NC TURRET PUNCH PRESS OPERATOR'S MANUAL … TURRET PUNCH PRESS ... CLUTCH AND BRAKE (PEGA KIN~G ONLY) ... The Amada Turret Punch- Press is equipped with a Numerical Control

NC TURRET PUNCH PRESSOPERATOR'S MANUAL

Copyright © 1998 by Amada Engineering & Service Co., Inc.14921 East Northam Street, La Mirada, CA 90638

All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted byany means, electronic, mechanical, photocopying, recording, or otherwise, without written permission fromthe publisher. No patent liability is assumed with respect to the use of the information contained herein.While every precaution has been taken in the preparation of this book, the publisher assumes noresponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the useof the information contained herein.

FOREWORD

This manual has been prepared to acquaint you with the installation, oper-ation and maintenance procedures of your Amada machine. We urge thatyou read this manual carefully for a thorough understanding of the equipmentand for trouble-free operation of the machine. In addition to this manual, youmay also refer to the Tooling Manual and to the Programming Manual.As Amada’s policy is one of continuous development of each type of ---machine, this manual, though completely up to date when issued, is subjectto change without notice.

sERiAL NUMBE R

Please enter the serial number of your machine in the space above. When con-sulting with Amada,‘be sure to provide the machine model and serial number.

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CONTENTS- \\4

,g SECTION 1 - ‘MACHINE DESCRIPTION

TABLE.........-.........................................l- 2CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2CLAMPS . . . . . . . . . . . . . . . . . . . . . r..........: . . . . . . . . . . . . . . . . l-2X-GAUGE BLOCK . . . . . . . . . . . . . . . . . . . . . . .:. . . . . . . . . . . . . . . . . l - 2

TURRET ................................................l- 3 -

WORK HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3STRIKER..~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . !. . . . . . . . . . . 1 - 3 ...

INDEX PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3WORK CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4

TOOL BALANCER . . . . . . .: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4

PRESS MOTOR . . . . . . . . . . . . . . . . . . . . . . . :;. . . . . . . . . . . . . . . . . . . 1 - 5CLUTCH AND BRAKE (EXCEPT PEGA KING) . . . . . . . . . . . . . . . l - 5 _HYDRAULIC UNIT (EXCEPT PEGA KING). . . . . . . . . . . . . . . . . . . l - 5CLUTCH AND BRAKE (PEGA KIN~G ONLY) . . . . . . . . . . . . . . . . . l - 6SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 7

SECTION 2 - INSTALLATION

‘I

.^..I

PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - lAIR SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2ELECTRICAL POWER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2

SECTION 3 - CONTROLS

NC UNIT CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - lCONTROL PANEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .:. . . . 3 - 1 3CONTROL PANEL B . . . . . . . . . . . . . . . . . . .:. . . . . . . . . . . . . . . . . . 3 - 1 4ELECTRICAL ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -16TOOL BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -17

,OTHER INDICATOR LAMPS (EXCEPT PEGA KING) . . . . . . . . . . 3 -19OTHER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 9

CRT ,D ISPLAYStatus characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 0Inputdata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-2 1Program and sequence numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -22Alarm..................~.............;..~...............3-2 2Position data . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . . . . . . 3 - 2 3:Commanddata............................................3-2 5Program data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 -27 ’

SECTION 4 - OPERATION -.

PREPARATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l

AUTOMATIC OPERATIONTAPEmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-2

MEMORY mode.. . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4MDI (Manual data input) mode ,..............................4 - 6

OPERATION INTERRUPTS . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

PROGRAM CHECKProgram tape . . . . . . . . . . . . . . . .-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -10 ...Programs stored in memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -10Program errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 1Program check end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . 4-l 1

PROGRAM REGISTRATION AND DELETION IRegistering program tape data in memory . . . . . . . . . . . . . . . . . . . . . . . . . 4 -12Adding tape program to existing programs in memory . . . . . . . . . . . . . . 4 - 1 3Entering programs from NC control panel . . . . . . . . . . . . . . . . . . . . . 1 . . 4 -13Program deletion . . . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . . . . 4-l 5Deletion-of all programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 5

SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -16PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -17

PROGRAM EDITINGEditing procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -18Scanmethod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 8Word search method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -19Return to program start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -20Word insertion . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Word alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -22Insertion/alteration of multiple words 0: blocks . . . . . . . . . . . . . . . . . . 4 -23Worddeletion.............................................4-2 4Deleting words up to EOB (;) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -24

Deleting multiple blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -24

Memory’rearrangement . . . . . . . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -25\

INCH-ME?;RIC SELECTIONSelection by setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -26SelectionbyGcode.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..4-2 6

,MACRO MEMORY SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -27MULTIPLE PART PUNCHING .PROGRAM SETTING . . . . . . . . . . . 4 -27BENDING COMPENSATION (G94) DATA SETTING . . . . . . . . . . . 4-27

DISPLAY/SETTING OF TOTAL NUMBER OFT O O L O P E R A T I O N SDisplay...........................................:......4-29 -.Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-29 . .

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ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3 3

Program and operation errors . . . . . . . . . . . . . . i . . . . . . . . . . . . . . . . . . 4 - 3 4

..... 2Ovenravel..............................~.................4-4 1Errors in servo system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -43

Faulty PC boards, cables, etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 6

Control system and motor overheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 6

Memory errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . 4 -47

Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . 4 -48

NC STATUS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49

DISPLAY/SETTING OF RUNNING TIMEDisplay . . . . . . . . . . ; . . . . . . . . . . . . . . . . . . . . . . . , . . . . . :. . . . . . . . . 4-51Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-52

SECTION !i - MAINTENANCE

MECHANICAL MAINTENANCEDaily maintenance . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . 5-l

Monthly maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Replacement of hydraulic oil and line filter . . . . . . . . . . . . . . . . ; . . . . . 5-5Shear plate replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

LUBRICATIONDaily lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Periodic lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

ELECTRICAL MAINTENANCE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

NC UNIT MAINTENANCETape reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-l 4

Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .; . . . 5 - 1 4

SELF-DIAGNOSTIC FUNCTION 5-15 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACCESS0 R IES

PNEUlvlATIC X-GAUGE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - l

WORK PUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - l

WORKP(ECE/SCRAP SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2

TAPPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3

HYDRAULIC WORK CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 4

PUNCH ASSEMBLY JIG SET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 5

AUTO-INDEX DEVICE . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 5 _

‘TAPE PUNCH INTERFACE . . . . . . . . . . . . . . . . . .:. . . . . . . . . . . . . 6 - 6

SECtION 1 -. MACHINE DESCRIPTION

TABLE..................................................l- 2

CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 2CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 2X-GAUGE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 2TURRET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..l- 3WORK HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3STRlKER................................................l- 3INDEX PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3

WORK CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4c T O O L BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4

‘-PRESS MOTOR . . . . . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 5‘CLUTCH AND BRAKE (EXCEPT PEGA KING) . . . . . . . . . . . . . . . l - 5HYDRAULIC UNIT (EXCEPT PEGA KING). . . . . . . . . . . . . . . . . . . l-5CLUTCH AND BRAKE (PEGA KING ONLY) . . . .:. . . . .;. . . . . . . l - 6

SAFETY DEVICES. . . . . . . . . . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 7

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SECTION 1 - MACHINE DESCRIPTION

The Amada Turret Punch- Press is equipped with a Numerical Control (NC) system in whichthree driving axes are simultaneously controlled by three DC sen/o motors.

The NC system decodes the input command and the corresponding instruction is transmittedto DC servo motors which drive the table and the carriage to position the worksheet forpunching. At- the same time, the-turret is driven by a DC servo motor to select the desired

tool. Upon completion of these operations, punching is performed.

CRANK POSITION CARRIAGEINDICATOR - I

*TOOL BALANCER

CONTROLPANEL ‘3’

OTHER.INDICATOR

ENCLOSURE/ / \\

WORK HOLDERCONTROL

FOOT SWITCH PANEL “A”TABLE X-GAUGE BLOCK

[Photo 11

*Standard equipment on the VELA II with thick turret, the COMA series and the PEGA KING.

TABLE

The table, which consists of a center table and two side tables, supports the worksheet. The

side tables are driven by a DC servo motor and slide smoothly along guide bars with the aidof linear motion bearings. Freemotion bearings have been placed on both the center andside table surfaces in order to ensure smooth movement of the worksheet.

CARRIAGE

The carriage is driven by a DC servo motor and moves the worksheet along the X-axis.

CLAMPS.

The clamps are attached to the carriage, and hold the worksheet during punching. Clampingand unclamping are accomplished in a convenient one-touch operation by a foot switch.

The clamps can be relocated by simply loosening the clamp-lever. There are four air connec-tars on the carriage so that the clamps can be connected to the air supply regardless of theirposition.

, I

X-GAUGE BLOCK IThe X-gauge block is used to determine the zero point (the origin) along the X-axis whensecuring the worksheet with the clamps. The zero .point along the Y-axis is determined bypushing the worksheet up against the two clamps while they are open.The X-gauge block is equipped with an interlock mechanism for safe operation. While theX-gauge block remains elevated, operation will not begin.NOTE: When the worksheet is too narrow to use the X-gauge block, use the locator pin

(standard accessory). Be sure to remove the pin after the zero point of.the work-sheet has been set.

I

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l - 2

TURRET

The turret selects the desired tool quickly by automatically rotating in either direction forthe shortest index time. It is a triple track turret, and is driven by a DC servo motor.

WORK HOLDERS

Two work holders secure the worksheet while the automatic repositioning function is oper-ating. This function is used when the clamp ‘positions must be changed in order to punchbeyond the normal punching range or to punch positions too close to the clamps.

STRIKER

The striker moves to one of the three available tracks (inner, center or outer) and strikes

the punch. The-striker is moved to the proper track by air pressure.

INDEX PINS

The index pins lock the turret in position during the punching operation. Two index pins

are used, one each for the upper and lower turrets.

WORK CHUTE

The work chute drops small workpieces or scrap down through the window [2OO mm x

200 mm (7.8” x. 7.8’91 cut into the table, The window is opened and closed by program (I, ,i:

instruction. When M80 is programmed the window is opened, and when M81 is programmed L’

the window is closed.NOTE: The work chute is optional equipment on the PEGA model.

TOOL BALANCER

Due to the weight of punch sets of 3-l/2 inches and more in diameter, it may be difficult tochange them. The tool balancer supports the weight of large punch sets so that they may be.changed eas i l y .

NOTE: The tool balancer is optional equipment on the PEGA model, and not available for\thin turret machine. ’

PRESS MOTOR‘.A three-phase induction motor is used as the press motor. This motor drives the flywheel,which generates the force required to-punch the worksheet.

CLUTCH AND BRAKE (EXCEPT PEGA KING)

The clutch and brake are the most important parts of the press. The torque of the fl,ywheelis transmitted to the crankshaft &hen the clutch is engaged and the brake is released. The

clutch and brake are actuated by hydraulic pressure. These two units work in combination,and are cooled and lubricated by an oil bath to provide quiet operation and long service life.

.

‘,HYDRAULIC UNIT (EXCEPT PEGA KING)

The hydraulic unit serves as a power source for both the clutch and brake. It consists of highand low oil-pressure lines. The high-pressureline is used to activate the clutch and brake, and :the low-pressure line to cool and lubricate these units.

BRAKE PLATEPRESS MOTOR ’

,,ACCUMtJL.ATOR

i‘HYDRAULIC UNIT

l - 5

CLUTCH AND BRAKE (PEGA KING ONLY)

The clutch and the brake are the most important parts of the press. The torque of ?he fly-wheel is instantly transmitted to the crankshaft when the clutch is engaged and the brake isreleased. The clutch and the brake are actuated by air pressure.

PRESS MOTOR CLUTCH

1-6

SAFETY DEVICES

I OVERRIDE DETECTION (CLAMP PROTECTION)-25-J This machine is designed so that the clamps can actually enter between the upper and lower

turrets. This feature minimizes the area in which punching cannot be done. A detectormoniters the clamp positions. If a clamp is in danger of being punched, the detector in-terrupts the pun&ng operation and the OVERRIDE light comes on.

OVERLOAD PROTECTION (Press Mechanism)

When an overload is imposed on the shear plate, which is built into the triple track striker,the shear plate will break, protecting the press mechanism. Replace the broken shear plate

according to the procedure on page 5-6.

OVERLOAD PROTECTION (DC Se& Motor)

If a fault (overloading or other malfunction) occurs in the DC servo system, an alarm num-ber will appear on the CRT, and the machine will stop immediately.

OVERTRAVEL PROTECTION

If either the carriage or the table moves beyond its maximum range, one of the limit switchesat both ends of the X- and Y-axes will activate. The machine will then stop immediately andthe overtraveled axis will be shown on the CRT.

OVERTRAVEL PRECHECK

During a TAPE, MDI (Manual Data Input) or MEMORY operation, an instruction causingovertravel may be ,detected by calculations within the NC (Numerical Control) unit beforethe overtravel actually occurs. In this case, the NC system treats the overtravel calculationas an error in the program and an alarm message will be displayed on the CRT.

.CRANK OVERRUN DETECTION

When the crank does not stop exactly at top dead center, the TOP DEAD CENTER light willnot come on, and the machine will go t.o an emergency stop status immediately.

TOOL CHANGE DOOR INTERLOCK

When -the tool change door is opened, the-TOOL CHANGE DOOR light will come on. Themachine will not start unless the tool change door is closed.

INDEX PIN AND STRIKER POSITION CHECK

The machine will not punch if either the striker fails to move to the proper track or the bothindex pins do not enter into lower and upper turret index pin holes.

l - 7

UNCLAMPING PROTECTION

During automatic operation, the clamps will not open even if the foot switch is accidentally

pressed. However, when either the PROGRAM STOP light or the OPTIONAL STOP-lightis on, this function is ineffective.

X-GAUGE BLOCK INTERLOCK

When the X-gauge block is raised, the X-GAUGE BLOCK light will come on. The machine

will not start unless the X-gauge block is lowered.

STRIPPING MISS DETECTION

If punch retraction is delayed due to its wear or improper clearance, the STRIPPING MISSlight will come on, and the machine operation will stop.

TOOL CHANGE SWITCH

When this switch is turned to ON, the press motor will stop and both X- and Y-axes will belocked. The turret can be rotated.in the MANUAL mode for tool replacement.

LOW AIR PRESSURE DETECTION

If the air pressure falls below approx. 3.0 kg/cm2 (43 psi), the press motor will stop and alloperations will cease.

EMERGENCY STOP BUTTCN

The EMERGENCY STOP button is located on the NC unit. It immediately stops $1 oper-ations of this machine.

ABNORMAL HYDRAULIC OIL DETECTION (except PEGA KING)

When oil pressure drops below the specified value or oil temperature rises abnormally, the

machine will come to an emergency stop.

l - 8

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PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - l

AIR SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... ..2- 2ELECTRICAL POWER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2


ii

..,:,‘- When your machine is delivered, an AMADA service engineer will be sent to your facility. In-stallation of the machine should be accomplished in accordance with his instructions.

PLACEMENT

The foundation ~for the machine must be constructed of concrete and must be level, asspecified in the foundation plan provided by AMADA. In addition to the foundation planrequirements, extra space is required for the following: working area, tool storage, and

installation of the NC unit and air compressor. - .

Should there be other machinery producing vibration or dust near this machine, extra pre-cautions must be taken to isolate the machine and the NC unit. Also, should there be nearbymachinery producing electrical interference (such as a welder, drill, or sander),: keep the NC

unit at least 2 to 3 meters (7 to 10 ft) away from it. The machine electric power source mustbe grounded, and separate from that of equipment which ‘may produce electrical noise.

Attach the sling wire ropes to the four ribs located on the upper machine, frame after con-firming the machine weight. Balance the machine and lift it slowly and carefully.To lift the NC unit, attach the wire rope slings to the four hooks. Balance the unit and lift it

f

slowly and carefully.

Y

~.LNC

LESS THAN20 DEGREES

I

2 - l

AIR SUPPLY

It is necessary to supply clean, dry air to this machine. When in use, it requires 80 Q (2.8 ft3 1of air per minute. The line pressure must be more than 5.0 kg/cmi (70 psi) and the air hose

or pipe must have an inside diameter of at least l/4”. On the model PEGA 30 40 50 KING,it requires 2,OOOQ (71 ft3) of air per minute at a pressure of more than 5.7 kg/cm2 (80 psi)and the air hose or pipe must have an inside diameter of at least 3/4”. A smaller size willcause a decrease in air pressure. The distance between the compressor and the machine shouldbe as short as possible in order to obtain maximum pressure efficiency.NOTE: If piping length is greater than 5 meters (169, use air hoses or pipes of at-least 3/8”

diameter (except PEGA KING)..

ELECTRICAL POWER CONNECTION

A threephase power cable with a capacity of at least 17 KVA must be used. On the modelPEGA 30 40 50 KING, a cable with a capacity of at least 15 KVA must be used. Connect it

to the input side terminals of the circuit breaker (NFB), located in the electrical enclosure.Connect a ground cable to the ground terminal in the enclosure. Turn the machine on andcheck that the press motor is rotating in the cor.rect direction. If the press motor rotates inthe reverse direction, interchange any two phase connections of the power cable at the circuitbreaker.CAUTION: To protect personnel against injury and the machine against possible damage,

ensure that all electrical work is done by a qualified electrician.

2 - 2

\__.’

SECTION 3 - CCNTROLS

NC UNIT CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - lCONTROL PANEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 3

CONTROL PANEL 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 4ELECTRICAL ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--16

TOOL BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -17OTHER INDICATOR LAMPS (EXCEPT PEGA KING) . . . . . . . . . . 3 -19

OTHER CONTROLS . . . . . . . :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -19

CRT D,lSPLAY

Status characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -20

Inputdata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-2 1Program and sequence numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -22

iAlarm...................................................3-2 2Position data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 3

Commanddata..........................~.................3-2 5Program data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -27

.- SECTION 3\ - CONTROLS\

.’ NC UNIT CONTROL PANEL

1. tic POWER ON BUTTON

Push this button to turn the NC unit on. The circuit breaker (84) must be on before pushingthis button.

2:’ NC (POWER OFF BUTTON

Push this&button to turn the NC unit off.I

3. CRT

The CRT displays operating, programming, and troubleshooting data.

-

4. ABWNC BUTTON

This button selects the coordinate value mode of the X- and Y-axes (absolute or incremental)during MDI (Manual Data Input) mode operation. ABS or INC will be displayed on the lowerright corner of the CRT. When the NC power is turned on, ABS will be displayed on the CRT.

3 - l

5. CURSOR BUTTONS

These buttons control the position of the cursor on the CRT. When the t‘ button is push-- -ed, the cursor will move upward; when the __-s-‘ button is pushed, the cursor will move down-

ward. The cursor will continue to move as long as either button is pushed.

8. PAGE BUTTONS

The data displayed on the CRT is in page format. These buttons select the desired page num-

ber. When the __._.7‘ button is pushed, the data will back up one page number. W-hen the

-i’- button is pushed, the data will advance one page number. The pages will continue to-.change as long as ehher button is pushed. . .

7. ADDRESS KEYS

These keys enter data addresses (alphabetic).

8. DATA KEYS

These keys enter numerical data.

9. READ BUTTON

This button enters program tape data into the NC memory.

10. PUNCH BUTTON

This button outputs NC memory data to program tape when the customer’s tape puncher isconnected to the tape punch interface of the NC unit.

11. INPUT BUTTON

This button enters address and numerical data in the MDI mode.

12. START BUTTON. This .buttqn starts machine operation in the TAPE, MEMORY, or MDI mode. This button

has the same function as START buttons (461, (651, and (70).

13. RESET BUTTON-

This button has the following functions:(a) Resets alarm condition.

I

(b) Clears MDI (Manual Data Input) data. -

(cl Displays LSK (labek skip).IMPORTANT: If this button is pushed during machine operation, the data registereh in the

operating memory will be erased. When restarting the machine, be sure toreturn both X- and Y-axes to their origins and start at the beginning of theprogram. _:

3 - 2

14. ORIGIN BUTTON

This button resets the X- and Y-axis displayed coordinate values to their origins.

15. EDIT BUTTONS

These three buttons edit the contents of programs registered in memory.

A L T E R - ilrlodifies data..-“i&RT- - Adds data.7’ _DELET - Deletes data.-For detailed instructions, refer to “Program Editing” in Section 4.

16. FUNCTION BUTTONS

These buttons have the following functions:

POS - Displays the current position of four axes (X, Y, T, and optional C).

:..:=T - Displays or enters “setting data.”

PRGR~Y~ - Displays the programs registered in memory in the EDIT or MEMORY mode.Displays the current block and the next block in the TAPE mode.

PARAy - Displays or enters parameters for maintenance.

OFSET - Not used.

A L ARM - Displays the content of alarm message.CO&%lD - Displays the command value or enters the value.in MDI.---_DGNOS_ - For diagnosing the NC system.

AUX - Not used.MACRO - Not used.MENU - Not used.-

The data displayed by these. buttons is in page format. Use the P-AGE buttons i and1 as required.

The following function buttons operate as follows when pushed twice. Pushing them a thirdtime returns them to the functions described above.

SET - Displays or sets-user macro parameters for system maintenance.

PARAY - Displays or sets PC parameters for system maintenance..OFSET - Not used.

ALARM - Displays the current NC status.

COMN’D - Not used.

-AUX’- - Not used.%kCRC - Notused.- -MENU- - Not used,- ,_ .- ___ ._. .- - -

NOTE: a) Pushing the POS- - _ ,,pP_GRy; , or DGNOS button twice will display the‘L- __-.first page of their contents on the CRT. I

b) Pushing any function button and the --CAN-i key simultaneously causes thedisplay on the CRT to disappear. After that, pushing any function’button causesthe corresponding data to be displayed. When the CRT is not in use for an ex-tended period of time with power on, cancel the display in this manner to pre-vent CRT deterioration.

3 - 3

17, NC READY LIGHT (green)

This light comes on when the NC system, including the servo unit, is ready for operation.The light will go out if either of the following situations occurs:(a) An overtravel limit switch is actuated.

(b) The emergency stop button is pushed.(c). The machine is in the emergency stop status-(SV alarm, low air pressure, etc.).After corrective action, the NC READY light will come on-ipgain.

,.’ -.\\;. :: :.i‘, :../

When the NC READY light blinks, the clutch solenoid valve is being energized and neither ofthe following operations can be effected. (EXCEPT PEGA KING)(a) Automatic operation in the TAPE, MEMORY or MDI mode. (However, the PROGRAM

CHECK operation can be effected.)(b) Punching operation in the MANUAL or MDI mode.

18. TOP DEAD CENTER LIGHT (green)

This light comes on when the crank is at top dead center. During normal operation, the lightwill come on after each punch stroke. If the EMERGENCY STOP button (48) is pushed, airpressure is too low, or there is a fault in the clutch/brake unit, the crank will not stop at topdead center, the light will remain off, and the machine w/II come to an -emergency stop.To resume machine operation after the fault is repaired, proceed as follows:(1) Push the NC POWER OFF button (2) to turn the NC unit OFF.(2) Turn the MODE switch (43) to MANUAL.

i

!

i-

,

(3) Push the NC POWER ON button (1) to turn the NC unit ON.(4) Turn the INDEX PIN switch (73) to IN.(5) Turn the PRESS SELECT,switch (60) to INCHING.(6) Push the PUNCHING button (61) until the TOP DEAD CENTER -light comes on.NOTE: When the MODE switch.(43) is turned to TAPE or MEMORY while the light is off,

the machine will come to an emergency stop.

19. X-ORIGIN L IGHT (green)

20. Y-ORIGIN LIGHT (green)

.

These lights come on when the axes are returned to their origins either by the RETRACTmode or automatic return command (G50).These’ lights will go out if one of the following occurs:(a) The axes are not at their origings. .(b) The NCREADY light (17) goes out because of emergency stop.(c) The PROGRAM CHECK button (45) is turned off after program check.

21. TURRET ORIGIN LIGHT (green)

This light comes on when the turret is returned to its origin by the RETRACT mode. It Gilgo out if the NC READY light (17) goes out.Except for the above, the light will remain on during operations after the turret has returnedto its origin.NOTE: When the light is off, automatic operation will not start. . .

.>.,

I’

3 - 4

.- . .,

i ,.;. . _. ”

22. C-ORIGIN- LIGHT (Option) (green)

This light comes on when the C-axis (option) has been returned to its origin i,n the RETRACT

mode. It will go out if the NC READY light (17) goes out.Except for the above, the light will be on when the C-axis is at its.origin (zero degrees) andwill blink when-the C-axis is at a position other than its origin.

23. AUTOMATIC OPERATION -LIGHT (green)

This light comes on while the NC is executing commands during operation in theMDI, TAPE,

or MEMORY mode.

24. PROGRAM STOP LIGHT (amber)

This light comes on when an MOO program is read. The machine automatically stops. Push-

ing a START button (12). (46), (65),.or (70) turns off the light and restarts the machine.

25. OPTIONAL &TOP LIGHT (amber)

When an MO1 program is read while the OPTIONAL STOP ON/OFF button light (49) ison,this light comes on and the machine stops. Pushing a START button (12), (46), (65), or (70)turns off the light and restarts the machine.

26. PROGRAM END LIGHT (amber)

This light comes ori when M02, M30;or G50 is read. Pushing a START button (12), (46),

(65), or (70) turns off the light.

27. OVERRIDE LIGHT (amber)

This light comes on if a clamp enters the operation interrupt area with the OVERRIDE ON/OFF switch (64) ON. The punching operation goes to “stand-by” status.Pushing the OVERRIDE CONFIRMATION button (63) or (83) resumes the punching oper-ation.

.

CAUTION: Before pushing the OVERRIDE CONFIRMATIDN button, ensure beyond adoubt that the clamp will not be punched.

,

28. H-kLAMP LIGHT (Option) (amber)

This light comes on when the H-CLAMP/L-CLAMP SELECT switch is set tq H-CLAMP tooperate the optional hydraulic clamps.

29. PRESS MOTOR STOP LIGHT (red)

This light comes on if the press motor fails. The machine will go to an emergency stop status.The light will go out when the press motor starts.

3 - 5

30. AIR DOWN LIGHT (red)

This light comes on if air pressure to the machine drops below approximately 3.0 kg/cm2

(43 psi). The machine will go to an emergency stop status and the press motor will stop. ; I.IWhen the air pressure returns to normal, the light will go out and-the press motor will start.

31. STOP SWITCH LIGHT (red)

This light comes on if the STOP button (66) or (69) is pushed. When the STOP button is

reset, this light will go off.

32. LUBRICATION LIGHT (red)

This light comes on and the machine stops if the automatic lubricating system fails.

Check for:

. .

(a) Proper amount of lubricant in reservoir.(b), Proper type of lubricantTo turn off the light, push the AUTOMATIC LUBRICATION button (97).

33. CLAMP -OPEN LIGHT (red)

This light comes on if a clamp opens. Except for MANUAL mode operation, the machinewill stop if the light comes on.NOTE: This light will not come on during automatic repositioning.

34. TOOL CHANGE SWITCH LIGHT bed)

This light comes on when the TOOL CHANGE switch (79) on control panel B is turnedON. This light comes on with light (78) on control panel B. When the light comes on:

.(a) The press motor is stopped.(b) The X- and Y-axes are locked.(cl The turret can be rotated in the MANUAL mode.

The light will go out when the TOOL CHANGE switch (79) is turned OFF. Machine oper-ation will then return to normal.

. 35..‘TO?L CHANGE DOOR LIGHT (red)

This light&comes on and the machine Stops if the tool change door is opened. Closing the

door will turn off the light.

36. X-GAUGE BLOCK LIGHT (red) ,

This light comes on and the machine stops if the X-gauge block is raised. Lowering the block-

will turn off the light.

3 - 6

37. STRIPPING MISS LIGHT (red)

This light comes on and the machine stops if a punch does not retract properly. After thecause of- the problem has been eliminated, push a.START button (12), (46), (65), or (70) tocontinue the punching operation.. A stripping malfunction will stop the machine only whenthe STRJPPING MISS ON/OFF button light (53) is on.

38. REPOSITIONING POSlhON LIGHT (red)

This light comes on and the machine stops when the REPOSITIONING DETECTOR switch(87) is ON if a clamp comes too close to a work holder during execution of the. automaticrepositioning command. Push a START button (12), (46), (65), or (70) to resume operation.CAUTION: a) Before pushing the START button, determine that the clamp will--not hit

the work holder.b) If the clamp is in a position which touches the work holder, push the RESET

button (13), return the axes to their origins in the RETRACT mode, andmodify the program.

39. TAPPING LIGHT (Option) (red)

This light is used when the optional tapping unit is installed. It comes on when the tap is

anywhere except at its lower limit position. When the tap returns to its lower limit position,the light wiil go out. The machine will stop if this light comes on when the tapping unit is notin operation.

40. PUSHER LIGHT (Option) (red)

This light is used when the optional work pusher is installed. It comes on when the workpusher is at any position other than its origin. When the pusher returns to its origin, the lightwill.go out. The machine will stop if this light comes on when the work pusher is not in oper-ation.

3 - 7

41. FEEDRATE SWITCH

This switch controls the’ X- and Y-axis movement speed in the MANUAL and automaticoperation modes, It also controls the turret and C-axis’rpm in the automatic operation m&e.

X- and, Y-axes

. . . .;

J.-.. 7’

ManualM a x . Feedrate Automatic 1 M a x . Feedrate

m / m i n . Wmin.) m/min. (in/min.)

1 20.0 (787) Fl 50.0 (1968)

2 14.0 (551) / F2 3 7 . 5 (1476)

3 10.0 (393) F3 2 5 . 0 (984)

4 5.2 (204) F4 / 12.5 (492) - ‘- . .

X- and Y-axes (PEGA 30 40 50 KING only)

ManualMax. Feedrate ’ M a x . Feedrate

I m/min. (in/min.)Automatic I

j m/min. Wmin.)-.---_. ~ ..-. ..--. - - - . ..-..-.---.--c -.--..

1 1 20.0 (787) FlI

2 14.0 (551) F2 ’

80.0 (3750)

3 i 10.0 (393) F3’ I

4 I 5.2 (204) i F4 I

Turret

AutomaticM a x . Feedrate j Max. Feedrate(Thick Turret) (Thin Turret)

w-n rpm

Fl, F2 / 30.0 40.0

F3, F4 15.0 I20.0

60.0 (2362)

40.0 (1575)

20.0 (787)

C-axis (Option)

Automatic/ Max. Feedrate

rpm

Fl, F2 j 60.0/

F3, F4 / 30.0

The MANUAL side controls the feedrate in the MANUAL mode and, the AUTO side controlsthe feedrate in the TAPE, MEMORY, and MDI modes.When the MODE switch (43) is in MANUAL, all positions except 2, 3, and 4 select the samefeedrate as position 1. With the MODE switch set at TAPE, MEMORY, or MDI, all positions

except F2, F3, and F4 select the same feedrate as position Fl.NOTE: In the MANUAL mode, turret rpm (3 or 12 rpm) is selected by the TURRET

SPEED switch (80) on control panel B.i

42. SINGLE BUTTON (w/light)

When this button is pushed and its light comes on, block-by-block operation will be per-

formed. The machine will complete one block of the program, then stop.Pushing a START button (12), (46), (65), or (70) executes the next block. In all patterncommands except nibbling, the machine will punch once- then stop. -

3 - 8

43. ~MODE SWITCH\

This switch selects any of the following operational modes.

‘1:

EDIT mode - Used for the fol[owing:(a) To enter tape programs into memory.(b) To edit programs in memory.(c) To output programs in memory to tape (Option).(d) To search programs in’memory.For details on the.EDIT mode, refer to Section 4.

MEMORY mode - Used for the following:(a) To execute programs in memory.(b) To search program numbers and sequence numbers in memory.

TAPE mode - Executes tape programs and searches sequence numbers in tape programs.

MDI mode - Allows input of program blocks ‘from the control panel. In this mode, after

determining the positions of the X-axis, Y-axis and the turret, punching can be performedwith the PUNCHING button (61).

MANUAL mode - Allows movement of the X-. and Y-axes with the JOG buttons (54 thru

57) and the turret with the TURRET ON buttons (81) and (82). The machine puncheswhen the PUNCHING button (61) is pushed.

RETRACT mode - Allows return of the axes to their origins with the JOG buttons (54) and

(55). the TURRET button (58) and the +C button (59).

44. TOOL, CHANGE BUTTON. (w/light)

This button works in the MD1 mode only. When this button is pushed and its light comes on,the turret station selected in the MDI. mode will move to the tool change position.

.

45. PROGRAM CHECK BUTTON (w/light)

When this button light is on, machine operation will be locked. This button allows programsto be checked for proper content on the NC system alone. When the check is finished, pushthe button to turn its light off. At this time, both the X-ORIGIN light (19) and Y-ORIGINlight (20) will go out. Return both axes to their origins to resume machine operation. Fordetails bf program check, see Section 4.

!

46. START BUTTON (w/green light)

When this button is pushed, its light will come on and the machine will Start to operate. Thisbutton has the same function as START buttons (!2),. (65), and (70).

i

3 - 9

4?. STOP BUTTON (w/red light)

When this button is pushed, its light will come on and the machine will stop. This button hasthe same function as STOP buttons (66) and (69).T,he STOP button light will also come on when the STOP button (66) or (69) is pushed orwhen the machine stops itself.

: . .,. -. .

-‘.a -’

48. PROG. PROTECT SWITCH (w/key)

When this switch is turned ON, programs and data in memory cannot be changed or-deleted.Turn this switch OFF when editing programs or changing data.

,CAUTION: This switch should be locked ON except when tditing programs or changingdata.

49. OPTIONAL STOP ON/OFF BUTTON (w/light) .-

When MO1 is read with this button light on, the machine will stop until a START button(121, (441, (65), or (70) is pushed. With the button light off, the machine will continue oper-ation and ignore Mol.

50. OPTIONAL BLOCK SKIP ON/OFF BUTTON (w/light)

When this button light is on, blocks containing a slash I’/” will be skipped during machineoperation. With the button light off, blocks with a slash will be executed in their normalorder in the program.

I

51. TURRET ON/OFF BUTTON (w/light)‘.

When this button light is on, the turret and C-axis (option) operate normally. When the lightis off, the turret and C-axis will not move except in the RETRACT mode.

52. OT RELEASE BUTTON-

When the X- or Y-axis has overtraveled and the NC READY light (17) goes out, proceed asfollows:(1) Turn the MODE switch (43) to MANUAL.

(2) t&d t@e OT RELEASE button down and push a JOG button +X (541, +Y (551, -X(561, or\_Y (57) to move the axis awa’y from the over-traveled direction. The NC READYlight shobld stay on after the OT RELEASE button is released.

(3) Push the RESET button (13) and return all axes (X, Y, and turret) to their origins.

3 -10

53. STRIPPING MISS ON/OFF BUTTON (w/light)

When this button light is on, the stripping miss detector will stop the machine if a punch

‘\_, ,:

fails to retract properly. The button light should be on during machine operation.

54. JOG BUTTON +X

55. JOG BUTTON +Y

5 6 . J O G B U T T O N - X

57. J O G BUmOti -Y

58. TURRET BUTTON.

59. +C BUTTON (Option)

The above buttons move their corresponding axes as described in the table on the next page.

Two axes can be moved simultaneously.

Button ’ MANUAL mode-.- .- .-.- ____ __~.RETRACT mode !- i.. ___

J.

+x The X-axis moves in the positive The X-axis returns to its origin whendirection (toward its origin) while the button is pushed.the button is being pushed.

- - - -.---.-_+Y The Y-axis moves in the positive The Y-axis returns to its origin when

direction (toward its origin) while the button is pushed.the button is being pushed.

-__.- .- . - - _.. _- -. - -- x The X-axis moves in the negative If the X-axis is at its origin, it will

direction while the button is being move in the negative direction andp u s h e d . then return to the origin.

If the X-axis is not at its origin, it Iwill move in the negative direction ’while the button is being pushed.

- - _ _ _ - - . - - - - - .--.-:- Y The Y-axis moves in the negative If the Y-axis is at its origin, it will :

direction while the button is being move in the negative direction and /pushed. then return to the origin. I

I

. <I

If the Y-axis is not at its origin, it /will move in the negative direction /

y-i-+--while the button is being pushed.

~.--- --- - - - - . ..-. -- -_TURRET / The turret will not move.

1;

11 T h e C - a x i s w i l l n o t m o v e .

j The turret returns to its origin.

+C’ I The C-axis returns to its originl~.~~~~.-.~~-~-:~~

3-11

60. PRESS SELECT SWITCH (w/key)

This switch selects press operational modes. It can be locked in any mode by removing the

key.

1 MODEswitch :r;,. .,J

T_ _- I

PRESSSELECTPress opera t ion

I p o s i t i o n switch position

/ INCHINGInching operation is performed by pressing the

PUNCHING button (61).---.i M A N U A L

OFF1 Not punched./ CYCLE . .

-__ -_ -. _-__

IINCHING

Inching operation is performed by pressing theI PUNCHING button (61).____ _-. - -. .- .-. .- -___.- -..-. . _. ..- ..-

/ .MDI OFF Not punched.

! CYCLE

._Single cycle punching isp&ormed by pressing thePUNCHING button (61).

_----- - -. -i INCHING .

TAPE I Not punched.

, MEMORYOFF I! ,- - -CYCLE Single cycle punching is performed after positioning.

61. PUNCHING BUTTON

When this button is pushed in the MDI or MANUAL mode, punching will be performed.Single cycle punching or inching operation is determined by the PRESS SELECT switch (60).Punching is performed only when the INDEX PIN IN light (721, located on control panel B,is on.

,’

62. EMERGENCY STOP BUTTON

When this button is pushed, machine operation will stop immediately and lights (17) through(22).will go off. This button stays down after it is pushed and must be turned clockwise toreset it. Ts resume operation, reset this button. The NC READY -light (17) will come on aftera, few seconds. Set the MODE switch (43) to RETRACT and return the axes to their origins.Lights (19)‘through (22) will come on. If the TOP DEAD CENTER light (18) is not on,

resume the crank to its top dead center by referring to “18. TOP DEAD CENTER light”

on page 3-4.,

-.-/. .

3 -12

tONTROL PANEL A.-

COMA and VELA II

OVER RIDEOFF

g$.

ON

PEGA

63. OVERRIDE CONFIRMATION BUTTON

When the OVERRIDE light (27) comes on, pushing this button will resume machine oper-ation. This button has the same function as button (83) on control panel B.CAUTION: Before pushing this button, make sure that the clamp will not be punched.

64. OVERRIDE ON/OFF SWITCH

When this switch is ON, the override function will stop the machine to prevent the clampsfrom being punched. When it is OFF in the MEMORY mode, the function will be ineffectiveand the machine continues.to operate regardless of the clamp positions. The override func-tion is effective regardless of this switch position in the TAPE and MDI modes.CAUTION: When executing e new program, this switch must be ON. Turn it .off oniy after

confirming that the clamps w.ill not be punched throughout the entire program.

65. START BUTTON

Th,is button starts the machine in the MEMORY, TAPE, and MDI modes. This button hasthe same function as START buttons (121, (461, and (70).

66. STOP BUTTON

This button stops the machine. Reset the button by turning it clockwise.- This button has thesame function as STOP buttons (47) and (69)‘. To resume operation, push the START but-ton.

67. X-GAUGE BLOCK SWITCH (Option)

68. WORK PUSHER SWITCH (Option)

The above two switches are available as options. For details, refer to the ACCESS0 RI ES.

3 -13

CONTROL PANEL B

INDEX PIN

TURRET ON

@j) O&$-STRIKER TOOL CHANGE

TURRET SPEED.n MADA:..

T R I P L E TRACK

69. STOP BUTTON

This button stops the machine. Reset the button by turning it clockwise, This button has thesame function as STOP buttons (47) and (66). To resume.operation, push the START but-t o n . .

70. START BUTTON

This button starts the machine in the MEMORY, TAPE, and MDI modes. This button has the ’same function as START buttons (121, (461, and (65).

71. INDEX PIN OUT LIGHT

This,light comes on when both index pins are out of their’turret index holes.

72. INDEX PIN IN LIGHT

This light comes on when both index pins are in their turret index holes.

73. ‘iNDqX PIN SWITCH

This switch’.is effective only in the MANUAL mode. When the switch is set to IN, the indexpins go into the turret index holes and the IN light (72) comes on. When the switch is set toOUT, the index pins are pulled out of their holes and the OUT light (71) comes on. Duringautomatic operation, this switch has no effect.CAUTION: This switch must be in the OUT posiiion during normal operation.

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74. STRIKER LIGHT (INNER)

75. STRIKER LIGHT (CENTER)

76. STRIKER LIGHT (OUTER)

These lights indicate the striker position above the triple turret tracks.

3 -14

^_ 77. STRIKER SWITCH‘.,i* This switch is effective only in the MANUAL mode. It sets the striker above one of the

”-Itriple turret tracks. During automatic operation, this switch has no effect.

:> -’:--.,, CAUTION: This switch must be in the CENTER position during normal operation.

78. TOOL CHANGE SWITCH LIGHT

This light comes on when the TOOL CHANGE switch (79) is turned ON. When the switch isturned OFF, the light will go out. This light has the same function as the TOOL CHANGESWITCH light (34) located on the NC unit control panel.

.

79. TOOL CHANGE SWITCH (w/key)

When this switch is turned ON, the TOOL CHANGE SWITCH lights (34) and (78) will comeon, and the following occurs: :

-(a) The press motor stops.(b) Both the X- and Y-axes lock.(cl The turret can be rotated in the MANUAL mode.When the switch is turned OFF, machine operation will resume.

CAUTION: Do not. turn the switch ON while the machine is operating in the MEMORY,TAPE, or MDI mode.

I80. TURRET SPEED SWITCH

This switch is effective only in the-MANUAL mode. It selects a turret speed of 3 rpm or 12

:.-. -rpm.

.

81. TURRET ON BUTTON (CCW)

82. TURRET ON BUTTON (CW)

These buttons are effective only in the MANUAL ‘mode. When either button is pushed, theturret will rotate in the corresponding direction at the speed selected by.the TURRETSPEED switch (80). Releasing the button stops the turret at the next station.CAUTION: If the TURRET ORIGIN light (21) is off, the turret will not necessarily stop at

a station. To protect the index pins from damage, set the INDEX PIN switchi (73) to OUT before pushing the TURRET ON buttons.

?

83. OVERRIDE CONFIRMATION BUTTON

When the OVERRIDE light (27) is on and operation is stopped, this button instructs themachine to resume operation, ignoring the override interrupt. This button has the same

function as the OVERRIDE CONFIRMATION button (63). -CAUTION: Before pushing this button, make sure that the clamps will not be punched.

3-15

ELECTR I CAL ENCLOSURE

I IFAN MOTOR PRESS MOTOR REPOSITIONING HYDRAULIC AUTO-INDEX /

SWITCH SWITCH DETECTOR MOTOR SWITCH :.,

SWITCH SWITCHOFF ON OFF ON ON OFF ON OFF ON OFF

84. CIRCUIT BREAKER

All electric power to the machine and NC unit goes through this circuit breaker. If for anyreason a current overload occurs, this circuit breaker automatically trips. After repairing themalfunction, .turn the circuit breaker on again. The input power cable is connected to theinput terminals of this circuit breaker.

1

85. FAN MOTOR SWITCH

This switch controls the fans located at the axis drive motors, the brake cooling system, andinside the electrical enclosure. If the circuit breaker is on, the fans begin rotating when thisswitch is turned on. This switch should normally be kept on.

86. PRESS MOTOR SWITCH

This switch controls the press motor. It begins rotating when this switch is turned on, pro-vided that the NC unit is on. This switch should normally be kept on.

87. kEPQSlTlONlNG DETECTOR SWITCH

When this &itch is ON, machine operation will stop if the automatic repositioning commandis executed’ in a position where the clamp is in danger of hitting a work holder. The RE-POSITIONING POSITION light (38) will come on. If the switch is OFF, this safety functionis ignored. This switch should normally be kept on.

88. HYDRAULIC MOTOR SWITCH (EXCEPT PEGA’KING)-

This switch controls the hydraulic motor. The motor begins rotating when this switch isturned ON provided that NC unit is on. This switch should normally be kept on.

89. AUTO-INDEX SWITCH (Option)

This switch turns the Auto-index device (option) on. This switch should be left on.

3-16

‘3I.i.-

TOOL BALANCERThe tool balancer is standard equipment on the COMA series model as well as the VELA II

equipped with thick turret and the PEGA KING.

90. PRESSURE 4-l/2” CONTROL KNOB

This knob adjusts the lifting force when a punch with a diameter of 4-l/2” or more is to beremoved or installed. Turning the knob clockwise increases the lifting force.NOTE: Before turning the knob, pull the flange ring toward the operator.

.91. PRESSURE 3-l/2” CONTROL KNOB

This knob adjusts the lifting force when a punch with a 3-l/2” diameter is to be removed orinstalled. Turning the knob clockwise increases the lifting force.NOTE: Before turning the knob, pull the flange ring toward the operator.

92. 4-l/2” UP/DOWN SWITCH,This switch is used when removing or installing punches having a diameter of 4-l/2” or more,To support the weight of the punch, proceed as follows:

(1) Turn this switch and the 3-l/2” UP/DOWN switch (93) OFF (press and turn clockwise).(2) Screw the threaded end of the balancer into the threaded hole in the punch.(3) Turn this switch ON. The weight of the punch will be assumed by the balancer.,(4) Insert or remove the punch.(5) Turn this switch OFF after the punch has been placed properly, and d/sconnect the

balancer from the punch.(6) Turn this switch back ON.

3 -17

93. 3-l/2” UP/DOWN SWITCH

This switch is used when removing or installing punches having a 3-l/2” diameter.

To support the weight of the punch, proceed as follows:

(1) Turn switches (92) and (93) OFF (press and turn clockwise).(2) Screw the threaded end of the balancer into the threaded hole in the-punch.

(3) Turn this switch ON. The weight of the punch will be assumed by the balancer.(4) Insert or remove the punch.(5) Turn this switch OFF after the punch has been placed properly; and disconnect the

balancer from the punch.(6) Turn this switch back ON.

3-18

OTHER INDICATOR’. LAMPS-x(EXCEPT PEGA KING)

OIL PRESSURE

OIL TEMPERATURE

OTHER CONTROLS

94. OIL PRESSURE LIGHT (red)

When the accumulator pressure drops below the specified level, this light comes on andthe machine will come to an emergency stop. However, the hydraulic motor will continueto run.

95. OIL TEMPERATURE LIGHT (red)

This light comes on when oil temperature increases abnormally. The machine will then cometo an emergency stop. The-hydraulic motor will also stop.

96. FILTER LIGHT (amber)

This light comes on when the filter is clogged (due to contamination of hydraulic oil). Thefilter or hydraulic oil must be replaced immediately.NOTE: This light may sometimes come on when the machine is started in low ambient tem-

peratures. However, this does not indicate a problem. The light will go off as soon as.the oil temperature increases through operation.

97. AUTOMATIC LUBRICATION BUTTON

Pushing this button pumps grease into machine press section. See the instruction under the“Daily Lubrication” in page 5-7.

i. .

98. FObT SWITCH

This switch opens and closes the clamps. The clamps will not open during automatic oper-ation if the PROGRAM STOP light (24) or the OPTIONAL STOP light (25) is not on, even ifthe switch is depressed. ,

-

3-19

CRT DISPLAY

STATUS CHARACTERS

The following status characters are displayed in the lower right corner of the CRT.

\

.. . ...’

QUEUED BLOCK: Of&B10 N0018

XYuCIJKFUA

LSK . RBS

NOT READY - The control system or the servo system is not ready-for operation.

LSK

8UF

A8S

INC

. MCRM

A L M

EDIT

SRCH

- The NC system is in the “label skip” status. This occurs when power isturned on or when the machine is reset in any mode other than MD I.In the label skip status, when the NC system reads the program tape, itignores the punched data until the first “End of Block” code (CR-in EIAand LF in ISO) is read.

- A certain block is read but is not executed. The block will be erased byresetting in any mode except MDI.

- An absolute command is input in MDI. Pushing the ABWNC button (4)changes the command to I NC.

- An incremental command is input in MDI. Pushing the AlWINC button(4) changes the command to ABS.

- Macro data is being read (MCRM blinks)..\

-, An error-has occurred. Push the -ALARM- button to display the alarm mes-I sage (ALM blinks).

- A program is being edited (EDIT blinks). Data cannot be input whileEDIT is displayed. r

- A sequence number is being searched (SRCH blinks).

3 -20

INPUT DATA‘.

Input data entered through the ADDRESS keys (7) and DATA keys (8) is displayed in thelower left corner of the CRT.

‘\

0

N E X T BLOCK4’lDI: 00010 MB010

-X 1 2 8 8 . 8 8 T-Y 0 0 0 . 0 0 tl

U YC PI QJ D -K BF HUR

+ 220 LSK CIBS

/

Press the _ D/H key to enter “D”. -When the key is pressed again, “H” will be entered._

However, this machine does not use the “l-l” address.

Only one word at a time, consisting of an address character and number, can be keyed in,except when-editing a program.When the C A N key is pressed, the one word keyed-in will be cancelled.

While editing a program,.multiple words can be entered up to 32 characters.When the C A N key is pressed, the last character entered will be cancelled.When the- CAN _ key is held down, the characters keyed-in will be cancelled, startingwith the last character and backing up.

i

3-21

PROGRAM AND SEQUENCE NUMBERS

Program and sequence numbers which were searched are displayed in the upper right cornerof the CRT. !.

\

PROGRAM : 00100 MB100

gal00x

PROGRAM NUMBER

SEQUENCE NUMBER.

3

A L A R M

When an error occurs, ALM will appear and blink, and the alarm number will appear on theCRT.

\

RLRR?l HESSF)GE: 00010 N0010

220 +Y OT222 +Y S LHT

LSK ABS RLN

, 2

The alarm messages are shown in the Alarm Message table,in Section 4.If the display is changed by pushing other function buttons, the alarm number can be dis-played again by pushing the j&ARM!button.

3 -22

..-

?.--..ril

POSITION DATA

When the PAGE button x or -1‘ is pushed after the POSthe following axis positions will be displayed on the CRT.-

___.- button has been pushed,

Position display in the relative coordinate system (RELATIVE)

o This display is in triple size characters. The current position of the axes will be displayed.

I I

X 72.800Y 47.735T 20100010~ No010

X 72.000Y 47.735

1/.

220 -Ic 0.00 ;

/.J-[Auto-index equipped machine]

l The position display will be the same as that of the work coordinate system, unless therelative coordinate system has been reset.

o Resetting: Press the ADDRESS key x. or .‘fI to make corresponding address blink,- - - - - - -then push the ORIGIN button.- - - -

Position display in the work coordinate system (ABS)

, The current position of the axes is displayed b.y triple size characters.

X 72.000i 47,. 735i 201

.1 Ii0010 NOO1O

)

.

I

x 72.00047.735

i 220.-C 0.00.

[Auto-index equipped machine]

3 -23

After the machine is turned on and the axes have been returned to their origins in the RE-

TRACT mode, the position display for each machine model is as fo.llows:

c-

_-! I I .

M o d e l AxisMetric specif ication I n c h s p e c i f i c a t i o n i‘i ,=

machine I. j machine

.-. .-__i PEGA X 1000.00 (39.370)” j 39.370 (loso.oo)*~

J--

Y 1 0 9 0 . 0 0 ( 3 9 . 3 7 0 ) 39.370 (1000.00)---A..-A--.--- ..-. .-__. _-- - -

PEGA 30 40 50’ PEGA

X 1270.00 (50.000) 50.000 t 1270.60)Y 1 0 0 0 . 0 0 (39.370) ; 39.370 (1000.00)

I KING? -..-

VELA II 30-50-50__._ ~.-_ .- ..- ..- ..-- ‘- .-.-..- - ..--.-___

X 1270.00 (50.000) 50.000 (1270.00)COMA 50 50 50 Y 1270.00 (50.0001 50.000 (1270.00)

-. .COMA 50 50 72 X 1830.00 (72.047) 7 2 . 0 0 0 (1828.00) -‘-PEGA 30 50 72 v’ 1 2 7 0 . 0 0 ( 5 0 . 0 0 0 ) 50.000 (1270.00)

.-~CO,MA 50 60 72 X 1830.00 (72.047) 72.000 (1828.00)

I Y 1525.00 (60.039) 60.000 (1524.00)+..-- ._.--. -. ._ .-. ._-. _--; COMA 50 80 80 x - 2000.00 (78.740) 78.740 (2000.00)

iY : 2040.00 (80.315) 8 0 . 3 1 5 ( 2 0 4 0 . 0 0 ) : /

/ h* The numbers in parentheses indicate the position display when the scale has been changed

from metric to inch.+* The numbers in parentheses indicate the position display when the scale has been changed

from inch to metric.

Total position display

The current positions of all axes are simultaneously displayed in the following coordinate sys-tems:

(a) Relative coordinate system (RELATIVE)(b) Work coordinate system (ABSOLUTE)(c) Machine coordinate system (MACHINE)(d) FJemaining amount of movement (DISTANCE TO GO)

i \\pClURL P O S I T I O N : ow1e NW10

CRELRTIUE) cRBSOLUfE~X 7 2 . WIJ X 72. WeY 4 7 . 7 3 5 Y 4 7 . 7 3 5

CNACNINE) (DISTRNCE T O 60)X 0.00 X 0. m

Y -s7.53 Y 0. m

LSK AW

( ACTWL P O S I T I O N 8 OlWl n1r1

<RELATIum cAwouJTEJx. 72-m X 72.888Y 4 7 . 7 3 5 Y 47.73!!C 8.W .c l . I

CIWCNINE) CDISTWCE T O 60)X l . 8a X

- 5 7 . 5 3*.a.8

Y Y 0.88.C 8. .a C l . 88

LSK AiS

[Auto-index equipped machine]

3-24

CbMMAND DATA

:\,-J

Push the CDMND; button. Command data is displayed in three pages, selected by the PAGE

buttons.

CURRENT BLOCK:

The cbmmand data currently. being executed is displayed. (The value which follows “%”

denotes the axis feedrate.)

NEXT BLOCK:

C U R R E N T B L O C K : owla NW10

680 6 9 7 XY

6 9 8 U6 2 3 ~664 C

I6 2 8 J6 4 0 K

-FuA

1 201nYP0DBH

x 0.w

LSK ABS

The command data entered by MDI, or the command data which will be executed next is

‘Idisplayed. Select this page when entering data in the MDI mode.

N E X T BLOCKMD I: 00018 MB810

1 2 2 0 LSK ABS

\ /

3-25

QUEUED BLOCK:

The command data following the next block which will be execut&

is not used on this machine.

-

OUEUED BLOCK : 00616 N6616

XYUCIJKFUA

LSK ClBS

d is displayed. This page , *., ,:. . 1

. .

3-26

PROGRAM DATA

In EDIT mode

Push the PRGRM: button to-display program data stored in memory. The page displayedis determined by the position of the cursor.

PROBRRti: 04444 N4444

04444 692 X1666. YlB66. :672 X566. YS66. ;626 126. JlS0. _K26;691 X-26.:656 :x

To display the desired program, refer to “Program Number Search” in Section 4.Push the PAGE button 11: or. 7“ to display program data by page.-. -i

In MEMORY mode

Push the PRGRfi button to display the page which contains the current block being axe--. ._-cuted.

PROGRAH : 06123 N0123

06123 692 X1836. Y1276. ;690 X10.. Y20. 1266. Jl26. P3 K4

.u; '696*X160. Y85.12 T226 :636 I-12. P2 J-26. Kl ;X45. Yl6. :yr ;u12 :696 X30. Yl2. T366 :X66. YSS.6 ;

L S K RBS

\,

In the MEMORY mode, a blinking cursor indicates the next block to be executed. When thecursor is steady, it indicates the block which is currently being executed or which has justbeen executed.CAUTION: When &ting the machine in the MEMORY mode after the PAGE.& CURSOR

button has been pushed in the EDIT mode to move the cursor, the machinestarts from the block that was previously indicated by the cursor in the EDITmode.

3-27

In TAPE or MDI mode

Push the(PRGRM1 button to display the block which is currently being executed or which has_ :.\

just been executed on the left side of’the CRT and the next block to be executed on the rightside of the CRT.

PROSRRll: Q9014 N9614

(CURRENT) <NEXT)

0 LSK ABS

\

c

NOTE: When pattern commands (such as G28, G29, etc.) are executed, the contents of theblocks displayed on the left and the righi may sometimes be the same.

-

3-28

SECTION 4 - OPERATION

PREPARATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l

AUTOMATIC:. OPERATION

TAPE mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2

MEMORY mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4

MDI (Manual data input) mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6

OPERATION INTERRUPTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8

PROGRAM CHECKProgramtape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 0

Programs stored in memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 0

Program errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 1

Program check end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 1

PROGRAM REGISTRATION AND DELETIONRegistering program tape data in memory . . . . . . . . . . . . . . . . . . . . . . . . . 4 -12

Adding tape program to existing programs in memory . . . . . . . . . . . . . . 4 -13

Entering programs from NC control panel . . . . . . . . . . . . . . . . . . . . . . . 4 -13

Program deletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 5

Deletion of all programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; 4-15

SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -16

PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -17

{ P R O G R A M E D I T I N Gl?diting procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -18

Skanmethod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 8Word search method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “19Return to program start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -20Word insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Word alteration . . . . . . ; . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . . . . .‘4-22 -Insertion/alteration of multiple words or blocks . . . . . . . . . . . . . . ; . . . 4 -23Word deletion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Deleting words up to EO8 (;I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -24

Deleting multiple blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -24

Memory rearrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -25

.

INCH-METRIC SELECTIONSelection by setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26Selection by G code . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . 4 -26

MACRO MEMORY SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27MULTIPLE. PART PUNCHING PROGRAM SETTING . . . . . . . . . . . 4-27BENDING COMPENSATION (G94) DATA SETTING . . . . . . . . . . . 4-27

DISPLAY/SETTING OF TOTAL NUMBER OF

TOOL OPERATIONS-.Display . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..4-2 9

ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -33Prdgram and operation errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -34Ove;travel.................................................4-4 1Erro’rs in servo system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43Faulty PC boards, cables, etc. . . . . . . . . . . . . . . . ., . . . . . . . . . . . . . . . . . . 4-46Control system and motor overheat . . . . ., . . . . . . . . . . . . . . . . . . . . . . . . 4-46Memory errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48 -

NC STATUS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49

DISPLAY/SETTING OF RUNNING TIMEDisplay .,................................................ 4-51Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

-._. . ::. ;.-

./

.?.’

,i

SECTION 4 - OPERAYlOti. .‘.\

\.; PREPARATION.-..

1. Check that the following switches are turned on:0 FAN MOTOR switch (85)

Q PRESS MOTOR switch (86)0 REPOSITIONING DETECTOR switch (87)l HYDRAULIC MOTOR switch (88) . . . except PEGA KINGl AUTO-INDEX switch (89) . . . Auto-Index device equipped machine only

2. Turn the CIRCUIT BREAKER (84) on. The X- and Y-axis drive motor cooling- fans,the clutch and brake cooling fan and electrical enclosure cooling fan will start.

3. Push the NC POWER ON button (11, A display will appear on the CRT in a few secondsand-the press motor will start.

4. At this time lights (17) and (18) should be on’ and lights (29) thru (401, (94) and (95)should be off.NOTE: The NC READY light (12) may blink while the clutch solenoid valve is being

energized during low ambient temperatures. While the NC READY light is

blinking, both the PRESS MOT0.R STOP light (29) and OIL PRESSURE light(94) remain on and the following operations cannot be effected.(1) Automatic operation in the TAPE, MEMORY or MDI mode. (The PRO-

GRAM CHECK operation can be effected.)(2) Punching operation in the MANUAL or MDI mode.After the solenoid valve is properly energized, the NC READY light comes on.The press motor and the’hydraulic motor will then start.

5. Characters LSK and ABS should appear in the lower right corner of the CRT. CharactersBUF, ALM, NOT READY, EDIT, SRCH, or MCRM should not appear.

6. Turn the MODE switch (43) to MANUAL.

7. Push JOG buttons -X (56) and -Y (57) to move both axes in the negative direction at

least 200 mm (8”) away from their origins.

8:‘Turn the MODE switch (43) to RETRACT.

9. Push ‘JOG buttons +X (54) and +Y 155) until both the X- and Y-axes stop at their origins.The X- and Y-ORIGIN lights (19) and (20) should come on to indicate that both axesare at their origins.

10. Push the TURRET button (58) until the turret stops at its origin. The TURRET ORIGINlight (21) should come on. .NOTE: Any two of the X-, Y- and Turret axes dan be returned simultaneously. -

11. On the Auto-Index device equipped machine, push the +C button (59) until the C-axisstops at its origin. The C-ORIGIN light (22) should come on.

The machine is now ready for automatic operation.

4 - l

AUTOMATIC OPERATIO,N

Automatic operation refers to machine operation in the TAPE, MEMORY, and MDI modes.

TAPE MODE

For automatic operation from program.tape, proceed as follows:

1. Check that the following lights are.on:l X-ORIGIN light (19)l Y-ORIGIN light (20)l TURRET ORIGIN light (21) .l C-ORIGIN light (22) . . . Auto-Index device equipped machine on.ly

2. Turn the MODE switch (43) to TAPE.

3. Load the program tape into the tape reader as follows:(1) Set theTAPE READER switch to RELEASE.(2) Open the tape holder.(3) Load the tape into the tape reader and close the tape holder.

(4) Set the TAPE READER switch to AUTO.

4. Position the worksheet on the table:I

(1) Step on the FOOT SWITCH (98) to open the clamps. The CLAMP OPEN light (33) )

will come on.(2) Place the worksheet on the table.(3) Raise the X-gauge block. The X-GAUGE BLOCK light (36) will come on.(4) Position the worksheet against both clamps and the X-gauge block.

(5) Step on the FOOT SWITCH (98) again to close the clamps. The CLAMP OPEN light(33) will go out.

</

(6) Lower the X-gaugeblock. The X-GAUGE BLOCK light (36) will go out.

4 - 2

-y 5. Check that lights (29) thru (40), (94) and (95) are off. Also check the following items toensure that:

!‘.(a) The EMERGENCY STOP button (62) is not pushed (The NC READY light (17)

should come on].(b) The STOP buttons (66) and (69) are not pushed.(c) One of the STRIKER light (74), (75), or (76) is on.(d) Either the INDEX PIN OUT or IN light (71) or (72) is on.(e) The TOP DEAD CENTER-light (18) is on.(f) The OVERRIDE ON/OFF switch (64) is turned to-ON.(g) The STRIPPING MISS ON/OFF button light (53) is on.

6. Check that LSK and INC (or LSK and ABS) appear in-the lower right corner of the CRT(Characters BUF, ALM, NOT READY, EDIT, SRCH, and MCRM should not appear).

7. Set the following as required..l FEEDRATE switch (41)o SINGLE button (42)l PRCGRAM CHECK button (45)l OPTIONAL STOP ON/OFF button (49)e OPTIONAL BLOCK SKIP ON/OFF button (50)

l TURRET ON/OFF button (51)0 PRESS SELECT switch (60)

8. Push one of the START button (12), (46), (65), or (70). The program tape will be readby thetape reader and machine operation will start.

\i

9. When the tape operation ends, the X- and Y-axes will return to their origins. The X- andY-ORIGIN lights (19) and (20), and the PROGRAM END light (26) will come on. On theAuto-Index device equipped machine, the C-axis will also return to its origin and the C-ORIGIN light (22) will come on.

4 - 3

MEMORY MODE

For automatic operation from a program stored in memory, proceed as foll.ows:

1. Check that the following lights are on:

@ X-ORIGIN light (19)l Y-ORIGIN light (20)l TURRET ORIGIN light (21)

l C-ORIGIN light (22) . . . Auto-Index device equipped machine only

2. Turn the MODE switch (43) to MEMORY.

3. Push the function button:PRGRM;.I--. .

4. Search the program number required. (Refer to PROGRAM NUMBER SEARCH in thiss e c t i o n . )xI

5 . Check that the required program is displayed on the CRT.

6. Check that th,e cursor appears directly under the program number (0) on the screen.CAUTION: Program execution will start from the block indicated by the cursor.

PROGRAIl : 00023 MB023

gtBfi23 6 9 2 X1030. Y1270. :6 7 2 X450. YS00. :626 1125. J90. K12 T306 :6 7 2 X350. Y200. ;660 1123.45 Jl05. K-60. P-20.00. Tl0S ;

6S0 :t

LSK ABS

7. Follow the same procedures outlined in steps 4 through 7 of TAPE MODE.

\

)

4 - 4

8. Push a START button (121, (461, (651, or (70).The program stored in memory will then be executed. During operation, the cursor willmove and stop directly under the address character of the block being executed,

PROGRM : 0 0 0 2 3 MB023

00823 692 X 1 0 3 0 . Y 1 2 7 0 . :672 x450. YS00. :626 Ik25. -J90. K12 T306 :6 7 2 X 3 5 0 . Y200. :560 1123.45 Jl0S. K-60. P-20.90. 110s ;

650 :x

L S K ABS

L

(Block being executed: G68 1123.45 J105. K-60. Pi20. 08. T105;)

9. When the memory operation ends, the X: and Y-axes will return to their origins. The X-and Y-ORIGIN lights (19) and (20), and the PROGRAM END-light (26) will come on.On the Auto-Index device equipped machine, the C-axis will also return to its origin andthe C-ORIGIN light (22) will come on.The cursor returns to the beginning of the program.

-

4 - 5

MDI (MANUAL DATA INPUT) MODE

To input one instruction block through the NC panel and execute it, proceed as follows:

1. Turn the MODE switch (43) to MDI.: _.

; .;.--

2. Push the function button:COMNDj.

3. Select the page NEXT B LOCK/MD1 on the CRT with the PAGE button !1) or iz.

N E X T BLOCK/HDI: 0 0 0 2 3 N0023

XYu

-CIJKFUA

0 LSK RBS

Example: Input and execute G90X400.00Y500.00T215.

.4. Push the ABWINC. button (4) to display ABS in the lower right corner of the CRT.

5. Press the .A-, 4 , 0 1, 0 _ and -.~:~~: keys, and iNPUT button in that order. If_ _--incorrect data is entered before pushing the I.NPUT- button, press the CAN key and__..-- _____ -.- -enter all data again. If incorrect data is discovered after the INPUT button has been- - -pushed, enter all data again.CAUTION: If no decimal point is input, the NC unit will treat the last two numbers

(the last three in inch notation) as being after the decimal point.

6. Press the: v,, 5 I., jjy., .-6~ and ,. . keys, and._[‘FPUTi button in that order. Next,

p ress the . 7’ 2. 1. . and 5: keys, and. INPUT- button in that order. If incorrect.-r _ . ’ -2 -.- -Idata is entered, use the same method as in step-5 to correct the data.

4 - 6

7. The display on the CRT should be as shown in the figure below:

c

N E X T BLOCKMDI: 0 0 0 2 3 N0023\.:

.x 4 0 0 . 0 0 T 21s-Y 500.00 nv w-C PI QJ DK BF HUA

LSK ABS

8. Push a START button (12). (461, (651, or (70). The X-, Y- and T-axes will move to thepositions displayed on the CRT.

,\

4-7

OPERATION INTERRUPTSMachine operation will be interrupted if any of the following situations occur: : _..

Situation

l The EMERGENCY STOP button(62). is pushed.

l The PRESS MOTOR STOP light(29) comes on.

l The AIR DOWN light (30) comes

o n .

l A STOP button (471, (66), or (69)is pushed.

l The LUBRICATION light (32)comes on.

0 The TOOL CHANGE DOOR light(35) comes on.

l The X-GAUGE BLOCK light (36)comes on.

l The STRIPPING MISS light (371comes on.

l The REPOSITIONING POSITIONlight (38) comes on.

l ALM blinks on the CRT.

l ALM blinks and 1003 INDEXALARM 131 is displayed.

Remedy 17’

Reset the button by turning it clockwise.Return.the axes to their origins,- and resumemachine operation from the beginning of theprogram.

Repair the malfunction, then return the’axes to- /their origins. Resume machine operation from j

the beginning of the program.

/

If continued operation is desired, push a :

START button after resetting the STOP but-ton (66) or (69) by turning it clockwise.

Repair the malfunction, then push a STARTbutton (12). (461, (651, or (70) to resumeoperation.

,

Repair the malfunction, then push. theRESET button (131. to clear the error. Return-. I

the axes to their origins and resume operationfrom the beginning of the program.

Proceed as follows:__.. - ._.. -1. Push the RESET button (13).-.----’2. Turn the MODE switch (43) to MANUAL. i

3. Set the INDEX PIN switch (73) to IN. !

4. Turn the MODE switch to MDI. i

5. Enter a T2xx station number. . -

6. Return the X- and Y-axes to their origins.

4 - 8

_I~

-. i__ F’

Situation Remedy

o ALM blinks and 1004 T-AXIS Push the EMERGENCY STOP button (62),

NOT RETRACTED is displayed. then reset it. Return all axes to their origins.

l 2000 INDEX NOT PREPARED (a) When all axes have been retracted to their

is displayed. origins:1. Turn the MODE switch (43) to MDI.2. Enter G50 or a T2xx station number.

j (b) When all axes have not been retracted toI their origins-(emergency stop or primary

power just applied):1. Return the C-axis to its origin.

i 2. Alarm number 1004 will a,ppear on the

CRT.3. Push the EMERGENCY STOP button

(62).4. Reset the EMERGENCY STOP button

by turning it clockwise.5. Return all axes to their origins.

4 - 9

ffRdGRAM CHECKThe purpose of this function is to allow programs stored in memory or on program tape to be ,I,

checked prior to execution. This is done without operating the machine..’ .._”

This functionchecks the following items:i.. 2 A,’

(a) Program format errors(b) Over-travelTo perform the’program check, proceed as follows:

PROGRAM TAPE1..

1. Check that the following lights are on:l X-ORIGIN light (19)l Y-ORIGIN light (20)* TURRET ORIGIN light (21)

* C-ORIGIN light (22) . . . Auto-Index device equipped ,machine only

2. Turn the MODE switch (43) to-TAPE.

3. Push the PROGRAM CHECK button (45). The button light will come on.

4. Load the program tape into the tape reader.

5. Push the SINGLE button (42) if necessary.

6. When checking the coordinates of. the X, Y, T, and C axes, push the _ POS-, button,then select the page required with the PAGE button _. 1

- .-_or t_. ._ .

7. Push a START button (12), (46), (65), or (70). ,. . .

8. Tape reading begins, If the program contains no errors, the tape will run to its end.

9. When the tape end is read, the PROGRAM END light t-26) will come on.

PROGRAMS STORED IN MEMORY

1. Check that the following lights are on:+. X-ORIGIN light (19)l YiORlGIN light (20)l TURRET ORIGIN light (21)l C-O’RIGIN light (22) . . . Auto-Index device equipped machine only


3. Search the program number to be checked.

4. Perform the same procedures as in steps 3,5, and 6 under PROGRAM TAPE.

5. Push a START button (12), (46), (65), or (70).

6. Program reading.begins. If the program contains no errors, it will run to its end.

7. The PROGRAM END light (26) will come on.

4-10

PROGRAM ERRORS

If the program contains an error, the following will be displayed on the CRT:

Program error number

[Example] ooo PROGRAM

LError number. - -

When -an error number is displayed,.‘push the RESET button and proceed with the PRO-- __.AGRAM CHECK END described below.

.PROGRAM CHECK END

When the program check is finished, proceed as follows:

-1. Push the PROGRAM CHECK button (45). The button light will go off.

2. Turn the MOD5 switch (43) to MANUAL.

3. Push the JOG buttons -X (56) and -Y (57) to move the X- and Y-axes at least 200 mm

(8”) away from their origins.

4. Turn the MODE switch (43) to RETRACT.

5. Push the JOG buttons +X (54) and +Y (55) to return both axes to their origins. The X-

and Y-ORIGIN lights (19) and (20) should come on. The turret and the C-axis need notbe returned-to their origins.

NOTE: a) The above steps must be done before proceeding to machine operation.b) Do not reverse steps 1 and 2 above.

.

4-11

PROGRAM REGISTRATION AND DELETION

-..REGISTERING PROGRAM TAPE DATA IN MEMORY

1. Turn the PROG PROTECT switch (48) to OFF.,,’-.

2. Turn the MODE switch (43) to EDIT or MEMORY, then push the-, PRGRM; button.

3. Load a program tape into the tape reader.

4. Enter a program number if the program tape has no program number or when the exist-ing program number is to be changed. To enter a program number, press the ADDRESSkey ‘-a-. and enter the program number (It is not necessary to push the INpuT- bu.t-ton).

-.5. Push the READ button. The program tape will be read by the tape reader, then EDIT_...

wit1 be displayed in the lower right corner of the CRT.

6. After the program tape data has been stored in memory, the beginning of the programwill be displayed on the CRT.

To successively register programs in memory, proceed as follows:

01111 -I--- ---.G50; 02222 G50; 03333! ER I

--L-G50; j (%I /

t t fstop stop stop

h e r e here here .I--

(a) Perform,steps 1 thru 6 above. The tape reading stops at G50 of the first program. Leavingthe tape as it is, push the READ button to register. the next program.

(b) To successively register all programs as far as the ER, press the ADDRESS key 01: ,DATA keys --I,, 9 - , g , 9 and 9 , and the READ button in that order,

after step 3.

NOTE: a) The label skip status will not occur until ER is read. When another tape isloaded into the tape reader after the tape reading has stopped at G50, push,

\ the, RESEE button.b) ER means End of Record,‘and % is used as ER in IS0 code.‘c) The semicolon means EOB (End of Block). CR is used as EOB in EIA code

and LF is used as EOB in IS0 code.

4 -12

ADDfNG TAPE PROGRAM TO EXISTING PROGRAMS IN MEMORY“.

i’.;

01234 . . . G50: ER___.,, ..-’ T-ZZed

1, Turn the PROG PROTECT switch (48) to OFF.

2. Turn the MODE switch (43).to-EDIT or MEMORY.

3. Push the. PRGRM, button.__..A

4 . Load the program tape into the tape reader..

5. Press the ADDRESS key ..a- and enter the program number desired, then push the CUR-- -

SOR button 1_._ *

6 . -Press,the ._ C A N key and .-READ, button in.that order.

ENTERING PROGRAMS FROM NC CONTROL PANEL

Programs can be directly entered into-memory from the control panel.

1. Turn the PROG PROTECT switch (48) to OFF.

i

2. Turn the MODE switch (43) to EDIT.-7

3. Push the; PRG R-M_ button.

4. Press the ADDRESS key -6 ---’ then enter the program number to be registered.-..--

5. Push the INSRT button: The display on the CRT will appear as shown in the figure_.- .dbelow.

PROGRRH: 00010 H0010

.,

i

pee10x

LSK A0s

4-13

.

6. Enter the program data from the control panel.

Example: Program G92XlOOO.OOY 1000.00;Press the keys in the order shown below.-Y--F-,-O:i~jr~Y,l,~O,O,O,:,]IG,,9.2.X,l.O

- -EOB /

PROGRAM :.

20100x

692X1000. Yi000. :-

, /-

.~ ._1:.

i- .,‘. ,.. ,.:.,-. .

7. When an incorrect character is entered, press the CAN--. key. The last character willbe canceled. A maximum of 32 characters can be entered on one line of the CRT.

---.8. After the data has been correctly entered, press the INSR_T_ button.

,

f \

PRO6RfVl: 00100 N0100

00100 692 xteae. ylma. ix

LSK RBS

9. In the same manner as above, enter subsequent program data.

10. To correct the program data that has been’ already entered, use the steps described in

P R O G R A M E D I T I N G .

4 -14

. . . . 11. To m-start program data entry, set the cursor under the la.st word that has already beenentered.

4‘t,12. After all desired programs have been entered, push the I RESET, button to return to the

beginning of the programs just entered.

PROGRAM DELETION

To delete a program from memory, proceed as follows:


2. Turn the MODE switch (43) to EDIT. -

3. Push the PRGRM, button.- -

4. Press ADDRESS key D , then enter the program number to be deleted. Push the- - -- -DELET button. This will delete the corresponding program from memory.-.- - -

DELETION OF ALL PROGRAMS

To delete all programs from memory, proceed as follows:

1.

2.

3.

4.

Turn the PROG PROTECT switch (48) to-OFF.

Turn the MODE switch (43) to EDIT.--.-._

Push the,EGRM button._-

Press ADDRESS key C..- ’ then DATA keys -” , -z;, i”:, 91 and! 9 . and the.i ,DELET button in that order.-...___

4-15

SEQUENCE NUMBER SEARCH

Finding a sequence number on tape

1. Turn the MODE switch’{431 to TAPE.

2. Load the program tape into the tape reader.

Program 01111 Program 02222 Program 03333 -

01111 02222 N4020 . . . ; 03333 ER (%,

f ! I.

I Sequence No. to be found !p------ _-_ _ .-.- ~- - - .-.-- ..- ‘i

Start position of the tape Search rangeset in the tape reader (From the tape set position to the tape end)

3. Push the PRGRG button.

4. Press ADDRESS key N and enter the sequence number to be found, then push CUR-

SOR button -1 __, . The tape will stop at the desired sequence number.

Finding a sequence number in memory


2. Search the program number which contains the sequence number to be found.

- --- I

, 01111- r-‘- .-r-‘- .- 7

7------v0 2 2 2 20 2 2 2 2II

N4030 . . . ;N4030 . . . ; ;; 0333303333 a ER (%Ia ER (%I. -.. -. -- .-.A.-.-- ---_-.. -L--I - L - - -

t ‘~ ’1 ‘~ ’!!

Sequence No.Sequence No. to be foundto be found,, .

- -- -Search rangeSearch range

II

~ (Selectedprogram otily)~ (Selectedprogram otily)

Selected program

3. Push the PRGRM button.-- __,

4. Press ADDRESS key J and enter the sequence number to be found, then push CUR-

SOR b&ton --i-. The sequence number will then be searched.,

NOTE: While the sequence number is being searched, NC coordinate values and other dataare not affected by any program portions which are skipped over. For this reason,all necessary codes] such as M, T or G, and coordinate values must be contained inthe block from which operation starts.

4-16

, PROGRAM NUMBER SEARCH--..,, .

Any program in memory can be found.

I4.,f

_ ,..‘; 01001 03054 01972

-Program number is searched

Method 1

1, Turn the MODE switch (43) to EDIT or MEMORY.. .._ - _-.

2. Push the PRGRM_ button.

3. Press ADDRESS key 0 , then enter the program number to be found. Push CUR-

SOR but ton 1 . The first page of the searched program will appear on the CRT.

_ Method 2

-1. Turn the MODE switch (43) to MEMORY.

. 2. Push the PRGRM button.-

3. Press ADDRESS key 0 , the _- CAN key and CURSOR button J- m that order.The next program in number sequence will appear.

; . . .Method 3

1. Turn the MODE switch (43) to EDIT.

.,2. Push the PRGRM button.

3. Press ADDRESS key 0 and CURSOR button 1 -1 in that order. The next programin number sequence will appear.Holding down the CURSOR button 1 displays programs sequentially;.- ._d

4 -17

PROGRAM EDITINGThe program editing function allows changes, additions or deletions to be made to the pro-

grams stored in memory through the NC control panel. To edit a program, proceed as.follows:

EDITING PROCEDURES


2. Turn the MODE switch (43) to EDIT.----.

3. Push the. PRGRM button..- --.----.

4. Search the program to be edited.(See PROGRAM NUMBER SEARCH).

5. Find the word to be edited using method (a) or (b) below. The term “word” refers to anaddress character with its number entry.(a) Scan method(b) Word search method

6. After finding the word, change, add.or delete its contents as desired.

SCAN METHOD

(a) When CURSOR button C__- is pushed, the cursor will move to the right and stop at the

next address character. I

N1234 G72 X500. Y500.; G28 120; JO

L’WWWW17

1- - :L: ;c 1 :\ 1 ;TT- -

(b).When CURSOR button t-- - is pushed, the cursor will move to the left and stop at the

next address character.

,N1234 G72 X500. Y500.; G28 120. JO

~-%..-/wuu-.-.l’-/II- ,- ,-

t- :t:. ,,t .s t t::

- -(c) Holding down CURSOR button ‘z or -t-, causes the cursor to move continuously

in the corresponding direction. ,

(d) When PAGE button II. is pushed, the next program page will appear, and the curser

will appear under the first word on the page.

(e) When PAGE button-3-- - is pushed, the previous page will appear, and the cursor will

appear under the first word on the page.

(f) Holding down PAGE button:?-! orI7 displays pages sequentially.- -

4 -18

WORD SEARCH METHOD‘.

This method is used when a particular word is to be found. Words are searched only in’

sequential order.

N1234 G72 X500. Y500.; G28 120. JO K20

Word currently being Word to be foundsearched or scanned (120.1

Search direction

. .1. Press ADDRESS key -1 and DATA keys 2-, _O_ and71I in that order.

NOTE: 8e sure to enter “120.” or “12000”. If only “120” is entered, the desired word

will not be found.

2. -Push CURSOR button ‘--&‘-- to start the search.--.Upon completion of search, the cursor will appear under the I of “120.“.

Searching word by address only

A word can be searched by its address only.

N1234 G72 X500. Y500.; G28 120. JO K20 T215

cWord currently being. Word to besearched or scanned found

1. Press ADDRESS key K- and the CAN ‘key in that order.

2. Push CURSOR button -‘-I to start the search. Upon completion of search, the cursor

will appear under the address K.

NOTE: The word search cannot be made with CURSOR button(t .

4--19

RETUdN TO PROGRAM START

01100 .NOOOl G92 X.1000. YlOOO.; G72 X500. rc I ._ .-

Program start Word. currently beingsearched or scanned

M e t h o d 1

1. Turn the MODE switch (43) to EDIT.- -

2. Push the RESET button. The cursor will return to the beginning of the program.-.. - - .

Method 2

This method -is the same as searching the program number. See PROGRAM NUMBERSEARCH. :

.Method 3.

1. Turn the MODE switch (43) to MEMORY.__. _. -

2. Push the ,PJiRM button. I

3. Push CURSOR button._,. The cursor will return to the beginning of the program. )

.i

4-20

‘\.-:

,’

WORD INSERTION-.x

1.

2.

3.

F Word T105 to be inserted here

G 2 8 I?O. J180. K20; G91 X-20 . ; G50;

fWord to be found

Search or scan the word just before the location of the word to be inserted.

Press ADDRESS key ‘T- and DATA keys lx, :o! and ‘r, in that order..- ..-.,

Push the INSRT button.

PROSRAtl : 04444 N4444

04444 692 X10W. Yl0@0. :672 xsm. Y5BB. :626 120. Jl66. E26 :6 9 1 x - 2 0 . ;650 ;x

I

rres, LSK ABS

Before insertion

PROGRAIl: 0 4 4 4 4 N 4 4 4 4

0 4 4 4 4 6 9 2 X1660. Yl660. ;672 X588. YSBB. :626 120. Jl60. K2fl ~165 :691 X-26. ;658 :t

After insertion

4-21

WORD -ALTERATION.

Find this word

r’. .T;’G28 120. J225. K20 T215; G91 X-50.; G50;

c,. ,.j’

+A l t e r t o T303

1. Search or scan the word to be altered.

2. Press ADDRESS key j and DATA keysi, m and ~ in that Order.

3. Push the; ALTERj button. _..

G28 120. 5225. K20 T303; G91 X-50.; G50;

After alteration-

)

4-22

INSERTION/ALTERATION OF MULTiPLE WORDS OR BLOCKS. .

Multiple words or blocks can be inserted or altered. A maximum of 32 characters can be in-sened or altered at one time.

Find this wordi

G28 120. 5180. K20 T105; G91- X-20.; G50;

tWords to be inserted(Y50. T303)

1. Scaryor search the word just before the location .of the words to be inserted. -

2. Enter the words to be inserted, and push the _-!NSRTI button.

[Ex.] -V- 5 -0‘ .. _ T 3 Y-O- -3 -INSRT.-_ - - -

PROBRAfl : 0 4 4 4 4 N4444

04444 692 X1000. Y-1000. ;6 7 2 X500. Y500. ;6 2 0 1 2 0 . Jl00. K20 T105 :6 9 1 z - 2 0 . ;650 :x

Y%. T303,

\

Before insertion

7rPROQRRH : 0 4 4 4 4 N4444

04444 692 X1000. Yl000. :6 7 2 XS@@. Y500. :620 120. Jl00. K20 Tl05 ;091 X-20. YS0. 1303 :650 : .t

,

- LSK BBS

\

A f t e r i n s e r t i o n

/

-

When altering, scan or search the word to be altered, enter the new words or blocks, then

push the. ALTER button.

.4 -23

WORD DELETION

1.

2.

rind this word

N1234 G91 X50. Y50.; G90 G72 X400.:.i’_ pi-’

b/&d. to be deleted

Search or scan the word to be deleted.

Pushthe DELET button.

N1234 G91 X50.; G90 G72 X400._..

Program after deletion

DELETING WORDS UP TO EOB 1;)

rind this word

N1234 G91 X50. Y50.; G90 G72 X400.

t-4

Words to be deleted

1. Search or-scan the word..--_ _-

2. Press the EO8 key.

3. Push the DELET, button.

The word deletion will be done up to EOB, and the cursor will move under the addresscharacter of the word following EOB.

>

\. _-

DELETING. MULTIPLE BLOCKS

Word currently being searched or scanned (present cursor position)

N 1 2 3 4 691 X50. . . . . . . . .; N1250- G90 X900. Y900.; N1251 . . . . . . . .

1. Search or scan the word. ,

2. Enter the sequence number of the last block to be deleted.[Exe] -NT,! j--m ~j?,~‘;,-I ,

3. Push the j*m] button.

The word deletion will be done up to EO8 of the block designated by the sequence num-ber.

4 -24

MEMORY REARRANGEMENT

Frequent program editing may waste memory capacity. Memory can be rearranged to store

the required length of tape in memory.To rearrange the memory, proceed as follows:

(1) Turn the PROG PROTECT switch (48) to OFF.(2) Turn the MODE switch (43) to EDIT, then push the [PRGRMJbutton.

(3) Press the,--.-.

CAN ,key and;ORIGlN;button in that order.

After memory rearrangement, the CRT displays the following:(a) The program numbers of all programs stored in memory.(b). The number of characters remaining in memory.

.-

08002 06084 0 0 0 2 3 08039 0 0 0 9 90 0 1 2 3 00500 0 0 6 0 0 00000 0 4 4 4 409004 09014

D I R E C T O R Y 01 : 00099 N0099

00022542,

/

,

4 - 2 5

INCH-METRIC SELECTIONThe system measurement scale can be set either to metric or inch.

SELECTION BY SETTING DATA

1. Push the: SET ; button.

2. Push PAGE button 1‘ or’7 to select the page shown in the figure below.u-

/

S E T T I N G D A T A 0 1 : 0 0 0 9 9 N0099

,x H I R R O R IHAGE =0 C0:OFF 1:ON)Y H I R R O R IHCIGE =0 C0:OFF 1:ON)C H I R R O R IHAGE =0 (0:.OFF 1:ON)TV CHECK =0 <B:OFF 1:ON)PUNCH CODE =0 C0:EIA l:ISO>

- I N P U T U N I T =l C0:HH 1: INCH)I N P U T D E V I C E 1 =0 C0:TCIPE l:RHT>I N P U T D E V I C E . 2 =0 Cl:RS232C)

R U N N I N G TIHE 0005H 02H 065

0 LSK FIBS

\

.--3. Push CURSOR button A-. or -_‘-t to move the cursor under INPUT UNIT.

4. Turn the PRdG PROTECT switch (48) to OFF.

5. Turn the MODE switch (43) to MDI..._.~

6. Press ADDRESS key.-7. Press DATA key 9. to change-the scale from inch to metric,or press DATA key -“i--- to change from metric to inch:-.

7. Push the IN PUT button..___.

8. Return the X- and Y-axes to their origins (See steps 6 thru 9 of PREPARATION)..-.- . --,

9. Push the. POS button to check that the origin position display is correct (See POSI-_ _ ..--TION DATA in Section 3).

SELECTION BY G CODE

Refer to the Programming Manual for details.

4 -26

‘1.:

.,,

---, MACRO MEMORY SETTINGf ‘. MULTIPLE PART PUNCHlNG PROGRAM SETTI NG

BENDING COMPENSATION (G94) DATA SETTING.uj,-’These three functions are set by the following methods. For details of the above functions,refer to the Programming Manual.

1. Push the SET button.‘1.

2. Push PAGE button ‘x. or __.-7 to select the page shown in the figure below.

S E T T I N G DFITCI 02 : 00099 MB099

NO. DFlTFI NO. DATCI

_eew s 015s 00058 2 0156 00 0 5 9 6 0157 00 0 6 7 0 0158 00 0 6 8 -0 0319 -101000010141 50 0 3 4 0 00lSl 0 0 3 4 1 00 1 5 2 0 0 4 3 4 00lS3 0 0435 00 1 5 4 0 0539 0

LSK FIBS

L

3. Turn the MODE switch (43) to MDI.

4. Push CURSOR button 1 or -.T to move the cursor under the number of the functionto be set.0434 . . . . . . Macro memory setting0435 . . . . . . Multiple part punching program setting0539 . . . . . . Bending compensation (G94) data setting


6. Press ADDRESS key Pi.

7. Press the DATA key to set the functions as follows:

Macro’memory setting (No. 0434)0: Data in macro memory is deleted by the reset operation or power off.1: Data in macro memory is not deleted by the reset operation or power off.NOTE: For normal operation enter “0” inorder to store the specified macro data.

Multiple part punching program setting (No. 0435). ,.0: Programs which do not use software for multiple part punching.1 : Trial punching.2: Post-trial punching.3: Full punching.

4-27

Bending compensation (G94) data setting (No. 0539)Enter bending coefficient iri units of 0.01. (Max. 999.9)

[Ex.] : If alpha = 1.80, press DATA keys:=, L and:=:.

8. Push the. INPUT, button.

4 -28

~.

DISPLAY/SETTING OF TOTAL NUMBER OF iOOL OPERATIONS. -.The total number of strokes made on each turret station is shown on the CRT. The resettingand designation of the number of tool operations can also be accomplished by the key oper-ation.

DISPLAY

1. Push thei SET ,button.

-2. Push PAGE button i L ’ or : t ’ to select the page desired: SETTING DATA, pages- -

03 to 06./ Y

S E T T I N G DATCI 83 : 0 0 0 9 9 N0099

!#ifn

DCITFl NO. DCITA2 2 0 0 9 2 7 08 0 9 2 0 0

091s 0 0 9 2 9 00920 122 0930 00921 0 0 9 3 1 00922 950 0932 0W23 -. -0 0933 0W24 0 0 9 3 4 10l 92S 0 093s 3W26. 3 0936 0

LSK MS _

The total number of strokes made on each turret station is shown in the DATA column.For the relationship between NO. on the left and the station number, refer to the tables onthe following three pages. The maximum number of strokes which can be displayed is

99,999,999.

SETTING- -

1. Push PAGE button c or t- -- to display the page in which the code number cor-

responding to the applicable station number is found.

2. Push’ CURSOR button ,I or _7 to move the cursor under the code number of the

stroke,count to be altered. -

3. Turn the MODE switch (43) to MDI and turn the PROG PROTECT switch (48) to OFF.

4. Press ADDRESS key ip. and enter the required number of strokes with the DATAkeys.

-

5. Push the INPUT button.

4 -29

STATION NiJilBER CODES FOR STANDARD TURRETS

40

T201

T102

T303

T104

T305.

T206

T107

T308

1109

-132

+T201

T102

T203

T304

T205

.T106 /

T307 j

T 2 0 8

T209

T210

1111

T3i2

T310

T211

T112

T313 j T213

T114 ; T114

72

1201

T102

T203

T304

T105

T306

T107

T208

T309

T210

Till

T212

T313

T114

T315

T116

T217

T318

T219

T120

T221

T322

T123

T324

46

T224

T125

T226

T327

1128

T329

T230

T131

T332

T233

T134

T235

56

T201

T102

T303

T104

T205

T306

T207

T108

T209

T310

T l l l

T312

T113

T314

T215

T116

T317

T118

T319

T120

T221

T322

T223

T124

T225

T326

T127

T328

T229

T130

T331

T132

T233

T334

T235

T136

T237

T338

T139

T340

T141

52

T201

T102

T303

TlO+

T305

T106

T207

T308

1209

1110

T211

T312

T113

T314

T215

T116

T317

T218

T219

T120

T321

T122

T223

T324

T125

T326

T227

1128

T329

T130

T331

1132

T233

T334

T235

T136

T237

T338

T139

T340

T241

48

T201

T102

T203

T304

T105

T306

T207

T108

T309

T210

Till

T212

T313

T114-

T315

T216

T117

1318

T219

T120

T321

T122

T223

1324

1225

T126

T227

T328

T129

T330

T231

T132

T333

T234

T135

T236

T337

T138

T339

T240

T141

4-30

44

T223

Tl-24

T225

T326

T127

T328

T229

T130.

T331

0917

0918

0919

0920

.0921

0922

0923

0924

0925 /

0926 1

0927 :

0 9 2 8 j

0929 i

0930 i

0931 /

0932 /

0933 j

0934 j

0935 1

0936 j

0937 /

0938 /

0939 I

0940 !

T232

T133

T234

T335

T236

!iI*

III

I

1I

j

III

I

Th36

T237

T138

T239

T340

T241

T142

T343

T144

T245

T346

TlOl

T102

T137 T315

T338 T216

T239 T117

T140 T318

T341 T119

T142 T320

T243 T221

T344 T122

TlOl T323

T102 T124

T203 : T325

T215

T316

T217

T118

T219

T320

T221

T122

T323

T224

T2250941 ~ T 1 2 5

0942 I T 2 2 6

0943 / T327

0944 : T 2 2 8

T203

T304

T105

T306

T207

T108

T309

T210

Till

T212

T313

T2‘14

T115

T2J6

T317

T218

T304 T226 T226

T127

T328

T229

1130

T231

T332 )

IT 1 0 5 i T 1 2 7

T306 T328

0 9 4 5

0946

0947 i

0948

0949

0950

0951

0952

0953

0954

0955

0956

0957

T129

T230

T331

T132

T333.

T134

T235

T336

T237

T138

T239

T340

T141

T207

T108

T309

T210

Till

T212

T313

T214

T115

T316

T217

T118

T319

T129

T330

T231

1132

T333

T134

T335

T236

T137

T338

T139

T340

i

STATION- NUMBER CODES FOR STANDARD TURRETS (CONT

statior

\No.

0 9 5 8

0959

0960

0961

0962

0963

0964.

0965

0966 T 1 5 0

' 0967

0968

0969

0970

0971

T72

T342

T143

T244

T345

T246

T147

T248

T349

T350 ! T 3 5 0

T351 T251 i T151

T152 I T152 j T352

T253 T253 :

T 3 5 4 j T 3 5 4 !

T255 : T155 j

T156 j T356 /

T257 I

0972

0973

0974 T358 I0975 T159

56

1342

T243

T144

T345

T 1 4 6

T347

.T148

T249 ,

52

T142

T343

T244

T245

T146

T347

T148

T249

1tJ

48 46 44

T342T342 T119T119 T120

T243T243 T320T320 T221

T144T144 T121T121 T322

T345T345 T222T222

T 1 4 6 1 T 3 2 3T146 T323

-1247

T348

0976 T360 9

0977 T161

0978 T262

0979 T363

0980 T264 :

0981 T165 j

0982 T266 j

0983 T367, j

0984 T168 j

0985 T369 i

0986 T170

0987 j T271 :

0988 i ,\ T372 1

Lrl40 32

-

4-31

STATION NUMBER CODES FCiR AUTO-INDEX TURRETS

station

\No.

0917

0918

0919

0920

0921

0922

0923

0924

0925

0926

0927

0928

0929

0930

0931

0932

0933

0934

0935

0936

0937

0938

0939

0940

0941

0942

0943

0944

0945

0946

0947

0948

0949

0950

0951

0952

0953

0954

0955

0956

58

T220

T228

T129

T230

'T331

T132

T333

T134

T235

44

T216

T223

T124

T225

T326

T 1 2 7

T328

T229

T130 T114

T 3 3 6 ! T 3 3 1 T315

Tc

40

T206

T107

T308

T109.

T310

T211

T112

T313

T237

T138

T239

T340

T141

T342

T143

T244

T345

T246

T147

T248

T349

Ti50

T351

T152

T25i

T354

T255

T256

? T264

,'r165

1266

T367

T168

T369

T170

T271

T372

T201

Tl,32 T216

T 2 3 3 j .Tli7

T 3 3 4 ; T 3 1 8

T 2 3 5 ! T119

1136 1 T 3 2 0

T 2 3 7 i T 2 2 1

T 3 3 8 / T 1 2 2

T 1 3 9 / T 3 2 3

T340 T124

Tl41 1325

T342 T226

T243 T1.27

T244 T328

T251 T129

T152

T253

i 3 5 4

T155

T356

T201

T102

T30.3

1104

T 2 0 5

T306

T207

T108

T209

T310

Till -L

T330

T231

T132m

T333

T134

T335

T236

T137

T338

T139

T340

T201

T102

T303

T104

T305

0957 T102

0958 T203

0959 T304

0960 T105

0961 T306

0962 T107

0963 T20809i4 T309 _

0965 T210

0966 Till

0967 T212

0968 T313

0969 T114

0970 T315

0971 .T116

0972 T217

0973 T3180974 T219

I

58 44

T312

T113

.T314

T215

,

_...-:,

. . ’

4-32

ALARM MESSAGESWhen an error occurs, machine operation stops and ALARM MESSAGE is automaticallydisplayed on the CRT and the ALM blinks. To restart the machine operation, see OPER-

,ATION INTERRUPTS on page 4-8.

RLARIl PjESSRGE: 06616 MB018

228 l Y OT222 4Y s LHT

LSK RBS RLR

/

ALARM MESSAGE CLASSIFICATION

A l a r m N o . Category,- -

000- 198.. . . . . . Program and operation errors

210 - 241 . . . . . . . Over-travel400 - 446.. . . . . . Errors in servo system

600’- 607 . . . . . . . Faulty PC boards, cables, etc.

700 - 703.. . . . . . Control system and motor overheat

900 - 999 . . . . . . . Memory errors1000 - 1999.. . . . . . Other errors

4 -33

PROGRAM AND OPERATION ERRORS

No.

000

001

002

003 Data consisting of more than the allowable number of digits is entered.

004 The block begins with a number, a minus sign, or a decimal point before theaddress character.

005 The address is not followed by a number. It is followed directly by the nextaddress, or “;” (EOB). J

006 The minus sign is entered incorrectly. It is used in the address which pro-hibits it, or two minus signs Are used.

007

008

009

. O!O

011

017

022

023 In the command for arc cutting, zero is specified as the value of radius R.

M e a n i n g

A parameter requires that the power to the NC unit be turned off once.Turn off the power to the NC unit, then turn it on again.

TH error. Number of holes is not proper. Correct the program tape.

TV error. The number of characters in one block is an odd number. Thiserror occurs only when the TV check is ON. Set the TV CHECK bit of theSETTING DATA to 0, using the same method as that for switching betweenINCH and METRIC.

The decimal point is entered incorrectly. The decimal point is used in theaddress which prohibits it, or two or more decimal points are used.

: _.,-

The TAPE READER switch is not in AUTO (without reel), or not in REEL,ON, or OFF‘(with reel).

Prohibited address characters are input.

A prohibited G code is used.

‘, The feedrate is not entered,.or it is entered improperly.

Movement of the C-axis is attempted on the machine not equipped with theAUTO-INDEX device.

I

In the command for arc cutting, the radius R isspecified without the. radius-R specifying option.

4 -34

No; Meaning .

029

050

031

An offset value consisting of more than six digits is input.

The offset value instructed by the D code for tool compensation is too large.

In the program input for.offset value, the value of P specifying the offsetvalue is too large, or P is not entered.

032 In the program input for offset value, the offset value instructed by R is toolarge.

033 The point of intersection is unobtainable in the intersection point calculation

for tool diameter compensation.

034 In tool diameter compensation, start-up or cancellation is attempted duringthe G02/G03 mode.

038 In tool diameter compensation, excessive cut may occur at the beginning orthe end of an arc because the compensated radius is zero.

041 In tool diameter compensation, excessive cutting may occur.

048 After turning on the power or after emergency stop, axis ‘movement is in-

:strutted without returning the axes to their origins.

_.

059 In the work number search function, the specified program number is notfound. (External Work Number Selecting “A” function)

060 In the sequence number search function, the specified sequence number is

not found.

070 The data input exceeds the memory capacity.

071 + The address data to be searched is not found.\

072 The number of registered programs exceeds the maximum value.

073 The program number to be registered already exists in memory.,

074 The program number is not within the range.of 1 to 8999.

075 Neither program number nor sequence number is contained in the block atthe beginning of program.

4 -35

No. Meaning

077

079

The subprogram is called in threefold.

The stored program does not coincide with the contents of the tape. (Pro-

gram collation)

-.

..

085 In inputting.data with the RS232C interface, the number of bits in the inputdata or the baud rate is incorrect.

086 In inputting or outputting data with the RS232C interface, transmissionfailure or I/O unit failure occurred.

_..

087 In inputting data with the RS232C interface, data consisting of more than10 characters is entered after sending DC3 (tape reader stop code).

0 9 0 In returning to the reference point, the single rotation signal from the posi-tion coder is not detected, so return to the reference point cannot be per-

formed correctly;

081 In returning to the reference point, the speed is too low, and no synchroni-zation is attained between the single rotation signal from the position coderand the reference counter. Therefore, return to the reference point cannot

be performed correctly.

100 The parameter write switch is turned to ENABLE. Turn the switch to DIS-ENABLE and push the RESET button.

101 The power is turned off while rewriting the memory in the EDIT mode. *The memory area must be cleared by turning on the power with the DE LET

and RESET buttons pushed.

.

110 The absolute value of the data in the fixed-point representation system ex-ceeds the allowable range.

\111 The exponent of the data in the floating-point representation system exceeds

the allowable range.

112 The divisor is 0.

113 Prohibited function is used in the User Macro ,A. -

114 The format outside the < expression > contains an error.

. . .:\:,.;”

4-36

‘.No. Meaning

.115 A value that is not defined as a variable number is used..‘:>._-

116 An assignment-inhibited variable is used on the left side of the assignment

statement.

118 The degree of nesting of brackets exceeds the jimit (5).

119 The argument of SQRT is a negative value. Or, the argument of BCD is anegative value, or a value of other than 0 to 9 is cbntained.in each digit.

122 The macro call multiplicity exceeds the allowable range (1 to 4).

123 The macro control command is used in the TAPE mode. :

124 The DO and END statements are not used correctly.

125 The format of < expression > contains an error.

126 In the DO n, thevalue of n is not within the range 1 5 n < 3.

127 The NC command and macro command are intermixed.

128 In the GOT0 n, the value of n is not within the range 0 2 n $ 9999.

129 A prohibited address is used in < argument definition >.

130 In the External Data Input, the data in the Large Section contains an error.

131 In the External Alarm Message, more than five errors occurred.

132 In clearing the External Alarm Message, the corresponding alarm number isunavailable.

133 ’ ,In the External Alarm Message and External Operator Message, the data in,‘the Small Section contains an error.

142 In the G94 command (OFS-III, the value of P, K, or Q is not specified.

143 A T code or C code is instructed during linear interpolation (GO11 or ci.rcularinterpolation (G02, G03).

144 A T code or M code is instructed in the nibbling command (between Ml2 andM13).

146 An illegal T code is instructed.

4 -37

No. Meaning

.1 4 7 The incremental value of X-axis and Y-axis movement in the nibbling oper- .’,’ -,>

ation is greater than the specification. _ ,;_ .

148 The incremental value of C-axis movement in the nibbling operation is greater

than the specification.

150

151

In the G26 command (BHC), no value is specified for I, J, or K. In the G26 -command, the value of I is zero or negative, or the value of K is zero.

In the G28 command (LAA), no value is specified for I, J, or K. In the G28command, the value of K is zero or negative.

. .

152 In the G29 command (ARC), no value is specified for I, J, P, or K. In theG29 command, the value of I is zeor or negative, or the value of K is zero or

negative.

153 In the G36 command (GRD-X) or G37 command (GRD-YI, no value isspecified for I, J, P, or K. In the G36 command or G37 command, the valueof P or K is zero or negative.

154 In the G66 command (SHP), no value is specified for I, J, or P. In the G66command, the value of P or 0 is zero, or the value of I is less than 1.5 timesas large as that of P.

155 In the G67 command (SQR), no value is specified for I, J, or P. In the G67command, the value of P is zero or negative, or the value. of I or J is less than3 times as large as that of P.

156 In the G68 command (NBL-A), no value is specified for I, J, K, P, or 0. Inthe G68command, the value of Q is zero or negative, or the value of 0exceeds the specified range. In the G68 command, the value of I is zero or

, negative.

157 ln’the G69 command (NBL-L), no value is specified for I, J, P, or Q. In theG69 command, the value of Q is zero or negative, or the value of Q exceeds

the specified range.

158 In the G78 command (PNC-A), no value’is specified for I, J, K, P, Q or D.In the G78 command, the value of Q is zero or negative, or the value of Q.is _less than the value of D. In the G78 command, the value of I is zero or ‘.

negative.

4 -38

. . .._.‘.

No.

159

Meaning.

In the G79 command (PNC-L), no value is specified for I, J, P, Q, or D. In theG79 command, the value of Q is zero or negative, or the value of Q is less than

the value of D. In the G79 command, the value of D is zero or negative.

160 X-axis movement instruction exceeds its travel end [positive (+) direction].

161 X-axis movement instruction exceeds its travel end [negative (-) direction] .

162 Y-axis movement instruction exceeds its travel end [positive (+) direction].

163 Y-axis movement instruction exceeds its travel end [negative (-) direction] .

164 In the GlO command (Unloading), no value is specified.for X.

165 In the G59 command (Milling-Line), no value is specified-for I, J, P, or F.

1 6 6 In the G58 command (Milling-Arc), no value is specified for !, J, K, P, or F.

170 Programs.with numbers 09000 to 09899 are to be edited.

I184 The Pattern Memory/Recall number is other than 1 to 5.

185 An attempt is made to input another macro where one macro is alreadystored. Although a macro is not being input, the V code is instructed.There is no correlation between macro numbers U and V.

186 * Illegal macro.number is used.

187 An attempt is made to store macros exceeding the memory capacity.

188 A macro not stored in the memory is called.

189 i Macros are called more than three-fold.h In storing the go-series macros, an attempt is made to store more than -15

, macros.

190 In the G75 command (Multiple Punching Execution-X) or G76 command(Multiple Punching Execution-Y), no value is specified for W or Q.

191 In the G75 or G76 block, the value of Q is wrong.

4 - 3 9

No. M e a n i n g

192 Macro data called by the G75 or G76 block is not in memory.

193 G75 or G76 is instructed when the Multiple Part Punching Program Setting is

0 (See page 4-27).

194 G75 or G76 is instructed between the Uo and Vo commands.

196 G75 is instructed although PO is specified in the G98 block.G76 is instructed although KO is specified in the G98 block.

197 The value of Q in the G76 block is neither 1 nor 3, although PO is specified in

the G98 block.The value of 0 in the G75 block is neither 1 nor 2;although KO is specified inthe G98 block.

198 The value of 0 or W is not specified in the G73 block.

199 In the G73 command, a macro number riot in memory is called.

4 -40

OVERTRAVEL

No.-..a ’

210

211

212

213

214

215

: ?

220

221

222

223 i

224

225

Meaning

The positive (+) X-axis limit switch is actuated.TON in Section 3.

See the OT RELEASE .BUT-

The negative (-) X-axis limit switch is actuated. See the OT RELEASE BUT-TON in Section 3.

In the MANUAL mode, the X-axis exceeds its travel-end [positive (+) direc.tion] . To resume the machine operation, move the X-axis away from its

travel end, then push RESET button.

In the hflANLfAL mode, the X-axis exceeds its travel end [negative (-) dir=-tion] . To resume the machine operation, move the X-axis away from itstravel end, then push RESET button.

The X-axis movement in the positive (+) direction violated the inhibited areaof the stored stroke limit 2.

The X-axis movement in the negative (-) direction violated the inhibited areaof the stored stroke limit 2.

The positive (+) Y-axis limit switch is actuated. See the OT RELASE BUT-TON in Section 3.

The negative (-) Y-axis limit switch is actuated. See the OT RELEASE BUT-TON in Section 3.

In the MANUAL mode, the Y-axis exceeds its travel end [positive (+) direc-tionl . To resume the machine operation, move the Y-axis away from itstravel end, then push RESET button.

In the MANUAL mode, the Y-axis exceeds its travel end [negative (-) direc-tionl . To resume the machine operation, move the Y-axis away from itstravel end, then push RESET button.

The Y-axis movement in the positive (+) direction violated the inhibited areaof the stored stroke limit 2. ’

The Y-axis movement in the negative (-) direction violated the inhibited areaof the stored stroke limit 2.

4-41

No.-. Meaning

240 The stroke limit switch on the positive (+) side of the additional axis is

actuated.

241 The stroke limit switch pn the negative (-) side of the additional axis is

actuated.

,

4-42

No. Meaning

400

401

402

403

404

411

412

413

4 3 5\

414

416

420

405

410

ERRORS IN SERVO SYSTEM

Overload in X-, .Y-, or T-axis.

The-READY signal (VRDY) for velocity contco! of X-, Y-, or T-axis is off.

Overload in the additional axis.

The READY signal (VRDY) for velocity control of the.additional axis is off.

Although the READY signal (PRDY) for positional control is off, theREADY signal (VRDY) for velocity control is not off.When turning on the power, the READY signal (PRDY) is not yet.on, butthe READY signal (VRDY) for velocity control is on.

Correct return to the origin failed due to an error in the NC system or in theservo sys tem.

In the X-axis, the positional deviation after stopping is greater than the presetlimit.

In the X-axis, the positional deviation during movement is greater than thepreset limit.

The X-axis drift exceeds 500VEL0.

The positional deviation of the X-axis is in excess of 232767, or the speedcommand from the DA converter is out of the range of +8191 to -8192.This error is generally caused by a parameter setting error.

The X-axis position detecting system of the resolver or inductosyn is faulty.

In the X-axis, a speed greater than 511875 units/set is instructed. This erroris caused by a mistake in CM R parameter setting.

The X-axis pulse coder position detecting system is faulty. (Disconnect error)

In the Y-axis, the positional deviation after stopping is greater than the presetlimit. . -

4-43

No.-Meaning

421 In the Y-axis, the positional deviation during movement is greater than the

preset limit.

422 The Y-axis drift exceeds 500VE LO.-

423 The positional deviation of the Y-axis is greater than r32627, or the speedcommand from the DA converter is out of the range of +8191 to -8192:This error is usually caused by a parameter setting error.

424 --The Y-axis position detecting system of the resolver-or inductosyn is faulty.

425 In the Y-axis, a speed greater than 511875 units/set is instructed. This error

is caused by a mistake in CMR parameter setting.

426 The Y-axis pulse coder position detecting system is faulty. (Disconnect error)

430 In the T-axis, the positional deviation after stopping is greater than the preset

limit;

431 In the T-axis, the positional deviation during movement is greater than the

preset limit.

432

433

The T-axis drift exceeds 500VEL0.

The positional deviation of the T-ax/s is in excess of t32627, or the speedcommand from the DA converter is out of the range of +8191 to -8192.This error is usually caused by a parameter setting error.

‘:

..A’

434 The,T-axis position detecting system of the resolver or inductosyn in faulty.

435 In, the T-axis, a speed greater than 511875 units/sec’is instructed. This erroris caused by a mistake in CMR parameter setting.

436 I&The T-axis pulse coder position detecting system is faulty. (Disconnect error)

440 In the additional axis, the positional deviation after stopping is greater thanthe preset limit.

441 In the additional axis, the positional deviation during movement is greater -than the preset limit.

4 -44

No.-\

Meaning

‘!,_. ,

442

443

The drift of the additional axis exceeds 500VEL0.

The positional deviation of the additional axis is in excess of k32627, or the

speed commandfrom the DA converter is out of the range of.+8191 to-8192. This error is generally caused by a parameter setting error.

444 The position detecting system of the resolver or inductosyn of the additional

axis is faulty.

445 In the,additional axis, a speed greater than 51.1875 units/set is instructed.This error is-caused by a mistake in CMR parameter setting.

The additional axis pulse coder position detecting system isfaulty. (Discon-nect error)

4-45

FAULTY PC BOARDS, CABLES, ETC.

No.-

600

601

602 The PC program is not loaded.

603 Faulty communication between NC and PC.

604 Faulty MPU on PC model B.

605

606

607

Meaning

The data is transferred erroneously from the connection unit or-PC model C.

Slave ready is off.

- . .

System error- in MPU on PC model B (Watch Dog, Timer alarm).

RAM/ROM parity error in MPU on PC model B.

Faulty data transfer on the MDI and CRT unit.

CONTROL SYSTEM AND MOTOR OVERHEAT

No. Meaning

700 Master PCB overheat.

701 The additional axis PCB overheat.

702 The X-, Y- or T-axis DC motor overheat.

703 The addltionai axis DC motor overheat.i

j,::

:;’,’

4-46

MEMORY ERRORS--

:No.

900

@leaning

Bubble memory error (Erroneous input signal)

901 Bubble memory error (No Marker error in initializing bubble memory)

902 Bubble memory error (Page Size Error, Undefind Commands)

903 Bubble memory error (Transfer Missing) -

904 Bubble memory error (Parity Error).

905 Bubble memory error (,No Marker)

906 Bubble memory error (Many Defect Loops)

.910 RAM parity error (Low Byte)

911 RAM parity error (High Byte)

920 System error (Watch Dog Timer alarm)

930 CPU error (0,3,4 Type Interrupt)

997 Parity error (PC ROM)

998 Parity error (Basic ROM)

999

,.i

)

ROM pair error (High/Low misalignment)

.

4-47

OTHER ERRORS

No. Message Meaning

1000

1001 INDEX ALARM [11

1002

1003

1004

INDEX TOOL NOT C-axis movement is commanded but auto-index

SELECTED station is not specified.

INDEX ALARM [21

INDEX ALARM [31

‘T AXIS NOT C-axis has already been returned to its origin

RETRACTED before returning turret to its origin.

Auto-index clamp or brake signal is improper forspecified turret movement.

Auto-index station has been specified but C-axisis not at its origin.

.--

Turret movement is commanded in MANUALmode after C-axis. has already been set to zerodegrees in MDI mode.

-

4-48

NC STATUS DISPLAYThe condition of the MC unit can be checked by pushing the L-1 button twice. An

: image similar to that shown in the figure below will appear.

EXTERNFIL UESSRGE : 08899 N0899

86 INTERLOCK

LSK ABS

/

The NC status number followed by a message is displayed.The table on the next page lists NC status numbers, their corresponding messages, and theirmeanings.

i

)

4-49

No.- Message Meaning

01 EXEC MF/TF/EF M, T or punching command is being executed(FIN signal is not received).

,iX! DISTRIBUTE Command for movement of axes is being executed.

03 DWELL DWELL function is being executed.

04 NOT IN-POSITION In-Position checks are being made.

05 OVERRIDE 0%

06 INTERLOCK

Override is in 0%.

lnteilock is not released.

14 EMERGENCY/RESET Emergency stop signal or reset signal remains ON.

17 WAIT PRESS START Press start wait signal PFW is not OFF.

18 WAIT PRESS END Punching is not completed (“PE is not OFF).

19 WAIT PUNCH END Punching is not completed (“PFIN is not OFF).

20 WAIT PRESS END

(NBL)

Punching is not completed for nibbling operation(“PE is not OFF).

21 WAIT PUNCH END

(NBL)

Punching is not completed for.nibbling operation(“NFIN is not OFF).

22 TOOL NOT Station selection is not confirmed.

S E L E C T E D

iooo INDEX NOT When the turret is to be turned, the.auto-index

PREPARED clamp is still engaged or its brake is off.

\ An attempt is made to turn the turret in the1 MANUAL mode when the C-axis is not at its origin.

2001 INDEX NOTCLAMPED

The auto-index clamp is not engaged.

2002 INDEX BRAKE (B) After the auto-index station is selected, the auto. _

NOT OPENED index brake’ B signal is not ON (the brake is notreleased).

2003 INDEX BRAKE (A) After the auto-index station is selected, the auto-NOT OPENED index brake A signal is not ON (the brake is not l.

released). .“9

4 -50

-xDISPLAY/SETTING OF RUNNING TIME

‘! The total running time in automatic operation is recorded and shown on the CRT in hours,i minutes and seconds (in two second increments).

DISPLAY

Push thej SET , button and PAGE button iri or it; to display the total running time

of the machine as shown in the figure below.

SETTINS DRTR 0 1 : 0 0 0 9 9 NBB99

; H I R R O R IHAGE =8 (8::OFF 1:ON)Y H I R R O R IHAGE =I3 (8:OFF l:ON)C H I R R O R IHRGE =@ CB:OFF 1:ON)TV CHECK =B (8:OFF 1:ON)PUNCH CODE =8 CB:EIR 1:ISO)

I N P U T U N I T = 1 (8:HH 1:INCH)I N P U T D E V I C E 1 =0 C0:TAPE 1:RHT)I N P U T D E V I C E 2 =8 Cl:.RS232C)

R U N N I N G T I H E 0085W 02R 065

0 LSK ABS

NOTE: a) The total running time does not include the time during which the machine isat standstill or feed hold.

b) If the power is turned off immediately after automatic operation, an error inrunning time up to a maximum of six minutes may occur when the power isturned on again.

c) The maximum running time that can be recorded and displayed is 255 hours,59 minutes, 58 seconds. After this time is reached, the time will automaticallyreset to zero.

.

4-51

SETTING

To set or reset the running time, proceed as follows:

1. Push the / SET ,button.

2. Push the PAGE button-m or i to display the SETTING DATA 02 page on the CRT.

SET1 IN6 DCIfCt 0 2 : 00099 .N0099

NO. DATR NO. DATFI209 5 0155 00050 2 0 1 5 6 000Ss 6 0 1 5 7 00867 0 0150 8 -0 0 6 8 0 0319 1 0 1 0 0 0 8 18 1 4 1 50 0 3 4 0 881% ? 0341 0.DlS2 0 0 4 3 4 8l is3� 8 8 4 3 5 8l lS4 . 0 e s 3 9 8

LSK RBS

\ /I

3. Push the CURSOR button i or ‘a to move the cursor under the number desired.

No. 0057. . . . . D.. Hour (max. 255)No. 0058 . . . . . . . . Minute (max. 59)No. 0059. . . . . . . . Second (max. 58)

4. Turn the MODE switch (43) to MDI and turn the PROG PROTECT switch (48) to OFF.

5. Press ADDRESS keyj, then enter the time desired with the DATA keys.~-

6. Push the INPUT button before moving the cursor to the next number.- -

4 -52

-_ ., SECTION 5 - MAINTENAhlCE.’

{,,’ MECHANICAL MAINTENANCE

DAILY MAINTENANCE

1. CLEANING. -.

(a) Clean. the X- and Y-axis guide bars and the index pin holes.(b) Remove scraps from and beneath the lower turret.

2. DRAINS.

Drain the air compressor, air filter, and the air reservoir. See Photos 10 and i 1.

3 . A I R PRESSURE

(a) Main air pressure . . . . . . . . . . . . . . . . . 5.0 kg/cm* (except PEGA KING)5.7 kg/cm* (PEGA KING only)

(b) Index pin air pressure . . . . . . . . . . . .: . 5.0 kg/cm*(c) Work clamp air pressure . . . . . . . . . . . . 5.0 kg/cm* (Pneumatic clamp)

4.0. kg/cm* (Hydraulic clamp)(d) Brake air pressure . . . . . . . . . . . . . . . . . 5.0 kg/cm* (PEGA KING only)

. (e) Auto-index clamp air pressure . . . . . . . 5.0 kg/cm* (Auto-Index device equippedi

machine only)See Photos 11, 12 and 13.

- . NOTE: When checking the brake air pressure on PEGA KING, remove the cover fromthe top of the ‘machine. (See Photo 12.)

4. LUBRICATION

(a) Lubricate the service points with the recommended lubricants. For the service points,see LUBRICATION on page 5-7.

(b) Check the oil level in the lubricator. The oil mist rate is one drop per five consecutive

strokes of the index pins. On the model PEGA 30 40 50 KING, it is one drop per 15to 20 ram strokes. Adjust the flow rate with the adjusting screws, if necessary. Seethe figure below.

(c) Check the grease level in the automatic grease reservoir. See Photo 11.

FLOW;&W&lNG-

“x”‘L F’LLER

[EXCEPT PEGA KING] [PEGA KING ONLY]

FLOWADJUSTING

OIL FILLER SCREW

VINYL

.5-2

.

. ..> 5. HYDRAULIC UNIT

Check the following:

:: ,’(a) Pressure gauge Gl- (clutch and brake operation) ,.. 60 kg/cm2(b) Pressure gauge G2 (clutch and brake cooling) . . . 1.5 to 3.0 kg/cm*(cl Oil level . . . Must be at least l/3 full on the sight gauge when the hydraulic pump

motor is running,

See the f igure below

6. PUNCHES AND DIES

Check that:(a) The punches and dies are installed properly.(b) They are lubricated properly..

.

(c) The punches-move smoothly without binding.(d) They are not worn.

,.c FAN COOLER

PRESSURE JG A U G E Gl. ’

OIL SIGHTGAUGE

/_--__- - - - - - - - - - - - - 1

STOP i’A1,

.VE_

OIL W4LERCAP

HYDRAULIC PUMP

DRAIN PLUG/

OIL TANK

5 - 3

MONTHLY MAINTENANCE

1. LUBRICATION _’

(a) Lubricate the service points with the recommended lubricants. For the service points,.’-2

see LUBRICATION on page 5-B.(b) Check both the T-axis (turret) oil bath and Y-axis oil bath for proper oil level.(c) Check the C-axis oil bath for proper oil level (Auto-Index device equipped machine

only).

2. FLYWHEEL V-BELT TENSION

Check that the V-belts can be depressed approximately 9 mm (l/3”) midway betweenthe flywheel and the press motor with 1.9 to 2.0 kg (4.2 to 4.4 lb) of pressure. Adjustthe belt tension with the tension adjusting bolt and nut, if necessary. Also check thebelts for wear or cracks, and replace them if necessary. (See the figure below.)

3. OTHERS

(a) Check pipes and hoses for loose connections and air leaks.(b) Check-electrical cables for damage and connectors for tightness.(c) Check relays and terminals for tightness.

.

V-BELTS

BRAKE PLATE

FLYWHEEL

ACCUMULATOR

‘DRAIN PLUGPRESS MOTOR

[EXCEPT PEGA KING1 [PEGA KING ONLY]

BOLT‘.

y.

:’

5 - 4

REPLACEMENT OF HYDRAULIC OIL AND LINE FILTER-..,

3

After the first three months of operation and every year or every’2000 hours (= power-ontime) of operation thereafter (whichever occurs first), replace hydraulic oil and the line filter

was follows (see the figures on page 5-3 and 5-5):

‘1. HYDRAULIC OIL

(a) Turn the circuit breaker off. Ensure that the fan cooler and hydraulic pump motorcome to a complete stop.

(b) Remove the oil’filler window by taking out the clamp screws.

(c) Open the stop valve.---(d) Remove both the oil filler cap and drain plug. Drain oil completely.

(e) Remove the drain plug from the clutch-and-brake casing, and drain oil completely.(f) Reinstall the drain plugs on the hydraulic unit and clutch-and-brake casing and close

the stop valve. Add new o/l through the filler opening until the oil level is at least 2/3,full on the sight gauge.

(g) Reinstall the oil filler cap and the oil filler window.

2. LINE FILTER

(a) Turn the circuit breaker off. Ensure that the fan cooler and hydraulic pump motorcome to a complete stop.

(b) Uncover the hydraulic unit by removing the clamp screws.(c) Remove the four bolts (MlO) from the filter cover.(d) Rep!ace the filter with a new, one.(e) Reassemble the line filter in the reverse order of removal.!f) Recheck the oil level and add oil if necessary.

Recommended hydraulic oil: Esso Univis J32 or J26Tank capacity: 60 liters (15.9 U.S. gal.)

LINE FILTER

Ml0 BOLTS

FILTER COVER

FILTER ELEMENT

SHEAR PLATE REPLACEMENT

If the striker is overloaded, the shear plate (which is fitted between the.striker and its back-up

plate), will break in order to protect the press mechanism..x2

:->

To replace the shear plate, proceed as follows:

1. Remove punches from the turret and move the empty stations under the striker.

2. Turn the crank to bottom dead center. See Section 3, PRESS SELECT switch (60).

3. Turn the air supply and electric power to the machine OFF.

4. Disconnect the air joint of the striker cylinder.

5. Remove the four bolts holding the striker cylinder, and remove the cylinder and thestriker holder.

6. Remove the back-up plate and the bolt holding the shear plate, and then remove theshear plate.

7 . Replace the shear plate.

. 8. To reassemble, reverse the above procedure. When assembling the striker holder, apply

.a coat of grease to it so that it will slide smoothly.

I STRIKER CYLINDER

.INDER HOLDING BOLTSTRIKER CY LSTRIKER CY LINOER HOLDING BOLT

STRIKER HOLDERSTRIKER HOLDERS T R I K E R ;S T R I K E R ;

5 - 6

LUBRICATION -\DAILY LUBRICATION

Each day, prior to use, push the AUTOMATIC LUBRICATION button to lubricate the mainpress components. When adding grease to the grease reservoir, use one of the following re-commended greases or its equivalent:

RecommendedG r e a s e

Mobilux EP-0Shell Alvania EP-RC

NOTE: a) Add the grease through the grease fitting.Do not allow air to enter the grease reservoir. -

---b)c) Do not use a grease with a viscosity higher than that of the recommended grease.

Lubricate the following points daily before beginning operation, Use the recommended lubri-cants or their equivalents.

Lubrication Points Recommended Oil-.. _- ._.-

l Guide bars (X- and Y-axes)l Index pin holes

Mobil DTE Oil Light

0 PunchesShell Tellus 32

PERIODIC LUBRICATION

Lubricate the following points with the recommended lubricants or equivalents at the inter-

vals indicated in the table.

(1) COMA and VELA II

^./’ .;

C E N T R A L LUBRICA-

‘LUBRICATE THROUGH GREASE FITTINGSIN THE CENTRAL LUBRICATION B’LOCK.

5 - 8

NO. LUBRICATION POINT

R ECOM-

MENDED .METHODLUBRI-

LUBRICATIONP E R I O D

MOTOR BRACKET (UPPER)

MOTOR BRACKET (LoWERI.

TURRET DRIVE GEAR 60%

TURRET BEARING (LOWER)

T U R R E T BEARING.(UPPER)

STRIKER

Y - A X I S B E A R I N G

Y-AXIS BALL NUT‘I

Y-AXIS GEAR BOX

SUB-GUIDE CAM FOLLOWER(UPPER.)

SUB-GUIDE CAM FOLLOWER

(LOWER)

PULLEY BEARING

CLAMP

X-AXIS BEARING

X-AXIS BALL NUT

X-AXIS BEARING

AUTOMATIC LUBRICATION PUMP

X-AXIS GUIDE BAR (UPPER ANDLOWER)

Y-AXIS GUIDE BAR (FRONT ANDREAR)

PUNCHES

LUBRlCAiOR

UPPER AND LOWER CHAINS

GREASE FITTING

GREASE FITTING

1’

2 ’

3

4 ’

5 ’

MONTHLY

MONTHLY

EVERY 3 MONTHS

MONTHLY

M O N T H L Y _-

MONTHLY I

MONTHLY I

EVERY 3 MONTHS/

MONTHLY

6

7

8

9

10

11

-12

13

14

15

B / GREASE FITTING

I3 GREASE F I T T I N G

B : GREASE FITTtNG

A 1 OIL BATH

B ! GREASE FITTINGI

B GREASE FITTING MONTHLY

MONTHLY

MONTHLY

MONTHLY

MONTHLY

GREASE FITTING

GREASE FITTING

GREASE FITTING

GREASE FITTING

16

17

I 18

I 19

8 , GREASE FITTING MONTHLY

1.6 CC/20 MINUTES

WEEKLY

WEEKLY

D A I L Y

1 DROP/5 STROKESOF INDEX PINS

EVERY 3 MONTHS

AUTOMATICLUBRICATION

GREASE FITTING

GREASE FITTING

OILER

I/20

/-21 tI!

A

A

OIL MIST

OILER” 22L-i

RECOMMENDED LUBRICANT

IMAKE A B I

c j DI/

MOBIL D T E O I L L I G H T i MOiILUX E P - 1 / MO,BlLUX 2 1 MOBILUX-EP-0

SHELL -TELLUS 32 ALVANIA Eil

I. .

ALVANIA 2SHELL ALVANIAEP-RO

5 - 9

(2) PEGA

.---- ‘\

,I’-.’

5-10

‘INO. LUBRICATION POINT

1 i TURRETDRIVEGEAR

2

.3

4

i

5

: 6

-I

1

I

-

LOWER TENSIONER BEARING

LOWER TURRET DISK BEA-RING

UPPER TURRET DISK SEARING

UPPER TENSIONER SEARING

T-AXIS GEAR BOX

I

8

9

10I

11

12

13

i i4

i 15

STRIKER,

Y-AXIS SEARING

Y-AXIS BALL NUT

Y-AXIS GEAR 80X

X-AXIS BEARING

X-AXIS BALL NUT

X-AXIS BEARING

AUTOMATIC GREASE PUMP

CLAMP

I 16 :X-AXIS GUIDE BAR

i 17 j Y-AXIS GUIDE BAR

: 18 i PUNCHES

i

LUBRICATOR

UPPER AND LOWER CHAINS

R ECOM-

MENDED

LUBRI-CANT

A

B

C

B

A

METHOD

GREASE FITTING MONTHLY



G R EASE FIT TING MONTHLY


OlL.SATH

GREASE FITTING

EVERY 3 MONTHS

M O N T H L Y

MONTHLY

MONTHLY

EVERY 3 MONTHS

GREASE FITTING

GREASE FITTING

OIL BATH

GREASE FITTING

GREASE FITTING

GREASE FITTING

RESERVOIR

OIL GUN

GREASE FITTING

GREASE FITTING

OIL GUN

OIL MIST

OIL GUN

LUBRICATION

PERIOD

MONTHLY

MONTHLY

MONTHLY

1.6 CC/20 MINUTES

D A I L Y

WEEKLY

WEEKLY.

D A I L Y

1 DROP/5 STROKESOF INDEX PINS(EXCEPT PEGA KING)1 DROP/20 STROKESOF l-CYCLE PUNCHtPEGA.KING ONLY)

EVERY 3 MONTHS


./ F(1AKE A 8 C

M&L j DTE OIL LIGHT MOBILUX-2 MOBI LUX EP-0

ISHELL TELLUS 32 ALVANIA-2 SHELL ALVANIA EP-RO

5-11

- ,

(3) Auto-Index device (option)

N O : LUBRICATION POINT

IR:ECOM- IMENDED LUBRICATION I

LUBRI-METHOD

PERIOD1

C A N T 1I 1. .i

I1 C-AXIS BEARINGS B / GREASE FITTING 1 MONTHLY I

2 A U T O - I N D E X H O L D E R B E A R I N G S B GREASE FITTING MONTHLY !I

3 C-AXIS GEAR BOX A 01 L BATH EVERY 3 MONTHSI


M A K E A B

MdBlL DTE OIL LIGHT ; MOB I LUX EP-0

SHELL TELLUS 32 ’ SHELL ALVANIA EP-RO

5-12

.. . . ELECTRICAL MAINTENANCE‘!

1.:.*.

Clean dirt, water, oil, etc. from the area near electrical parts. Also check that the relays andconnectors are secure and tight and that the cables are in good order.

Thermal relay (overload protectioti relay)If the press motor is overloaded, the thermal relay-will trip. To reset the thermal relay, pro:teed as follows:(1) Turn off the power to the NC unit and turn off the circuit breaker..(2) Repair the motor problem.(3) Push the reset button on the thermal relay.(4) Turn the circuit breaker ON.(5) Turn the,NC unit power ON.

Circuit protectorsWhen a circu-it protector activates, it is turned to OFF.Turn it to ON to reset it after correcting the cause of .the problem.

FusesFuses used in the NC unit are the indicator type. A blown fuse shows a white dot. Replacethe fuse after correcting the cause of the problem.NOTE: Use a fuse with the same rating.

3.BLACK _ /WHITE

3/

.-NORMAL BLOWN

DC servo motors

‘Blow dust and dirt out of th.e commutator and the motor brush. LI -

Replace any brushes shorter than 10 mm (3/8”). : : L ’ lo mm ‘3’s”)

:

NC UNIT MAINTENANCETAPE READER . .

Clean the following parts of the tape reader as instructed.

r (a) Reading head surface(Light detector)

(b) Reading head surface(Light source)

(c) Tape holder

I (d) Tape passage

! (e) Capstan roller

j (f) ‘Guide roller

I (g) Pinch roller

I(h) All other parts

AIR FILTER

II,

1

Daily

Daily

Daily

Daily

W e e k l y

Weekly

Weekly

As required Use brush or clean-cloth.

Use gauze or brush dampened withmethyl alcohol.

Use gauze or brush dampened withmethyl alcohol.

Check and clean the air filter located at the rear of the NC unit. A clogged filter may causeoverheating.To clean the air filter, proceed as follows:(I) Remove the air filter by removing the two screws holding the cover.(2) Remove dust and dirt from the air filter by blowing compressed air on the inside surface

while lightly tapping the filter.

-1

(3) If it is still dirty, rinse it in neutral detergent and water and dry it in the shade.

[Photo 161

,,-.i \

1

SELF-DIAGNOSTIC FUNCTIONInput and output signal states are displayed on the CRT by pushing the (DGNOS] button.To select diagnostic data, use method 1 or 2 as required.

Method 1 - Push the CURSOR (or PAGE) button-

(II or Ia. The diagnostic page num-

ber will change.Method 2 - Press ADDRESS ‘key [, enter the desired data address number with the

DATA keys, and pu&the\ INPUT ; button.

The selected data address number and its data will be shown on the CRT.

- 7

DICl6NOSTlC 01 : 00099 NW99

,::;I. eeeD3~~00 0010 NO. 00000000 DATCl

;0er 1 0 0 0 0 0 0 1 0011 000000110 0 0 2 0 1 0 0 1 0 0 0 eeit 010011000 0 0 3 0 0 0 0 8 0 0 8 0 0 1 3 100010100004 0 0 0 0 0 0 0 0 0014 000000000005 0 0 0 0 0 0 0 0 0 0 1 5 00000000

_ 8006 0 1 0 0 0 0 0 0 001.6 000000008007 0 0 0 0 0 0 0 0 0617 000000000 0 0 0 0 0 0 0 0 0 0 0 0010 000000000 0 0 9 1 0 0 0 0 0 0 0 0099 00000000

0 ISK ABS

L /

For the meaning of the data, refer to the tables on the following pages. -

.

5-15

DIAGNOSTIC TABLE (EXCEPT PEGA 357)

PC + MT D A T A

ADDRESS

go00

0001

0002

0063

0004

0005

0006

0007

7 6 5 4 3 2 1 0 ~‘- 2’I ,’

TAPN WHR i-SST6 1 ASPL1

BSTL1

NCAM STA STE

TapBroken

stop Swab NC Alarm Tapping (A) Tapping (ElConveyorDrive

A M A STOA ST06 AEF AT TSOL RST CLR

NC Ready Tapping Oil Tapping Oil External Tape, Tapping Reset Clear .Mist (A) Mist (6) Operation Memory Main -

Signal Mode SOL

~OTR / wsrdI I /

STOC ’ MOP 1 EMX POM DEN I MF :I

OT Release Stripping Tapping OilMiss ON Mist (C)

Emerge& Punch Oilstop Mist

Pulse M-functionDistributionComplete

IM28 M24 M22 M21 Ml6 , M l 4 Ml2 1 Ml1 1

PEN6

PressEnable

SAFV

SafetyValve

CSO N HPM

Clutch HydraulicSolenoid MotorHeat Rotation

Command

ATR ATL TCM ATH PF NBL DEN

Punch Nibbling P u l s eCommand Signal Distribution

End

SHP WC WH STI ST0 AUTO NCK HFN

Ityfex Pin Work Clamp Work Striker Striker Tape. X- & Y-axesHolder (Inper) (Outer) Memory. Origin

? MDI, Return

I Mode Complete

ws WSE

Work Chute WorkSelector

AWMF AWMB

Work Pusher Work Pusher ,(Forward) (Backward)

OP SABT ASTL

Automatic Index Pin AutomaticOperation Air Blow OperationON

-

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4. l : Signals in relation to NC unit control panel

5-16

DlAGNOSTiC TABLE (EXCEPT PEGA 357)--

P C + M T DATA

ADDR ES

,. 0008

0009

0010.

0 0 1 1 PSM PREP PTUU PWPZ

0012

0013

0014

0015

7 6 5 4 3 2 1 0

’ F’WTC PORD PSTL PSPL PZRC PZRT PZRY PZRX

*Tool ‘Override ‘Start *stop ‘C-Origin *Turret *Y-OriginChange Light Button Button Light Origin Light -

*X-OriginLight

Switch L i g h t Light LightLight

PROY POP PM00 PM01 PM02 PHCR PRPM P P A N

‘NC Ready *Automatic *Program ‘Optional l Program *H-Clamp ‘Press ‘Air DownLight Operation Stop Light Stop Light End Light Light Motor Stop Light

Light L i g h t

rTRD 1 TSD PBNA

I IPWC ; IEKA PTC I PLP ’

I

*Lubrication ‘Clamp Auto-Index *Tool * X - G a u g eA l a r m Open Light Brake (A) Change Block Light

Light Door Light

PTCG (I

POPS ’ PBDT PITT II

‘Stripping ‘Repositton- *Tapping ‘Pusher ‘Too; *Optional *Optional *TurretMiss Alarm ing Position Light Light Change stop Block ON/OFFLight Alarm Light Button ON/OFF Skip ON/. Button

Light Button OFF Button LightLighr Light

I I I IMST0 / MSTM MST!

IMOZCNT APM / c u x

1

Striker Striker S t r i k e r Product Press Motor Hit Counter( O u t e r ) (Center) (Inner) Counter StartPosition Positron Position CommandLrght Light Light

IPSW PMLK PSTM PCU ! ALM M S P O MSPI

I

*stop ‘Program *Stripping *TDC Light Lub. Motor Index Pin Index PinButton - Check Miss ON/ s t a r t O U T L i g h t I N L i g h rLight Button OFF Command

Light ButtonLight

i IIBKB ! ICLP AEPCA ARON CPSO SDTB 1 STC

I

Auto-Index Auto-Index Message- Air Circuit Overrtde Tapprng (C)Brake (B) Clamp Signal ON Signal

Exrernaloutput

/ABL

, TapmgAir Blow

NOTE: 1. PC: Programmable controller

-

2. MT: Machine3. NC: Numerical Control Unit4. l : Signals in relation to NC unit contra! panel

' 5 -17


MT + PC DATA

ADDRESS

0032

0033

0034

0035

._’7 6 5 4 3 2 1 0 I >’

: 2TAPC LTDA l LHSX WTDN WMIL LTUD ‘ L O T - X l LOT+X

Tap Tapping X-Axis Tapping Overtravel OvertravelBroken ICI Down IA) Origin Retract LS (-Xl LS (+x1

Deceleration

LTDC SEF l LHSY HDPS LWHD LTUU *LOT-Y ‘LOT+Y

Tapping External Y-Axis O i l Overtravel O v e r t r a v e l _..Lower (Cl Operation Origin Pressure LS t-Y) LS (+Y)

output Deceleration DownSelect

‘SPR W*STP2 ! ‘LHST / MHDX WTR L WTRR ‘ L O T - T ’ LOT+T

Stripping LlUL Tu met Hydraulic Turret. Turret Ove,rtravel OvertravelMiss stop Origin Motor Drive Rotation Rotation LS f-T1 LS (+T)

Deceleration Button Button (CW)(Ccw)

W.!ST WPSW ‘LHSC TAPA LTDB LIDX ‘ L O T - C ‘LOT+C

Schedule stop C - A x i s Tap Tapping Index Overtravel OvertravelOperation Button Origin Broken (A) Lower (B) Device LS f-C) LS I+cIStart Deceleration

WSTI WSTO WTS WLST W O R C TAPB WOR WSP

Striker Striker Turret Lubrication Override Tap Override Index PinPosition Position Speed Select Button ConfirmationBroken IB) O N / O F F IN/OUTSelect Select .Switch B u t t o n Switch SwrtchSwitch Switch(Inner) (Outer)

WFWC APLU ’ PTHU 1 WREP M F N X 1 WCSTl WWPF WWPB

Work Clamp H-Clamp Repositton- Loading Start Button Work Pusher Work PusherFoot Switch ON/OFF ing Con- Finish Switch Swnch

firmation ‘- (Forward) (Backward)

A../’

LERS LRRW W’STPl W’EM PIS WC P/S WH PIS PAN LTC

ExternalRes&

Reset & Stop Button Emergency Work Clamp Work Hold Air Pressure Tool Change,Rewind Stop Button P/S P/S Down P/S Door LS

?

,

MDFX ‘LLBNA LLP LWTC LWSN LWSD LWSL LWSR

Press Motor Lubrication X-Gauge Tool Change Work Chute Work Chute Work WorkOFF LS Finish LS Block LS Switch (Normal) (Down) Selector (L) Selector (RI

0036

0037

Q038

0039

-

NOTE: 1 PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4. -: Signals in relation to NC unit control panel

5-18


M T + P C . DATA

ADDRESS

,.’0040

0042

0043

0044

0045

0046

\

0047

7 6 5 4 3 2 1 0

SCL SOFF RDY 1 ULZ ORDR ORDL 1 IFH LMUT

Unclamp Sequencer Unloading Override Override Feed HoldOFF Position (right) Ileft) I n e f f e c t i v e

LTUA STBD LREP WM02 WTOD -LOD LRMT LPF1

output Tapping Override RS-232CChange‘

Punch OilOverride - Primary Input M i s t S e l e c tON/OFF Check Preparation

OFF

O R D X

Override IX)

I1 ‘ L E S - T I ‘ L E S - Y 1 ‘LES-X

I‘LES+T ! ‘LES+Y ‘LES+X

I 1External OverridelY) External External External ExternalDeceleration External Deceleration Deceleration Deceleration Deceteratronf-T) Slow Down f-X) f+TI (+Y) (+x)

I-Y)

l LCOF ‘ L N B S 1 ‘LEFX 1 ‘LCU 1I I I

Clutch.OFF Nibbling Punch TDCStart Finish

1 LSTI 1 LSTM ’ LSTO 1I

Striker Striker Strikerf Inner) (Center) (Outer)

WCST : W’STP 1 WPUN WOTR j WKEY

‘StartButton

*stopButton

‘Punching ‘OT Release ‘ProgramButton Button Protect

Switch

LBKDA

Auto-IndexBrake (A)Lower LS

I I

I 1

Iw + c ITBL W+T w + x w-x 1 WCY i W-Y 1

‘C-ax6 Auto-Index ‘Turret l +X Button *-X Button ‘+Y Button ‘-Y ButtonOrigm ON/OFF Origin.

STHD LCPDB LBK LCP LUSFZ L C P D A .I P W H R PCS,

Low Auto-IndexSolenoid Clamp (B)Temperature Lower LS

, Auto-IndexClamp (A)Lower LS


5-19


MT -, PC DATA

ADDRESS

0 0 4 8

0049

0050

0051

0052

0053

0054

0055 LSPlA

7 6 5 4 3 2 1 0

WSBK WTCG LBKUB TSTB WOPS WBDT WITT LBKUA

*SingleModeButton

‘ToolChangeButton

Auto-indexBrake (8)U p p e r L S

*Optional *Optional *Turret Auto-Indexstop Block Skip ON/OFF Brake (A)ON/DF F ON/OFF Button Upper LSButton Button

WINCH LEPCB WCYC WMLK WSTM LCPUA LIPC

l Press External l Press ‘Program ‘Stripping Auto-Index Auto-Indexselect Program Select Check Miss - Clamp IA) Position ---Switch Number Switch Button ON/OFF Upper LS Check(Inching) Search ICycle) Button

ITO6

I ILWHDR j LCPUB I

1

Auto-Index Auto-IndexClamp (B) Brake (6)Upper LS Lower LS

WEDT. 1

‘Edit Mode

W M E M 1 W T A P WMDI ! W M A N W Z E RI

‘Memory ‘Tape Mode ‘MD1 Mode ‘Manual ‘RetractMode Mode MO&?

TD9 TO7 TO6 TO15 ’ TO5 1 TO4 TD3I

/ IWFl WF2 WF3 1 Wl .I W2 1 -W3 1

I

l Feedrate ‘Feedrate * Feedrate ‘Fei?drate ‘Feedrate ‘FeedrateSwitch Switch Swrtch Swrtch Switch S w i t c hIFl) IF2) I F3) (1) 12) 13)

ITDlO TDll TO14 TO13 TO12 / TO2 1 TDl TDO j

ILSPIB LSPOA LSPDB LWPH LMDN /

!I

Index Pin Index Pin Index Pin Index Pin Work Pusher[Upper) IN (Lower) IN (Upper) (Lower) Origin LSLS LS OUT LS OUT LS

NOTE: 1. PC: Programmable controller2. MT: Machine3. ‘NC: Numerical Control Unit4 . 0: Signals in relation to NC unit control panel

5-20

:


NC + PC DATA

ADDRESS

0064

0065

0066.

0067

0068

0069

007 1’

0074

7 6

OP SA

Automatic Servo ReadyOperationON

-5

STL

4 3 2 1 0

SPL ZPC ZPT ZPY ZPX

Reference Reference Reference ReferencePoint Return Point Return Point Return Point ReturnComplete Complete Complete C o m p l e t e(C) (T) (Y) (Xl

M A TIE SPR L RWD 1 RST 1 AL ]

Control TurretSystem PositioningReady Finish

Stripping Rewinding ResetMiss Signal - ON

NC Alarm

/ DST

Manual DataInput Start

TF -EF

ExternalFunction

MF

’ M28r ~~ I

M24 : M22 M21 M l 6 Ml4 ! Ml2 Ml 1I

I1 ESC EST E S Y ESX MCC MCT MCY MCX

In-Position In-Position In-Position In-Position Motion Motion Motion Mot ion.(C) IT) (Y) IX1 Command Command Command Command

(Cl IT) (Y) (X)

I II MOO MO1 ’ MO2 M30 PF 1 N6L DENI

Press Start Nibbling ON PulseSignal Distribution

End

T28 T24 T22 T21 i16 T14 T12 ill

,REND SEND

I

-

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4. 9: Signals in relation to NC unit control panel

5-21


NC -, PC DATA

ADDRESS 7 6 5 4 3 2 1 0

0075 T46 T44 T42 T41 138 T34 T32 T31

0079

0081

RP3C RP3T RP3Y 1 RP3X RPZC RPZT RP2Y RP2X

Reference Reference Reference Reference Reference defere-nce Reference Reference _..Point (3) Point (31 Point (3) Point (3) Point (2) Point (2) Point 12) Point (2)Return Return Return Return Return Return Return ReturnComplete Complete Complete Complete Complete Complete Complete Complete(Cl iT) IY) (Xl (Cl IT) IY) (X)

IU07 j UD6 j U05

.ju o 4 u o 3 uo2 : UC1 /( lJo0 :

I I I Iu o 1 5 UOl4 u o 1 3 U012 j UOll j UOlO i UO9 / U06 :

J


5-22

-. J

.

DIAGNOSTIC TABLE (EXCEPT.PEGA 357)

PC + NC DATA

ADDRESS 7 6 5 4. 3 2 1 0

0096 ! ‘ S V F X 1 ‘ITX i 4 1 +XI

0097

0098

0099

0100

0101

0102

Servo 0 F F(X)

Interlock Axis Axisix) Direction Direction

Select t-X1 Select (+X)

II : l SVFY ‘ITY j -Y l Y

Servo OFF(Yl

lnrerlock Axis A x i si-f) Direction- Direction

Select t-Y\ Select (+Yl

--.--‘SVFT

IServo OFFfT)

‘ITT ; -T ! l T ,1

Interlock Axis Axisin Direction Direction

Select t-T1 Select (+Tl

‘ S V F C ‘ITC ’ -CI

+c I I

Servo OFF(C)

Interlock Axis AxisIC) Direction Directton

Select f-C) Select t+C)

M L K OLK T N G ovc j SBK ’ BDT ; DRN jI

MFL ;

Machine Display.Lock Lock

T Codelneffectlve

Single Block OptionalBlock Skip

M FunctionLock

1 IZ R N TCNG ‘JVT2 : ‘JVTl FIN : ST ’ M I X1 I

MIY /

Reference Tool ChangePomt

Manual Feedrare fT) Fimsh Start

Return

! ERS RRW ‘SP ;I /

‘ESP ) MPS !I

CPS / PFW PFL

External Reser & stop Emergency Manual Press One Cycle Press Start Press StartReset Rewrnd Stop Start Press Select Standby Lock

I0103 ’ RT j ROV2 i ROVl ’ ‘JV16 , ‘JV8 ‘ J V 4 l JV2 l JVl

1 J,

Rapid Traverse Override Manual Conrinuous Feedrate Setting (X, Y)

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4. 0: Signals in relation to NC unit conrrol panel

5-23


PC -. NC

ADDRESS

0104

0105

.0106

0107

0114

0115

0116

0117

DATA

7 6

MP4 MPZ

5

MPl

4 3 2 1 0‘.

. . ,-y

‘FV16 ‘FV8 l FV4 1 ‘FV2 ‘FVl

IKEY EDT MEM T D J l-l S

Program Edit Mode Memory Tape Mode MDI Mode M a n u a l M o d e .Protect Mode

I EFS :I ! I

MNSI I I 1 I

External ManualOperation ContinuousSelect Press SelectSignal

I I I 1WN16 I WN8 WN4 i

I I IWN2 1 WNl ;

’ 8DT9 / EDT8 1 GR8 GRA //

BacklashReverse(C-axis)

ED7 ED6 j ED5 ; ED4 / ED3 ED2 ; ED1 i ED0 1

ED15 ED14 ED13 ED12 ED1 1 ED10 ED9. ED8

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 . 0: Signals in relation to NC unit control panel

5-24


PC+ NC

i ADDRESS. . . ,.

0118

DATA :

7 6 5 4 3 2 1 0

ESTB EA6 EA5 ’ EA4 EA3 EA2 EAl EAOL

0119

0120

0121

0122 1 Ul7 Ul6 ! Ul5 I Ul4 Ul3 Ul2 1 Ull UIO I

0123

NOTE: 12. MT: Machine

PC: Programmable controller

I I II I

’ BDT?I I

i EDT6 I BDT5 BDT4 6DT3 ; ED+2 !/

Ul15 u114 / Ul13 ’ Ul!2 Ulll UllO Ul9 Ul8I

i 3. NC: Numerical Control Unit4. *: Signals ,n relation to NC unit cdntrol panel

5-25


CONTROL RELAY DATA --.-i ..I._-: :’

ADDRESS 7 6 5 4 3 2 1 0 I-,

0200 MOOX j MOlX 1 MOZXI I

M30X MlOX j Mllx / M71X 1 M72X /

0201 M15X M16X 1 M17X M80X ) M81X M82X M83X ! M33X i

.

0202- ! I

M86X 1 M87X ! M84X j M85X / M08X 1 M13X ;1

M09X ; M12X ; !I

0203 M36X 1 M38XI / ,

M39X M14X M31 X 1 M32X II I

0 2 0 4 M4 M02R M30R M20H 1 M30H ! M40H M50H j M60H :I I

0205 M l M2 M3 LFN CTUP / MFX MFY i LOG1 iI

0206I I

AORD ULX w c x LPX ALMX 8NA REP j W H S T

i

0207 1 MLKX j MLKY / MLKZ 1 W4 1 AUT 1 ORD 1 ITP j MOZT ]

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 l .. Signals in relation to NC unit control panel

5-26

DlAdNOSTlC TABLE (EXCEPT PEGA 357),,‘-

CONTROL RELAY DATA

\ ADDRESS;i.Y

0208

7 6 5 4 3 2 1 0

STX 1 //

STY COFX ZRR SPX ITA ITPX ITPE

0209

0210

0211 -TFX j

0212

0213

0214‘1

0215

WHR T04X ( WRR i WRRX ( W C R X 1 M A N X RDYX WTCX

i MCTX MCTY ’ MCTZ ;I

Tl 00X TZOOX : T3OOX / STC ,’ SMZ j‘I 1 1

PUNIN T400XIE!=SR ; TUIC j PUN ’ MSPX

Punching

I I 7WPX EFSX EFSY i TUIA TUIB WHY /

I I I I

I ISTOMX T19X TU2 TUX T;Y ) PTU ’ TPA ’

I

1 TMR i [ / ATX 1 ZPXX 1 ZPYX j ZPA 1 ?P6 1

I 1

EMA EM6 EMY ORDTL ORDTR RUNr

NOTE: 1. PC: Programmable controller2 . M T : M a c h i n e

3. NC: Numerical Control Unit4 . *: Signals In relation to NC unit control panel

5-27


CONTROL RELAY DATA

ADDRESS

0216

7 6 5 4 3 2 1 0

I I 7i TM01 TM02 TM03 TM04 TM06 1 TM06 TM071

TM08 1

0217I

TM09 TM10 TM11 / TM12 TM13 TM15 TM16

0218\

I

1 TM17 / TM181 I

TM19 TM?0 1 TM21 1 TM22I

TM23- s TM24 i

0219 TM25 1 TM26 TM27 I TM28 ’ TM29 TM30 TM31 / TM32 iI

0220 1 TM33 i TM34 1 TM35 ! TM36 j TM37 1 TM36 ( TM39 ; TM40 /

0221 II WHA 1 WHB

IIWHS ! WHC / ITAT CPE ./ :

0222,I 1

, TCGA TCGB / TCGC TCGD TCGX TCGY IL I

0223I

M38A JBA JE8 ’ J8C JBD JBE JEF J8G,

:.3’


. . . . ”

5-28


CONTROL RELAY DATA

I ADDRESS:

0224

7 6 ~5 4 3 2 1 0

JBH- JBl JBK JBJ JBL JSTB JSTA 1

0225

0226

0227

0228

0229

TAPX

Tap BrokenDetection

\

j i MIIY 1I I I

MIIZI II

T35X ! -NSOL 11 ! I I/

If J

I

/ MSlX MSZX MSJX MMX IXFI I I I

0230 NTST

NotStart

1WDPC WDP WDPA HDLY HEMG ’

. Press Press Press Heating HydraulicMonitor Monitor Monitor Delav Start EmergencyClear Aux. Stop Aux.

0231 HDSP SHC SHSD R D Y A ,RDYB R D Y C

Hydraulic Clutch Sefetvstop Solenoid Valve OFF

H e a t i n g


5-29

DIAGNOSTIC TABLE (PEGA 357 ONLY)

PC + MT DATA

ADDRESS

0 0 0 0

0001

0 0 0 2

_

0 0 0 3

7 6 6 4 3 2 1 0r

OP HFN PTC PLP PREP PTUU PWPZ

Automatic X- 81 Y-axes ‘Tool ‘X-Gauge *Reposition- -Tapping *PusherOperation Origin Change Block Light ing Position Light LightON Return Door Light Alarm Light

Complete

PSTL PM LK PSTM PSPL SAFV PENB

‘StartButtonLight

‘ProgramCheckButtonLight

-Stripping l stopMiss ON/ ButtonOFF Button LightLight

Safety-Valve PressEnable

I IMSTM 1 WSM i cux i PSBK MST0 ; EMX ; PRDY

IPfRT i

I I

Striker Stripping Hit Single Mode Striker Emergency -NC Ready ‘Turret(Center) Miss ON Counter Button (Outer) stop L,ght OriginPosition Light Position LightLight Light

I POP I PM00 ! PM01 ’ PM02 : PHCR PBNA j ‘PWC : PWTC 1

-Automatic -Program -Optional ‘Program -H-Clamp ‘Lubrication -Clamp -ToolOperation Stop Light Stop Light End Light Light Alarm Open Light ChangeLight Light Switch

Light

0 0 0 4 1 j PRPM j PSM PORD / PZRC : PZRY PZRX j PCU I

0 0 0 5

0 0 0 6

0007

-Press -Stripping -Override -C.Origln -Y.Origln - X-Orlgln ‘TDC LightMotor Stop Miss Alarm Light Light Light LightLight Light

PTCG 1 POPS i PBDT i P I T T

-Tool _ -Optional -Optional ‘TurretChange Stop ON/ Block Skip ON/OFFBurton OFF Button ON/OFF ButtonLight Light Button Light

Light

I PF : : -~INBL ’ DEN II I

Press Start Nibbling ON PulseSignal Dlsrr!butlon

End

SHP SWC SWH 1I

APM ; ALM MSPI 1 MSPO iI

MST1 I

Index Pin Work Clamp Work Press Motoi Lub. Motor Index Pin Index Pin Striker

) Holder Starr Start IN Light O U T Llghr (Inner)Command Command Posltlon

I Light

SST1 SWS ASTL MOZCNT 1 BSTL 1 SST0 ’, IBK. ICLP /

Striker Work Chute Automatic Product S’crap Striker Auto-Index Auto-Index(Inner) Operation Counter Conveyor (Outer) Brake Clamp

Drive -

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 l .. Signals in relation fo NC unit control panel

5 - 3 0

DIAGNOSTIC TABLE (PEGi 357 ONLY)

PC -i MT DATA

i ADDRESS

_,I 0 0 0 8

0009

0010

0011

0012

0013

0014

0015

7 6 5 4 3 2 1 0

AMA CLR STA STB RST WHR STB STC

NC Ready Clear Tapping (Al Tapping (B) Reset Tapping (CI

-

ARON SWSE NCAM SDTB AEF TSO L TAPN CPSO

Air- On W o r k NC Alarm External - Tapping Tap OverrideSelector Motion Main SOL Broken External

Signal Light output

1. TRD ) j AEPCA j NCK ’I

T S D AT WCBI i DEN MF -.I

Read End Search End Tape. Message Pulse M-functionMemory I Preparation DiitributionMode Complete

! M2B M24 M22- 8’ M21 / Ml8 ; Ml4 Ml2 j Ml1I ,

M-function

I I1 PNSP PCRSZ PCRSl j PCSLi ! PCBLl I PCZRZ PCZRl PCZERi I 1

I; STOA / STOB i

/STOC ABL I

L

Tapping Tapping Tapping TappingOil Mist Oil Mist Oil Mist Air Blow(A) (B) (Cl

! A U T O

Tape.’ Memory,;MDIMode

IWC82

I

SMOP j AWMF AWMB I ATR ATL TCM ATH

Work Pusher Work Pusher Tapping Tapping Tapping Tapf Forward) (Backward) Drive Motor Drive Motor Oil Mist Clutch

(Standard I Reverse (Main)Rotation) Rotation)

MACL OTRS ( YlXlC@ ( HPM 1 ASPL

Hydraulic Autometicid Motor . Operat*

Rotation PeusaCommand

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 -.. Signals in relation to NC unit control panel

5-31

DIAGNOSTIC TABLE (PEGA -357 ONLY)

MT -. PC DATA ‘4

ADDRESS 7 6 5 4 31

2 1 0 .;”

0032I

LSTM , ‘LHSX i LBKUB / W + Y / WIT? 1 l LOT--X~-j:x

0033

0034

0035

0036

0037

X-Gauge StrikerBlock LS (Center)

X-Axis Auto-Index ‘+Y Button ‘Turret Overtravel OvertravelOrigin Brake (BI ON/OFF LS f-X) LS 1+x)Deceleration. Upper LS Button

I IWPUN WCSTl l LHSY ; LBKDA 1 W-X WBDT :j * L O T - Y , ‘LOT+Y

*Punching ‘Start Y-Axis Auto-Index ‘-X Button ‘Optional Overtravel Overtravel ---Button Button Origin Brake (A) Block-Skip LS (-YI LS (+Y)

Deceleration Lower LS ON/OFFButton

1 ‘SPR j W;STPl / ‘LHST LBKDB 1 W+X : WOPS , ‘LOT-T ‘LOTcT

Stripping *stop Turret Auto-Index ‘+X Button ‘Optional Overtravel OvertravelMiss Button Origin Brake (6) stop LS l-T) LS I+)

Deceleration Lower LS ON/OFFButton

1 ‘LLENA 1 LWTC / ‘LHSC 1 WFWC! I

WORC ’ WOR , ‘LOT-C I ‘LOT+C ’

Lubrication Tool Change C-Axis Work Clamp Override Override Overtravel OvertravelFinish LS Switch Origin Foot Switch Confir- ON/OFF LS i-C) LS I+c)

Deceleration mation SwitchButton

J

1 WMDI r- WTAP i- WTS i WLST : WMLK 1 WSTM ; WZER 7 7

l MDl Mode ‘Tape Mode Turret Lubrication ‘Program ‘Strippgng ‘Retract index PinSpeed Select Button Check Miss Mode IN/OUTSwitch Button ON/OFF Swirch

Button

I IWCYC ’

IW+T j L M D F X

-l-LCPUB ; WSTO / WFl ! WTRL

IW T R R

‘ T u r r e t Press Motor ‘Press A&-Index Striker Posi- ‘Feedrate Turret TurretOrigin OFF LS Select Clamp (B) sitvon Select Switch Roratlon Rotation

Switch Upper LS Switch (Fl) Button ButtonICvcle) (Outer) ICCW) (CW)

0038/ I r- --m-1

SOFF ITBL WF2 ! W ’ E M ’ P I S W C j PISWH’ ! LOD j LTC !I I I

Sekptencer Auto-Index ‘Feedrate Emergency Work Clamp Work Hold Override Tool ChangeOFC ON/OFF Switch Stdp Button P/S PIS Primary Door LS

IF2) Check, ”

OFF

0039 WMAN LCPDB LCPDA WEDT ’ W M E MI

WF3 1 WREP WCC

‘Manual Auto-index Auto-Index ‘Edit Mode “Memory ‘Feedrate Repositton- ‘C-axisMode Clamp (6) Clamp (A) Mode Switch ing Origin

Lower LS Lower LS I F3) Confirmation . _

4;

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4. 0: Signals in relation to NC unit control panel

_’

:

5-32


MT -C PC DATA

I..::

ADDRESS,‘:a^

0 0 4 0

0041

0042

0043

0044-./..*

0045

9046

0047

7 6 5 4 3 2 1 0

1 LWSN : LIDX 1 LSTD ! L C P U A L B K U A 1 LSTI 1 1 ORDX 1WSTI

Work Chute Auto-Index Striker(Normal) Device (Outq)

Auto-Index Auto-Index Striker Striker Posi- Override (X1Clamp (A) Brake (Al (Inner) lion Select

Upper LS upper LS Switch(Inner)

I IWINCH ! W-Y ’ W3 WTCG WSBK ’ W2 Wl WKEY

I

a Press ‘-Y Button ‘Feedrate ‘Tool ‘ S i n g l e _ ‘ F e e d r i t e l Feedrate ‘ProgramSelect Switch Change Mode Switch Switch ProtectSwitch (3) Button Button (2) (1) Switch(Inching)

; LWSD : ‘L&-T / ‘ L E S - Y ! ‘ L E S - X l LES+T i ;LES+Y1

LIPC l LEStXI I

Work Chute Auto-Index External Override (Y) External External External External(Down) Position Deceleration External Deceleration Deceleration Deceleration Deceleiauon

Check l-T) Slow Down l-X) (+T) i+Y) i+xj

-I

( ‘LCOF ’ ‘LNBS ‘LEFX / “LCU 1 ‘LSPIA ‘ L S P I B ! “ L S P O A ‘LSPOB II I

Clutch OFF Nibbling Punch TDC Index Pin Index Pin Index Pin Index PinStart Fimsh (Upper) -IN (Lower) IN (Upper) OUT(Lower) OUT

LS LS LS LS

1-

L M U T TD13 LCP j- I

W’STP2 /I~-

Data Input L/UL stop _Switch

LTUU 1 TAPC

TapBrokenDetection(Cl

TAPE

TapBrokenDetaction(B)

, WMlLI

WM02 j STHD i WTOD LUSF2 RDY WTDNI

outputChange

Low TappingSolenoid OverrIdeTemperature ON/OFF

Switch

Start TapReady Retract

1 LTDA :I

TD15 LBK I MHDX 1 LWPH 1 LWHDR 1 LEPCB 1 TSTE, j

Tapmg Dara Input Hydraulic. Work Pusher External StroveDown (A) Motor Drwe Orlgln Program Signal

NumberSearch

I I[ TD14 ’ TD? I TD5 TO3 TO12 TO8 TD6 TD4

Data Input

NOTE: 1.. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 . 0: Signals in relation to NC unit control panel

5-33

MT + PC

ADDRESS

0048

7 6 5 4 3 2 1 0 ‘.,,,i’

WJST ULZ l/O 1 PTHU LMDN IFH

Schedule Unloading l/O Feed HoldOperation Position Connection IneffectiveStart Unit

Only One


DATA ‘_

0049

0050

0051

0052

0053

0054 ,

0055

LTDC TDO LTUA WWPB LWHF LWS L TDlO TDll

Tapping Data Input Work Reposition- Work _ Data Input -Down (Cl Pusher ing Ease Selector IL)

(Backward) Down(Front) LS

I I I 1LWHR ; P/S WCA2 LWSR MFNX TD2 : TO9 ; TDl 1

I I I 1

Reposition- Work Loadinging Base Selector fR) Finish

Data Input

Down(Rear) LS

EX4NG

AdditionalA x i s S i g n a lIgnorance(Input)

I I

WWPF LREP / SCL TAPA ORDR i ORDL )/ / I

Work Reposition- Unclamp Tap Override OverridePusher ing Base Broken (Right) (Left)I Forward) Up/Down Detection

Switch (A)

! I I T‘INOT PlSWCAl WCZRZ HQPS I ! WCZRl W C Z E R

I ,j WCEFF i!

Oil PressureDown

s LTDBI

LTUD LRMT ( STBD iI ,

PWHR ’ L R R W L E R SI

PCS i

Tapping Tapping RS-232C External ExternalUnit Down (B) Input Reset ResetLower Preparation andLimit - R e w i n d

I I I I‘WC+OT ‘WC-OT PlSWCB2 PlSWCBl I W M O O

I! WCBL2 I WCRS j WCBLl i

<\

, I I

,

-

_ 1’


5-34


M C + P C DATA

;$ ADDRESS;,;f

0064

7 6 5 4 3 2 1 0

0065

0066

0067

0068

0069

0070

007 1

OP 1 SA

Automatic Servo ReadyOperationON

STL SPL ZPC Z P T ZPY ZPX

Reference Reference Reference ReferencePoint Return Point Return Point Return Point ReturnComplete Complete Complere CompleteIC) IT) IY) - IX)

M A TIE ! SC2

Control T u r r e tSystem PositioningReady Finish

SC1 SPR L RWD ’ RST AL

Stripping - Rewinding Reset NC AlarmMiss Signal ON

\,I DST ! ! TF

IEF i MF

I

Manual DataInput Start

ExternalFunction

’ M2B 1 M24 / M22I

f-A21 1 Ml8 t Ml4I

:;-Ml2 ; Ml1 )

I 1

( ESCI

EST ESY ’ ESX 1 MCC / MCT MCYI

MCX /

In-Position In-Position IrkPositIon I n-Position Motion Motion Motion Motion(C) IT1 (Y) IX) Command Command Command Command

(Cl (‘T) (Yl IX)

IMOO 1 MO1 /

I / I IMO2 / M30 I PF, NBL , DEN

Punch Nibbling PulseCommand Signal Distribution

End

I !! I !

I

I I 1

T28 T24 T22 T21 T18 T14 T12 Tl 1

-

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4. -: Signals in relation to NC unit control panel

5-35


NC - PC DATA

ADDRESS

0072

0073

0074

0075

0076

0077

0078

0079

7 6 5 4 3 2 1 0

I

1

I I 1REND /

I L - l - - - -/ SEND

I I

T44 / T38 ’I I

T48 T42 1 T41 T34 T32 : T31 :I I

. .

.L.kY

I I II I

I I I I

I 1I I

I I

1

7

RP3C RP3T RP3Y RP3X RP2C RPZT RP2Y- RPPX /,

Reference Reference Reference Reference Reference Reference Reference ReferencePoint (3) Point (3) Point (3) Point (3) Point 12) Point (2) Point 12) Point (2)Return Return Return Return Return Return Return Retu’rn _Complete Complete Complete Complete Complete Complete Complete Complete(Cl (T) (Y) 1x1 (C) IT) (Y) (X)

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 . *: Signals in relation to NC unit control panel

‘\:I.-

i’

5-36


N C -, PC- DATA

I ADDRESS, z.

0 0 8 0

7 6 5 4 3 2 1 ,. 0I!- u o 7 u o 7 uo5 1 uo4 u o 3 u o 2 UOl uoo

0081

0 0 8 2

I uo15 .’I

u o 1 4 UO13 j UO12 i UOll UOlO uo9 U08

- 1 ---1

-0083 ---7’.

--.!-

_.-. -_------- _

. -.- -. .r--- .-- -I----’--._A-. .l 1 - ._.i-i _.-..- L.L.-..---I~-.-L-I

0 0 8 4

0 0 8 5

,0086

. i,

0087

‘---7 -

- - I .--?-- i I 1

II Ir

NOTE: 1. PC: Programmable controller2. Ml: Machine3. NC: Numerical Control Unit4 . *: Signals in relation to NC unit con&l panel

5 - 3 7


PC + NC DATA ’ . .

ADDRESS

0096

0097

0098

0099

0100

0101

0102

0103

::7 6 5 4 3 .2 1 0

- _’.,

‘ S V F X ! 1 ‘ITX -x +x<./

I

Servo OFF Interlock AXiS AxisIX) (X) Direction Direction

Select (-Xl Select (+X)

Il SVFY ‘ITY - Y CY

I

Servo OFF Interlock Axis Axis _ .

IY) IYI Direction DirectionSelect 1-Y) Select ICY)

Servo 0 F FIT)

I I‘ITT !. -T ; CT

I

Interlock Axis A x i s(Tl Direction Direction

Select t-T) Select (+T)

Servo OFF(C)

_,I ! -.

I

lnreilock Axis Axis(C) Direction Direction

Se!ect f-C) Select I+C)

IMLK , DLK I TNG I OVC ; SBK !

IEDT ’ DRN 1 MFL

--A

Machine Display T Code Single Block Optional M FunctionLock Lock lneffectwe Block Skip Lock -2’

I I IZ R N TCNG ’ ‘JVT2 ’ ‘JVTl ’ FIN ST MIY ; MIX

I

Reference Tool Change Manual Feedrate (TI Finish StarrPomtReturn

-

‘RRW 1I

‘SP ‘ESP / MPS j CPS PFW / P F L

Ext@rnal Reset & -stop Emergency Manual Press One Cvcle Press Start Press StarrReset, Rewnd Stop‘ Start Press Select Standby Lock

t

RTI

ROV2 ROVl ‘JV16 I ‘JV8 ‘JV4 ‘JV2. l JVl I

rRapid Traverse Override Manual Continuous Feedrate Setting (X. Y)


5-38

DIAGNOSTIC TABLE @EGA 357 ONLY)

PC + NC DATA

iADDRESS

2’0104

0105

0106

0 1 0 7

0108

0109

,,Ol 10. i

0111

7 6 5 4 3 2 1 0

I IMP4 MP2 MPl ‘FV16 ‘FV8 ‘FV4 l FV2 ‘FVl

KEY EDT MEM T D J H S1

Program Edit Mode Memqry Tape Mode MDI Mode Manual ModeProtect Mode

r IEFS 1 MNS \ I I

I 1

External ManualOperation C o n t i n u o u sSelect Press SelectS i g n a l

IWN16’

IWN8 j WN4

I IWN2 j WNl

I I / I I,

I I I

III I I

I I I


5-39


PC -, NC DATA

ADDRESS

0112

7 6 5 4 3 2 1 0

I

/

0113 I! I 1

I I I

0114I I 1

’ 8OT9A

8DT8 GR81

GRA ;

ill5I’ AITS

B a c k l a s hReverse(C-axis)

II

0116 ED7 i ED6 1 ED5 ! ED4 I ED3 ED2 ED1 j ED0

0117 ED15 j ED14 1 ED13 ED12 1 ED11 j ED10 E D 9 ED8L I I

0118.I

1 EST8 /I I 1

EA6 EA5 EA4 EA3 ; EA2 EAl E A O

0119 I I I 1

I I II

-

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 . 0: Signals in relation to NC umt control panel

5-40

DIAGNOSTIC TABLE (PEGA- ?NLY)

PC + NC DATA

? ADDRESS,i’

0120

0121 BDT7 BDT6 ’ BDT5 BDT4 BDT3 BDT2

0122

0123

0124

0125

0126

0127

7 6 5 4 3 2 1 0

I--~ Ul7 i U16 : Ul5 / Ul4 I Ul3 I Ul2 i Ull I VI0 I

Ij Ul15 Ul14 1 Ul13 ) Ul12 Ulil UllO -u19 Ul8

I / I II

I ! II

L1I I I Ir

-


5-41


PC -, NC DATA

ADDRESS

0200 MOOX MO1 X MOZX M3OX MlOX MllX M71 X M72X

0201

0202

0203

M15X M16X M17X M8OX M81X M82X M83X M33X

. .

M87X i M85X II

M86X M84X MO6X MO9X i Ml2X ’ M13X

/ &135X [ M38X [- $39X 1 M14X 1 M31X 1 M32X 1 I. ]

0204 [ M4 i MO2R 1 M3OR -1 MiOH I M30H I M40H 1 M5OH i M60H I

0205 Ml M2 M3I

LFN i CTUP 1 MFX ! MFY LOG1 .I

0206

0207

1 AORD ULX w c x LPX j ALMX 8NA REP WHST

MLKX MLKY MLKZ w4 AUT ORD I T P MO2Tr

-

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 l .. . Signalsin relation to NC unit control panel

5-42

DIAGNOSTIC TABLE- (PEGA 357 ONLY)PC + NC

AQDRESS

,..’ 0208

0209

0210

0211

DATA

7 6

STX STY

5

COFX

4

ZRR

3

SPX

2

ITA

1

ITPX

0

ITPE

WHR TO4 X WRR WRRX WCRX M A H X RDYX WTCX

rMCTX i

IM&Y j MCTZ TlOOX T200X T3OOX STC SMZ

.-

! TFXI I T400X EFSR TUIC PUN / MSiX

I

0212 r---1 WPX -‘I EFSY j TUIA 1 TUIB 1 WH’Y 1 l/O Xl i AT 1

0213

0214

0215

I ISTOMX T19X I TUZ TUX TUY PUNIN PTU TPA

Punching

II TMR

IATX ZPXX ZPYX ZPA ZPB

1

EMA EMB EMY OROTL OROTR RUN?

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unit4 *.. . Signals in relation to NC unit control panel

5-43


PC + NC DATA

ADDRESS 7 6 5 4 3 2 1 0

0216

0217

0218 TM17 ’ TM18, ! TM19 TM20 TM21 TM22 / TM23 T M 2 4

0219 TM25 1 TM26 T M 2 7 TM28 TM29 ’ TM30 TM31 TM32

0220

022 1 WHA I WH6

/ I1 TM01 j TM02 TM03 TM04 TM05 TM06 TM07 TM08

TM09 TM10 TM1 1 TM12 TM13,, TM14 TM15 TM16

TM33 j TM34 TM35 TM36 TM37 TM38 TM39 1 TM40I

IIWHS WHC ITAT CPE

II I

0 2 2 2 . . 1 TCGA TCGE TCGC TCGD TCGX TCGY /I

0223 M38A J8A JBE JBC J8D JEE JBF’ J8G

-

NOTE: 1. PC: Programmable controller2. MT: Machine3. NC: Numerical Control Unn4. 0: Signals in relation to NC unit control panel

5-44


PC -. NC DATA

ADDRESS1

0224

0225

0226

0227

0228

0229

0230

i

0231

7 6 5 4. 3 2 1 0

’ J’6H JEI JBK JBJ J8L JST6 JSTA 1

TAPX /

TapBrokenDetection

I! MllY Ml12 i I I

,I I I

I IT35X ! NSOL ! I

I1

I

II

I 1

I I I I

I I IMSlX j MSZX MS3X ! MS4X IXF

I

I I INTST / WDPC 1 WDP 1 WDPA 1 HDLY 1 HEMG j

NotStart

PressMonitorClear

PressMonitor

PressMonitorAUX.

Heating HydraulrcDelay Start Emergency

Stop Aux.

IHDSP SHC SHSCJ RDYA RDY8 R D Y C

,Hydraulic Clutch Safetystop Solenoid Valve OFF

H e a t i n g -


5-45

ACCESSORIES

PNEUMATIC X-GAUGE BLOCK . . . . .,. . . . . . . . . . . . . . . . . . . . . . .6-lWORK PUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WORKPIECE/SCRAP SEPARATOR . . . . . . . . . . . . .TAPPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HYDRAULIC WORK CLAMP . . . . . . . . . . . . . . . . . .PUNCH ASSEMBLY JIG SET . . . . . . . . . . . . . . . . . .AUTO-INDEX DEVICE . . . . . . . . . . . . . . . . . . . . . . .

.. TAPE PUNCH INTERFACE . . . . . . . . . . . . . . . . . . .

............ 6 - l

. . . . . . . . . . . . . 6 - 2

. . . . . . . . . . . . G-3.

. . . . . . . . . . . . 6 - 4

. . . . . . . . . . . . 6 - 5

. . . . . . . . . . . . 6 - 5

. . . . . . . . . . . . 6 - 6

ACCESSORIES

PNEUMATIC X-GAUGE BLOCKThis X-gauge block is raised and lowered by air pressure. Its switch is on the Control Panel A.It can also be operated by hand after opening valves (1) and (21, and closing valve (3). Seethe figure below.

WORK PUSHERThe work pusher assists- the operator in moving h&avy worksheets against the clamp toproperly position them. The work pusher is controlled by the switch on the Control Panel A.It will move only when the clamps are open. If the switch is set to FORWARD, the workpusher pushes the worksheet; if it is set to BACKWARD, the Nork pusher returns to itsorigin. While the work pusher is not at its origin, the machine is locked and will not start.See Photo 17.

’

-dX.GAUGE BLOCK

P. AIR CYLlNOEti

AIR CYL

kVALVE 12)

SO&IOVALVE

6 - l

WORKPIECEBCRAP SEPARATORThis separator switches the scrap chute passage from left to right (and vice versa) by programinstruction so that finished workpieces and scrap are.separated. See Photo 18.l When M82 is input, the separator moves to the right.l When M83 is input, the separator moves to the left.

_I..?.. -/

The separstor automatically moves to the-left when:(a) The NC power is turned on.lb) The RESET button is pushed.(4 Emergency stop occurs.

._

-.‘j--,;.- _~ i. !\t .-.‘- --w 0

RIGHT LEFT

[Photo 181

6-L

. . ’

TAPPING UNITThe tapping unit is capable of automatically cutting threads 3 to 6 mm in size. See Photo 19.When the tapping start command is input, tapping will be performed at all specified posi-tions until the tapping end command Ml 7 is read. The tapping start is instructed by the Ml 5code when the tapping unit is mounted in front and by the Ml4 code when the unit ismounted in the rear.

ExanipieG92X183O.Yl270.G90X500.Y20O.T203 . . . . . . . . . . Hole punching _ ~’

X300. , . . . . . . . . . . . . . . . . . . . Hole punchingMl 5 . . . . . . . . . . . . . . . . . . . . . . . . Tapping start command

X5OO.Y200. . . . . . . . . . . . . . . TappingX300. ; . . . . . . . . . . . . . . . . . . . Tapping

Ml7 . . . . ., . . . . . . -. . . . . . . . . ; . . . Tapping end commandG50

300 M5 THREADEDH O L E

500r4 Y

FRONT

NOTE: The tapping unit is 400 mm offset from the punch center. Consequently, thetapping range is shifted 400 mm from the punching range along the X-axis. In the.COMA 567 with the tapping unit installed on the front, the punching range is -10

i to 1840 mm and the tapping range is -410 to 1446 mm.\

. 6 - 3

HYDRAULIC WORK CLAMPThe hydraulic work clamp, which has a greater clamping force than the standard pneumaticclamp, is designed for applications where thick or heavy worksheets are punched. Thehydraulic work clamp comes in two types; an L-type (Clamping force: Approx. 315 kg) andan H-type (Clamping force: Approx. 900 kg). See Photo 20.

If your machine is equipped with the H-type clamp, the CLAMP SELECT switch (w/key)located eon the electrical enclosure mustbe set to H-TYPE CLAMP. (left). This causes themachine to be set as follows:(a) The punching range is changed. The area shown in the figure below is the additional. over-

travel zone added when the H-type clamp is used.(b) The axis feedrate is automatically set to F3 unless it is set to F4 by the FEEDRATE’..

switch (41) or the program instruction.CAUTION: The CLAMP SELECT switch must be set to H-TYPE CLAMP (left) if the H-type

hydraulic work clamp is used. Failure to do so may cause-damage to the-machinebecause the H-type clamp cannot enter’tietieen the upper and lower turrets.

u .

4H-TYPE CLAMP OdERTRAVEL ZONE -

I-. -

A. 8 k 560 mm(19.69”)

Ck 130mm(5.12”)

[Photo 201

6 - 4

H-&AMP :-.

_,’

.

-

PLiNCH ASSEMBLY JIG SET,, ‘-A\This jig set is used to disassemble and reassemble punches. It is mounted on the desk fastenedto the machine frame. See Photo 21.

Jig A - Type C, D, E, or F punch assembly is inserted in order to disassemble/reassemblethe punch tip, stripping spring and punch head, etc.

Jig B - Type A or 8 shaped punch assembly is inserted in order to adjust the punch heightas well as to disassemble/reassemble the punch head and stripping spring, etc.

Jig C - The punch body of Type A or B round punch assembly is tightened by the leverin order to adjust the punch height as well as to disassemble/reassemble the punchhead and stripping spring, etc.

AUTO-INDEX DEVICEThe auto-index device rotates shaped punches and dies to any desired angle under programcontrol. It can control two sets of type B tools in the TAPE, MEMORY, and MDI modes. Seephoto 22; For the details of this device, see the PROGRAMMING MANUAL and the TOOL-ING MANUAL.

[Photo 211 IPhoto 221

6 - 5

TAPE PUNCH INTERFACEThis interface allows programs in NC memory to be punched on the tape.

Applicable Tape Puncher Interface

(a) TELETYPE ASR33 or ASR43(b) FACIT 4070(c) EIA-RS232C

Connector configuration

Connector for TELETYPE ASR33 or ASR43 Connector for FACIT4070

(MR20LFH) (MR20LFH)

Connector for EIA-RS232C

(DB-25)

NOTE: The tape puncher, cable, connector and tape puncher power supply must be fur-nished by the customer.

.-- ‘3..\..;

: .:,,., ..Y

>’-./’

OPERATION PREPARATIONY

1. Connect the tape puncher and turn it on so that it is ready to operate.

2. Push the’ SET button.-A

3. Push PAGE button ‘-i- or It: to select the page shown in the figure below.- -

S E T T I N G D A T A 0 1 : 00099 NW99

2 M I R R O R ItlRGE =0 <0:OFF 1:ON)Y RIRROR Il’lRGE =0 C0:OFF 1:ON)C NIRROR .ItlRGE =0 C9:OFF 1:ON)TV CHECK =0 C0:OFF l:ON)PUNCH CODE =0 (0:EIFI 1:ISO)‘ I N P U T U N I T =l (Q:tltl S:INCH>INPUT DEVICE 1 =0 C0:TFIPE l:RR(T)I N P U T D E V I C E 2 =B <l:RS232C)

RUNNING TIflE 000SH~ 02)) 06s

/

0 LSK aes

\ //

4. Push CURSOR button ‘T or.--._

f_ _--. to move the cursor under PUNCH CODE,

5. Turn the PRO PROTECT switch (48) to OFF.

6. Turn the MODE switch (43) to MDI..

7. Press ADDRESS key P--_ I and DATA key -0 if the program is to be punched on thetape in EIA code. Press DATA key ~-I- if it is to be punched in ISOcode.

P---, -6 . . . . ._. . . . . EIA code .

p._, 1. ; . . . . . . . . . IS0 code

8. Push the iN PUT. button.- - -

9. Check that thedata bits for INPUT DEVICE 1 and INPUT DEVICE 2 are zero.

1’0. Push PAGE button -I-to select the page shown in the figure below.

f SETTING DATF\ 02 : 00099 I40099

*ii;DRTCI NO. DRTR

5 0155 0,0050 2' 0156 00059 6 0157 00067 0 0150, 00060 0 0319 ie1000010141 se 0340 00151 0 0341 00102 0 0434 98153 0 043s e,134 0 es39 0

LSK MS

-

6 - 7

11. Push CURSOR button $7 or 7t- - to move the cursor under NO. 0341.

12. Press ADDRESS key:=, and DATA keysiT ‘11,:2. ;m!, ori*, according- - ,to the type of tape puncher interface to be used.

P_-, 0.. . . . . . . . . . . . . . . PACIT 4070:p, 1-............... TELETYPE ASR33 or ASR43ipl, -2,-.#..,.......... E IA-RS232C, 1200 Baud

m, .3.. . . . . . . . . . . . . . . EIA-RS232C, 2400 Baud:p], 4‘. . . . . . . . . . . . . . . EIA-RS232C, 4800 Baud

-._’

_ _ r:-/

13. Push thej INPUT button. . .

NOTE: Standard specifications of the TELETYPE ASR33 or ASR43 and the EIA-RS232Cinterfaces are as follows:

Baud rate . . . . . . . . . 1200 (ASR33/43 and RS232C)2400 (RS232C)

4 8 0 0 (RS232C)Start bit . . . . . . . . . . 1Stop bit . . . . :. . . . . 2Control code . . . . . . DCl, DC2, DC3, and DC4

OPERATION

1. Push the I SET , button and check that the PUNCH CODE is properly set.

2. Turn the MODE switch (43) to EDIT.

3. Push theiPRGRMJ button.

4. Press ADDRESS key- - -0 and enter the program number of the program required with- -

the DATA keys.When punching all programs in memory on the tape, press ADDRESS key 0 andDATA keys T--’ 9 , 9-, 9.‘, and -9 1 in that order...-. - - - -

5. Push the: PUNCH s button (10). The program will be punched on the tape as follows:- -

When one program is punched

. . . . . . . . &p;- Program - ER . . . . . . . .

4Space feed:Approx. 90 cm (3’)

Spacefeed:Apprbx. 90 cm (3’)

._.;;i.;;

.;’

6 - 8

When all prpgrams are punched

. . . . . . . . ER;-- Program- .--.*-*- c---Program ~..i..~~.

\ , ‘-Space feed: Space feed : Space feed:Approx. 90 cm (3’) Approx. 30 cm (1’) Approx. 30 cm (1’)

,- Program - -COO.-.. - Program - - -ER ..*-.a--

,

Space feed: Space feed:Approx. 30 cm (1’) - Approx. 30 cm (1’)

-._ __._. - -NOTE: (a) To shorten the space feed, press the __ __CAN key while the space feed is being

punched.(b) If the. RESET button is pushed during tape punching, punching wili stop.

6 - 9

Documents

NC TURRET PUNCH PRESS OPERATOR'S MANUAL … TURRET PUNCH PRESS ... CLUTCH AND BRAKE (PEGA KIN~G ONLY) ... The Amada Turret Punch- Press is equipped with a Numerical Control