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Welcome to PHOENIX CONTACT Reducing Overall System Costs Stephen Doninger Darla Petrosius

Reducing Electrical Control Panel Size

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Reduce panel size and overall system costs.(Phoenix Contact) Drive for Technology 2010 presentation

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Welcome to PHOENIX CONTACT

Reducing Overall System Costs

Stephen DoningerDarla Petrosius

Concept Overview

Reduction of costPanel space savingsLabor savingsReduced wiring errorsEase of troubleshooting

Old style Control Panel New style Control Panel

FTA’s: VARIOFACE Professional

Why use field termination assemblies? Bridge between the control level and field level Terminal blocks with high density connections

High Density D-Sub

Power Distribution Module

Ribbon Cable D-Sub

VARIOFACE Professional

Power distribution modules (PDM’s) and power supplies

VARIOFACE Professional

System Cabling Solutions Professional Grade Interface Modules Industrial, Over-Molded Ribbon Cables Elimination of wiring errors

VARIOFACE Professional

Plug AdapterSystem Cable

Interface Module

Complete Systems Cabling Components:

Systems Cabling Reduction of Assembly time

Single point termination PLC Systems Cabling

- cut- strip- terminate

- Simply plugit in !

per Signal 2 minutes50 minutes for32 Signals

Less than a minute for 32 Signals

Connecting 32 I/O Signal points

Reduction of more than 90 %

Systems Cabling Reduction of Space

Single point termination PLC Systems Cabling

- Terminal Blocks 13- Fuse Blocks 30- Relays 66- Relay + Fuse 281

- Module 12- Module 35- Module 42- Module 102

Area for 32 I/O Signal points

Reduction of up to 50 % space

All numbers in Square Inches

INTERFACE Relay

High Density Packaging

Only 6.2mm Wide!7 to 1 Space Savings Vs. Octal Socket Style Relays4 to 1 Space Savings Vs. “Ice Cube” Style Relays

Integrated Input Circuitry

LED indicator

Polarity protection diode

Inductive kickback diode

Snap-in Bridge Systemreduces labor

PLC Relay – Quick Connection System

FEATURES AND BENEFITS: TERMINAL BLOCK AND RELAY ALL-IN-ONE

SensorActuatorUniversal

optimalapplication series

pluggable,narrow

snap-in bridgesystem

integrated circuitry

DIN VDE 0106-101

I

O

safeisolation

250 V AC/6 AIP 67 high switching

power

Mini Analog: Why use signal conditioners

•Improve signal isolation from EMI/RFI sources

•Stronger amplification of weaker transmitter signals

•Boost signal strength to support several devices on the process control loop

•Signal linearization

•Universal configuration

•Signal level matching

•Ground loop isolation

Mini Analog Signal Conditioners

MINI Analog – 43 functional modules

Power bridging - T-Bus Connector

Less wiring

Fast installation

The modules are hot swappable!

Saves time and money!

MINI MCR-SL-V8-FLK 16-AP/N 2811268

Connects to 8 MINI MCR analog Current modules And 16 position system cabling Approvals: CE, ATEX nA, UL, UL-EX

Not to be used with Analog voltage modules

The Innovation Continues!MINI Analog V8 Adapter

New system-cable with open ends

Ferruled

Marked 1-16

Flexible connection to

different PLC’S !!

MINI Analog System Cabling

INTERFACE AnalogWhy use MINI Analog?

Only 6.2mm wide

T-Bus power connection system

Quick Cabling System

Efficient power circuit

Screw and Spring connection

Dip Switch configurable

Rugged Design Specs and approvals

Motor Starter Basics: IEC

Contactor + Overload Relay = Motor Starter

IEC Vs NEMA

Contactor + Overload Relay = Motor Starter

Motor Starter Basics

“4 in1” Time Savings Over Contactors

E-stop Contactors

Reversing Contactors

Overload Relay

INTERFACE Starters: CONTACTRONCombination of fast, wear freeSolid State & EM Relays (Hybrid)and Motor Overload relay

•Input19.2 to 30Vdc 85 to 253VacSurge/polarity protected

•Output42 to 550Vac2A or 9A outputsSurge current 100A for 10mSAverage output rating of 4KW or 5HP power factor dependent.Surge protectedLeakage current = 0mA

INTERFACE StartersWhy use the 4-in-1 instead of other electromechanical starters?

• Panel space – 75% space savings• Wiring time – 75% labor savings• Long lifetime – 40 year; 30 million cycles• Price – more cost effective compared to multiple components

= + +

4-in-1 ReversingContactor

OverloadRelay

E StopContactor

Power DistributionCLIPLINE-UT 6-TMC M Circuit Breakers

Flexible marking options

Patented FBS push-in bridging

•.5A – 16A

•UL 1077

•240Vac; 28Vdc

INTERFACE Power

QUINT SFB Power Supply Family

*

IOUT > IN

UOUT < 0.9 UN

Overload

Uout[V]

Iout[A]

IN

Uout

0.9 x Uout

n x IN

Nominalload

POWER BOOST

Output voltage and output current monitoring

QUINT SFB – Power Boost for cost savings

Why SFB Technology? Reduced downtime

6x nominal current for 12 milliseconds = power integrity on the DC bus

INTERFACE Power

Protect What You Install!!!

QUINT SFB Power Supply Family

*

Increase Power Supply Warranty!!!

Use this with this and get a 5 year extended warranty

Technical Documentation on Web

Extend Power Supply Warranty 5 years Unconditional

Landing page on web Download Application Note

SNMP v1,2RSTP Web Server Configuration Alarm ContactRedundant Power ConnectionExt. Temp: -40 to 75 deg C“-E” Version IGMP Snooping Default On

Fiber options available

Lean Managed Switch – All the function without all the cost

Lean Managed Switch

IPAssign Tool:

Free download from our website

Standard Function Narrow (SFN)Unmanaged Switches: Easy to Apply

Wide Range: 5 & 8 Port versions Complete Fiber/Copper Options SC & ST Fiber Connector

options Unique Performance &

Security Options Quality of Service Prioritization Physical Port Security Affordable Gigabit Options Extended Temperature variants

Reliability under Extreme Environmental ConditionsWide temperature range : -40°C to +75°C Increased Noise Immunity: Exceeds IEC 61000-4Superior Shock/Vibration: 25G/5G

SFNT Wide Temperature Switch

SFN Gigabit Performance Update:

SFN Gigabit Switches support Jumbo Frames!Typical Applications: CamerasMachine Vision

RJ45 Quickon Connector

Worlds Fastest RJ45 Connection

FIELD-WIREABLE M12 CONNECTOR

• Two piece connection system

• No stripping of the wires

• Connection in less than one minute

• IP 65/67

• Two versions: #22 - #18 AWG & #26 - #22 AWG

• Available with either metal or plastic coupling nut

Fast Connection Technology!!

Traditional Phoenix Contact

Through-Panel Connections: Machine or Device Connections

INDUSTRIAL PLUG CONNECTOR: Remove the base; remove the cost

Standard rectangular housingEliminate base componentSave on average 30-35% IP 65/67/69KAdditional wiring space

Heavycon Advanced

Machine or Device ConnectionsModular System

Modular connection system integrating power, signal & pneumatics into hood/base

From 2 to12 modules in one plug connector system.

One cut-out necessary

Why Wireless?...

Benefits of Wireless in Industrial Applications Lower installation costs (than wired solutions) Labor savings Permits and delays Material cost

Faster installation vs. traditional cablingMore application flexibility Offer an alternative to wiring harnesses and slip

rings that could wear out on moving devices Provide monitoring and control of “stranded” devices

in remote locations

What can wireless do for you?

Find out more by attending the training class –Tuesday and Wednesday; 10:30 -12:00pm

License vs. Unlicensed ISM BandsWi-Fi 900 MHz ProprietaryUHF RadiosGSM/GPRS Cell PhoneAntennas & accessories

Welcome to PHOENIX CONTACT

Thank you