30
© Semiconductor Components Industries, LLC, 2015 January, 2015 - Rev. 1 1 Publication Order Number: NCL30081/D NCL30081 Dimmable Quasi-Resonant Primary Side Current-Mode Controller for LED Lighting The NCL30081 is a PWM current mode controller targeting isolated flyback and non-isolated constant current topologies. The controller operates in a quasi-resonant mode to provide high efficiency. Thanks to a novel control method, the device is able to precisely regulate a constant LED current from the primary side. This removes the need for secondary side feedback circuitry, biasing and an optocoupler. The device is highly integrated with a minimum number of external components. A robust suite of safety protection is built in to simplify the design. This device is specifically intended for very compact space efficient designs. It supports step dimming by monitoring the AC line and detecting when the line has been toggled on-off-on by the user to reduce the light intensity in 5 steps down to 5% dimming. Features Quasi-resonant Peak Current-mode Control Operation Primary Side Sensing (no optocoupler needed) Wide V CC Range Precise LED Constant Current Regulation ±1% Typical Line Feed-forward for Enhanced Regulation Accuracy Low LED Current Ripple 250 mV ±2% Guaranteed Voltage Reference for Current Regulation ~ 0.9 Power Factor with Valley Fill Input Stage Low Start-up Current (10 mA typ.) Small Space Saving Low Profile Package 5 State Quasi-log Dimmable Wide Temperature Range of -40 to +125°C Pb-free, Halide-free MSL1 Product Robust Protection Features Over Voltage / LED Open Circuit Protection Secondary Diode Short Protection Output Short Circuit Protection Shorted Current Sense Pin Fault Detection Latched and Auto-recoverable Versions Brown-out V CC Under Voltage Lockout Thermal Shutdown Typical Applications Integral LED Bulbs LED Power Driver Supplies LED Light Engines www. onsemi.com PIN CONNECTIONS See detailed ordering and shipping information in the package dimensions section on page 30 of this data sheet. ORDERING INFORMATION TSOP-6 SN SUFFIX CASE 318G MARKING DIAGRAM VIN VCC DRV ZCD GND CS (Top View) 1 1 AAx = Specific Device Code x = G or H A = Assembly Location Y = Year W = Work Week G = Pb-Free Package AAxAYWG G 1 (Note: Microdot may be in either location)

NCL30081 - Dimmable Quasi-Resonant Primary Side Current

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© Semiconductor Components Industries, LLC, 2015

January, 2015 − Rev. 11 Publication Order Number:

NCL30081/D

NCL30081

Dimmable Quasi-ResonantPrimary Side Current-ModeController for LED Lighting

The NCL30081 is a PWM current mode controller targeting isolatedflyback and non−isolated constant current topologies. The controlleroperates in a quasi−resonant mode to provide high efficiency. Thanksto a novel control method, the device is able to precisely regulate aconstant LED current from the primary side. This removes the needfor secondary side feedback circuitry, biasing and an optocoupler.

The device is highly integrated with a minimum number of externalcomponents. A robust suite of safety protection is built in to simplifythe design. This device is specifically intended for very compact spaceefficient designs. It supports step dimming by monitoring the AC lineand detecting when the line has been toggled on−off−on by the user toreduce the light intensity in 5 steps down to 5% dimming.

Features

• Quasi−resonant Peak Current−mode Control Operation

• Primary Side Sensing (no optocoupler needed)

• Wide VCC Range

• Precise LED Constant Current Regulation ±1% Typical

• Line Feed−forward for Enhanced Regulation Accuracy

• Low LED Current Ripple

• 250 mV ±2% Guaranteed Voltage Reference for Current Regulation

• ~ 0.9 Power Factor with Valley Fill Input Stage

• Low Start−up Current (10 �A typ.)

• Small Space Saving Low Profile Package

• 5 State Quasi−log Dimmable

• Wide Temperature Range of −40 to +125°C

• Pb−free, Halide−free MSL1 Product

• Robust Protection Features♦ Over Voltage / LED Open Circuit Protection♦ Secondary Diode Short Protection♦ Output Short Circuit Protection♦ Shorted Current Sense Pin Fault Detection♦ Latched and Auto−recoverable Versions♦ Brown−out♦ VCC Under Voltage Lockout♦ Thermal Shutdown

Typical Applications• Integral LED Bulbs

• LED Power Driver Supplies

• LED Light Engines

www.onsemi.com

PIN CONNECTIONS

See detailed ordering and shipping information in the packagedimensions section on page 30 of this data sheet.

ORDERING INFORMATION

TSOP−6SN SUFFIXCASE 318G

MARKING DIAGRAM

VIN

VCC

DRV

ZCD

GND

CS

(Top View)

1

1

AAx = Specific Device Codex = G or HA = Assembly LocationY = YearW = Work Week� = Pb−Free Package

AAxAYW�

1

(Note: Microdot may be in either location)

NCL30081

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Figure 1. Typical Application Schematic for NCL30081

Aux

1

2

3 4

5

6

.

.

.

Table 1. PIN FUNCTION DESCRIPTION

Pin No Pin Name Function Pin Description

1 ZCD Zero Crossing Detection Connected to the auxiliary winding, this pin detects the core reset event.

2 GND − The controller ground

3 CS Current sense This pin monitors the primary peak current

4 DRV Driver output The current capability of the totem pole gate drive (+0.3/−0.5 A) makes it suit-able to effectively drive a broad range of power MOSFETs.

5 VCC Supplies the controller This pin is connected to an external auxiliary voltage.

6 VIN Input voltage sensingBrown−Out

This pin observes the HV rail and is used in valley selection. This pin alsomonitors and protects for low mains conditions.

NCL30081

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Figure 2. Internal Circuit Architecture

ZCD Zero Crossing Detection

CS LeadingEdgeBlanking

Winding andOutput diodeShort CircuitProtection

Max. PeakCurrent

LimitIpkmax

WOD_SCP

Qdrv

VCC ManagementVCC

DRV

VCC

InternalThermal

Shutdown

ClampCircuit

VINBrown−OutDimmingSTEP_DIM

BO_NOK

CS_reset

STOP

UVLO

OFF

Latch

STOP

WOD_SCPIpkmax

BO_NOK

GND

STOP

Qdrv

STEP_DIM

Short Circuit ProtectionAux_SCP

Aux_SCP

VCC_max

offset_OK

offset_OK

Line

Ipkmax

CS ShortProtection CS_shorted

CS_shorted

Valley Selection

Fault

Constant−CurrentControl

Step

Feedforward

Aux. Winding

Management

ProtectionVCC Over Voltage

S

R

Q

VVIN

VVIN

VVIN

VREF

VREF

VVLY

VVIN

VREFVDD

NCL30081

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Table 2. MAXIMUM RATINGS TABLE

Symbol Rating Value Unit

VCC(MAX)

ICC(MAX)

Maximum Power Supply voltage, VCC pin, continuous voltageMaximum current for VCC pin

−0.3, +35Internally limited

VmA

VDRV(MAX)

IDRV(MAX)

Maximum driver pin voltage, DRV pin, continuous voltageMaximum current for DRV pin

−0.3, VDRV (Note 1)−500, +800

VmA

VMAX

IMAX

Maximum voltage on low power pins (except pins DRV and VCC)Current range for low power pins (except pins ZCD, DRV and VCC)

−0.3, +5.5−2, +5

VmA

VZCD(MAX)

IZCD(MAX)

Maximum voltage for ZCD pinMaximum current for ZCD pin

−0.3, +10−2, +5

VmA

RθJ−A Thermal Resistance, Junction−to−Air 360 °C/W

TJ(MAX) Maximum Junction Temperature 150 °C

Operating Temperature Range −40 to +125 °C

Storage Temperature Range −60 to +150 °C

ESD Capability, HBM model (Note 2) 4 kV

ESD Capability, MM model (Note 2) 200 V

Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionalityshould not be assumed, damage may occur and reliability may be affected.1. VDRV is the DRV clamp voltage VDRV(high) when VCC is higher than VDRV(high). VDRV is VCC unless otherwise noted.2. This device series contains ESD protection and exceeds the following tests: Human Body Model 4000 V per JEDEC JESD22−A114−F and

Machine Model Method 200 V per JEDEC JESD22−A115−A.3. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78 except for VIN pin which passes 60 mA.

NCL30081

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Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V;For min/max values TJ = −40°C to +125°C, Max TJ = 150°C, VCC = 12 V)

Description Test Condition Symbol Min Typ Max Unit

STARTUP AND SUPPLY CIRCUITS

Supply VoltageStartup ThresholdMinimum Operating VoltageHysteresis VCC(on) – VCC(off)

Internal logic reset

VCC increasingVCC decreasingVCC decreasing

VCC(on)

VCC(off)

VCC(HYS)

VCC(reset)

168.28

3.5

188.8–

4.5

209.4–

5.5

V

Over Voltage ProtectionVCC OVP threshold

VCC(OVP) 26 28 30 V

VCC(off) noise filterVCC(reset) noise filter−

tVCC(off)

tVCC(reset)

––

520

––

�s

Startup current ICC(start) – 13 30 �A

Startup current in fault mode ICC(sFault) – 46 60 �A

Supply CurrentDevice Disabled/FaultDevice Enabled/No output load on pin 5Device Switching (Fsw = 65 kHz)

VCC > VCC(off)

Fsw = 65 kHzCDRV = 470 pF,Fsw = 65 kHz

ICC1

ICC2

ICC3

0.8––

1.02.152.6

1.44.05.0

mA

CURRENT SENSE

Maximum Internal current limit VILIM 0.95 1 1.05 V

Leading Edge Blanking Duration for VILIM(Tj = −25°C to 125°C)

tLEB 250 300 350 ns

Leading Edge Blanking Duration for VILIM(Tj = −40°C to 125°C)

tLEB 240 300 350 ns

Input Bias Current DRV high Ibias – 0.02 – �A

Propagation delay from current detection to gate off−state tILIM – 50 150 ns

Threshold for immediate fault protection activation VCS(stop) 1.35 1.5 1.65 V

Leading Edge Blanking Duration for VCS(stop) tBCS – 120 – ns

Blanking time for CS to GND short detection VpinVIN = 1 V tCS(blank1) 8.0 – 14.0 �s

Blanking time for CS to GND short detection VpinVIN = 3.3 V tCS(blank2) 2.6 – 4.6 �s

GATE DRIVE

Drive ResistanceDRV SinkDRV Source

RSNKRSRC

––

1330

––

Drive current capabilityDRV Sink (Note 4)DRV Source (Note 4)

ISNKISRC

––

500300

––

mA

Rise Time (10% to 90%) CDRV = 470 pF tr – 40 – ns

Fall Time (90% to 10%) CDRV = 470 pF tf – 30 – ns

DRV Low Voltage VCC = VCC(off)+0.2 VCDRV = 470 pF,RDRV = 33 k�

VDRV(low) 8 – – V

DRV High Voltage VCC = 30 VCDRV = 470 pF,RDRV = 33 k�

VDRV(high) 10 12 14 V

4. Guaranteed by design

NCL30081

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Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V;For min/max values TJ = −40°C to +125°C, Max TJ = 150°C, VCC = 12 V)

Description UnitMaxTypMinSymbolTest Condition

ZERO VOLTAGE DETECTION CIRCUIT

ZCD threshold voltage VZCD increasing VZCD(THI) 25 45 65 mV

ZCD threshold voltage (Note 4) VZCD decreasing VZCD(THD) 5 25 45 mV

ZCD hysteresis (Note 4) VZCD increasing VZCD(HYS) 10 – – mV

Threshold voltage for output short circuit or aux. windingshort circuit detection

VZCD(short) 0.8 1 1.2 V

Short circuit detection Timer VZCD < VZCD(short) tOVLD 70 90 110 ms

Auto−recovery timer duration trecovery 3 4 5 s

Input clamp voltageHigh stateLow state

Ipin1 = 3.0 mAIpin1 = −2.0 mA

VCHVCL

–−0.9

9.5−0.6

–−0.3

V

Propagation Delay from valley detection to DRV high VZCD decreasing tDEM – – 150 ns

Equivalent time constant for ZCD input (Note 4) tPAR – 20 – ns

Blanking delay after on−time tBLANK 2.25 3 3.75 �s

Timeout after last demag transition tTIMO 5 6.5 8 �s

CONSTANT CURRENT CONTROL

Reference Voltage at Tj = 25°C VREF 245 250 255 mV

Reference Voltage Tj = −40°C to 125°C VREF 242.5 250 257.5 mV

70% reference voltage VREF50 – 175 – mV

40% reference voltage VREF50 – 100 – mV

25% reference voltage VREF50 – 62.5 – mV

10% reference voltage VREF50 – 25 – mV

5% reference voltage VREF50 – 12.5 – mV

Current sense lower threshold for detection of theleakage inductance reset time

VCS(low) 30 55 80 mV

LINE FEED−FORWARD

VVIN to ICS(offset) conversion ratio KLFF 15 17 19 �A/V

Offset current maximum value VpinVIN = 4.5 V Ioffset(MAX) 67.5 76.5 85.5 �A

VREF value below which the offset current source is turned off VREF decreases VREF(off) – 15 – mV

VREF value above which the offset current source is turned on VREF increases VREF(on) – 20 – mV

VALLEY SELECTION

Threshold for line range detection Vin increasing (1st to 2nd valley transition for VREF > 0.75 V)

VVIN increases VHL 2.28 2.4 2.52 V

Threshold for line range detection Vin decreasing (2nd to 1st valley transition for VREF > 0.75 V)

VVIN decreases VLL 2.18 2.3 2.42 V

Blanking time for line range detection tHL(blank) 15 25 35 ms

4. Guaranteed by design

NCL30081

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Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V;For min/max values TJ = −40°C to +125°C, Max TJ = 150°C, VCC = 12 V)

Description UnitMaxTypMinSymbolTest Condition

VALLEY SELECTION

Valley thresholds1st to 2nd valley transition at LL and 2nd to 3rd valley HL2nd to 1st valley transition at LL and 3rd to 2nd valley HL2nd to 4th valley transition at LL and 3rd to 5th valley HL4th to 2nd valley transition at LL and 5th to 3rd valley HL4th to 7th valley transition at LL and 5th to 8th valley HL7th to 4th valley transition at LL and 8th to 5th valley HL7th to 11th valley transition at LL and 8th to 12th valley HL11th to 7th valley transition at LL and 12th to 8th valley HL11th to 13th valley transition at LL and 12th to 15th valley HL13th to 11th valley transition at LL and 15th to 12th valley HL

VREF decreasesVREF increasesVREF decreasesVREF increasesVREF decreasesVREF increasesVREF decreasesVREF increasesVREF decreasesVREF increases

VVLY1−2/2−3

VVLY2−1/3−2

VVLY2−4/3−5

VVLY4−2/5−3

VVLY4−7/5−8

VVLY7−4/8−5

VVLY7−11/8−12

VVLY11−7/12−8

VVLY11−13/12−15

VVLY13−11/15−12

177.5185.0117.5125.0

––––––

187.5195.0125.0132.575.082.537.550.015.020.0

197.5205.0132.5140.0

––––––

mV

THERMAL SHUTDOWN

Thermal Shutdown (Note 4) Device switching(FSW around 65 kHz)

TSHDN 130 155 170 °C

Thermal Shutdown Hysteresis (Note 4) TSHDN(HYS) – 55 – °C

BROWN−OUT

Brown−Out ON level (IC start pulsing) VSD increasing VBO(on) 0.90 1 1.10 V

Brown−Out OFF level (IC shuts down) VSD decreasing VBO(off) 0.85 0.9 0.95 V

BO comparators delay tBO(delay) – 30 – �s

Brown−Out blanking time tBO(blank) 35 50 65 ms

Brown−out pin bias current IBO(bias) −250 – 250 nA

4. Guaranteed by design

NCL30081

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TYPICAL CHARACTERISTICS

Figure 3. VCC(on) vs. Junction Temperature Figure 4. VCC(off) vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−4017.90

17.95

18.00

18.05

18.10

18.15

8.65

8.70

8.75

8.80

8.85

Figure 5. VCC(OVP) vs. Junction Temperature Figure 6. ICC1 vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

27.40

27.55

27.60

27.65

27.70

27.75

27.80

0.95

0.97

0.99

1.01

1.03

1.05

1.07

1.09

Figure 7. ICC2 vs. Junction Temperature Figure 8. ICC3 vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

2.00

2.05

2.10

2.15

2.20

2.35

2.40

2.50

2.55

2.60

2.65

2.70

VC

C(o

n) (

V)

VC

C(o

ff) (

V)

VC

C(O

VP

) (V

)

I CC

1 (m

A)

I CC

2 (m

A)

I CC

3 (m

A)

120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

2.45

27.50

27.45

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TYPICAL CHARACTERISTICS

Figure 9. ICC(start) vs. Junction Temperature Figure 10. ICC(sFault) vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−409

11

13

15

17

19

38

40

42

44

48

50

52

54

Figure 11. VCS(stop) vs. Junction Temperature Figure 12. VILIM vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

1.46

1.47

1.49

1.50

1.51

0.990

0.992

0.996

1.000

1.002

Figure 13. tLEB vs. Junction Temperature Figure 14. tBLANK vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

285287

291

293

295

299

303

305

2.90

2.92

2.94

2.96

2.98

3.00

I CC

(sta

rt) (�A

)

I CC

(sF

ault)

(�A

)

VC

S(s

top)

(V

)

VIL

IM (

V)

t LE

B (

ns)

t BLA

NK (�s)

120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

46

289

297

301

1.480.994

0.998

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TYPICAL CHARACTERISTICS

Figure 15. tTIMO vs. Junction Temperature Figure 16. VREF vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−406.20

6.30

6.50

6.70

6.80

246

247

248

250

251

253

254

Figure 17. VREF70 vs. Junction Temperature Figure 18. VREF40 vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

172

173

175

177

178

96

97

98

100

101

102

Figure 19. VREF25 vs. Junction Temperature Figure 20. VREF10 vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

60

61

62

63

64

65

66

23.0

23.5

24.5

25.0

26.0

t TIM

O (�s)

VR

EF (

mV

)

VR

EF

70 (

mV

)

VR

EF

40 (

mV

)

VR

EF

25 (

mV

)

VR

EF

10 (

mV

)

120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

6.40

6.60

249

252

174

176

99

24.0

25.5

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TYPICAL CHARACTERISTICS

Figure 21. VREF05 vs. Junction Temperature Figure 22. VCS(low) vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−4010.0

13.0

14.0

14.5

54.2

54.4

54.8

55.2

55.4

55.8

Figure 23. KLFF vs. Junction Temperature Figure 24. VHL vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

17.40

17.45

17.50

17.60

17.65

2.36

2.37

2.41

2.42

Figure 25. VLL vs. Junction Temperature Figure 26. tHL(BLANK) vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

2.26

2.29

2.30

23.0

23.5

24.0

24.5

25.0

25.5

VR

EF

05 (

mV

)

VC

S(lo

w) (

mV

)

KLF

F (�A

/V)

VH

L (V

)

VLL

(V

)

t HL(

BLA

NK

) (m

s)

120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

11.0

12.0

2.38

2.39

2.40

2.27

2.28

10.5

13.5

11.5

12.5

54.6

55.0

55.6

17.55

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TYPICAL CHARACTERISTICS

Figure 27. VVLY1−2/2−3 vs. JunctionTemperature

Figure 28. VVLY2−1/3−2 vs. JunctionTemperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−40185.0

186.2

186.4

186.8

192

193

195

197

198

200

Figure 29. VVLY2−4/3−5 vs. JunctionTemperature

Figure 30. VVLY4−2/5−3 vs. JunctionTemperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

123.4

123.6

124.0

124.4

124.6

130

131

133

136

137

Figure 31. VVLY4−7/5−8 vs. JunctionTemperature

Figure 32. VVLY7−4/8−5 vs. JunctionTemperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

74.0

74.2

74.8

75.0

80

81

82

83

85

86

87

88

VV

LY1−

2/2−

3 (m

V)

VV

LY2−

1/3−

2 (m

V)

VV

LY2−

4/3−

5 (m

V)

VV

LY4−

2/5−

3 (m

V)

VV

LY4−

7/5−

8 (m

V)

VV

LY7−

4/8−

5 (m

V)

120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

185.4

186.6

132

134

135

74.4

74.6

185.2

185.6

185.8

186.0

194

196

199

123.8

124.2

84

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TYPICAL CHARACTERISTICS

Figure 33. VVLY7−11/8−12 vs. JunctionTemperature

Figure 34. VVLY11−7/12−8 vs. JunctionTemperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−4036.7

37.0

37.1

37.3

43

44

46

47

48

50

Figure 35. VVLY11−13/12−15 vs. JunctionTemperature

Figure 36. VVLY13−11/15−12 vs. JunctionTemperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

12.6

13.1

14.1

15.1

15.6

17.5

18.0

19.0

20.5

21.0

Figure 37. VBO(on) vs. Junction Temperature Figure 38. VBO(off) vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

0.975

0.985

0.990

0.995

1.000

0.890

0.895

0.900

0.905

0.910

VV

LY7−

11/8

−12

(mV

)

VV

LY11

−7/1

2−8

(mV

)

VV

LY11

−13/

12−1

5 (m

V)

VV

LY13

−11/

15−1

2 (m

V)

VB

O(o

n) (

V)

VB

O(o

ff) (

V)

120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

100806040200−20−40 120 100806040200−20−40 120

36.8

36.9

18.5

19.5

20.0

0.980

37.2

45

49

13.6

14.6

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TYPICAL CHARACTERISTICS

Figure 39. tBO(BLANK) vs. JunctionTemperature

Figure 40. tOVLD vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)

100806040200−20−4050.0

52.0

52.5

53.5

80.5

81.5

82.5

83.0

84.0

85.0

Figure 41. trecovery vs. Junction Temperature

TJ, JUNCTION TEMPERATURE (°C)

4.05

4.15

4.20

4.30

4.40

t BO

(BLA

NK

) (m

s)

t OV

LD (

ms)

t reco

very

(s)

120 100806040200−20−40 120

100806040200−20−40 120

50.5

51.0

51.5

53.0

81.0

82.0

83.5

84.5

4.10

4.25

4.35

NCL30081

www.onsemi.com15

Application Information

The NCL30081 implements a current−mode architectureoperating in quasi−resonant mode. Thanks to proprietarycircuitry, the controller is able to accurately regulate thesecondary side current of the flyback converter withoutusing any opto−coupler or measuring directly the secondaryside current.• Quasi−Resonance Current−Mode Operation:

implementing quasi−resonance operation in peakcurrent−mode control, the NCL30081 optimizes theefficiency by switching in the valley of the MOSFETdrain−source voltage. Thanks to a smart controlalgorithm, the controller locks−out in a selected valleyand remains locked until the input voltage or the outputcurrent set point significantly changes.

• Primary Side Constant Current Control: thanks to aproprietary circuit, the controller is able to compensatefor the leakage inductance of the transformer and allowaccurate control of the secondary side current.

• Line Feed−forward: compensation for possiblevariation of the output current caused by system slewrate variation.

• Open LED protection: if the voltage on the VCC pinexceeds an internal limit, the controller shuts down andwaits 4 seconds before restarting switching.

• Brown−Out: the controller includes a brown−outcircuit with a validation timer which safely stops thecontroller in the event that the input voltage is too low.The device will automatically restart if the line recovers.

• Cycle−by−cycle peak current limit: when the currentsense voltage exceeds the internal threshold VILIM, theMOSFET is turned off for the rest of the switching cycle.

• Winding Short−Circuit Protection: an additionalcomparator with a short LEB filter (tBCS) senses the CSsignal and stops the controller if VCS reaches 1.5 xVILIM. For noise immunity reasons, this comparator isenabled only during the main LEB duration tLEB.

• Output Short−circuit protection: If a very lowvoltage is applied on ZCD pin for 90 ms (nominal), thecontrollers assume that the output or the ZCD pin isshorted to ground and enters shutdown. The auto−restart version (B suffix) waits 4 seconds, then thecontroller restarts switching. In the latched version (Asuffix), the controller is latched as long as VCC staysabove the VCC(reset) threshold.

• Step dimming: Each time the IC detects a brown−outcondition, the output current is decreased by discrete steps.

NCL30081

www.onsemi.com16

Constant Current ControlFigure 43 portrays the primary and secondary current of

a flyback converter in discontinuous conduction mode

(DCM). Figure 42 shows the basic circuit of a flybackconverter.

.

.

DRV

Clampingnetwork

Transformer

Figure 42. Basic Flyback Converter Schematic

Clump

Rsense

VoutNsp

Lp

Lleak

Vbulk

CclpRclp

NCL30081

www.onsemi.com17

During the on−time of the MOSFET, the bulk voltageVbulk is applied to the magnetizing and leakage inductors Lpand Lleak and the current ramps up.

When the MOSFET is turned−off, the inductor currentfirst charges Clump. The output diode is off until the voltageacross Lp reverses and reaches:

Nsp�Vout � Vf� (eq. 1)

The output diode current increase is limited by the leakageinductor. As a consequence, the secondary peak current isreduced:

ID,pk �IL,pk

Nsp(eq. 2)

The diode current reaches its peak when the leakage inductoris reset. Thus, in order to accurately regulate the outputcurrent, we need to take into account the leakage inductorcurrent. This is accomplished by sensing the clampingnetwork current. Practically, a node of the clamp capacitoris connected to Rsense instead of the bulk voltage Vbulk.Then, by reading the voltage on the CS pin, we have animage of the primary current (red curve in Figure 43).

When the diode conducts, the secondary current decreaseslinearly from ID,pk to zero. When the diode current has

turned off, the drain voltage begins to oscillate because ofthe resonating network formed by the inductors (Lp+Lleak)and the lump capacitor. This voltage is reflected on theauxiliary winding wired in flyback mode. Thus, by lookingat the auxiliary winding voltage, we can detect the end of theconduction time of secondary diode. The constant currentcontrol block picks up the leakage inductor current, the endof conduction of the output rectifier and controls the draincurrent to maintain the output current constant.

We have:

Iout �VREF

2NspRsense(eq. 3)

The output current value is set by choosing the senseresistor:

Rsense �Vref

2NspIout(eq. 4)

From Equation 3, the first key point is that the outputcurrent is independent of the inductor value. Moreover, theleakage inductance does not influence the output currentvalue as the reset time is taken into account by the controller.

time

time

Figure 43. Flyback Currents and Auxiliary Winding Voltage in DCM

Vaux(t)

ton tdemag

t1 t2

Isec(t)

Ipri(t)

NspID,pk

IL,pk

NCL30081

www.onsemi.com18

Internal Soft−StartAt startup or after recovering from a fault, there is a small

internal soft−start of 40 �s.In addition, during startup, as the output voltage is zero

volts, the demagnetization time is long and the constant

current control block will slowly increase the peak currenttowards its nominal value as the output voltage grows.Figure 44 shows a soft−start simulation example for a 9 WLED power supply.

Figure 44. Startup Simulation Showing the Natural Soft−start

0

4.00

8.00

12.0

16.0

1

0

200m

400m

600m

800m

2

604u 1.47m 2.34m 3.21mtime in seconds

4.07m

0

200m

400m

600m

800m

3

4

Iout

VCS

Vout

VControl

(A)

(V)

(V)

Cycle−by−Cycle Current LimitWhen the current sense voltage exceeds the internal

threshold VILIM, the MOSFET is turned off for the rest of theswitching cycle (Figure 45).

Winding and Output Diode Short−Circuit ProtectionIn parallel with the cycle−by−cycle sensing of the CS pin,

another comparator with a reduced LEB (tBCS) and a higherthreshold (1.5 V typical) is able to sense windingshort−circuit and immediately stops the DRV pulses. Thecontroller goes into auto−recovery mode in version B.

In version A, the controller is latched. In latch mode, theDRV pulses stop and VCC ramps up and down. The circuitun−latches when VCC pin voltage drops below VCC(reset)threshold.

NCL30081

www.onsemi.com19

Figure 45. Winding Short Circuit Protection, Max. Peak Current Limit Circuits

S

R

Q

CS

Rsense

LEB1 +

S

R

Q

VCC

aux

Vccmanagement

Vdd

grandreset

DRV

Ipkmax

PWMreset

VCCstop

+

LEB2 WOD_SCP

Vcontrol

+

STOP

from Fault Management Block

OVP

UVLO

S

R

Q

grandreset

OVP

8_HICC

OFF WOD_SCP

latch

latch

8_HICC

VILIMIT

VCS(stop)

Q

Q

Q

Step DimmingThe step dimming function decreases the output current

from 100% to 5% of its nominal value in discrete steps.There are 5 steps in total. Table 4 shows the different stepsvalue and the corresponding output current set−point. Eachtime a brown−out is detected, the output current is decreasedby decreasing the reference voltage VREF setting the outputcurrent value.

When the 5% dimming step is reached, if a brown−outevent occurs, the controller restarts at 100% of the outputcurrent.

Table 4. DIMMING STEPS

Dimming Step Iout Perceived Light

ON 100% 100%

1 70% 84%

2 40% 63%

3 25% 50%

4 10% 32%

5 5% 17%

Note:The power supply designer must ensure that VCC stays

high enough when the light is turned−off to let the controllermemorize the dimming step state.

The power supply designer should use a split VCC circuitfor step dimming with a capacitor allowing providingenough VCC for 1 s (47 �F to 100 �F capacitor).

The step dimming state is memorized by the controlleruntil VCC crosses VCC(reset).

VCC

4.7 �F

Figure 46. Split VCC Supply

47 − 100 �F

NCL30081

www.onsemi.com20

70%

BOcomp

100%

40%25%

10% 5%

Figure 47. Step Dimming Chronograms

Iout

VCC(reset)

VCC(off)

VCC(on)

VCC

Vbulk(off)

Vbulk(on)

Vbulk

NCL30081

www.onsemi.com21

VCC Over Voltage Protection (Open LED Protection)If no output load is connected to the LED power supply,

the controller must be able to safely limit the output voltageexcursion.

In the NCL30081, when the VCC voltage reaches theVCC(OVP) threshold, the controller stops the DRV pulses andthe 4−s timer starts counting. The IC re−start switching afterthe 4−s timer has elapsed as long as VCC ≥ VCC(on). This isillustrated in Figure 48.

Figure 48. Open LED Protection Chronograms

0

10.0

20.0

30.0

40.0

1

0

10.0

20.0

30.0

40.0

2

0

200m

400m

600m

800m

3

1.38 3.96 6.54 9.11 11.7time in seconds

0

2.00

4.00

6.00

8.00

4

VCC(on)

VCC(OVP)

VCC(off)

Vout

Iout

VCC

OVP

(V)

(A)

(V)

(V)

Valley LockoutQuasi−Square wave resonant systems have a wide

switching frequency excursion. The switching frequencyincreases when the output load decreases or when the inputvoltage increases. The switching frequency of such systemsmust be limited.

The NCL30081 changes valley as the input voltageincreases and as the output current set−point is varied(thermal fold−back and step dimming). This limits theswitching frequency excursion. Once a valley is selected,the controller stays locked in the valley until the input

voltage or the output current set−point varies significantly.This avoids valley jumping and the inherent noise caused bythis phenomenon.

The input voltage is sensed by the VIN pin. The internallogic selects the operating valley according to VIN pinvoltage (Figure 49) and the dimming state imposed by theStep Dimming feature.

By default, when the output current is not dimmed, thecontroller operates in the first valley at low line and in thesecond valley at high line.

NCL30081

www.onsemi.com22

+

Vbulk

VINLLine

25−ms blanking timeHLine

2.4 V if LLine low2.3 V if LLine high

Figure 49. Line Range Detection

Table 5. VALLEY SELECTION

Iout value at which thecontroller changes valley

(Iout decreasing)

VIN pin voltage for valley change

Iout value at which thecontroller changes valley

(Iout increasing)

VVIN decreases

0 −LL− 2.3 V −HL− 5 V

I out

dec

reas

es

100%1st 2nd 100%

Iout increases

75% 78%2nd 3rd

50% 53%4th 5th

30% 33%7th 8th

15% 20%11th 12th

6% 8%

13th 15th0% 0%

0 −LL− 2.4 V −HL− 5 V

VVIN increases

VIN pin voltage for valley change

NCL30081

www.onsemi.com23

Zero Crossing Detection BlockThe ZCD pin allows detecting when the drain−source

voltage of the power MOSFET reaches a valley.A valley is detected when the voltage on pin 1 crosses

below the VZCD(THD) internal threshold.At startup or in case of extremely damped free

oscillations, the ZCD comparator may not be able to detect

the valleys. To avoid such a situation, the NCL30081features a Time−Out circuit that generates pulses if thevoltage on ZCD pin stays below the VZCD(THD) thresholdfor 6.5 �s.

The time−out also acts as a substitute clock for the valleydetection and simulates a missing valley in case of toodamped free oscillations.

Figure 50. Time−out Chronograms

43

14

12

15

16

17

low

high

Clk

TimeOut

low

high

low

high

low

high

ZCD comp

2nd,

VZCD

The 3rd valley is not detectedby the ZCD comp

Time−out circuit adds a pulse toaccount for the missing 3rd valley

The 2nd valley is detectedBy the ZCD comparator

VZCD(THD)

The 3rd valleyis validated

3rd

Normally with this type of time−out function, in the eventthe ZCD pin or the auxiliary winding is shorted, thecontroller could continue switching leading to improperregulation of the LED current. Moreover during an outputshort circuit, the controller will strive to maintain constantcurrent operation.

To avoid these scenarios, a protection circuit consisting ofa comparator and secondary timer starts counting when theZCD voltage is below the VZCD(short) threshold. If this timerreaches 90 ms, the controller detects a fault and shutdown.The auto−restart version (B suffix) waits 4 seconds, then thecontroller restarts switching. In the latched version(A suffix), the controller is latched as long as VCC staysabove the VCC(reset) threshold.

NCL30081

www.onsemi.com24

Line Feed−forwardBecause of internal and external propagation delays, the

MOSFET is not turned−off immediately when the currentset−point is reached. As a result, the primary peak current isslightly higher than expected resulting in a small outputcurrent error which can be compensated for duringcomponent selection.

Normally this error would increase if the input linevoltage increased because the slew rate through the primaryinductance would increase. To compensate the peak currentincrease brought by the variation, a positive voltageproportional to the line voltage is added to the current sensesignal. The amount of offset voltage can be adjusted usingthe RLFF resistor as shown in Figure 51. The offset voltageis applied only during the MOSFET on−time and when Ioutis above 6% of the nominal output current.

Bulk rail

VIN

CS

Q_drv

Offset_OK

Figure 51. Line Feed−forward Schematic

VDD

ICS(offset) RLFF

Rsense

Brown−outIn order to protect the supply against a very low input

voltage, the NCL30081 features a brown−out circuit with afixed ON/OFF threshold. The controller is allowed to startif a voltage higher than 1 V is applied to the VIN pin and

shuts−down if the VIN pin voltage decreases and staysbelow 0.9 V for 50 ms nominal. Exiting a brown−outcondition overrides the hiccup on VCC (VCC does not waitto reach VCC(off)) and the IC immediately goes into startupmode (ICC = ICC(start)).

+

Vbulk

VIN

BO_NOK50−ms blanking time

1 V if BONOK high0.9 V if BONOK low

Figure 52. Brown−out Circuit

NCL30081

www.onsemi.com25

Figure 53. Brown−Out Chronograms (Valley Fill circuit is used)

0

40.0

80.0

120

160

1

10.0

12.0

14.0

16.0

18.02

300m

500m

700m

900m

1.10

3

46.1m 138m 231m 323m 415mtime in seconds

0

2.00

4.00

6.00

8.00

4

VCC

VBulk

VpinVIN

BO_NOK

(V)

(V)

(V)

(V)

BO_NOK low=> Startup mode

50−ms Timer

VBO(on)

VBO(off)

VCC(on)

VCC(off)

NCL30081

www.onsemi.com26

CS Pin Short Circuit ProtectionNormally, if the CS pin or the sense resistor is shorted to

ground, the Driver will not be able to turn off, leading topotential damage of the power supply. To avoid this, theNCL30081 features a circuit to protect the power supply

against a short circuit of the CS pin. When the MOSFET ison, if the CS voltage stays below VCS(low) after the adaptiveblanking timer has elapsed, the controller shuts down andwill attempt to restart on the next VCC hiccup.

+

CS

Q_drv

CS_short

S

R

Q

UVLOBO_NOK

AdaptativeBlanking Time

Figure 54. CS Pin Short Circuit Protection Schematic

Q

VCS(low)

VVIN

Fault Management

OFF ModeThe circuit turns off whenever a major condition prevents

it from operating:• Incorrect feeding of the circuit: “UVLO high”. The

UVLO signal becomes high when VCC drops belowVCC(off) and remains high until VCC exceeds VCC(on).

• VCC OVP

• Output diode short circuit protection: “WOD_SCPhigh”

• Output / Auxiliary winding Short circuit protection:“Aux_SCP high”

• Die over temperature (TSD)

• Brown−Out: “BO_NOK” high

• Pin CS short circuited to GND: “CS_short high”

In this mode, the DRV pulses are stopped and thecontroller turn−off some circuits to decrease the internalconsumption. VCC voltage decrease through the controllerown consumption (ICC1).

For the output diode short circuit protection, the output /aux. winding short circuit protection and the VCC OVP, thecontroller waits 4 seconds (auto−recovery timer) and theninitiates a startup sequence (VCC ≥ VCC(on)) beforere−starting switching.

Latch ModeThis mode is activated by the output diode short−circuit

protection (WOD_SCP) and the Aux_SCP in version Aonly.

In this mode, the DRV pulses are stopped and thecontroller is latched. There are hiccups on VCC.

The circuit un−latches when VCC < VCC(reset).

NCL30081

www.onsemi.com27

Reset

Stop

4−sTimer

Run

BO_NOK highor TSDor CS_Short

WOD_SCPor Aux_SCP

Timer hasfinishedcounting

BO_NOK highor TSDor CS_Short

Figure 55. State Diagram for B Version Faults

or VCC_OVP

VCC > VCC(on)

VCC < VCC(off)

VCCDisch.

VCC < VCC(off)orBO_NOK ↓

VCC_OVP

With states: ResetStopRunVCC Disch.4−s Timer

→→→→→

Controller is reset, ICC = ICC(start)Controller is ON, DRV is not switchingNormal switchingNo switching, ICC = ICC1, waiting for VCC to decrease to VCC(off)the auto−recovery timer is counting, VCC is ramping up and down between VCC(on) and VCC(off)

NCL30081

www.onsemi.com28

Figure 56. State Diagram for A Version Faults

With states: ResetStopRunVCC Disch.4−s TimerLatch

→→→→→→

Controller is reset, ICC = ICC(start)Controller is ON, DRV is not switchingNormal switchingNo switching, ICC = ICC1, waiting for VCC to decrease to VCC(off)the auto−recovery timer is counting, VCC is ramping up and down between VCC(on) and VCC(off)Controller is latched off, VCC is ramping up and down between VCC(on) and VCC(off),only VCC(reset) can release the latch.

Reset

Stop4−sTimer

Run

BO_NOK highor TSDor CS_Short

Latch

WOD_SCP orAux_SCP

Timer hasfinishedcounting

BO_NOK highor TSDor CS_Short

VCC > VCC(on)

VCC < VCC(off)

VCCDisch.

VCC < VCC(off)orBO_NOK ↓

VCC_OVP

VCC < VCC(reset)

VCC_OVP

ÉÉÉÉ

TSOP−6CASE 318G−02

ISSUE VDATE 12 JUN 2012SCALE 2:1

STYLE 1:PIN 1. DRAIN

2. DRAIN3. GATE4. SOURCE5. DRAIN6. DRAIN

2 3

456

D

1

eb

E1

A1

A0.05

NOTES:1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.2. CONTROLLING DIMENSION: MILLIMETERS.3. MAXIMUM LEAD THICKNESS INCLUDES LEAD FINISH. MINIMUM

LEAD THICKNESS IS THE MINIMUM THICKNESS OF BASE MATERIAL.4. DIMENSIONS D AND E1 DO NOT INCLUDE MOLD FLASH,

PROTRUSIONS, OR GATE BURRS. MOLD FLASH, PROTRUSIONS, ORGATE BURRS SHALL NOT EXCEED 0.15 PER SIDE. DIMENSIONS DAND E1 ARE DETERMINED AT DATUM H.

5. PIN ONE INDICATOR MUST BE LOCATED IN THE INDICATED ZONE.

c

STYLE 2:PIN 1. EMITTER 2

2. BASE 13. COLLECTOR 14. EMITTER 15. BASE 26. COLLECTOR 2

STYLE 3:PIN 1. ENABLE

2. N/C3. R BOOST4. Vz5. V in6. V out

STYLE 4:PIN 1. N/C

2. V in3. NOT USED4. GROUND5. ENABLE6. LOAD

XXX M�

XXX = Specific Device CodeA =Assembly LocationY = YearW = Work Week� = Pb−Free Package

STYLE 5:PIN 1. EMITTER 2

2. BASE 23. COLLECTOR 14. EMITTER 15. BASE 16. COLLECTOR 2

STYLE 6:PIN 1. COLLECTOR

2. COLLECTOR3. BASE4. EMITTER5. COLLECTOR6. COLLECTOR

STYLE 7:PIN 1. COLLECTOR

2. COLLECTOR3. BASE4. N/C5. COLLECTOR6. EMITTER

STYLE 8:PIN 1. Vbus

2. D(in)3. D(in)+4. D(out)+5. D(out)6. GND

GENERICMARKING DIAGRAM*

STYLE 9:PIN 1. LOW VOLTAGE GATE

2. DRAIN3. SOURCE4. DRAIN5. DRAIN6. HIGH VOLTAGE GATE

STYLE 10:PIN 1. D(OUT)+

2. GND3. D(OUT)−4. D(IN)−5. VBUS6. D(IN)+

1

1

*For additional information on our Pb−Free strategy and solderingdetails, please download the ON Semiconductor Soldering andMounting Techniques Reference Manual, SOLDERRM/D.

SOLDERING FOOTPRINT*

STYLE 11:PIN 1. SOURCE 1

2. DRAIN 23. DRAIN 24. SOURCE 25. GATE 16. DRAIN 1/GATE 2

STYLE 12:PIN 1. I/O

2. GROUND3. I/O4. I/O5. VCC6. I/O

*This information is generic. Please refer to device data sheetfor actual part marking. Pb−Free indicator, “G” or microdot “�”, may or may not be present.

XXXAYW�

1

STANDARDIC

XXX = Specific Device CodeM = Date Code� = Pb−Free Package

DIMA

MIN NOM MAXMILLIMETERS

0.90 1.00 1.10A1 0.01 0.06 0.10b 0.25 0.38 0.50c 0.10 0.18 0.26D 2.90 3.00 3.10E 2.50 2.75 3.00

e 0.85 0.95 1.05L 0.20 0.40 0.60

0.25 BSCL2−0° 10°

STYLE 13:PIN 1. GATE 1

2. SOURCE 23. GATE 24. DRAIN 25. SOURCE 16. DRAIN 1

STYLE 14:PIN 1. ANODE

2. SOURCE3. GATE4. CATHODE/DRAIN5. CATHODE/DRAIN6. CATHODE/DRAIN

STYLE 15:PIN 1. ANODE

2. SOURCE3. GATE4. DRAIN5. N/C6. CATHODE

1.30 1.50 1.70E1

E

RECOMMENDED

NOTE 5

LCM

H

L2

SEATINGPLANE

GAUGEPLANE

DETAIL Z

DETAIL Z

0.606X

3.200.956X

0.95PITCH

DIMENSIONS: MILLIMETERS

M

STYLE 16:PIN 1. ANODE/CATHODE

2. BASE3. EMITTER4. COLLECTOR5. ANODE6. CATHODE

STYLE 17:PIN 1. EMITTER

2. BASE3. ANODE/CATHODE4. ANODE5. CATHODE6. COLLECTOR

MECHANICAL CASE OUTLINE

PACKAGE DIMENSIONS

ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries.ON Semiconductor reserves the right to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regardingthe suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability arising out of the application or use of any product or circuit, and specificallydisclaims any and all liability, including without limitation special, consequential or incidental damages. ON Semiconductor does not convey any license under its patent rights nor therights of others.

98ASB14888CDOCUMENT NUMBER:

DESCRIPTION:

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