efficient designs

Product Cost

Fewer parts, shorter development time, comparable to

LED depending on application

Maintenance

Lifetimes up to 100K hours, reduce lamp replacement

expenses

Disposal No harzadous materials, glass can be recycled

Space savings

Eliminate large plenums and heatsinks - direct mount in

tight spaces

Lightweight Reduce shipping costs; reduce weight on ship

Productivity &

Health

Light quality - excellent color, low glare, naturally

diffuse

and no photobiological risks

Production Quality and defect detection (machine vision)

OLEDWorks LLC

Page 16: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Future Work

▪ Larger size OLEDs, Custom OLEDs

▪ Application specific Packaging and Integration

▪ Performance Improvement (>100 lumens/w; > 100K Hrs)

▪ Environmental Testing (Mil-STD 901 Shake & Bake)

▪ Follow-on to previous SAE testing

▪ Color tuning, dynamically tuning white

OLEDWorks LLC

Page 17: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Potential Program Development Venues

▪ NSRP

▪ RA 19-01 – Need Prime partner

▪ SBIR

▪ ONR, PEO Ships, PEO Subs, PEO Carriers, etc.

▪ Program R&D

▪ FFG(X), SSBN(X)

▪ Primes IR&D

▪ GD, Hii, Fincantieri, etc.

OLEDWorks LLC

Page 18: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

OLEDWorks POCs

▪ Navy Programs

Peter Sisa

[email protected]

207.415.4722

▪ Technical / Engineering

Dr. Michael Boroson

[email protected]

585.943.3301

Giana Phelan

[email protected]

585.287.6817

OLEDWorks LLC

Page 19: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

OLED LIGHT ENGINE DEMOHTTPS://WWW.YOUTUBE.COM/WATCH?V=OHWYPEV2-4Q

OLEDWorks LLC

Page 20: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

BACKUPS

OLEDWorks LLC

Page 21: NSRP Electrical Panel July 2018

OLEDWorks LLC Proprietary Information

Ultrathin Corning® Glass enables thin, light, and bendable OLED panels

Roughly the thickness

of a business card

0.25mm

Roughly the thickness

of a human hair

0.1mm

• High-Temp Processing

• Optical Performance: 2x light extraction and optically clear

• Surface Quality (0.2nm Ra)

• Ultimate barrier (vs. plastic)

• Thin and light weight

• Bendable for superior design

> 8” bend radius

> 3” bend radius

Current Partnerships - Corning

OLEDWorks LLC